Laser and electric arc hybrid welding clamp based on high-strength steel machining and method of laser and electric arc hybrid welding clamp
By introducing frame assembly, linear module, preheating device and visual sensing device into laser arc composite welding fixtures, the problems of insufficient coordinate adjustment and welding parts are solved, and the full automation and intelligence of welding workpieces are realized Processing improves the speed and scope of application of fixture replacement.
Patent Information
- Application Number
- CN202411451150.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing laser arc composite welding fixtures have shortcomings in coordinate adjustment and welding parts preheating, which cannot meet the needs of intelligent and automated welding. The fixture replacement and structural complexity are high, and the scope of application is limited.
A laser arc composite welding fixture including frame assembly, linear module, preheating device and visual sensing device was designed. The welding program debugging and emergency stop are realized through a tablet control computer, and the welding parts are preheated by linear modules. and welding operations move, and the welded parts are observed and analyzed through visual sensing devices.
It realizes fully automated welding of welding workpieces, has the conditions for intelligent processing of welded parts, has quick fixture replacement, simple structure, wide application range, and can preheat the welds of welded parts, improving processing efficiency and product quality.
Smart Images

Figure CN119282448A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of laser arc hybrid welding, and more specifically to a laser arc hybrid welding fixture based on high-strength steel processing and a method thereof. Background Art
[0002] With the rapid development of modern industry, many applications have been implemented in the field of laser arc hybrid welding in combination with existing scientific and technological technologies.
[0003] For example: CN220407435U, a laser-arc hybrid welding fixture device. The laser-arc hybrid welding fixture device provided by the utility model can adjust the height of the laser welding gun and change the defocus amount of laser welding by setting a Z-axis adjustment mechanism to enhance the versatility of the laser-arc hybrid welding device; by setting an X-axis adjustment mechanism, the distance between the laser welding gun and the robot arc welding gun can be adjusted to change the light wire spacing of the hybrid welding; by setting a rotation adjustment mechanism, the angle between the laser welding gun and the robot welding gun can be adjusted to adjust the process parameters to the best. The utility model can simply and effectively combine the arc welding robot and the laser welding gun on the market to realize laser-arc hybrid welding. The coordinate adjustment direction of the fixture described in the utility model is not perfect. In comparison, the device provided by the present invention is more in line with the needs of intelligent and automated welding. The utility model also does not provide information on preheating of welded parts and its auxiliary structures.
[0004] For example: CN217799687U, a laser arc hybrid welding fixture, the utility model relates to the field of laser arc hybrid welding technology, specifically provides a laser arc hybrid welding fixture suitable for workpieces of different sizes and convenient for replacing protective pads. The coordinate adjustment direction of the fixture described in the utility model is not perfect, by comparison, the device provided by the present invention is more in line with the requirements of intelligent and automated welding, and the utility model does not provide information on preheating of welded parts and its auxiliary structures. Summary of the invention
[0005] The purpose of the present invention is to provide a laser arc hybrid welding fixture and method based on high-strength steel processing, which can realize fully automated welding of welding workpieces, have intelligent processing conditions for welded parts, and can preheat the weld seams of welded parts. The fixture is quick to replace, has a simple structure, can process a variety of parts, and has a wide range of applicability.
[0006] The purpose of the present invention is achieved through the following technical solutions:
[0007] A laser arc hybrid welding fixture and method based on high-strength steel processing, characterized in that it includes a frame assembly, a linear module, a preheating device, a welding device, and a visual sensing device, the linear module, the preheating device, and the welding device are all connected to the frame assembly, the preheating device and the welding device are all connected to the linear module, and the welding device is connected to the visual sensing device.
[0008] As a further optimization of the technical solution, the present invention provides a laser arc composite welding fixture based on high-strength steel processing and a method thereof, wherein the frame assembly includes an upper frame, a lower frame, an inspection door, a three-color light, a tablet control computer, an emergency stop device, a grating, a lighting lamp, a welding part support plate, a welding part, and a welding part fixing fixture, wherein the lower frame, the inspection door, the three-color light, the tablet control computer, the emergency stop device, the grating, and the lighting lamp are all fixedly connected to the upper frame, the lower frame is fixedly connected to the welding part support plate, and the welding part is fixedly connected to the welding part support plate through the welding part fixing fixture.
[0009] As a further optimization of the technical solution, the present invention provides a laser arc composite welding fixture based on high-strength steel processing and a method thereof, wherein the linear module includes a screw shaft bracket A, an upper guard plate A, a sensor fixing profile A, a sensor bracket, a sensor A, a motor A, a coupling A, a screw shaft A, a screw block A, a connecting block A, and an induction sheet A, wherein the upper guard plate A, the sensor fixing profile A, and the motor A are all fixedly connected to the screw shaft bracket A, the sensor fixing profile A is fixedly connected to the sensor bracket A, the sensor bracket A is fixedly connected to the sensor A, the output shaft of the motor A is fixedly connected to the screw shaft A through the coupling A, the screw shaft A is rotatably connected to the screw shaft bracket A, the screw shaft A is meshingly connected to the screw block A, and the screw block A and the induction sheet A are all fixedly connected to the connecting block A.
