Integrated turning, milling and boring composite machine tool

By designing automatic station switching and adjustment mechanism, the problem that turning and milling composite machine tools cannot be bored directly is solved, and automatic switching of boring stations and turning and milling stations are realized, and stable clamping of boring tool bars is improved, and processing efficiency and Compounding degree.

CN119282779AInactive Publication Date: 2025-01-10HENAN JINGJIA EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411707312.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing turning and milling composite machine tools cannot directly complete the boring function, and require modification of the boring bar or installation of special devices, which leads to troublesome operation and inefficient efficiency.

Method used

Design an integrated turning, milling and boring composite machine tool to realize station switching through servo motor driving worm gear and worm transmission. The power turret and boring tool bar are installed on the same board, combining adjustment and rebound mechanisms to realize boring stations and milling Automatic bit switching and clamping adjustment of boring bar.

Benefits of technology

Automatic switching between boring stations and milling stations is realized, processing efficiency is improved, time and labor costs are reduced, the degree of composite machine tools is enhanced, and the stability of boring rods is ensured.

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Abstract

The invention provides an integrated turning, milling and boring composite machine tool which comprises a machine tool body, a spindle box fixedly installed on the machine tool body, a center frame, a sliding seat, a tailstock and a reduction gearbox fixedly installed at the bottom of the sliding seat, and the outer side of the top of the sliding seat is connected with a sliding plate in a sliding mode. According to the integrated turning, milling and boring composite machine tool, the power tool turret, the first supporting block, the second supporting block, the pressing block and the bolt are installed on the same installation plate, the mounting plate can be driven by the servo motor to rotate by 180 degrees in the axial direction of the rotary table, meanwhile, the boring station and the turning and milling station of the composite machine tool are automatically switched, and in the process, the boring station and the turning and milling station of the composite machine tool do not interfere with each other and can machine parts independently; compared with a single-function lathe, milling machine and boring machine, the composite machine tool can carry out three working procedures of turning, milling and boring, the composite degree is higher, and the machining efficiency is higher.
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Description

Technical Field

[0001] The invention relates to the technical field of compound machine tools, and in particular discloses an integrated turning, milling and boring compound machine tool. Background Art

[0002] The traditional machine tool industry includes lathes, milling machines and boring machines. With the continuous development of science and technology and changes in market demand, various types of composite special-purpose machine tools have emerged, such as turning and milling, boring and milling machines and other special-purpose machine tools. These composite special-purpose machine tools have improved processing efficiency and reduced labor and time costs, but they are still far from meeting market needs.

[0003] The turning and milling machines currently on the market cannot directly complete the boring function. One method is to modify the boring bar on the tailstock for boring, and the other method is to install a set of special boring devices on the slide. Both methods are relatively troublesome. The present invention can avoid the above two boring drawbacks, directly transfer to complete the boring function, directly improve the processing efficiency, and save time and cost. Summary of the invention

[0004] In view of the above-mentioned defects or shortcomings in the prior art, the present application aims to provide an integrated turning, milling and boring compound machine tool, comprising a bed, a spindle box fixedly mounted on the bed, a center frame slidably connected to the bed, a slide and a tailstock, and a reduction box fixedly mounted at the bottom of the slide, a slide plate is slidably connected to the outer side of the top of the slide, the inner thread of the slide plate is sleeved with a first screw rod rotatably connected to the inside of the slide, a support frame is fixedly mounted on the top of the slide, a turntable is rotatably connected to the inside of the top of the support frame, and a station switching mechanism is fixedly mounted on the outer side of the support frame, a mounting plate is fixedly mounted on the outer side of the top of the turntable, a power turret and a first support block are fixedly mounted on the top of the mounting plate, and a second support block is slidably connected, the first support block and the second support block are both rotatably connected to a pressure block through a fixing pin, the inner side of the pressure block is rotatably connected to a bolt clamped on the inner side of the first support block and the second support block, an adjustment mechanism for transmission connection with the second support block is fixedly mounted on the inner side of the mounting plate, and a rebound mechanism fixedly mounted on the pressure block is provided on the outer side of the first support block and the second support block.

[0005] The workstation switching mechanism includes a first support and a second support fixedly mounted on the inner side of the support frame, a servo motor fixedly mounted on the outer side of one side of the support frame, and a worm wheel fixedly mounted on the turntable and extending out of the outer side of the bottom end of the support frame. A worm screw meshing with the outer edge of the worm wheel is rotatably connected between the first support and the second support. The outer side of one end of the worm screw extending out of the outside of the second support is fixedly sleeved with the outer side of one end extending to the inner side of the support frame by a shaft sleeve and the servo motor.

