Rapid circulating blowing cleaning structure for casting cavity of high-precision die casting machine and working method
By setting up a blowing cleaning structure controlled by robotic arm on the outside of the casting chamber of the high-precision die-casting machine, the high-pressure blowing pipe and air compressor can be used to efficiently clean the inner wall of the casting chamber, which solves the problems of low efficiency of traditional cleaning methods and mold damage, and ensures the castings Mass and cast cavity sealing.
Patent Information
- Application Number
- CN202411400511.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure CN119282065A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of high-precision die-casting machine cleaning, and in particular to a high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure and a working method. Background Art
[0002] In the existing high-precision die-casting production process, as the metal liquid contacts the mold at high temperature, residues are easily generated, resulting in reduced casting quality. Traditional cleaning methods are inefficient and easily damage the mold surface, so a method that can efficiently and safely remove residues in the casting cavity is needed. Summary of the invention
[0003] The purpose of the present invention is to provide a rapid circulation air blowing cleaning structure and working method for the casting cavity of a high-precision die-casting machine. By arranging the air blowing cleaning structure outside the casting cavity of the high-precision die-casting machine and controlling it through a robotic arm, the air blowing cleaning structure is extended into the casting cavity of the high-precision die-casting machine to work, thereby achieving higher flexibility and not affecting the sealing of the casting cavity of the high-precision die-casting machine, thereby solving the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a rapid circulation air blowing cleaning structure for the casting cavity of a high-precision die-casting machine, comprising a mounting bracket installed on the wall of the machine, a first cleaning brush and a second cleaning brush being movably connected to the mounting bracket, the inner ring of the first cleaning brush being sleeved with an impurity collecting cylinder, the inner ring of the second cleaning brush being sleeved with a high-pressure air blowing pipe, the mounting bracket providing rotational power for the impurity collecting cylinder and the high-pressure air blowing pipe, the high-pressure air blowing pipe blowing air to the inner wall of the casting cavity of the high-precision die-casting machine to clean impurities.
[0005] Preferably, one end of the mounting bracket is fixedly connected to a driving motor, an output end of the driving motor is fixedly connected to a rotating shaft, an end of the rotating shaft is connected to a diagonal rod via an inclined extension block, when the driving motor is working, the diagonal rod is driven to rotate via the rotating shaft, the center of the diagonal rod intersects with an extension line of the rotating shaft, and when the diagonal rod rotates, the positions of the two ends of the diagonal rod alternately move up and down.
[0006] Preferably, one end of the inclined rod away from the extension block is fixedly connected to a first connecting block, and the first connecting block is fixedly engaged with one end of the high-pressure blowing pipe. When the first connecting block moves, it drives the high-pressure blowing pipe to move in a circle up and down.
[0007] Preferably, a raised ring is provided in the middle position of the high-pressure air blowing pipe, and a long axis is provided at the upper and lower ends of the inner wall of the second cleaning brush. The long axis is plugged into the raised ring to fix the position of the high-pressure air blowing pipe so that it cannot move, but the high-pressure air blowing pipe can rotate around the long axis, and one end of the high-pressure air blowing pipe close to the first connecting block is fixedly connected to the second connecting block, and the second connecting block is snap-connected to the first connecting block.
[0008] Preferably, a limiting ring groove is provided on the end face of the second connecting block, and a slip ring matching the limiting ring groove is provided on the first connecting block, and part of the slip ring is engaged with the limiting ring groove. When the first connecting block follows the inclined rod to rotate in a circle, it pushes the second connecting block to rotate in an upper and lower position synchronously.
[0009] Preferably, the end of the high-pressure blowing pipe away from the second connecting block is fixedly connected to a high-pressure nozzle, which sprays high-pressure gas to clean the inner wall of the casting cavity. The end of the high-pressure blowing pipe provided with the high-pressure nozzle and one end of the second connecting block alternately draw circles up and down to change the injection position of the high-pressure nozzle and expand the cleaning area of the high-pressure nozzle.
[0010] Preferably, the impurity collecting cylinder includes a middle cylinder, an outer cylinder and an air compressor. The outer cylinder, the middle cylinder and the oblique rod are sequentially socketed from the outside to the inside. The middle cylinder and the oblique rod are movably connected. The outer cylinder and the middle cylinder are fixedly connected. Short shafts are provided on the upper and lower sides of the inner wall of the first cleaning brush. The short shafts are plugged into the outer cylinder to limit the impurity collecting cylinder from rotating with the oblique rod. The air compressor is provided outside the outer cylinder and is connected to the outer cylinder. The output end of the air compressor is connected to an exhaust pipe, which is connected to the high-pressure blowing pipe to supply air to the high-pressure blowing pipe.
