Novel ball valve machining method and device

Abstract

The invention discloses a novel ball valve machining method and device, and relates to the technical field of novel ball valve machining, the novel ball valve machining device comprises a base fixing disc, the top end of one side of the base fixing disc is fixedly connected with an adjusting frame, and the top end of one side of the adjusting frame is movably connected with a height adjusting screw rod. The position of a height adjusting screw rod in an adjusting frame is rotationally adjusted by arranging a height adjusting rotary disc at the bottom end of the height adjusting screw rod, the overall height of the ball valve fixing machining table is adjusted, and the position of a first extrusion adjusting screw rod is rotationally adjusted on the ball valve fixing machining table through a first extrusion adjusting rotary disc; adjusting is conducted according to the actual overall length of the ball valve, then the position of a sliding block in a side face sliding groove is adjusted through rotation of a second extrusion adjusting screw rod, the distance between side face fastening claws on the two sides is adjusted, and fastening buckle connection is achieved from the side face of the ball valve; and the machining stability of the ball valve is improved.

Description

Technical Field

[0001] The invention relates to the technical field of novel ball valve processing, and in particular to a novel ball valve processing method and device. Background Art

[0002] As we all know, in the process of industrial production, the processing of ball valves is composed of multiple parts, among which the ball core is an important component. The surface of the ball core is smooth, and it will be inconvenient to process with tools in grooving and cleaning. The clamping work is very important. Among them, the most common device for clamping ball valves is bench vise. Bench vise is a kind of device used to clamp and fix parts of equipment in the process of industrial production. It has been widely used in the field of industrial production.

[0003] When using the existing bench vise, first use the rocker to loosen the slider from the screw, then fix one end of the product, and then tighten the screw and the slider for processing. It is found in the use of the existing bench vise that the position of the bench vise is single and the surface cannot be changed according to the situation, which leads to low work efficiency and poor practicality. Therefore, we redesigned a new ball valve processing method and device. Summary of the invention

[0004] The purpose of the present invention is to provide a novel ball valve processing device.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: a new type of ball valve processing device, comprising a base fixing plate, a top end of one side of the base fixing plate is fixedly connected to an adjusting frame, a top end of one side of the adjusting frame is movably connected to a height adjusting screw, a bottom end of one side of the height adjusting screw is fixedly connected to a height adjusting dial, a top end of one side of the height adjusting screw is fixedly connected to a connecting plate, a top end of one side of the connecting plate is rotatably connected to a rotating bottom shaft, a top end of one side of the rotating bottom shaft is fixedly connected to a ball valve fixing processing table, a top end of one side of the ball valve fixing processing table is movably installed with a first extrusion adjusting screw, a top end of one side of the first extrusion adjusting screw is fixedly connected to a first extrusion adjusting dial, and a top end of a side of the first extrusion adjusting screw away from the first extrusion adjusting dial is rotatably connected to an auxiliary fixing plate.

[0006] Preferably, a side fixer is fixedly installed on the front side of one side of the auxiliary fixing plate, a side sliding groove is opened inside one side of the side fixer, a sliding block is movably installed inside the side sliding groove, a second extrusion adjustment screw is rotatably connected to the top end of one side of the sliding block, a side fastening claw is fixedly connected to one side of the sliding block, and a second extrusion adjustment dial is fixedly connected to the top end of one side of the second extrusion adjustment screw.

[0007] Preferably, the height adjustment screw passes through the top of the adjustment frame, and the connection between the height adjustment screw and the adjustment frame is a threaded connection. The first extrusion adjustment screw passes through the top of the side of the ball valve fixed processing table, and the connection between the first extrusion adjustment screw and the ball valve fixed processing table is a threaded connection.

[0008] Preferably, the number of the side fixers is two, and the two side fixers are symmetrically distributed on one side surface of the auxiliary fixing plate. The connection between the side fixer and the sliding block is a sliding connection. The second extrusion adjustment screw passes through the top side surface of the side fixer. The connection between the second extrusion adjustment screw and the side fixer is a threaded connection. The connection between the side fastening claw and the side fixer is a sliding connection.