[0006] Preferably, the adjusting mechanism includes a second screw rod threadedly sleeved inside the second support block, an end of the second screw rod extending outside the second support block is movably sleeved on the outer side with a first fixed plate fixedly mounted on the mounting plate, and the other end of the second screw rod extending outside the second support block is movably sleeved on the outer side with a second fixed plate fixedly mounted on the inner side of the top of the mounting plate, an annular boss located between the second support block and the first fixed plate is provided on the outer side of one end of the second screw rod, and a turntable is fixedly sleeved on the outer side of the end of the second screw rod extending outside the first fixed plate.

[0007] Preferably, the rebound mechanism includes a first mounting block fixedly mounted on the outside of the first support block and the second support block and a second mounting block fixedly mounted on the outside of the pressure block, the first mounting block and the second mounting block are respectively fixedly mounted with a first fixing rod and a second fixing rod inside, and the outer sides of both ends of the first fixing rod and the second fixing rod are jointly mounted with tension springs. Beneficial Effects

[0008] 1. The integrated turning, milling and boring compound machine tool, by installing the power turret and the first support block, the second support block, the pressure block and the bolts for fixing the boring bar on the same mounting plate, can drive the mounting plate to rotate 180 degrees around the axial direction of the turntable under the drive of the servo motor, and automatically switch the boring station and the turning and milling station of the compound machine tool. During this process, the boring station and the turning and milling station of the compound machine tool do not interfere with each other, and both can process parts independently. Compared with single-function lathes, milling machines and boring machines, this compound machine tool can perform three processes of turning, milling and boring, and its degree of compounding is higher and the processing efficiency is higher.

[0009] 2. The integrated turning, milling and boring compound machine tool can rotate the second screw through the turntable and drive the second support block to move at the same time, thereby adjusting the distance between the first support block and the second support block, so that the compound machine tool can adjust the clamping position of the boring bar according to the depth of the part boring hole, so as to ensure that the boring bar is not easy to shake during the compound machine tool boring operation on the part. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings: Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a partial schematic diagram of the structure of the present invention; Figure 3 for Figure 2 Schematic diagram of the back side; Figure 4 It is a schematic diagram of the station switching mechanism of the present invention; Figure 5 It is a bottom schematic diagram of the station switching mechanism of the present invention; Figure 6 is a schematic diagram of the adjustment mechanism of the present invention; Figure 7 for Figure 3 A magnified schematic diagram of the structure at center A; Figure 8 A schematic diagram of a turning and milling station of the structure of the present invention; Fig. 9 The figure is a schematic diagram of a boring station of the structure of the present invention.

[0011] In the figure: 1. bed; 2. spindle box; 3. center frame; 4. slide; 5. tailstock; 6. reduction box; 7. slide plate; 8. first screw rod; 9. support frame; 10. turntable; 11. station switching mechanism; 111. first support; 112. second support; 113. servo motor; 114. worm gear; 115. worm; 116. bushing; 12. mounting plate; 13. power turret; 14. first support block; 15. second support block; 16. pressure block; 17. bolt; 18. adjustment mechanism; 181. second screw rod; 182. first fixing plate; 183. second fixing plate; 184. annular boss; 185. turntable; 19. rebound mechanism; 191. first mounting block; 192. second mounting block; 193. first fixing rod; 194. second fixing rod; 195. tension spring. DETAILED DESCRIPTION

[0012] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant invention, rather than to limit the invention. It is also necessary to explain that, for ease of description, only the parts related to the invention are shown in the accompanying drawings.

[0013] The accompanying drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.