[0011] Preferably, a support frame is connected to the middle position of the middle cylinder, the edge of the support frame is fixedly connected to the inner wall of the outer cylinder, a filter screen is arranged on the support frame, and the support frame forms a support between the middle cylinder and the outer cylinder to facilitate the fixing of the filter screen.
[0012] Preferably, a first conical cylinder and a second conical cylinder are respectively provided on both sides of the outer cylinder, and the ends of the first conical cylinder and the second conical cylinder are fixedly connected to the outer wall of the middle cylinder. An impurity inlet hole is opened at the upper position of the first conical cylinder, and the filter screen and the support frame separate the outer cylinder into two spaces. The impurity inlet hole is used to absorb air containing impurities, and the air is filtered through the filter screen to intake air for the air compressor.
[0013] Another technical problem to be solved by the present invention is to provide a working method of a high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure, comprising the following steps:
[0014] Step 1: Fix the mounting bracket to the robot arm. After the die-casting machine completes a working cycle, close the die-casting machine's mold clamping device, start the robot arm, and drive the air blowing cleaning structure into the die-casting machine's casting cavity;
[0015] Step 2: The high-pressure blowing pipe sprays high-pressure gas to clean the inner wall of the casting cavity, and the impurity collection cylinder generates negative pressure, which drives the cleaned impurities to be collected in the impurity collection bin;
[0016] Step 3: The mounting bracket provides a rotational driving force for the impurity collecting barrel and the high-pressure air blowing pipe, thereby expanding the working range of the impurity collecting barrel and the high-pressure air blowing pipe. The first cleaning brush and the second cleaning brush shake along with the high-pressure air blowing pipe and the impurity collecting barrel to clean the side wall of the casting cavity of the die-casting machine.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The rapid circulation air blowing cleaning structure and working method for the casting cavity of a high-precision die-casting machine proposed in the present invention arrange the air blowing cleaning structure outside the casting cavity of the high-precision die-casting machine, and extend it into the casting cavity of the high-precision die-casting machine for work through control by a mechanical arm, so that the air blowing cleaning structure has higher flexibility and does not affect the sealing of the casting cavity of the high-precision die-casting machine. In addition, the air compressor supplies air to the high-pressure blowing pipe, and the air inlet of the air compressor is connected to the outer cylinder, so that the gas in the casting cavity of the high-precision die-casting machine can be recycled, and impurities can be collected through the outer cylinder, so that secondary cleaning can be avoided. The high-pressure blowing pipe is connected to an inclined rod, which is in turn sleeved with an impurity collecting barrel. The inclined rod simultaneously drives the high-pressure blowing pipe and the impurity collecting barrel to rotate in the opposite direction, thereby expanding the working range of the high-pressure blowing pipe and the impurity collecting barrel. The first cleaning brush and the second cleaning brush not only limit the position of the impurity collecting barrel and the high-pressure blowing pipe, but also follow the movement of the impurity collecting barrel and the high-pressure blowing pipe, thereby further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a diagram of the first working state of the high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure of the present invention;
[0020] Figure 2 This is a diagram of the second working state of the high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure of the present invention;
[0021] Figure 3 This is an exploded view of the rapid cycle air blowing cleaning structure of the high-precision die-casting machine casting cavity of the present invention;
[0022] Figure 4 It is a structural diagram of the first connecting block and the high-pressure blowing pipe of the present invention;
[0023] Figure 5 This is a structural diagram of the connection between the high-pressure air blowing pipe and the second cleaning brush of the present invention;
[0024] Figure 6 It is a cross-sectional view of the impurity collecting cylinder of the present invention.
