Automatic intelligent crystal grinding and polishing machine
By designing an automated intelligent crystal grinding machine, the use of an annular frame, a rotating workbench and a sponge vacuum suction cup to achieve automatic loading and unloading, combined with multiple processing discs and PLC controllers, the labor intensity and pollution problems caused by manual operation are solved, and the problem of improvement is improved. Production efficiency and processing quality.
Patent Information
- Application Number
- CN202411624254.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The existing crystal grinding and polishing machines require manual operation of loading and unloading, resulting in high labor intensity, dust and noise pollution, and short operating time, which affects the physical and mental health of the operators.
An automated intelligent crystal grinding and polishing machine is designed, using an annular frame, a rotary workbench, a rubber tooling table, a sponge vacuum suction cup, multiple processing discs and PLC controllers to realize the automatic loading and unloading of materials and fully automatic grinding and polishing process.
Through automated processing, manual intervention is reduced, production efficiency is improved, labor intensity and pollution risks are reduced, and processing quality is improved.
Smart Images

Figure CN119282888A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crystal processing, in particular to an automatic intelligent crystal grinding and polishing machine. Background Art
[0002] Crystal hot-drills are hot-drills made of crystal. The working principle is to melt the adhesive layer at the bottom of the hot-drills through high temperature, so that the hot-drills can be firmly attached to the surface of various materials, such as leather, cloth, etc. During the processing, the sheet material with hot-drills needs to be placed in the equipment for polishing.
[0003] At present, the crystal grinding and polishing machines used for grinding and polishing small diamond surfaces on the market are all manually operated for loading and unloading. Dust and noise will be generated during processing, which will have a certain impact on the operator's physical and mental health. In addition, the loading and unloading time of a piece of material is only about 3 seconds, which is a very short time. During this period, the processed material needs to be removed and placed at the receiving position, and then turned 180° to the material taking position to take the material and then rotated to the discharge position. Frequent repetitive operations make the labor intensity of the personnel very high. Summary of the invention
[0004] The purpose of the present invention is to provide an automated intelligent crystal grinding and polishing machine to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: an automated intelligent crystal grinding and polishing machine, comprising:
[0006] An annular frame, a rotating worktable is rotatably arranged in the middle of the annular frame, and a driving part for driving the rotating worktable to rotate at a fixed angle is arranged inside the annular frame;
[0007] A rubber workbench with a through hole in the middle is rotatably placed on the top of the rotating workbench. A hollow transmission tube is fixedly connected to the bottom of the rubber workbench. A No. 4 motor is provided on the outside of the hollow transmission tube to drive the self-rotation of the tube. An air extraction part is provided at the bottom of the hollow transmission tube to fix the workpiece with negative pressure.
[0008] The processing part is provided with a plurality of parts and is placed above the rubber tooling table. The processing part includes a transmission shaft and a cylinder for adjusting the lifting of the transmission shaft. A processing disc for grinding and polishing is installed at the bottom of the transmission shaft.
[0009] The loading and unloading assembly is placed on one side of the annular frame. The loading and unloading assembly includes a rotatable and liftable sponge vacuum suction cup, a loading support plate and a receiving support plate with a No. 2 spring at the bottom. The loading support plate and the receiving support plate are connected by a steel wire rope to achieve equal lifting heights of the loading support plate and the receiving support plate. A belt linear module for driving the loading support plate to lift and lower is provided on one side of the loading support plate.
[0010] Preferably, the driving part includes a No. 3 motor fixedly connected to the inner wall of the annular frame, the output end of the No. 3 motor is fixedly connected to a driving gear, the bottom of the rotating worktable is fixedly connected to a transmission ring gear, and the transmission ring gear is meshingly connected to the driving gear.
[0011] Preferably, the vacuum pump includes a vacuum pump fixedly connected to the bottom of the annular frame, the hollow transmission pipe is rotatably connected to the rotating worktable, the No. 4 motor is fixedly connected to the bottom of the rotating worktable through a bracket, the No. 4 motor is transmission-connected to the hollow transmission pipe through a gear set, the bottom of the hollow transmission pipe is connected to an air pipe through a rotating joint, and the other end of the air pipe is connected to the vacuum pump through a rotating joint.