[0009] Preferably, a fastening connection plate is fixedly connected to the top edge of one side of the base fixing plate, a fastening connection groove is opened on one side surface of the fastening connection plate, and the number of the fastening connection plates is several, and the several fastening connection plates are symmetrically distributed on the tops of both sides of the base fixing plate.

[0010] Preferably, a retractable sliding groove is opened inside one side of the base fixing plate, the inside of the retractable sliding groove is slidably connected to an extension support plate, the bottom end of one side of the extension support plate is fixedly connected to a bottom support foot, and the top end of one side of the extension support plate is fixedly connected to an auxiliary sliding handle.

[0011] A novel ball valve processing method comprises the following steps:

[0012] S1. Place the ball valve on the ball valve fixed processing table to ensure that the center of the ball valve is aligned with the center of the processing table;

[0013] S2. Adjust the height adjustment screw to make the ball valve fixed processing table reach a suitable working height;

[0014] S3. Rotate the ball valve fixed processing table to the required angle by turning the height adjustment dial;

[0015] S4. Use the first extrusion adjustment screw to preliminarily position the ball valve to ensure that the axis of the ball valve is parallel to the axis of the processing equipment;

[0016] S5. Perform precise axial positioning of the ball valve by rotating the first extrusion adjustment dial;

[0017] S6. Use the side fastening claws to fix the ball valve to ensure that the ball valve will not move during the processing;

[0018] S7. According to processing requirements, adjust the second extrusion adjusting screw to extrude and position the side of the ball valve;

[0019] S8. Start the processing equipment to process the ball valve, such as turning, drilling, grinding, etc.;

[0020] S9. After the processing is completed, loosen the side fastening claws and the first extrusion adjustment dial, and remove the ball valve from the processing table;

[0021] S10. Clean the processing table and the surface of the ball valve to prepare for the next processing.

[0022] Compared with the related art, the novel ball valve processing method and device provided by the present invention have the following beneficial effects:

[0023] 1. The height adjustment dial at the bottom of the height adjustment screw is set to rotate and adjust the position of the height adjustment screw inside the adjustment frame to achieve the adjustment of the overall height of the ball valve fixed processing table. The position of the first extrusion adjustment screw is adjusted by rotating the first extrusion adjustment dial on the ball valve fixed processing table, thereby achieving the adjustment of the overall position of the auxiliary fixed plate. The adjustment is performed according to the overall length of the actual ball valve. The position of the sliding block inside the side sliding groove is then adjusted by rotating the second extrusion adjustment screw, thereby adjusting the distance between the side fastening claws on both sides, and realizing the fastening buckle connection from the side of the ball valve, thereby improving the stability of the ball valve processing. A rotating bottom shaft is connected between the ball valve fixed processing table and the connecting plate, which is convenient for the overall angle rotation adjustment of the ball valve fixed processing table, and further improves the processing flexibility of the ball valve.

[0024] 2. By setting the position of the extended support plate inside the base fixing plate, the support of the base fixing plate can be extended, the support area of ​​the base fixing plate can be increased, and the placement and processing stability of the device can be further improved. The auxiliary sliding handle can assist the extended support plate in sliding and adjusting the position. Extended support plates are set on both sides, and the support position can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the overall side bottom view of the device of the present invention;

[0027] Figure 3 For the present invention Figure 1 A schematic diagram of the enlarged structure at point A;

[0028] Figure 4 It is a schematic diagram of the split structure of the base fixing plate and the extended support plate of the present invention.

[0029] Numbers in the figure: 1. Base fixing plate; 2. Adjustment frame; 3. Height adjustment screw; 4. Height adjustment dial; 5. Connecting plate; 6. Rotating bottom shaft; 7. Ball valve fixing processing table; 8. First extrusion adjustment screw; 9. First extrusion adjustment dial; 10. Auxiliary fixing plate; 11. Side fixer; 12. Side sliding groove; 13. Second extrusion adjustment screw; 14. Sliding block; 15. Side fastening claw; 16. Second extrusion adjustment dial; 17. Fastening connecting plate; 18. Fastening connecting groove; 19. Contraction sliding groove; 20. Extension support plate; 21. Bottom support foot; 22. Auxiliary sliding handle. DETAILED DESCRIPTION

