Hanging hoop pneumatic stamping device for underground coal mine

By designing a pneumatic stamping device for hanging hoop driven by mine compressed air system in the coal mine, the problems of high maintenance costs and large electricity consumption of hydraulic presses are solved, and low-cost, efficient, safe and environmentally friendly suspending is achieved. Hanging hoop processing.

CN119281900APending Publication Date: 2025-01-10XINJIANG BAYI IRON & STEEL CO LTD
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Patent Information

Application Number
CN202310805551.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-03
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The maintenance and maintenance costs of existing coal mines with underground hanging hoops are high, and consumes a lot of electricity, resulting in high production costs.

Method used

Design a pneumatic stamping device for underground hanging hoops for coal mines, using the mine compressed air system to provide power, and adopt I-steel, jack, high-pressure hose and operating valve for mining to realize pneumatic stamping, reduce costs and improve operational safety and energy Utilization efficiency.

Benefits of technology

The processing efficiency of hanging hoops in coal mines has been improved, production costs have been reduced, and it is simple to use, safe, energy-saving and environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The pneumatic punching device is composed of a supporting frame, a jack and a die, the supporting frame uses 9 # mining I-shaped steel as a frame and is of a portal frame structure, and a jack fixing device is arranged at the top of the supporting frame and welded to the end of the jack; a jack supporting and fixing device is arranged in the middle and welded to the middle of the jack. A supporting frame base and a mold base are arranged at the bottom, the mold base is also made of 9 # mining I-shaped steel, and the main part of the mold base is made of a 10 mm steel plate and a 50 * 50 mm angle iron tie bar; the top of the jack is welded with the support frame jack fixing device, and the lower part is welded with the lower die; the die is divided into an upper die and a lower die, the upper die is made of 100 mm round steel, a pressing plate is welded in the radial direction, and the pressing plate is machined by a 10 mm steel plate; the lower die is made of a 10mm steel plate and is welded into a 400mm * 200mm box type, a half of the steel pipe is nested in the lower die, and the lower die is integrally welded on the die seat.
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Description

Technical Field

[0001] The invention relates to a pneumatic punching device for a hanging clamp used in underground coal mines. Background Art

[0002] According to the safety standardization management requirements of coal mines, underground pipelines need to be suspended with clamps. The underground pipelines are laid to cover all tunnels, the lines are long, and a large number of clamps are used. At present, hydraulic punching machines are used for processing on the ground, which require pumping stations to provide power, but the repair and maintenance costs of pumping stations are high, and they consume a lot of electricity, resulting in high overall production costs. The pneumatic punching device of the present invention is made of mining I-beams, high-pressure hoses, jacks, operating valves, etc., and is powered by the mine compressed air system. Local materials are used, the cost is low, and the operation is simple, safe, energy-saving, and environmentally friendly.

[0003] Literature search: Patent application number: CN201620670211.0, discloses "a hydraulic punching machine with a lifting die", an electric telescopic device is provided in the middle part of the base, a lifting rod is connected to the upper end of the electric telescopic device, a die is provided at the upper end of the lifting rod, pillars are installed on both sides of the upper surface of the base, a power cylinder is provided in the middle part of the upper surface of the support seat, a piston rod is provided in the power cylinder, a punch arm is connected to the lower end of the piston rod, a punch is provided at the lower end of the punch arm, a reset spring is provided on the outer surface of the punch, a first oil tank is provided on one side of the upper surface of the support seat, a second oil tank is provided on the other side of the upper surface of the support seat, the lower side of the first oil tank is connected to the lower side of the power cylinder through a pipeline, and a first oil pump is provided in the pipeline, the upper side of the first oil tank is connected to the upper side of the power cylinder through a pipeline, and a first solenoid valve is provided in the pipeline. The utility model is adaptable to different working environments, has a long service life, and improves work efficiency. Summary of the invention

[0004] The purpose of the present invention is to produce a hanging clamp pneumatic punching device for underground coal mines, which uses the mine compressed air system to provide power, improves processing efficiency, reduces costs, and is simple, safe, energy-saving, and environmentally friendly to use.