[0012] Preferably, a protective support cover with a three-quarter circular structure is provided on the top of the annular frame, and a water outlet pipe for spraying water to the rubber workbench is provided on the inner wall of the protective support cover.
[0013] Preferably, the processing part also includes three support tubes equidistantly fixed to the top of the protective support cover, a transmission shaft is arranged in the middle of each support tube, a short spur gear is arranged on the outer side of the transmission shaft, a long spur gear is meshed on the outer side of the short spur gear, when the transmission shaft rises or falls, the short spur gears slide up and down and are connected in transmission, the processing disks at the end of the transmission shaft are grinding disk, polishing disk and polishing disk respectively in the counterclockwise direction, two fixed plates are fixedly connected to the top of each support tube, a plurality of limit support rods are fixedly connected between the two fixed plates, wherein the outward sliding connection of two limit support rods is a lifting and lowering plate with a convex structure, a No. 1 spring is installed under the lifting and lowering plate, the cylinder is fixedly connected to the fixed plate, and the output end of the cylinder is fixedly connected to the lifting and lowering plate.
[0014] Preferably, a No. 2 motor is fixedly connected to the top of the protective support cover, and a rotating shaft is rotatably connected between the output end of the No. 2 motor and the fixed plate located at the top, each of the long spur gears is rotatably installed between the two fixed plates, and the top of the long spur gear is connected to the rotating shaft through a transmission belt assembly.
[0015] Preferably, the loading and unloading assembly also includes a support base, the top of the support base is fixedly connected to a support frame, the sides of the support frame are fixedly connected to two lifting cylinders, the output ends of the lifting cylinders are fixedly connected to a lifting slide, the support frame is slidably connected to the lifting slide, the bottom of the lifting slide is fixedly connected to a No. 1 motor, the output end of the No. 1 motor is fixedly connected to a rotating shaft, the outer side of the rotating shaft is fixedly connected to a swing arm of a right-angle "L"-shaped structure, and the sponge vacuum suction cup is fixedly connected to the two ends of the swing arm.
[0016] Preferably, three feeding limit rods are fixed to the top of the support base, the No. 1 motor is slidably connected to the feeding limit rods, the belt linear module is fixed to the top of the support base and close to one side of the feeding limit rods, and the feeding support plate is fixed to the moving slide of the belt linear module.
[0017] Preferably, three material receiving limit rods are fixedly connected at equal distances to the top of the support base and on the side away from the loading limit rod, the material receiving support plate is slidably installed on the outside of the material receiving limit rod, the No. 2 spring is located below the material receiving support plate and is sleeved on the outside of the material receiving limit rod, a limit frame is fixedly connected to the top of the support base and on the side close to the material receiving support plate, the material receiving support plate is slidably connected to the limit frame, and the bottom of the limit frame and the top of the support base are provided with pulleys for guiding the wire rope, so as to make the wire rope move along a U-shaped route.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the loading and unloading components realize automatic loading and unloading of materials through the arrangement of sponge vacuum suction cups, loading support plates and receiving support plates, reducing manual intervention; by arranging swing arms and loading support plates, the loading position is automatically lifted to the material picking position, and the discharging position is automatically lowered to the discharging cover to prevent collision when the materials are placed, so that the sponge vacuum suction cup can be easily switched between the rubber workbench, the receiving support plate and the loading support plate to realize rapid transfer of materials; the processing part adopts multiple processing plates, including grinding plates, rough polishing plates, and fine polishing plates to grind and polish the materials in turn in a counterclockwise direction, realizing the processing procedure of grinding first and then polishing, and improving the processing quality; through the PLC controller and the operation panel, a fully automated grinding and polishing process is realized, including loading and unloading, material fixing, processing and position switching steps, which greatly improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the support tube structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the protective support cover structure of the present invention;
[0022] Figure 4 It is a structural schematic diagram of a long spur gear of the present invention;
[0023] Figure 5 It is a schematic diagram of the transmission gear ring structure of the present invention;
[0024] Figure 6 It is a schematic diagram of the structure of the vacuum pump of the present invention;
[0025] Figure 7 It is a structural schematic diagram of the swing arm of the present invention;
[0026] Figure 8 It is a structural schematic diagram of the loading support plate and the receiving support plate of the present invention when they are linked.