[0030] Embodiment 1:

[0031] See also Figure 1-4 The present invention provides a technical solution: a novel ball valve processing device comprises a base fixing plate 1, a top end of one side of the base fixing plate 1 is fixedly connected with an adjusting frame 2, a top end of one side of the adjusting frame 2 is movably connected with a height adjusting screw rod 3, a bottom end of one side of the height adjusting screw rod 3 is fixedly connected with a height adjusting dial 4, a top end of one side of the height adjusting screw rod 3 is fixedly connected with a connecting plate 5, a top end of one side of the connecting plate 5 is rotatably connected with a rotating bottom shaft 6, a top end of one side of the rotating bottom shaft 6 is fixedly connected with a ball valve fixing processing platform 7, a top end of one side of the ball valve fixing processing platform 7 is movably installed with a first extrusion adjusting screw rod 8, a top end of one side of the first extrusion adjusting screw rod 8 is fixedly connected with a first extrusion adjusting dial 9, a top end of one side of the first extrusion adjusting screw rod 8 away from the first extrusion adjusting dial 9 is rotatably connected with an auxiliary fixing plate 10, a side fixer 11 is fixedly installed on the front side of one side of the auxiliary fixing plate 10, a side sliding groove 12 is provided inside one side of the side fixer 11, and the inner part of the side sliding groove 12 is movably arranged A sliding block 14 is installed, and the top end of one side of the sliding block 14 is rotatably connected to the second extrusion adjustment screw 13, and one side of the sliding block 14 is fixedly connected to a side fastening claw 15, and the top end of one side of the second extrusion adjustment screw 13 is fixedly connected to a second extrusion adjustment dial 16, the height adjustment screw 3 passes through the top end of the adjustment frame 2, and the connection relationship between the height adjustment screw 3 and the adjustment frame 2 is a threaded connection, the first extrusion adjustment screw 8 passes through the top end of the side of the ball valve fixed processing table 7, and the connection relationship between the first extrusion adjustment screw 8 and the ball valve fixed processing table 7 is a threaded connection, the number of side fixers 11 is two, and the two side fixers 11 are symmetrically distributed on the surface of one side of the auxiliary fixing disk 10, the connection relationship between the side fixer 11 and the sliding block 14 is a sliding connection, the second extrusion adjustment screw 13 passes through the top end of the side of the side fixer 11, the connection relationship between the second extrusion adjustment screw 13 and the side fixer 11 is a threaded connection, and the connection relationship between the side fastening claw 15 and the side fixer 11 is a sliding connection.

[0032] In the implementation scheme, a height adjustment dial 4 is set at the bottom end of the height adjustment screw 3 to rotate and adjust the position of the height adjustment screw 3 inside the adjustment frame 2, so as to realize the adjustment of the overall height of the ball valve fixed processing table 7. The position of the first extrusion adjustment screw 8 is adjusted by rotating the first extrusion adjustment dial 9 on the ball valve fixed processing table 7, so as to realize the adjustment of the overall position of the auxiliary fixed plate 10, and adjust it according to the actual overall length of the ball valve. Then, the position of the sliding block 14 inside the side sliding groove 12 is adjusted by rotating the second extrusion adjustment screw 13, so as to adjust the distance between the side fastening claws 15, and realize the fastening snap connection from the side of the ball valve, thereby improving the stability of the ball valve processing, and a rotating bottom shaft 6 is connected between the ball valve fixed processing table 7 and the connecting plate 5, so as to facilitate the overall angle rotation adjustment of the ball valve fixed processing table 7, and further improve the processing flexibility of the ball valve.

