Automatic drilling equipment
By designing an automated drilling device, utilizing a motor-driven and adjustable structure, combined with a ratchet mechanism and a clamping mechanism, automated positioning and angle adjustment of regular polygonal workpieces are achieved. This solves the error problem caused by manual measurement and scribing in existing technologies and improves processing efficiency.
Patent Information
- Application Number
- CN202411495049.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When drilling into cylindrical workpieces with regular polygonal cross-sections, existing drilling machines require manual measurement and marking, which leads to large errors and inconvenience, making it difficult to achieve efficient automated processing.
An automated drilling device was designed. Through a motor-driven drill bit and adjustment structure, combined with a ratchet mechanism and a clamping mechanism, the workpiece is automatically positioned and its angle is adjusted, ensuring that the workpiece rotates at a predetermined angle each time it is drilled, thus avoiding manual adjustment.
It improves drilling efficiency, reduces human error, and enables efficient automated processing of regular polygonal workpieces.
Smart Images

Figure CN119282190A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of mechanical processing, and specifically discloses an automatic drilling device. Background Art
[0002] Drilling machine refers to the general term for machinery and equipment that uses a tool that is harder and sharper than the target object to leave a cylindrical hole or hole on the target object by means of rotary cutting or rotary extrusion. It is also called drilling machine, punching machine, eyelet drilling machine, through-hole machine, etc. It achieves the desired effect by drilling holes in precision parts. Drilling machines include semi-automatic drilling machines and fully automatic drilling machines. With the increase in human resource costs, most companies consider fully automatic drilling machines as a development direction.
[0003] The drilling machine in the prior art generally includes a drill bit driven by a motor, a moving mechanism that controls the up and down or horizontal movement of the motor, and a clamping structure for clamping the workpiece to be drilled. The drill bit is controlled by manual operation or a controller to move to a specified position for drilling. This drilling machine can meet most drilling needs. In the inventor's work process, it is necessary to process a special cylindrical workpiece with a regular polygonal cross-section. Specifically, it is necessary to drill holes at the same position on each face of the workpiece. The current method is to measure and mark each face and then operate the drilling machine to drill holes. The operation is inconvenient, and manual marking and drilling are also prone to errors. Therefore, it is necessary to design a special equipment to solve the above problems. Summary of the invention
[0004] In view of this, the technical problem to be solved by the present invention is to provide an automated drilling device to solve the problems of the prior art.
[0005] To achieve the above purpose, the present invention provides an automated drilling device, including a drill bit driven by a motor, the motor being installed on a motor frame, the motor frame being connected to a horizontally arranged push plate through a second electric push rod, the push plate being fixedly connected to one end of a horizontally arranged first electric push rod, the first electric push rod being fixed on a base frame, the push plate being parallel to the bottom surface of a driving disk and the inner surface of the push plate passing through the center of the driving disk, an adjusting structure being provided at the bottom of the driving disk, the adjusting structure enabling the push rod to rotate around the center of the driving disk, and the adjusting structure being able to adjust the rotation angle of the push rod The degree of locking is determined by the screw threading method, the inner side of the push rod passes through the center of the driving disk, the inner side of the push rod is the side close to the end of the push plate, the connecting rod passing through the base frame is fixed with a support ring, a turntable is coaxially installed in the support ring, the bottom surface of the turntable is coaxially connected to the top surface of the driving disk, a workpiece is fixed to the upper part of the turntable by a clamping mechanism, a friction ring is fixed to the upper part of the support ring, the friction ring and the turntable are frictionally matched, the edge of the driving disk pushes the turntable to rotate unidirectionally through a ratchet mechanism, and the edge of the driving disk is connected to the support ring through a plurality of elastic reset structures.
[0006] In the above scheme, further, the adjustment structure includes a reference rod and an arc rod, the inner side of the reference rod is coplanar with the inner side of the push plate, the inner side of the reference rod is the side close to the push plate, the middle bottom surface of the reference rod is connected to an adjustment block, the arc rod passes through a through groove on the adjustment block and slides with it, the center of the arc rod coincides with the center of the drive disk, a plurality of positioning holes are provided on the arc rod, a positioning bolt is inserted on the reference rod, and the positioning bolt passes through one of the positioning holes.