[0010] As a further optimization of the technical solution, the present invention provides a laser arc composite welding fixture based on high-strength steel processing and a method thereof, wherein the preheating device comprises an upper support plate, a guide shaft seat A, a guide shaft seat B, a guide shaft seat C, a guide shaft seat D, a lower support shaft plate A, a lower support shaft plate B, a lower support shaft plate C, a motor B, a coupling B, a shaft A, a cam, a pulley, a pivot A, a diamond connecting rod, a connecting rod A, a pivot B, a pivot C, a connecting block B, a connecting rod, a heating module A, a shaft B, a spring-connected threaded shaft, a torsion spring, a connecting rod B, a pivot D, a push rod A, a heating module fixing plate, and a heating module B, wherein the guide shaft seat A, the guide shaft seat B, the guide shaft seat C, the guide shaft seat D, the lower support shaft plate A, the lower support shaft plate B, and the lower support shaft plate C are all fixedly connected to the upper support plate, the lower support shaft plate C is fixedly connected to the motor B, and the output shaft push rod coupling B of the motor B is fixedly connected to the shaft A , shaft A is rotatably connected to the lower support shaft plate A and the lower support shaft plate B, shaft A is fixedly connected to the cam, the cam is connected to the pulley, the pulley is rotatably connected to the pivot A, pivot A, pivot B, and shaft B are all fixedly connected to the diamond connecting rod, the connecting rod A is rotatably connected to pivot B and pivot C, pivot C is fixedly connected to the connecting block B, the connecting block B is fixedly connected to the connecting rod, the connecting rod is connected to the guide shaft seat A and the guide shaft seat B, the connecting rod is fixedly connected to the heating module A, shaft B is fixedly connected to the spring connecting threaded shaft, the torsion spring is fixedly connected to the lower support shaft plate A, shaft B, and the spring connecting threaded shaft, shaft B is rotatably connected to the lower support shaft plate A and the lower support shaft plate B, the connecting rod B is rotatably connected to the diamond connecting rod and the pivot D, the pivot D is fixedly connected to the push rod A, the push rod A is connected to the guide shaft seat C and the guide shaft seat D, the push rod A is fixedly connected to the heating module fixing plate, and the heating module fixing plate is fixedly connected to the heating module B.
[0011] As a further optimization of the technical solution, the present invention provides a laser arc hybrid welding fixture based on high-strength steel processing and a method thereof, wherein the welding device comprises a connecting frame A, a connecting plate, a connecting frame B, a screw shaft bracket B, a motor C, a coupling C, a screw shaft B, a screw block B, a connecting block C, a connecting block D, a drag chain bracket A, a drag chain A, an induction sheet B, a sensor B, a sensor fixing profile B, a screw shaft bracket C, a motor D, a coupling D, a screw shaft C, a screw block C, a welding assembly fixing bracket, a welding assembly, a sensor bracket B, a sensor C, and an upper guard plate B, wherein the connecting frame A is fixedly connected to the connecting frame B through the connecting plate, the screw shaft bracket B and the drag chain A are fixedly connected to the connecting plate, the motor C, the sensor fixing profile B, and the upper guard plate B are fixedly connected to the screw shaft bracket B, and the motor C Its output shaft is fixedly connected to the screw shaft B through a coupling C, the screw shaft B is rotatably connected to the screw shaft bracket B, the screw shaft B is meshed with the screw block B, the screw block B, the connecting block D, and the drag chain bracket A are all fixedly connected to the connecting block C, the drag chain bracket A is fixedly connected to the drag chain A, the sensor B is fixedly connected to the sensor fixed profile B, the screw shaft bracket C is fixedly connected to the connecting block D, the screw shaft bracket C is fixedly connected to the motor D, and the output shaft of the motor D is fixedly connected to the screw shaft C through a coupling D, the screw shaft C is rotatably connected to the screw shaft bracket C, the motor D, the welding assembly, and the sensor bracket B are all fixedly connected to the screw shaft bracket C, the screw shaft C is rotatably connected to the screw shaft bracket C, the screw shaft C is rotatably connected to the screw block C, and the screw block C and the welding assembly are all fixedly connected to the welding assembly fixed bracket.