[0033] Embodiment 2:

[0034] See also Figure 1-4 The present invention provides a technical solution: a new type of ball valve processing device, including a fastening connection disk 17 fixedly connected to the top edge of one side of a base fixing disk 1, a fastening connection groove 18 is provided on one side surface of the fastening connection disk 17, the number of the fastening connection disks 17 is several, and the several fastening connection disks 17 are symmetrically distributed on the tops of both sides of the base fixing disk 1, a shrinking sliding groove 19 is provided inside one side of the base fixing disk 1, an extended support plate 20 is slidably connected inside the shrinking sliding groove 19, a bottom support foot 21 is fixedly connected to the bottom end of one side of the extended support plate 20, and an auxiliary sliding handle 22 is fixedly connected to the top of one side of the extended support plate 20.

[0035] In the implementation scheme, by setting the position of the extended support plate 20 inside the base fixing plate 1, the support expansion operation of the base fixing plate 1 is realized, the support area of ​​the base fixing plate 1 is increased, and the placement and processing stability of the device is further improved. The auxiliary sliding handle 22 can assist the extended support plate 20 in sliding and adjusting the position. The extended support plates 20 are set on both sides, and the support position can be adjusted.

[0036] The present invention provides another technical solution: a processing method of a novel ball valve processing device, comprising the following steps:

[0037] S1. Place the ball valve on the ball valve fixed processing table to ensure that the center of the ball valve is aligned with the center of the processing table;

[0038] S2. Adjust the height adjustment screw to make the ball valve fixed processing table reach a suitable working height;

[0039] S3. Rotate the ball valve fixed processing table to the required angle by turning the height adjustment dial;

[0040] S4. Use the first extrusion adjustment screw to preliminarily position the ball valve to ensure that the axis of the ball valve is parallel to the axis of the processing equipment;

[0041] S5. Perform precise axial positioning of the ball valve by rotating the first extrusion adjustment dial;

[0042] S6. Use the side fastening claws to fix the ball valve to ensure that the ball valve will not move during the processing;

[0043] S7. According to processing requirements, adjust the second extrusion adjusting screw to extrude and position the side of the ball valve;

[0044] S8. Start the processing equipment to process the ball valve, such as turning, drilling, grinding, etc.;

[0045] S9. After the processing is completed, loosen the side fastening claws and the first extrusion adjustment dial, and remove the ball valve from the processing table;

[0046] S10. Clean the processing table and the surface of the ball valve to prepare for the next processing.

[0047] Working principle:

[0048] By setting a height adjustment dial 4 at the bottom of the height adjustment screw 3 and rotating the height adjustment screw 3 in the adjustment frame 2, the overall height of the ball valve fixed processing table 7 can be adjusted. The position of the first extrusion adjustment screw 8 is adjusted by rotating the first extrusion adjustment dial 9 on the ball valve fixed processing table 7, so as to adjust the overall position of the auxiliary fixed plate 10, and adjust it according to the overall length of the actual ball valve. Then, the position of the sliding block 14 in the side sliding groove 12 is adjusted by rotating the second extrusion adjustment screw 13, so as to adjust the distance between the side fastening claws 15 on both sides, and realize the fastening buckle connection from the side of the ball valve, so as to improve the stability of the ball valve processing. A rotating bottom shaft 6 is connected between the ball valve fixed processing table 7 and the connecting plate 5, so as to facilitate the rotation adjustment of the overall angle of the ball valve fixed processing table 7, and further improve the processing flexibility of the ball valve.

[0049] By setting the position of the extended support plate 20 inside the base fixing plate 1, the support expansion operation of the base fixing plate 1 is realized, the support area of ​​the base fixing plate 1 is increased, and the placement and processing stability of the device is further improved. The auxiliary sliding handle 22 can assist the extended support plate 20 in sliding and adjusting the position. The extended support plates 20 are set on both sides, and the support position can be adjusted.