[0005] The implementation method of the present invention is as follows: a pneumatic punching device for hanging clamps used underground in coal mines is composed of a support frame, a jack and a mold. The support frame uses 9# mining I-beam as a frame and presents a gantry structure. A jack fixing device is arranged on the top and welded to the top of the jack; a jack supporting fixing device is arranged in the middle and welded to the middle of the jack; a support frame base and a mold seat are arranged at the bottom, and the mold seat is also made of 9# mining I-beam, and 10mm steel plate and 50×50mm angle iron reinforcement are used for the main parts; jack: the top of the jack is welded to the jack fixing device of the support frame, and the lower part is welded to the lower mold; the mold is divided into an upper mold and a lower mold, the upper mold is made of 100mm round steel, and a pressure plate is welded in the radial direction, and the pressure plate is processed by 10mm steel plate; the lower mold is made of 10mm steel plate, welded into a 400mm×200mm box-type, half of the steel pipe is nested inside, and the lower mold is welded to the mold seat as a whole.

[0006] The application method of the present invention is as follows: (1) Processing the pneumatic punching device of the present invention for the pipeline hanging clamp for underground coal mine. (2) Underground installation and use: Use KJ-10 type high-pressure hose to connect the jack air inlet joint and the return air joint, use the operating valve to control the air inlet and return air respectively, and connect the operating valve air source to the underground compressed air system. When processing the clamp, only the valve group needs to be operated to realize the rise and fall of the upper mold, and the finished product can be punched out by cooperating with the lower mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a side view structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the upper mold structure of the present invention; Figure 4 It is a schematic diagram of the lower mold structure of the present invention. DETAILED DESCRIPTION

[0008] A pneumatic punching device for hanging hoop in coal mines, such as Figure 1 , 2As shown in Figures 3 and 4, it consists of three parts: a support frame 1, a jack 2, and a mold. The support frame 1 uses 9# mining I-beam as the frame and presents a gantry structure. A jack fixing device is set on the top and welded to the end of the jack 2; a jack support fixing device is set in the middle and welded to the middle of the jack 2; a support frame base and a mold seat 5 are set at the bottom, and the mold seat 5 is also made of 9# mining I-beam, and 10mm steel plate and 50×50mm angle iron reinforcement are used for the main parts; Jack 2: The top of the jack 2 is welded to the support frame jack fixing device, and the lower part is welded to the lower mold; The mold is divided into an upper mold 3 and a lower mold 4. The upper mold 3 is made of 100mm round steel, and a pressure plate is welded in the radial direction. The pressure plate is processed by 10mm steel plate; The lower mold 4 is made of 10mm steel plate and welded into a 400mm×200mm box type, with half a steel pipe nested inside, and the lower mold 4 is welded to the mold seat 5 as a whole.

Claims

1. A pneumatic punching device for hanging hoop in coal mine, characterized in that It consists of three parts: support frame, jack and mold. Support frame: 9# mining I-beam is used as the frame, which is a gantry structure. A jack fixing device is set on the top and welded to the top of the jack; a jack support fixing device is set in the middle and welded to the middle of the jack; a support frame base and a mold seat are set at the bottom. The mold seat is also made of 9# mining I-beam, and the main parts are made of 10mm steel plate and 50×50mm angle iron reinforcement; Jack: The top of the jack is welded to the jack fixing device of the support frame, and the lower part is welded to the lower mold; Mould: It is divided into upper mould and lower mould. The upper mould is made of 100mm round steel, with a pressure plate welded in the radial direction. The pressure plate is made of 10mm steel plate. The lower mould is made of 10mm steel plate and welded into a 400mm×200mm box type with half a steel pipe nested inside. The lower mould is welded as a whole on the mould base.

Citation Information

Patent Citations

  • Liftable fluid pressure type punching machine of die

    CN205798086U