[0027] In the figure: 1. Ring frame; 2. Rotating worktable; 3. Rubber workbench; 4. Protective support cover; 5. Water outlet pipe; 6. Support pipe; 7. Fixed plate; 8. Limit support rod; 9. No. 1 spring; 10. Lifting plate; 11. Cylinder; 12. Lifting slide plate; 13. Long spur gear; 14. Short spur gear; 15. No. 1 motor; 16. Transmission belt assembly; 17. Transmission shaft; 18. Processing plate; 19. No. 2 motor; 20. Moving gear ring; 21. No. 3 motor; 22. Hollow transmission tube; 23. No. 4 motor; 24. Vacuum pump; 25. Support base; 26. Loading limit rod; 27. Loading support plate; 28. Receiving limit rod; 29. No. 2 spring; 30. Receiving support plate; 31. Belt linear module; 32. Limit frame; 33. Swing arm; 34. Sponge vacuum suction cup; 35. Wire rope; 36. Support frame; 37. Lifting cylinder; 38. Rotating axis. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 8The present invention provides a technical solution: an automatic intelligent crystal grinding and polishing machine, comprising: a ring frame 1 composed of a metal ring and a supporting leg, a driving part for driving a rotating table 2 to rotate at a fixed angle is arranged inside the ring frame 1, and a rotating table 2 is rotatably installed in the middle of the ring frame 1; a rubber tooling table 3 with a through hole is arranged in the middle, and the rubber tooling table 3 is formed by bonding a metal plate and a rubber pad, and the rubber tooling table 3 is rotatably installed on the top of the rotating table 2, and a hollow transmission tube 22 is fixedly connected to the bottom of the rubber tooling table 3, and the hole in the middle of the rubber tooling table 3 is concentric with the hollow transmission tube 22, and the hollow transmission tube 22 is rotatably connected to the rotating table 2 through a bearing, and a No. 4 motor 23 for driving its self-rotation is arranged on the outer side of the hollow transmission tube 22, and the hollow transmission tube A vacuum unit is provided at the bottom of 22 for fixing the material under negative pressure; three processing units are provided and are placed above the rubber workbench 3, the processing unit includes a transmission shaft 17 and a cylinder 11 for adjusting the lifting and lowering of the transmission shaft 17, and a processing disc 18 for grinding and polishing is installed at the bottom of the transmission shaft 17; the loading and unloading components are placed on one side of the annular frame 1, and the loading and unloading components include a rotatable and lifting sponge vacuum suction cup 34, a loading support plate 27 and a receiving support plate 30 with a No. 2 spring 29 at the bottom, the loading support plate 27 and the receiving support plate 30 are respectively connected to the two ends of the wire rope 35, which are used to achieve equal lifting heights of the loading support plate 27 and the receiving support plate 30, and a belt linear module 31 for driving the loading support plate 27 to lift is provided on one side of the loading support plate 27.
[0030] It should be noted that the present invention is equipped with a PLC controller and an operation panel. The operation panel is provided with control switches of various components. The belt linear module 31 is controlled by the operation panel to move the lifting cylinder 37 to the lowest position, and the sheet material with crystal is stacked on the top of the loading support plate 27, so that the sponge vacuum suction cup 34 can contact the material at the top after rotating and descending. When the loading support plate 27 is at the bottom, under the action of the No. 2 spring 29, the receiving support plate 30 is at the highest point, so that the sponge vacuum suction cup 34 reciprocates ninety degrees to realize loading and unloading. After the receiving material rotates, it can be placed above the receiving support plate 30, and the belt linear module 31 drives the loading support plate 27 to rise by the thickness of a material for feeding, and the loading The support plate 27 pulls the receiving support plate 30 downward by the thickness of a material through the wire rope 35 to collect the material, so that the material on the top of the loading support plate 27 and the material on the top of the receiving support plate 30 can cooperate with the sponge vacuum suction cup 34. When the material is placed on the top of the rubber workbench 3, the vacuum unit evacuates the hollow transmission tube 22. Under the action of negative pressure, the material is sucked tightly on the top of the rubber workbench 3. The driving unit drives the rubber workbench 3 to rotate counterclockwise to the bottom of the subsequent processing part, and the rotating processing plate 18 is driven by the cylinder 11 to contact the material. After the material rotates one circle with the rotating workbench 2, the material is ground and polished. The upper and lower material components collect the material and then discharge it, and this cycle is used to realize automatic grinding and polishing.