[0007] In the above scheme, further, the ratchet mechanism includes a pawl, which is rotatably connected to the bottom surface of the turntable through a rotating shaft, and a circle of ratchet teeth is provided on the edge of the driving disk. The tip of the pawl is stuck between the ratchet teeth, and the bottom surface of the turntable is fixedly connected to one end of an elastic pressing plate, and the end of the elastic pressing plate presses the side of the pawl.
[0008] In the above solution, further, a first annular groove coaxially arranged therewith is opened on the inner side of the support ring, and a first sliding block is fixed to the edge of the turntable, and the first sliding block is slidably installed in the first annular groove.
[0009] In the above scheme, further, a second annular groove coaxially arranged therewith is opened at the edge of the top surface of the driving disk, a second sliding block is slidably installed in the second annular groove, and the second sliding block is fixedly connected to the bottom surface of the rotating disk.
[0010] In the above scheme, further, according to the automated drilling equipment described in claim, it is characterized in that the elastic reset structure includes a first spring, and the two ends of the first spring are respectively fixedly connected with a first connecting block and a second connecting block, the first connecting block is fixedly connected to the support ring, and the second connecting block is fixedly connected to the bottom surface of the drive disk.
[0011] In the above scheme, further, the clamping mechanism includes a plurality of hydraulic rods arranged in a circular array, one end of the hydraulic rod is fixedly connected to the top surface of the turntable, and the other end of the hydraulic rod is fixedly connected to a clamping block, and the plurality of clamping blocks clamp the workpiece together.
[0012] In the above scheme, further, an auxiliary positioning mechanism is provided on the motor frame, and the auxiliary positioning mechanism includes a pressure plate, and guide rods are vertically connected to both sides of the pressure plate. The guide rods pass through a fixed limiting block at the rear end of the motor frame that slides with the guide rods, and a second spring is mounted on the guide rod between the pressure plate and the motor frame, and an opening is opened in the middle of the pressure plate.
[0013] In the above solution, further, the bottom of the base frame is connected to a plurality of supporting legs.
[0014] Compared with the prior art, the present invention has the following beneficial effects: the present invention can adjust the rotation angle of the push rod through the adjustment structure, so as to adjust and set it according to the specific shape of the workpiece, so that each time the drill bit drills a hole, before the next drilling, the turntable will rotate the workpiece by a certain angle, so that the next surface to be processed is facing the drill bit, which does not require manual adjustment and improves efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 The structural diagram at A in the middle; Figure 3 A bottom view of the present invention; Figure 4 for Figure 3 The structural diagram at B in the middle; Figure 5 for Figure 3 Schematic diagram of the structure at C in the middle; Figure 6 is a side view of the present invention; Figure 7 It is a schematic diagram of the bottom structure of the present invention; Figure 8 for Figure 7 The structural diagram at D in the middle; Fig. 9 for Figure 7 Schematic diagram of the structure at E in the middle.
[0016] In the figure: 1, base frame; 2, reference rod; 3, through groove; 4, positioning hole; 5, positioning bolt; 6, push plate; 7, push rod; 8, arc rod; 9, adjustment block; 10, support foot; 11, first electric push rod; 12, second electric push rod; 13, workpiece; 14, clamping block; 15, hydraulic rod; 16, turntable; 17, support ring; 18, friction ring; 19, first connecting block; 20, first spring; 21, motor; 22, drill bit; 23, opening; 24, pressure plate; 25, second spring; 26, guide rod; 27, limit block; 28, motor frame; 29, second connecting block; 30, first slider; 31, drive disk; 32, rotating shaft; 33, ratchet; 34, elastic pressing sheet; 35, pawl; 36, second slider; 37, second annular groove; 38, first annular groove; 39, connecting rod. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0019] like Figure 1-Figure 9 An automated drilling device is shown, comprising a drill bit 22 driven by a motor 21, the motor 21 being mounted on a motor frame 28, the motor frame 28 being connected to a horizontally arranged push plate 6 through a second electric push rod 12, the push plate 6 being fixedly connected to one end of a horizontally arranged first electric push rod 11, the first electric push rod 11 being fixed to a base frame 1, a plurality of legs 10 being connected to the bottom of the base frame 1, the push plate 6 being parallel to the bottom surface of a driving disk 31, and the inner surface of the push plate 6 passing through the center of the driving disk 31. The motor 21 is connected to an external power source through a wire, and the motor 21 drives the drill bit 22 to rotate to drill a hole in a workpiece 13. The first electric push rod 11 drives the push plate 6 to move horizontally, and when the push plate 6 moves, the motor 21 moves horizontally.