[0014] See also Figure 1-9The integrated turning, milling and boring compound machine tool comprises a bed 1, a spindle box 2 fixedly mounted on the bed 1, a center frame 3 slidably connected to the bed 1, a slide 4 and a tailstock 5, and a reduction box 6 fixedly mounted at the bottom of the slide 4. The center frame 3 can be used to limit and support one end of the part so as to clamp the part between the spindle box 2 and the tailstock 5. A slide plate 7 is slidably connected to the outer side of the top of the slide 4. The inner thread of the slide 7 is sleeved with a first screw rod 8 rotatably connected to the inside of the slide 4. The rotation of the first screw rod 8 can drive the mounting plate 12 to move so as to adjust the radial feed amount of the turning and milling station and the boring station of the compound machine tool. A support frame 9 is fixedly mounted on the top of the slide 7. A turntable 10 is rotatably connected to the inner top of the support frame 9, and a station switching mechanism 11 is fixedly mounted on the outer side of the support frame 9. A mounting plate 12 is fixedly mounted on the outer side of the top of the turntable 10. The power tool turret 13 and the first support block 14 are slidably connected with the second support block 15. The power tool turret 13 can be installed with multiple different types of tools at the same time, and it has a milling function. The tool position can be changed during the processing of the parts, and the parts can be drilled, milled and tapped. The first support block 14 and the second support block 15 are both rotatably connected with a pressure block 16 through a fixed pin. The inner side of the pressure block 16 is rotatably connected with a bolt 17 that is clamped on the inner side of the first support block 14 and the second support block 15. The outer thread sleeve at the bottom end of the bolt 17 is equipped with a nut. Through the cooperation of the first support block 14, the second support block 15, the pressure block 16 and the bolt 17, a boring device for fixing the boring tool rod can be formed. An adjusting mechanism 18 that is transmission-connected to the second support block 15 is fixedly installed on the inner side of the mounting plate 12. The outer sides of the first support block 14 and the second support block 15 are both provided with a rebound mechanism 19 fixedly installed on the pressure block 16.

[0015] The station switching mechanism 11 includes a first support 111 and a second support 112 fixedly mounted on the inner side of the support frame 9, a servo motor 113 fixedly mounted on the outer side of one side of the support frame 9, and a worm gear 114 fixedly sleeved on the turntable 10 and extending out of the outer side of the bottom end of the outer side of the support frame 9. A worm 115 meshing with the outer edge of the worm gear 114 is rotatably connected between the first support 111 and the second support 112. The outer side of one end of the worm gear 115 extending out of the outer side of the second support 112 is fixedly sleeved with the outer side of one end of the servo motor 113 extending to the inner side of the support frame 9 through a shaft sleeve 116. The drive can drive the worm 115 to rotate and drive the mounting plate 12 installed on the turntable 10 to rotate 180 degrees around the axial direction of the turntable 10 through the worm gear 114, thereby switching the positions of the power turret 13 and the boring station. In the process of processing parts, there is no need to repeatedly disassemble and assemble the boring device, and the meshing transmission between the worm gear 114 and the worm 115 allows the turntable 10 to self-lock after rotating to the set angle, ensuring that the power turret 13, the first support block 14 and the second support block 15 will not shake during the process of processing parts on the compound machine tool.

[0016] Among them, the adjusting mechanism 18 includes a second screw rod 181 threadedly sleeved inside the second supporting block 15, one end of the second screw rod 181 extending outside the second supporting block 15 is movably sleeved on the outer side with a first fixing plate 182 fixedly installed on the mounting plate 12, and the other end of the second screw rod 181 extending outside the second supporting block 15 is movably sleeved on the outer side with a second fixing plate 183 fixedly installed on the inner side of the top of the mounting plate 12, an annular boss 184 located between the second supporting block 15 and the first fixing plate 182 is provided on the outer side of one end of the second screw rod 181, and a rotating disk 185 is fixedly sleeved on the outer side of one end of the second screw rod 181 extending outside the first fixing plate 182, and the second screw rod 181 can be limitedly supported by the annular boss 184 through the cooperation of the first fixing plate 182 and the second fixing plate 183, ensuring that the second screw rod 181 can stably rotate around its own axial direction, and facilitating the assembly of the adjusting mechanism 18 while opening a threaded hole matching the second screw rod 181 inside the second supporting block 15.

[0017] Among them, the rebound mechanism 19 includes a first mounting block 191 fixedly mounted on the outside of the first support block 14 and the second support block 15, and a second mounting block 192 fixedly mounted on the outside of the pressure block 16. The first mounting block 191 and the second mounting block 192 are respectively fixedly mounted with a first fixing rod 193 and a second fixing rod 194 inside, and the outer sides of both ends of the first fixing rod 193 and the second fixing rod 194 are jointly mounted with a tension spring 195. After loosening the nut on the bolt 17, the pressure block 16 can be driven to rotate around the axial direction of the fixing pin under the elastic force of the tension spring 195, thereby gradually releasing the limit on the boring bar inside the first support block 14 and the second support block 15. In this process, there is no need to manually open the pressure block 16, and the boring bar can be directly pushed manually, so as to facilitate the installation and position adjustment of the boring bar.