[0012] As a further optimization of the technical solution, the present invention provides a laser arc hybrid welding fixture based on high-strength steel processing and a method thereof, wherein the visual sensing device comprises a component support plate, a screw shaft bracket D, a drag chain bracket, a drag chain B, a motor E, a coupling E, a screw shaft D, a screw screw block D, a sensor sheet C, a mounting plate, a drag chain connecting plate, a bracket A, a bracket B, a visual sensing component, a sensor fixing profile C, a sensor bracket C, and a sensor D, wherein the screw shaft bracket D and the drag chain bracket are fixedly connected to the component support plate, the drag chain bracket is fixedly connected to the drag chain B, and the motor E and the sensor The sensor fixing profile C is fixedly connected to the screw shaft bracket D, the output shaft of the motor E is fixedly connected to the screw shaft D through the coupling E, the screw shaft D is rotatably connected to the screw shaft bracket D, the screw shaft D is meshed with the screw screw block D, the induction sheet C and the mounting plate are fixedly connected to the screw screw block D, the drag chain connecting plate and the bracket A are fixedly connected to the mounting plate, the drag chain connecting plate is fixedly connected to the drag chain B, the bracket A is fixedly connected to the bracket B, the bracket B is fixedly connected to the visual sensor component, the sensor fixing profile C is fixedly connected to the sensor bracket C, and the sensor bracket C is fixedly connected to the sensor D.
[0013] A laser arc hybrid welding fixture workpiece processing method based on high-strength steel processing can realize fully automated welding of welding workpieces, has intelligent processing conditions for welding parts, can preheat the weld seam of welding parts, has fast fixture replacement, simple structure, many types of processed parts, and a wide range of device applications, including the following steps:
[0014] S1. This device is connected to a conventional automated production line or structure through a rack assembly. The rack assembly is the general carrier for placing all devices and structures of the present invention. All workpiece welding debugging and operation procedures can be directly controlled by a tablet control computer. The emergency stop device realizes emergency stop when the operation is abnormal. The three-color light is displayed in different colors according to the real-time status of the device. When the device is operating, the grating can prevent objects or human bodies from accidentally touching it to avoid production accidents. The welding part fixing fixture in this device is a replaceable fixture, that is, different tooling schemes are implemented for different products. The two sides of the upper frame are hollow structures, which are convenient for access to the automated transportation and fixation of the workpiece. After the welded parts are transported to the welded parts support plate, they are fixed from top to bottom by connecting to other automated equipment;
[0015] S2. Considering that the thickness of some high-strength steel weldments is relatively thick, if the temperature around the weld does not meet the requirements during the welding process, the processing yield rate will be directly reduced. The welding part of the workpiece is preheated by the heating component. At this time, the linear module is started, and the preheating device is transported to the weld of the workpiece for heating. Among them, the linear module is mainly used in two places in this device, one is the linear movement of the preheating device, and the other is the linear movement of the welding device. The number of uses is that the preheating device uses one set of linear modules, and the welding device uses two sets of linear modules. What is specifically embodied in the drawings and abstract drawings of the specification is one set of linear modules of the welding device, which does not mean that the present invention has only one linear module, but takes the linear module pointed out as an example to explain. When the motor A is started, its output shaft drives the screw shaft A to rotate through the coupling A, and the screw shaft A drives the connecting block A to move along the axis through the screw screw block A. When the connecting block A moves, the preheating device is driven to follow the movement through the upper support plate. When the preheating device moves, its upper support plate moves along the guide shaft of the lower frame, so as to ensure Maintaining its stability, the linear module stops running after the preheating device moves to the welding part, and then starts the motor B. When its output shaft rotates, it drives shaft A to rotate through coupling B, and shaft A drives the cam to rotate. When the cam rotates, it drives the diamond connecting rod to rotate through pulleys and pivot A. When the diamond connecting rod rotates, it drives shaft B to rotate along the lower support shaft plate A, lower support shaft plate B, and lower support shaft plate C. When the diamond connecting rod rotates, it drives connecting rod A to move downward through pivot B. Connecting rod A drives connecting block B to move downward through pivot C. Connecting block B drives heating module A to move downward through the connecting rod. At the same time, when the diamond connecting rod rotates, it drives connecting rod B to push upward. Connecting rod B drives push rod A to push upward along guide shaft seat C and guide shaft seat D through pivot D. Push rod A drives heating module B to push upward through the heating module fixing plate. At this time, heating module A and heating module B clamp the weld of the welding part up and down, and then heat it. When the temperature of the weld of the welding part detected by heating module A and heating module B reaches the welding requirement, the preheating device is reset, and then the linear module at the preheating device is reset;
[0016] S3, then start the linear module for the welding device, move the welding device to the working range of the welding part, start the motor C, when its output shaft rotates, it drives the screw shaft B to rotate through the coupling C, when the screw shaft B rotates, it drives the connecting block C to move linearly through the screw screw block B, when the connecting block C moves, it drives the drag chain A to move through the drag chain bracket A, when the connecting block D moves, it drives the welding assembly to move horizontally through the connecting block D, when the motor D is started, its output shaft drives the screw shaft C to rotate through the coupling D, when the screw shaft C rotates, it drives the welding assembly fixed bracket to move up and down through the screw screw block C, when the welding assembly fixed bracket moves, it drives the welding assembly to move up and down, and drives the welding assembly through the above-mentioned structure and function. The welding assembly is moved to the operation origin of the welded part, and the welding operation is performed through the preset program of the tablet control computer. When the motor E is started, its output shaft drives the screw shaft D to rotate through the coupling E. When the screw shaft D rotates, the mounting plate is driven to move linearly along the arrangement direction of the screw shaft D through the screw screw block D. When the mounting plate moves, the drag chain B is driven to follow the movement through the drag chain connecting plate. When the mounting plate moves, the visual sensor component is driven to follow the movement through the bracket A and bracket B. The working stroke of the screw shaft D meets the observation requirements of the visual sensor component in the frame assembly. During the operation, the visual sensor device is used to observe, record and analyze the welded parts during the welding operation, which plays a key role in preventing and stopping the generation of defective parts.