[0025] In the figure: 1. mounting bracket; 11. driving motor; 12. rotating shaft; 121. extension block; 13. inclined rod; 14. first connecting block; 141. slip ring; 2. impurity collecting cylinder; 21. middle cylinder; 211. support frame; 212. filter screen; 22. outer cylinder; 221. first conical cylinder; 2211. impurity inlet hole; 222. second conical cylinder; 23. air compressor; 231. exhaust pipe; 3. high-pressure air blowing pipe; 31. raised ring; 32. second connecting block; 321. limiting ring groove; 33. high-pressure nozzle; 4. first cleaning brush; 41. short axis; 5. second cleaning brush; 51. long axis. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] In order to solve the problem that the existing traditional cleaning methods are inefficient and easy to damage the mold surface, please refer to Figure 1-Figure 6 , this embodiment provides the following technical solutions:
[0028] The high-precision die-casting machine casting cavity rapid circulation blowing cleaning structure is installed as a whole on a mechanical arm for use. When the upper and lower molds of the high-precision die-casting machine are in the mold opening state, the casting cavity is exposed, and the blowing cleaning structure is controlled by the mechanical arm to extend into the casting cavity to clean the casting cavity. The blowing cleaning structure includes a mounting bracket 1 mounted on the machine wall, one end of the mounting bracket 1 is fixedly connected to a driving motor 11, the output end of the driving motor 11 is fixedly connected to a rotating shaft 12, the end of the rotating shaft 12 is connected to an inclined rod 13 through an inclined extension block 121, and the driving motor When 11 is working, the inclined rod 13 is driven to rotate by the rotating shaft 12, and the center of the inclined rod 13 intersects with the extension line of the rotating shaft 12. Therefore, under the control of the rotating shaft 12, the inclined rod 13 moves in a sand bucket-like path, and the positions of the two ends of the inclined rod 13 are alternately up and down. The impurity collecting cylinder 2 is sleeved on the inclined rod 13, and the end of the inclined rod 13 away from the extension block 121 is fixedly connected with the first connecting block 14. The first connecting block 14 is fixedly engaged with one end of the high-pressure blowing pipe 3. When the first connecting block 14 moves, it drives the high-pressure blowing pipe 3 to move in a circle up and down.
[0029] Movable holes are provided on both sides of the mounting bracket 1, and movable cleaning brushes are connected to the shafts on the movable holes. The movable cleaning brushes include a first cleaning brush 4 and a second cleaning brush 5. In order to limit the impurity collecting barrel 2 from rotating, the first cleaning brush 4 is sleeved with the impurity collecting barrel 2, and short shafts 41 are provided on the upper and lower sides of the inner wall of the first cleaning brush 4. The short shaft 41 is plugged into the impurity collecting barrel 2, which limits the impurity collecting barrel 2 from rotating following the inclined rod 13, and the positions of the upper and lower ends of the impurity collecting barrel 2 cannot be reversed. At the same time, the first cleaning brush 4 follows the impurity collecting barrel 2 to perform a flipping activity to clean the inner wall of the casting cavity. In order to fix the position of the high-pressure blowing pipe 3, the second cleaning brush 5 is sleeved with the high-pressure blowing pipe 3, and the upper and lower ends of the inner wall of the second cleaning brush 5 are provided with a long shaft 51, which is plugged into the side wall of the high-pressure blowing pipe 3 to fix the position of the high-pressure blowing pipe 3 so that it cannot move, but the high-pressure blowing pipe 3 can rotate around the long shaft 51, and at the same time, the second cleaning brush 5 can follow the high-pressure blowing pipe 3 to perform a flipping activity.
[0030] The outer side walls of the first cleaning brush 4 and the second cleaning brush 5 are movably connected to the mounting bracket 1 through an axis, which limits the position of the first cleaning brush 4 and the second cleaning brush 5, so that the first cleaning brush 4 and the second cleaning brush 5 can only rotate around the axis and cannot be displaced.
[0031] A raised ring 31 is provided at the middle position of the high-pressure blowing pipe 3, and a socket movably connected to the long shaft 51 is provided on the raised ring 31. The rotational power of the high-pressure blowing pipe 3 comes from the second connecting block 32 engaged with the first connecting block 14. The second connecting block 32 is connected to one end of the high-pressure blowing pipe 3. A limiting ring groove 321 is provided on the end surface of the second connecting block 32. In order to make the first connecting block 14 engage with the second connecting block 32, a slip ring 141 matching the limiting ring groove 321 is provided on the first connecting block 14. A part of the slip ring 141 engages with the limiting ring groove 321. The high-pressure blowing The end of the tube 3 away from the second connecting block 32 is fixedly connected with a high-pressure nozzle 33, and the high-pressure nozzle 33 sprays high-pressure gas to clean the inner wall of the casting cavity. When the first connecting block 14 follows the inclined rod 13 to rotate in a circle, it pushes the second connecting block 32 to synchronously circle up and down. The second connecting block 32 drives one end of the high-pressure blowing pipe 3 to circle up and down. The middle position of the high-pressure blowing pipe 3 is restricted by the second cleaning brush 5. One end of the high-pressure blowing pipe 3 provided with the high-pressure nozzle 33 is offset from one end of the second connecting block 32 to circle up and down, thereby changing the injection position of the high-pressure nozzle 33 and expanding the cleaning area of the high-pressure nozzle 33.