[0020] An adjustment structure is provided at the bottom of the driving disk 31, and the adjustment structure allows the push rod 7 to rotate around the center of the driving disk 31. The adjustment structure can lock the rotation angle of the push rod 7. The adjustment structure includes a reference rod 2 and an arc rod 8. The inner surface of the reference rod 2 is coplanar with the inner surface of the push plate 6. The inner side of the reference rod 2 is the side close to the push plate 6. The middle bottom surface of the reference rod 2 is connected to an adjustment block 9. The arc rod 8 passes through the through groove 3 opened on the adjustment block 9 and slides with it. The center of the arc rod 8 coincides with the center of the driving disk 31. A plurality of positioning holes 4 are opened on the arc rod 8. A positioning bolt 5 is inserted on the reference rod 2, and the positioning bolt 5 passes through one of the positioning holes 4.
[0021] After the push plate moves horizontally, it will push the push rod 7 to rotate, and the rotation of the push rod 7 will cause the driving disk 31 to rotate. By inserting the positioning bolt 5 into different positioning holes 4, the angle between the reference rod 2 and the push rod 7 can be adjusted, thereby adjusting according to the shape of the workpiece 2.
[0022] The inner side of the push rod 7 passes through the center of the driving disk 31, and the inner side of the push rod 7 is the side close to the end of the push plate 6. The connecting rod 39 passing through the base frame 1 is fixed with a support ring 17, and a turntable 16 is coaxially installed in the support ring 17. The bottom surface of the turntable 16 is coaxially connected to the top surface of the driving disk 31. The upper part of the turntable 16 is fixed with a workpiece 13 through a clamping mechanism. The clamping mechanism includes a plurality of hydraulic rods 15 arranged in an annular array, one end of the hydraulic rod 15 is fixedly connected to the top surface of the turntable 16, and the other end of the hydraulic rod 15 is fixedly connected to the clamping block 14, and the plurality of clamping blocks 14 clamp the workpiece 13 together. The clamping mechanism can be set in different forms according to specific needs, such as using a three-jaw chuck for clamping.
[0023] A friction ring 18 is fixed to the upper part of the support ring 17, and the friction ring 18 is frictionally matched with the rotating disk 16. The edge of the driving disk 31 pushes the rotating disk 16 to rotate in one direction through a ratchet mechanism, and the edge of the driving disk 31 is connected to the support ring 17 through multiple elastic reset structures. The elastic reset structure includes a first spring 20, and the two ends of the first spring 20 are respectively fixedly connected with a first connecting block 19 and a second connecting block 29. The first connecting block 19 is fixedly connected to the support ring 17, and the second connecting block 29 is fixedly connected to the bottom surface of the driving disk 31. The function of the friction ring 18 is to keep the rotating disk 16 from rotating when there is no external force, and the elastic reset structure is used to pull the driving disk 31 back to its original position after a drilling is completed.