[0017] The laser arc composite welding fixture and method based on high-strength steel processing of the present invention have the following beneficial effects: 1. It can realize fully automated welding of welding workpieces and has the conditions for intelligent processing of welded parts; 2. It can preheat the weld seam of welded parts; 3. The fixture can be replaced quickly, the structure is simple, the types of processed parts are many, and the device has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0019] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;
[0020] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;
[0021] Figure 3 The frame assembly structure of the present invention is schematically shown in FIG. Figure 1 ;
[0022] Figure 4 The frame assembly structure of the present invention is schematically shown in FIG. Figure 2 ;
[0023] Figure 5 This is a schematic diagram of the linear module structure of the present invention. Figure 1 ;
[0024] Figure 6 This is a schematic diagram of the linear module structure of the present invention. Figure 2 ;
[0025] Figure 7 The preheating device of the present invention is schematically shown in FIG. Figure 1 ;
[0026] Figure 8 The preheating device of the present invention is schematically shown in FIG. Figure 2 ;
[0027] Fig. 9 The preheating device of the present invention is schematically shown in FIG. Figure 3 ;
[0028] Fig.10 The welding device structure of the present invention is schematically shown in FIG. Figure 1 ;
[0029] Fig.11 The welding device structure of the present invention is schematically shown in FIG. Figure 2 ;
[0030] Fig.12 The structure of the visual sensing device of the present invention is shown in FIG. Figure 1 ;
[0031] In the figure: rack assembly 1; upper rack 101; lower rack 102; inspection door 103; tricolor light 104; tablet control computer 105; emergency stop device 106; grating 107; lighting lamp 108; welding part support plate 109; welding part 110; welding part fixing fixture 111; linear module 2; screw shaft bracket A201; upper guard plate A202; sensor fixing profile A203; sensor bracket A204; sensor A205; motor A206; coupling A207; screw shaft A208; screw screw block A209; connecting block A210; induction sheet A211; preheating Device 3; upper support plate 301; guide shaft seat A302; guide shaft seat B303; guide shaft seat C304; guide shaft seat D305; lower support shaft plate A306; lower support shaft plate B307; lower support shaft plate C308; motor B309; coupling B310; shaft A311; cam 312; pulley 313; pivot A314; diamond connecting rod 315; connecting rod A316; pivot B317; pivot C318; connecting block B319; connecting rod 320; heating module A321; shaft B322; spring connecting threaded shaft 323; torsion spring 324; connecting rod B325; Pivot D326; push rod A327; heating module fixing plate 328; heating module B329; welding device 4; connecting frame A401; connecting plate 402; connecting frame B403; screw shaft bracket B404; motor C405; coupling C406; screw shaft B407; screw screw block B408; connecting block C409; connecting block D410; drag chain bracket A411; drag chain A412; induction sheet B413; sensor B414; sensor fixing profile B415; screw shaft bracket C416; motor D417; coupling D418; screw shaft C419; screw screw block C420; welding assembly fixing bracket 421; welding assembly 422; sensor bracket B423; sensor C424; upper guard plate B425; visual sensing device 5; assembly support plate 501; screw shaft bracket D502; drag chain bracket 503; drag chain B504; motor E505; coupling E506; screw shaft D507; screw screw block D508; sensor sheet C509; mounting plate 510; drag chain connecting plate 511; bracket A512; bracket B513; visual sensing assembly 514; sensor fixing profile C515; sensor bracket C516; sensor D517. Specific embodiments
[0032] The present invention will be further described in detail below in conjunction with the accompanying drawings. Specific embodiment one:
[0034] Combine the following Figure 1-12The present embodiment is described as a laser arc hybrid welding fixture and method based on high-strength steel processing, comprising a frame assembly 1, a linear module 2, a preheating device 3, a welding device 4, and a visual sensing device 5. The linear module 2, the preheating device 3, and the welding device 4 are all connected to the frame assembly 1, the preheating device 3 and the welding device 4 are all connected to the linear module 2, and the welding device 4 is connected to the visual sensing device 5. Specific embodiment 2:
[0036] Combine the following Figure 1-12 The present embodiment is described. The present embodiment further describes the first embodiment. The operating principle of the frame assembly 1 is that the present device is connected to a conventional automated production line or structure through the frame assembly 1. The frame assembly 1 is the general carrier for placing all the devices and structures of the present invention. The debugging and operation procedures of all workpiece welding can be directly controlled by the tablet control computer 105. The emergency stop device 106 realizes emergency stop when the operation is abnormal. The three-color light 104 is displayed in different colors according to the real-time status of the device. When the device is operating, the grating 107 can prevent objects or human bodies from accidentally touching it to avoid production accidents. The welding part fixing fixture 111 described in the present device is a replaceable fixture, that is, different tooling schemes are implemented for different products. The two sides of the upper frame 101 are hollow structures, which are convenient for accessing the automated transportation and fixation of the workpiece. After the welded part 110 is transported to the welded part support plate 109, the welded part 110 is fixed from top to bottom by connecting to other automated equipment using the welded part fixing fixture 111. Specific embodiment three:
[0038] Combine the following Figure 1-12 To explain this embodiment, this embodiment further explains Example 1. The operating principle of the linear module 2 is that the linear module 2 is mainly used in two places in this device, one is the linear movement of the preheating device 3, and the other is the linear movement of the welding device 4. The number of uses is that the preheating device 3 uses one group of linear modules 2, and the welding device 4 uses two groups of linear modules 2. What is specifically reflected in the drawings and abstract drawings of the specification is one group of linear modules 2 of the welding device 4, which does not mean that the present invention has only one linear module 2, but takes the linear module 2 mentioned above as an example for explanation. When the motor A206 is started, its output shaft drives the screw shaft A208 to rotate through the coupling A207, and the screw shaft A208 drives the connecting block A210 to move along the axis through the screw block A209. When the connecting block A210 moves, it drives the preheating device 3 to follow the movement through the upper support plate 301. Specific embodiment four:
[0040] Combine the following Figure 1-12To explain this embodiment, this embodiment further explains Example 1. The operating principle of the preheating device 3 is that after the preheating device 3 moves to the welding part 110, the linear module 2 stops running, and then the motor B309 is started. When its output shaft rotates, it drives the shaft A311 to rotate through the coupling B310, and the shaft A311 drives the cam 312 to rotate. When the cam 312 rotates, it drives the diamond connecting rod 315 to rotate through the pulley 313 and the pivot A314. When the diamond connecting rod 315 rotates, it drives the shaft B322 to rotate along the lower support shaft plate A306, the lower support shaft plate B307, and the lower support shaft plate C308. When the diamond connecting rod 315 rotates, it drives the connecting rod A316 to move downward through the pivot B317, and the connecting rod A316 drives the connecting rod C318 to rotate. The connecting block B319 moves downward, and the connecting block B319 drives the heating module A321 to move downward through the connecting rod 320. At the same time, the diamond connecting rod 315 drives the connecting rod B325 to push upward when it rotates. The connecting rod B325 drives the push rod A327 to push upward along the guide shaft seat C304 and the guide shaft seat D305 through the pivot D326. The push rod A327 drives the heating module B329 to push upward through the heating module fixing plate 328. At this time, the heating modules A321 and B329 clamp the weld of the weldment 110 up and down, and then heat it. When the heating modules A321 and B329 detect that the temperature of the weld of the weldment 110 reaches the welding requirement, the preheating device 3 is reset, and then the linear module 2 at the preheating device 3 is reset. Specific embodiment five:
[0042] Combine the following Figure 1-12 This embodiment is described. This embodiment further describes the first embodiment. The operating principle of the welding device 4 is to start the linear module 2 used for the welding device 4, move the welding device 4 to the working range of the welding piece 110, start the motor C405, and when the output shaft thereof rotates, the screw shaft B407 is driven to rotate through the coupling C406. When the screw shaft B407 rotates, the connecting block C409 is driven to move linearly through the screw block B408. When the connecting block C409 moves, the drag chain A412 is driven to move through the drag chain bracket A411. The connecting block D4 When the welding assembly 422 moves, it is driven to move horizontally through the connecting block D410. When the motor D417 is started, its output shaft drives the screw shaft C419 to rotate through the coupling D418. When the screw shaft C419 rotates, it drives the welding assembly fixing bracket 421 to move up and down through the screw screw block C420. When the welding assembly fixing bracket 421 moves, it drives the welding assembly 422 to move up and down. Through the above-mentioned structure and function, the welding assembly 422 is driven to the operation origin of the welding piece 110, and the welding operation is performed through the program preset by the tablet control computer 105. Specific embodiment six:
[0044] Combine the following Figure 1-12To explain this embodiment, this embodiment further explains Example 1. The operating principle of the visual sensing device 5 is that when the motor E505 is started, its output shaft drives the screw shaft D507 to rotate through the coupling E506. When the screw shaft D507 rotates, it drives the mounting plate 510 to move linearly along the arrangement direction of the screw shaft D507 through the screw block D508. When the mounting plate 510 moves, the drag chain B504 is driven to follow the movement through the drag chain connecting plate 511. When the mounting plate 510 moves, the visual sensing component 514 is driven to follow the movement through the bracket A512 and the bracket B513. The working stroke of the screw shaft D507 meets the observation requirements of the visual sensing component 514 in the frame assembly 1. During the operation, the visual sensing device 5 is used to observe, record and analyze the welded parts during the welding operation, which plays a key role in preventing and stopping the generation of defective parts.