[0050] The working principle and use process of the present invention: After the present invention is installed, it works according to the above implementation method until all working steps are completed.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0052] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0053] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel ball valve processing device, comprising a base fixing plate (1), wherein the top end of one side of the base fixing plate (1) is fixedly connected to an adjustment frame (2), characterized in that: A height adjustment screw rod (3) is movably connected to the top end of one side of the adjustment frame (2); a height adjustment rotary disk (4) is fixedly connected to the bottom end of one side of the height adjustment screw rod (3); a connecting disk (5) is fixedly connected to the top end of one side of the height adjustment screw rod (3); a rotating bottom shaft (6) is rotatably connected to the top end of one side of the connecting disk (5); a ball valve fixed processing table (7) is fixedly connected to the top end of one side of the rotating bottom shaft (6); a first extrusion adjustment screw rod (8) is movably mounted to the top end of one side of the ball valve fixed processing table (7); a first extrusion adjustment rotary disk (9) is fixedly connected to the top end of one side of the first extrusion adjustment screw rod (8); and an auxiliary fixed disk (10) is rotatably connected to the top end of one side of the first extrusion adjustment screw rod (8) away from the first extrusion adjustment rotary disk (9).

2. A new type of ball valve processing device according to claim 1, characterized in that: A side fixer (11) is fixedly installed on the front side of one side of the auxiliary fixing plate (10); a side sliding groove (12) is provided inside one side of the side fixer (11); a sliding block (14) is movably installed inside the side sliding groove (12); a second extrusion adjustment screw (13) is rotatably connected to the top end of one side of the sliding block (14); a side fastening claw (15) is fixedly connected to one side of the sliding block (14); and a second extrusion adjustment rotary disk (16) is fixedly connected to the top end of one side of the second extrusion adjustment screw (13).

3. A new type of ball valve processing device according to claim 1, characterized in that: The height adjustment screw (3) passes through the top end of the adjustment frame (2), and the connection relationship between the height adjustment screw (3) and the adjustment frame (2) is a threaded connection. The first extrusion adjustment screw (8) passes through the top end of the side of the ball valve fixing processing table (7), and the connection relationship between the first extrusion adjustment screw (8) and the ball valve fixing processing table (7) is a threaded connection.

4. A new type of ball valve processing device according to claim 2, characterized in that: The number of the side fixers (11) is two, and the two side fixers (11) are symmetrically distributed on a side surface of the auxiliary fixing plate (10). The connection relationship between the side fixer (11) and the sliding block (14) is a sliding connection. The second extrusion adjustment screw (13) passes through the top end of the side of the side fixer (11). The connection relationship between the second extrusion adjustment screw (13) and the side fixer (11) is a threaded connection. The connection relationship between the side fastening claw (15) and the side fixer (11) is a sliding connection.

5. A novel ball valve processing device according to claim 1, characterized in that: A fastening connection plate (17) is fixedly connected to the top edge of one side of the base fixing plate (1), and a fastening connection groove (18) is provided on the surface of one side of the fastening connection plate (17). The number of the fastening connection plates (17) is several, and the several fastening connection plates (17) are symmetrically distributed on the tops of both sides of the base fixing plate (1).

6. A novel ball valve processing device according to claim 1, characterized in that: A retractable sliding groove (19) is provided inside one side of the base fixing plate (1), an extension support plate (20) is slidably connected inside the retractable sliding groove (19), a bottom support foot (21) is fixedly connected to the bottom end of one side of the extension support plate (20), and an auxiliary sliding handle (22) is fixedly connected to the top end of one side of the extension support plate (20).

7. A processing method of the novel ball valve processing device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. Place the ball valve on the ball valve fixed processing table to ensure that the center of the ball valve is aligned with the center of the processing table; S2. Adjust the height adjustment screw to make the ball valve fixed processing table reach a suitable working height; S3. Rotate the ball valve fixed processing table to the required angle by turning the height adjustment dial; S4. Use the first extrusion adjustment screw to preliminarily position the ball valve to ensure that the axis of the ball valve is parallel to the axis of the processing equipment; S5. Perform precise axial positioning of the ball valve by rotating the first extrusion adjustment dial; S6. Use the side fastening claws to fix the ball valve to ensure that the ball valve will not move during the processing; S7. According to processing requirements, adjust the second extrusion adjusting screw to extrude and position the side of the ball valve; S8. Start the processing equipment to process the ball valve, such as turning, drilling, grinding, etc.; S9. After the processing is completed, loosen the side fastening claws and the first extrusion adjustment dial, and remove the ball valve from the processing table; S10. Clean the processing table and the surface of the ball valve to prepare for the next processing.

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