[0018] After the parts are clamped on the compound machine tool, the bolt 17 is loosened to drive the pressure block 16 to gradually open under the elastic force of the tension spring 195, and the boring bar is inserted into the inner side of the first support block 14 and the second support block 15. After the position is adjusted, the bolt 17 is rotated and tightened in the opposite direction. The boring bar is pressed and fixed by the cooperation between the first support block 14, the second support block 15 and the pressure block 16, and the outer circle of the part is turned by the tool on the power turret 13. The part can be drilled, milled and tapped by switching the tool on the power turret 13. After the above processes are completed, start The servo motor 113 is driven to rotate the worm 115 through the drive of the servo motor 113. At the same time, the meshing transmission between the worm wheel 114 and the worm 115 drives the mounting plate 12 to rotate 180 degrees around the axial direction of the turntable 10. In this process, the positions of the power turret 13 and the boring device can be switched, and the boring bar can be switched to the boring station. At this time, the inner hole of the part is bored by the tool on the boring bar. The last clamping completes the turning, milling and boring process of the cylinder part. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0019] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0020] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept. For example, the above features are replaced with (but not limited to) technical features with similar functions disclosed in the present application.

Claims

1. An integrated turning, milling and boring machine tool, comprising a bed (1), a spindle box (2) fixedly mounted on the bed (1), a center frame (3) slidably connected to the bed (1), a slide (4) and a tailstock (5), and a reduction box (6) fixedly mounted on the bottom of the slide (4), characterized in that: The outer side of the top of the slide seat (4) is slidably connected to a slide plate (7), the inner thread of the slide plate (7) is sleeved with a first screw rod (8) rotatably connected to the inside of the slide seat (4), the top of the slide plate (7) is fixedly mounted with a support frame (9), the top of the support frame (9) is rotatably connected to a turntable (10), and the outer side of the support frame (9) is fixedly mounted with a workstation switching mechanism (11), the outer side of the top of the turntable (10) is fixedly mounted with a mounting plate (12), and the top of the mounting plate (12) is fixedly mounted with a power turret (13) and a first support block (14) as well as the slide. The first support block (14) and the second support block (15) are rotatably connected to a pressure block (16) via a fixing pin; the inner side of the pressure block (16) is rotatably connected to a bolt (17) clamped on the inner side of the first support block (14) and the second support block (15); an adjustment mechanism (18) is fixedly installed on the inner side of the mounting plate (12) and is transmission-connected to the second support block (15); and the outer sides of the first support block (14) and the second support block (15) are both provided with a rebound mechanism (19) fixedly installed on the pressure block (16); The workstation switching mechanism (11) comprises a first support (111) and a second support (112) fixedly mounted on the inner side of a support frame (9), a servo motor (113) fixedly mounted on the outer side of one side of the support frame (9), and a worm wheel (114) fixedly sleeved on the turntable (10) and extending outward from the outer side of the bottom end of the support frame (9); a worm (115) meshing with the outer edge of the worm wheel (114) is rotatably connected between the first support (111) and the second support (112); the outer side of one end of the worm wheel (115) extending outward from the second support (112) is fixedly sleeved with the outer side of one end of the servo motor (113) extending to the inner side of the support frame (9) through a shaft sleeve (116).

2. The integrated turning-milling-boring compound machine tool according to claim 1, characterized in that: The adjustment mechanism (18) comprises a second screw rod (181) threadedly sleeved inside the second support block (15); one end of the second screw rod (181) extending outside the second support block (15) is movably sleeved on the outer side with a first fixing plate (182) fixedly mounted on the mounting plate (12); and the other end of the second screw rod (181) extending outside the second support block (15) is movably sleeved on the outer side with a second fixing plate (183) fixedly mounted on the inner side of the top of the mounting plate (12); an annular boss (184) located between the second support block (15) and the first fixing plate (182) is arranged on the outer side of one end of the second screw rod (181); and a rotating disk (185) is fixedly sleeved on the outer side of one end of the second screw rod (181) extending outside the first fixing plate (182).

3. The integrated turning-milling-boring compound machine tool according to claim 1, characterized in that: The rebound mechanism (19) comprises a first mounting block (191) fixedly mounted on the outside of the first support block (14) and the second support block (15), and a second mounting block (192) fixedly mounted on the outside of the pressure block (16); a first fixing rod (193) and a second fixing rod (194) are fixedly mounted inside the first mounting block (191) and the second mounting block (192), respectively; and tension springs (195) are mounted on the outsides of both ends of the first fixing rod (193) and the second fixing rod (194).

Citation Information

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