Claims
1. A laser arc hybrid welding fixture and method based on high-strength steel processing, characterized in that: The invention comprises a frame assembly (1), a linear module (2), a preheating device (3), a welding device (4), and a visual sensor device (5); the linear module (2), the preheating device (3), and the welding device (4) are all connected to the frame assembly (1); the preheating device (3) and the welding device (4) are all connected to the linear module (2); and the welding device (4) is connected to the visual sensor device (5).
2. According to claim 1, a laser arc hybrid welding fixture and method based on high-strength steel processing is characterized in that: The frame assembly (1) comprises an upper frame (101), a lower frame (102), an inspection door (103), a three-color light (104), a tablet control computer (105), an emergency stop device (106), a grating (107), an illuminating light (108), a welding component support plate (109), a welding component (110), and a welding component fixing fixture (111), wherein the lower frame (102), the inspection door (103), the three-color light (104), the tablet control computer (105), the emergency stop device (106), the grating (107), and the illuminating light (108) are all fixedly connected to the upper frame (101), the lower frame (102) is fixedly connected to the welding component support plate (109), and the welding component (110) is fixedly connected to the welding component support plate (109) via the welding component fixing fixture (111).
3. The laser arc hybrid welding fixture and method for high-strength steel processing according to claim 1, characterized in that: The linear module (2) comprises a screw shaft support A (201), an upper guard plate A (202), a sensor fixing profile A (203), a sensor support (204), a sensor A (205), a motor A (206), a coupling A (207), a screw shaft A (208), a screw screw block A (209), a connecting block A (210), and a sensor sheet A (211), wherein the upper guard plate A (202), the sensor fixing profile A (203), and the motor A (206) are all fixedly connected to the screw shaft support A (201). The sensor fixing profile A (203) is fixedly connected to the sensor bracket A (204), the sensor bracket A (204) is fixedly connected to the sensor A (205), the output shaft of the motor A (206) is fixedly connected to the screw shaft A (208) through the coupling A (207), the screw shaft A (208) is rotationally connected to the screw shaft bracket A (201), the screw shaft A (208) is meshedly connected to the screw block A (209), and the screw block A (209) and the induction sheet A (211) are fixedly connected to the connection block A (210).
4. The laser arc hybrid welding fixture and method for high-strength steel processing according to claim 1 is characterized in that: The preheating device (3) comprises an upper support plate (301), a guide shaft seat A (302), a guide shaft seat B (303), a guide shaft seat C (304), a guide shaft seat D (305), a lower support shaft plate A (306), a lower support shaft plate B (307), a lower support shaft plate C (308), a motor B (309), a coupling B (310), a shaft A (311), a cam (312), a pulley (313), a pivot A (314), a diamond connecting rod (315), a connecting rod A (316), a pivot B (317), a pivot C (318), a connecting block B (319), a connecting rod (320), a heating module A (321), a shaft B (322), a spring-connected threaded shaft (323), and a torsion spring. (324), connecting rod B (325), pivot D (326), push rod A (327), heating module fixing plate (328), heating module B (329), wherein the guide shaft seat A (302), guide shaft seat B (303), guide shaft seat C (304), guide shaft seat D (305), lower support shaft plate A (306), lower support shaft plate B (307), and lower support shaft plate C (308) are all fixedly connected to the upper support plate (301), the lower support shaft plate C (308) is fixedly connected to the motor B (309), the output shaft push rod coupling B (310) of the motor B (309) is fixedly connected to the shaft A (311), the shaft A (311) is fixedly connected to the lower support shaft plate A (306), the lower support shaft plate B (307), and the lower support shaft plate C (308). 7) is rotatably connected, the shaft A (311) is fixedly connected to the cam (312), the cam (312) is connected to the pulley (313), the pulley (313) is rotatably connected to the pivot A (314), the pivot A (314), the pivot B (317), and the shaft B (322) are all fixedly connected to the rhombus connecting rod (315), the connecting rod A (316) is rotatably connected to the pivot B (317) and the pivot C (318), the pivot C (318) is fixedly connected to the connecting block B (319), the connecting block B (319) is fixedly connected to the connecting rod (320), the connecting rod (320) is connected to the guide shaft seat A (302) and the guide shaft seat B (303), the connecting rod (320) is fixedly connected to the heating module A (321), the shaft B (3 22) is fixedly connected to the spring-connected threaded shaft (323), the torsion spring (324) is fixedly connected to the lower support shaft plate A (306), the shaft B (322), and the spring-connected threaded shaft (323), the shaft B (322) is rotatably connected to the lower support shaft plate A (306) and the lower support shaft plate B (307), the connecting rod B (325) is rotatably connected to the diamond-shaped connecting rod (315) and the pivot D (326), the pivot D (326) is fixedly connected to the push rod A (327), the push rod A (327) is connected to the guide shaft seat C (304) and the guide shaft seat D (305), the push rod A (327) is fixedly connected to the heating module fixing plate (328), and the heating module fixing plate (328) is fixedly connected to the heating module B (329).