[0032] The impurity collecting cylinder 2 includes a middle cylinder 21 sleeved with the inclined rod 13, an outer cylinder 22 arranged outside the middle cylinder and an air compressor 23 arranged on the outer cylinder 22. A support frame 211 connected to the outer cylinder 22 is fixedly connected to the middle position of the middle cylinder 21. The support frame 211 is used to connect the outer cylinder 22 and the inner cylinder 21. A filter screen 212 is arranged on the support frame 211. A first conical cylinder 221 and a second conical cylinder 222 are respectively arranged on both sides of the outer cylinder 22. The ends of the first conical cylinder 221 and the second conical cylinder 222 are fixedly connected to the outer wall of the middle cylinder 21. The filter screen 212 and the support frame 211 separate the outer cylinder 22 into two spaces. An impurity collecting bin is formed between the first conical cylinder 221 and the filter screen 212. An impurity inlet hole 2211 is provided at the upper position of a conical cylinder 221, and a negative pressure chamber is formed between the filter screen 212 and the second conical cylinder 222. The negative pressure chamber is connected to the air inlet of the air compressor 23. When the air compressor 23 is working, the air in the negative pressure chamber flows into the air compressor 23, and the impurity collection chamber absorbs gas from the outside through the impurity inlet hole 2211, driving impurities into the impurity collection chamber, and filtering through the filter screen 212, leaving the impurities in the impurity collection chamber, and the air is discharged through the air compressor 23. The output end of the air compressor 23 is connected to an exhaust pipe 231, which passes through the filter screen 212 and the first conical cylinder 221, and is finally connected to the high-pressure blowing pipe 3 to supply air to the high-pressure blowing pipe 3.
[0033] The upper and lower ends of the outer wall of the outer cylinder 22 are provided with jacks matching the short axis 41. The short axis 41 limits the outer cylinder 22 to rotate only along the short axis 41, so that the impurity inlet hole 2211 is always at the upper position of the outer cylinder 22 to prevent impurities in the impurity collection bin from being dumped out. Under the control of the middle cylinder 21, the outer cylinder 22 drives the first tapered cylinder 221 and the second tapered cylinder 222 to alternately change their height positions. At the same time, the first connecting block 14 drives the second connecting block 32 to rotate up and down, so that the two ends of the high-pressure blowing pipe 3 also alternately change their height positions, and the working direction of the high-pressure nozzle 33 is always opposite to the working direction of the impurity inlet hole 2211. In this way, when the high-pressure nozzle 33 blows air to clean impurities, the impurity inlet hole 2211 collects impurities in the opposite direction of the high-pressure nozzle 33, and the airflow in the casting cavity of the high-precision die-casting machine forms a cycle, which will not affect the cleaning of the high-pressure nozzle 33.
[0034] In order to better demonstrate the working process of the high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure, this embodiment now proposes a working method of the high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure, including the following steps:
[0035] Step 1: Fix the mounting bracket 1 to the robot arm. After the die-casting machine completes a working cycle, close the die-casting machine's mold clamping device, start the robot arm, and drive the air blowing cleaning structure into the die-casting machine's casting cavity;
[0036] Step 2: Turn on the air compressor 23, the air compressor 23 supplies air to the high-pressure air blowing pipe 3, and the high-pressure gas is ejected through the high-pressure nozzle 33 to clean the inner wall of the casting cavity. The gas in the negative pressure bin flows to the air compressor 23, generating negative pressure, and sucks air into the casting cavity of the die-casting machine through the impurity inlet hole 2211, driving the cleaned impurities to be collected in the impurity collection bin;
[0037] Step three: the driving motor 11 is turned on, the inclined rod 13 rotates, and the high-pressure nozzle 33 on the high-pressure blowing pipe 3 is driven to rotate through the first connecting block 14 and the second connecting block 32, so as to change the blowing position and expand the cleaning range. The two ends of the middle cylinder 21 connected with the inclined rod 13 rotate in circles alternately, and the working direction of the inlet hole 2211 also changes accordingly, and impurities are adsorbed and collected in the opposite direction of the high-pressure nozzle 33. The first cleaning brush 4 and the second cleaning brush 5 shake with the high-pressure blowing pipe 3 and the outer cylinder 22 to clean the side wall of the casting cavity of the die-casting machine, accelerate the shedding of impurities, and at the same time, the raised impurities are conveniently absorbed by the inlet hole 2211.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A high-precision die-casting machine casting cavity rapid cycle blowing cleaning structure, comprising a mounting bracket (1) mounted on a machine wall, characterized in that: The mounting bracket (1) is movably connected with a first cleaning brush (4) and a second cleaning brush (5); the inner ring of the first cleaning brush (4) is sleeved with an impurity collecting cylinder (2); the inner ring of the second cleaning brush (5) is sleeved with a high-pressure air blowing pipe (3); the mounting bracket (1) provides rotational power for the impurity collecting cylinder (2) and the high-pressure air blowing pipe (3).
2. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 1 is characterized in that: One end of the mounting bracket (1) is fixedly connected to a driving motor (11), the output end of the driving motor (11) is fixedly connected to a rotating shaft (12), the end of the rotating shaft (12) is connected to an inclined rod (13) via an inclined extension block (121), and the center of the inclined rod (13) intersects with an extension line of the rotating shaft (12).
3. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 2 is characterized in that: One end of the inclined rod (13) away from the extension block (121) is fixedly connected to a first connection block (14), and the first connection block (14) is fixedly engaged and connected to one end of the high-pressure blowing pipe (3).
4. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 3 is characterized in that: A raised ring (31) is arranged at the middle position of the high-pressure air blowing pipe (3), and a long axis (51) is arranged at the upper and lower ends of the inner wall of the second cleaning brush (5), and the long axis (51) is plugged into the raised ring (31). One end of the high-pressure air blowing pipe (3) close to the first connecting block (14) is fixedly connected to the second connecting block (32), and the second connecting block (32) is snap-fitted and connected to the first connecting block (14).
5. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 4 is characterized in that: The end surface of the second connection block (32) is provided with a limiting ring groove (321), and the first connection block (14) is provided with a slip ring (141) matching the limiting ring groove (321), and a part of the slip ring (141) is engaged with the limiting ring groove (321).
6. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 4, characterized in that: One end of the high-pressure blowing pipe (3) away from the second connecting block (32) is fixedly connected to a high-pressure nozzle (33).
7. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 2 is characterized in that: The impurity collecting cylinder (2) comprises a middle cylinder (21), an outer cylinder (22) and an air compressor (23); the outer cylinder (22), the middle cylinder (21) and the inclined rod (13) are sleeved in sequence from outside to inside; short shafts (41) are provided on the upper and lower sides of the inner wall of the first cleaning brush (4); the short shafts (41) are plugged into the outer cylinder (22); the air compressor (23) is provided outside the outer cylinder (22) and is in communication with the outer cylinder (22); the output end of the air compressor (23) is connected to an exhaust pipe (231); and the exhaust pipe (231) is in communication with the high-pressure blowing pipe (3).
8. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 7 is characterized in that: A support frame (211) is connected to the middle position of the middle cylinder (21), the edge of the support frame (211) is fixedly connected to the inner wall of the outer cylinder (22), and a filter screen (212) is arranged on the support frame (211).
9. The high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure according to claim 7, characterized in that: A first conical cylinder (221) and a second conical cylinder (222) are respectively provided on both sides of the outer cylinder (22); the ends of the first conical cylinder (221) and the second conical cylinder (222) are fixedly connected to the outer wall of the middle cylinder (21); and a miscellaneous inlet hole (2211) is provided at the upper position of the first conical cylinder (221).
10. A method for operating the high-precision die-casting machine casting cavity rapid cycle air blowing cleaning structure as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: Fix the mounting bracket (1) to the mechanical arm, and after the die-casting machine completes a working cycle, close the die-casting machine's mold clamping device, start the mechanical arm, and drive the air blowing cleaning structure into the die-casting machine's casting cavity; Step 2: The high-pressure blowing pipe (3) sprays high-pressure gas to clean the inner wall of the casting cavity, and the impurity collecting cylinder (2) generates negative pressure, driving the cleaned impurities to be collected in the impurity collecting bin; Step 3: The mounting bracket (1) provides a rotational driving force for the impurity collecting barrel (2) and the high-pressure air blowing pipe (3), thereby expanding the working range of the impurity collecting barrel (2) and the high-pressure air blowing pipe (3); the first cleaning brush (4) and the second cleaning brush (5) follow the high-pressure air blowing pipe (3) and the impurity collecting barrel (2) to shake and clean the side wall of the casting cavity of the die-casting machine.