[0024] The ratchet mechanism includes a pawl 35, which is rotatably connected to the bottom surface of the rotating disk 16 through a rotating shaft 32. A circle of ratchet teeth 33 is provided on the edge of the driving disk 31, and the tip of the pawl 35 is stuck between the ratchet teeth 33. The bottom surface of the rotating disk 16 is fixedly connected to one end of an elastic pressing piece 34, and the end of the elastic pressing piece 34 presses the side of the pawl 35. The ratchet mechanism is used for one-way transmission, and the rotating disk 16 is not driven to rotate during the resetting process of the driving disk 31.
[0025] A first annular groove 38 is coaxially arranged on the inner side of the support ring 17, and a first slider 30 is fixed to the edge of the turntable 16. The first slider 30 is slidably installed in the first annular groove 38. A second annular groove 37 coaxially arranged on the top edge of the driving disk 31 is provided. A second slider 36 is slidably installed in the second annular groove 37. The second slider 36 is fixedly connected to the bottom surface of the turntable 16.
[0026] The motor frame 28 is provided with an auxiliary positioning mechanism, which includes a pressing plate 24, and guide rods 26 are vertically connected to both sides of the pressing plate 24. The guide rods 26 pass through the rear end of the motor frame 28 that is slidably matched with the pressing plate 24 and fixed with a limit block 27. A second spring 25 is sleeved on the guide rod 26 between the pressing plate 24 and the motor frame 28. An opening 23 is opened in the middle of the pressing plate 24. The auxiliary positioning mechanism is used to press the workpiece 13 when drilling to reduce its shaking. When drilling, the pressing plate 24 contacts the workpiece 13 and presses the workpiece 13.
[0027] Working principle: first adjust the adjustment structure according to the shape of the workpiece 13. For example, if the workpiece 13 is a regular hexagonal column, the positioning bolt 5 is inserted into the corresponding positioning hole 4 so that the push rod 7 and the reference rod 2 form an angle of 60 degrees. Then, the second electric push rod 12 is started to adjust the height of the drill bit 22. Then, the first electric push rod 11 is started to extend. The first electric push rod 11 drives the push plate 6 to move horizontally. The push plate 6 contacts the push rod 7 and pushes the push rod 7 to rotate. The push rod 7 drives the drive disk 31 to rotate. The drive disk 31 rotates 60 degrees with the turntable 16 through the ratchet mechanism. Then, the drill bit 22 contacts the workpiece 13 for drilling. Then, the first electric push rod 11 is started to retract. Then, the push plate 6 stops contacting with the push rod 7. Under the action of the elastic reset structure, the drive disk 31 Back to the original position, due to the one-way transmission effect of the ratchet mechanism, the turntable 16 will not rotate, and the friction ring 18 keeps the turntable 16 in place, and then the first electric push rod 11 is started to extend, the first electric push rod 11 drives the push plate 6 to move horizontally, the push plate 6 contacts the push rod 7 and pushes the push rod 7 to rotate, the push rod 7 drives the drive disk 31 to rotate, and the drive disk 31 rotates 60 degrees with the turntable 16 through the ratchet mechanism, and then the drill bit 22 contacts the workpiece 13 for drilling, and then the first electric push rod 11 is started to retract... Repeat the above process to complete the drilling of the six faces of the workpiece 13. Assuming that the workpiece 13 is a regular pentagonal column, the positioning bolt 5 is inserted into the corresponding positioning hole 4 to make the push rod 7 and the reference rod 2 form an angle of 72 degrees.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An automated drilling device, comprising a drill bit (22) driven by a motor (21), wherein the motor (21) is mounted on a motor frame (28), characterized in that: The motor frame (28) is connected to a horizontally arranged push plate (6) via a second electric push rod (12); the push plate (6) is fixedly connected to one end of a horizontally arranged first electric push rod (11); the first electric push rod (11) is fixed to the base frame (1); the push plate (6) is parallel to the bottom surface of the drive disk (31); the inner surface of the push plate (6) passes through the center of the drive disk (31); an adjustment structure is provided at the bottom of the drive disk (31); the adjustment structure enables the push rod (7) to rotate around the center of the drive disk (31); the adjustment structure can lock the rotation angle of the push rod (7); the inner surface of the push rod (7) passes through the center of the drive disk (31); the push rod (7) ) is a side close to the end of the push plate (6), a support ring (17) is fixed on the connecting rod (39) passing through the base frame (1), a turntable (16) is coaxially rotatably mounted inside the support ring (17), the bottom surface of the turntable (16) is coaxially rotatably connected to the top surface of the drive disk (31), a workpiece (13) is fixed to the upper part of the turntable (16) through a clamping mechanism, a friction ring (18) is fixed to the upper part of the support ring (17), the friction ring (18) and the turntable (16) are frictionally matched, the edge of the drive disk (31) pushes the turntable (16) to rotate in one direction through a ratchet mechanism, and the edge of the drive disk (31) is connected to the support ring (17) through a plurality of elastic reset structures.