5. The laser arc hybrid welding fixture and method for high-strength steel processing according to claim 1, characterized in that: The welding device (4) comprises a connecting frame A (401), a connecting plate (402), a connecting frame B (403), a screw shaft support B (404), a motor C (405), a coupling C (406), a screw shaft B (407), a screw screw block B (408), a connecting block C (409), a connecting block D (410), a drag chain support A (411), a drag chain A (412), a sensor sheet B (413), a sensor B (414), a sensor fixing profile B (415), a screw shaft support C (416), a motor D (417), a coupling D (418), a screw shaft C (419), a screw Screw block C (420), welding assembly fixing bracket (421), welding assembly (422), sensor bracket B (423), sensor C (424), upper guard plate B (425), wherein the connecting frame A (401) is fixedly connected to the connecting frame B (403) through the connecting plate (402), the screw shaft bracket B (404) and the drag chain A (412) are fixedly connected to the connecting plate (402), the motor C (405), the sensor fixing profile B (415), and the upper guard plate B (425) are fixedly connected to the screw shaft bracket B (404), and the output shaft of the motor C (405) is connected to the connecting frame B (403) through the coupling C (406). The screw shaft B (407) is fixedly connected to the screw shaft B (407), the screw shaft B (407) is rotatably connected to the screw shaft bracket B (404), the screw shaft B (407) is meshedly connected to the screw screw block B (408), the screw screw block B (408), the connecting block D (410), and the drag chain bracket A (411) are all fixedly connected to the connecting block C (409), the drag chain bracket A (411) is fixedly connected to the drag chain A (412), the sensor B (414) is fixedly connected to the sensor fixing profile B (415), the screw shaft bracket C (416) is fixedly connected to the connecting block D (410), the screw shaft bracket C (416) is fixedly connected to the motor D (41 7) are fixedly connected, the output shaft of the motor D (417) is fixedly connected to the screw shaft C (419) through the coupling D (418), the screw shaft C (419) is rotationally connected to the screw shaft bracket C (416), the motor D (417), the welding assembly (422), and the sensor bracket B (423) are all fixedly connected to the screw shaft bracket C (416), the screw shaft C (419) is rotationally connected to the screw shaft bracket C (416), the screw shaft C (419) is rotationally connected to the screw screw block C (420), and the screw screw block C (420) and the welding assembly (422) are all fixedly connected to the welding assembly fixed bracket (421).
6. The laser arc hybrid welding fixture and method for high-strength steel processing according to claim 1, characterized in that: The visual sensing device (5) comprises a component support plate (501), a screw shaft bracket D (502), a drag chain bracket (503), a drag chain B (504), a motor E (505), a coupling E (506), a screw shaft D (507), a screw screw block D (508), a sensor sheet C (509), a mounting plate (510), a drag chain connecting plate (511), a bracket A (512), a bracket B (513), a visual sensing component (514), a sensor fixing profile C (515), a sensor bracket C (516), and a sensor D (517), wherein the screw shaft bracket D (502) and the drag chain bracket (503) are both fixedly connected to the component support plate (501), the drag chain bracket (503) is fixedly connected to the drag chain B (504), and the motor E (505) and the sensor fixing profile C (515) are both connected to the screw shaft bracket D (502). The output shaft of the motor E (505) is fixedly connected to the screw shaft D (507) through a coupling E (506); the screw shaft D (507) is rotationally connected to the screw shaft bracket D (502); the screw shaft D (507) is meshingly connected to the screw block D (508); the sensor plate C (509) and the mounting plate (510) are both fixedly connected to the screw block D (508); the drag chain connecting plate (511) and the bracket A (512) are both fixedly connected to the mounting plate (510); the drag chain connecting plate (511) is fixedly connected to the drag chain B (504); the bracket A (512) is fixedly connected to the bracket B (513); the bracket B (513) is fixedly connected to the visual sensor component (514); the sensor fixing profile C (515) is fixedly connected to the sensor bracket C (516); and the sensor bracket C (516) is fixedly connected to the sensor D (517).