2. The automated drilling equipment according to claim 1, characterized in that: The adjustment structure comprises a reference rod (2) and an arc rod (8), the inner side of the reference rod (2) being coplanar with the inner side of the push plate (6), the inner side of the reference rod (2) being the side thereof close to the push plate (6), the middle bottom surface of the reference rod (2) being connected with an adjustment block (9), the arc rod (8) passing through a through slot (3) provided on the adjustment block (9) and slidingly cooperating therewith, the center of the arc rod (8) being coincident with the center of the drive disk (31), a plurality of positioning holes (4) being provided on the arc rod (8), a positioning bolt (5) being inserted on the reference rod (2), and the positioning bolt (5) passing through one of the positioning holes (4).
3. The automated drilling equipment according to claim 1, characterized in that: The ratchet mechanism comprises a pawl (35), the pawl (35) being rotatably connected to the bottom surface of the rotating disk (16) via a rotating shaft (32), the edge of the driving disk (31) being provided with a circle of ratchet teeth (33), the tip of the pawl (35) being stuck between the ratchet teeth (33), the bottom surface of the rotating disk (16) being fixedly connected to one end of an elastic pressing sheet (34), the end of the elastic pressing sheet (34) pressing the side surface of the pawl (35).
4. The automated drilling equipment according to claim 1, characterized in that: A first annular groove (38) coaxially arranged therewith is provided on the inner side of the support ring (17), and a first sliding block (30) is fixed to the edge of the rotating disk (16), wherein the first sliding block (30) is slidably mounted in the first annular groove (38).
5. The automated drilling equipment according to claim 1, characterized in that: A second annular groove (37) coaxially arranged therewith is provided at the edge of the top surface of the driving disk (31), a second sliding block (36) is slidably mounted in the second annular groove (37), and the second sliding block (36) is fixedly connected to the bottom surface of the rotating disk (16).
6. The automated drilling equipment according to claim 1, characterized in that: The elastic reset structure comprises a first spring (20), two ends of the first spring (20) being fixedly connected to a first connection block (19) and a second connection block (29), respectively; the first connection block (19) is fixedly connected to the support ring (17), and the second connection block (29) is fixedly connected to the bottom surface of the drive disk (31).
7. The automated drilling equipment according to claim 1, characterized in that: The clamping mechanism comprises a plurality of hydraulic rods (15) arranged in a circular array, one end of the hydraulic rod (15) being fixedly connected to the top surface of a rotating disk (16), and the other end of the hydraulic rod (15) being fixedly connected to a clamping block (14), wherein the plurality of clamping blocks (14) jointly clamp the workpiece (13).
8. The automated drilling equipment according to claim 1, characterized in that: An auxiliary positioning mechanism is provided on the motor frame (28), the auxiliary positioning mechanism comprising a pressing plate (24), both sides of the pressing plate (24) being vertically connected to guide rods (26), the guide rods (26) passing through a fixed limiting block (27) at the rear end of the motor frame (28) slidably matched therewith, a second spring (25) being sleeved on the guide rod (26) between the pressing plate (24) and the motor frame (28), and an opening (23) being provided in the middle of the pressing plate (24).
9. The automated drilling equipment according to claim 1, characterized in that: A plurality of supporting legs (10) are connected to the bottom of the base frame (1).