7. A laser arc hybrid welding fixture workpiece processing method based on high-strength steel processing, which is specifically realized by a laser arc hybrid welding fixture based on high-strength steel processing and a construction method thereof in claims 1-6 above, which can realize fully automated welding of welding workpieces, has intelligent processing conditions for welded parts, can preheat the weld seam of welded parts, has fast fixture replacement, simple structure, many types of processed parts, and a wide range of application of the device, and includes the following steps: S1. The device is connected to a conventional automated production line or structure through a frame assembly (1). The frame assembly (1) is the general carrier for placing all devices and structures of the present invention. The debugging and operation procedures of all workpiece welding can be directly controlled by a tablet control computer (105). The emergency stop device (106) realizes emergency stop when the operation is abnormal. The three-color light (104) is displayed in different colors according to the real-time status of the device. When the device is operating, the grating (107) can prevent objects or human bodies from accidentally touching it to avoid production accidents. The welding part fixing fixture (111) in the device is a replaceable fixture, that is, different tooling solutions are implemented for different products. The two sides of the upper frame (101) are hollow structures, which are convenient for connecting the workpiece for automated transportation and fixing. After the welded part (110) is transported to the welded part support plate (109), it is connected to other automated equipment to fix the welded part (110) from top to bottom with the welding part fixing fixture (111); S2. Considering that some high-strength steel welded parts are relatively thick, if the temperature around the weld does not meet the requirements during the welding process, the processing yield will be directly reduced. The welding part of the workpiece is preheated by the heating component. At this time, the linear module (2) is started, and the preheating device (3) is transported to the weld of the workpiece for heating. Among them, the linear module (2) is mainly used in two places in this device, one is the linear movement of the preheating device (3), and the other is the linear movement of the welding device (4). The number of uses is that the preheating device (3) uses one set of linear modules (2), and the welding device (4) uses two sets of linear modules (2). What is specifically reflected in the drawings of the specification and the abstract is a set of linear modules (2) in the welding device (4), which does not mean that the present invention There is only one linear module (2), but the linear module (2) pointed out is used as an example for explanation. When the motor A (206) is started, its output shaft drives the screw shaft A (208) to rotate through the coupling A (207), and the screw shaft A (208) drives the connecting block A (210) to move along the axis through the screw screw block A (209). When the connecting block A (210) moves, it drives the preheating device (3) to follow the movement through the upper support plate (301). When the preheating device (3) moves, its upper support plate (301) moves along the guide axis of the lower frame (102) to maintain its stability. After the preheating device (3) moves to the welding part (110), the linear module (2) stops running, and then the motor B (309) is started. When its output shaft rotates, it drives the connecting block A (210) to move along the axis through the upper support plate (301). The coupling B (310) drives the shaft A (311) to rotate, and the shaft A (311) drives the cam (312) to rotate. When the cam (312) rotates, it drives the diamond connecting rod (315) to rotate through the pulley (313) and the pivot A (314). When the diamond connecting rod (315) rotates, it drives the shaft B (322) to rotate along the lower support shaft plate A (306), the lower support shaft plate B (307), and the lower support shaft plate C (308). When the diamond connecting rod (315) rotates, it drives the connecting rod A (316) to move downward through the pivot B (317). The connecting rod A (316) drives the connecting block B (319) to move downward through the pivot C (318). The connecting block B (319) drives the heating module A (321) to move downward through the connecting rod (320). The connecting rod (315) is moved, and the connecting rod (325) is driven to push upward when the diamond connecting rod (315) rotates. The connecting rod (325) drives the push rod A (327) to push upward along the guide shaft seat C (304) and the guide shaft seat D (305) through the pivot D (326). The push rod A (327) drives the heating module B (329) to push upward through the heating module fixing plate (328). At this time, the heating modules A (321) and the heating modules B (329) clamp the weld seam of the welded part (110) up and down, and then heat it. When the temperature of the weld seam of the welded part (110) detected by the heating modules A (321) and the heating modules B (329) reaches the welding requirement, the preheating device (3) is reset, and then the linear module (2) at the preheating device (3) is reset; S3, then start the linear module (2) for the welding device (4), move the welding device (4) to the working range of the welding part (110), start the motor C (405), when the output shaft thereof rotates, the screw shaft B (407) is driven to rotate through the coupling C (406), when the screw shaft B (407) rotates, the connecting block C (409) is driven to move linearly through the screw block B (408), when the connecting block C (409) moves, the drag chain A (411) is driven to move through the drag chain bracket A (411), 12) moves, when the connecting block D (410) moves, the connecting block D (410) drives the welding assembly (422) to move horizontally, when the motor D (417) is started, its output shaft drives the screw shaft C (419) to rotate through the coupling D (418), when the screw shaft C (419) rotates, it drives the welding assembly fixing bracket (421) to move up and down through the screw screw block C (420), when the welding assembly fixing bracket (421) moves, it drives the welding assembly (422) to move up and down, through the above The structure and function drive the welding assembly (422) to the operation origin of the welding part (110), and the welding operation is performed through the preset program of the tablet control computer (105). When the motor E (505) is started, its output shaft drives the screw shaft D (507) to rotate through the coupling E (506). When the screw shaft D (507) rotates, the screw block D (508) drives the mounting plate (510) to move linearly along the arrangement direction of the screw shaft D (507). When the mounting plate (510) moves, it is connected to the mounting plate (510) by the drag chain. The plate (511) drives the drag chain B (504) to move along, and when the mounting plate (510) moves, the visual sensor assembly (514) is driven to move along through the bracket A (512) and the bracket B (513). The working stroke of the lead screw shaft D (507) meets the observation requirements of the visual sensor assembly (514) on the frame assembly (1). During the operation, the visual sensor device (5) is used to observe, record and analyze the welded parts during the welding operation, which plays a key role in preventing and stopping the generation of defective parts.
Citation Information
Patent Citations
Laser and electric arc hybrid welding clamp
CN217799687U
Laser-electric arc hybrid welding clamp device
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