[0031] like Figure 5 , 6 As shown, the driving part includes a No. 3 motor 21 fixedly connected to the inner wall of the annular frame 1, the output end of the No. 3 motor 21 is fixedly connected to a driving gear, and the bottom of the rotary worktable 2 is fixedly connected to a transmission ring gear 20, which is meshed with the driving gear.
[0032] It should be noted that magnets are installed at the positions of the rubber workbench 3 corresponding to the bottom of the rotary workbench 2 of the present invention, and Hall sensors are fixedly connected to the positions of the support tube 6 on the inner wall of the annular frame 1. The No. 3 motor 21 drives the transmission ring gear 20 to rotate through the driving gear, and the transmission ring gear 20 drives the rotary workbench 2 to rotate. The rotary workbench 2 drives the material to revolve through the rubber workbench 3, which is convenient for switching the processing position. When the magnet and the Hall sensor are in close coordination with the magnet, the Hall sensor transmits a signal to the controller, and the controller controls the No. 3 motor 21 to stop rotating, thereby realizing fixed-angle rotation, so that the rotary workbench 2 can accurately stay directly below the support tube 6, which is convenient for the processing disk 18 to grind and polish the material on the top of the rubber workbench 3.
[0033] like Figure 5 , 6As shown, the vacuum unit includes a vacuum pump 24 fixedly connected to the bottom of the annular frame 1, a hollow transmission tube 22 rotatably connected to the rotary table 2, a No. 4 motor 23 fixedly connected to the bottom of the rotary table 2 through a bracket, and the No. 4 motor 23 is transmission-connected to the hollow transmission tube 22 through a gear set. The bottom of the hollow transmission tube 22 is connected to an air pipe through a rotary joint, and the other end of the air pipe is connected to the vacuum pump 24 through a rotary joint.
[0034] It should be noted that the gear set of the present invention is two mutually meshing spur gears, and the two spur gears are respectively connected to the No. 4 motor 23 and the hollow transmission tube 22. The No. 4 motor 23 drives the hollow transmission tube 22 to rotate through the gear set, and the hollow transmission tube 22 drives the material to rotate through the rubber tooling table 3. Its rotation direction is opposite to the rotation direction of the processing disk 18. A horizontal plate is welded at the bottom of the annular frame 1, and the vacuum pump 24 is fixedly connected to the top of the horizontal plate. A rotary joint is installed at the suction end of the vacuum pump 24, and the rotary joint is fixedly connected to the horizontal plate at one end. A plurality of hard plastic or steel air pipes are equidistantly connected to the outside of the free end. The other end of the air pipe is connected to the rotary joint at the bottom of the hollow transmission tube 22. Negative pressure is extracted from the hollow transmission tube 22 through the vacuum pump 24 and the air pipe, so that the hollow transmission tube 22 is ensured to have no effect on the formation of negative pressure when the hollow transmission tube 22 revolves and rotates. A corresponding solenoid valve is provided in the middle of the air pipe, and the solenoid valve is connected to the external power supply through an electric slip ring.
[0035] like Figure 2 , 3 As shown, a protective support cover 4 with a three-quarter circular structure is provided on the top of the annular frame 1 , and a water outlet pipe 5 for spraying water to the rubber workbench 3 is provided on the inner wall of the protective support cover 4 .
[0036] It should be noted that the notch of the protective support cover 4 of the present invention is the loading and unloading position. When the rotating worktable 2 drives the rubber workbench 3 to rotate to the notch position of the protective support cover 4, the top of the rubber workbench 3 can be loaded and unloaded, and a water outlet pipe 5 is installed under each processing part. A plurality of through holes are opened in the middle of the rotating worktable 2, and a recovery groove of an annular structure is provided at the position of the through holes corresponding to the inner wall of the annular frame 1, which is used to reduce dust at the grinding and polishing position.
[0037] like Figure 1 , 24, the processing part also includes three support tubes 6 equidistantly fixed to the top of the protective support cover 4, a transmission shaft 17 is provided in the middle of each support tube 6, a short spur gear 14 is provided on the outer side of the transmission shaft 17, and a long spur gear 13 is meshed on the outer side of the short spur gear 14. When the transmission shaft 17 is raised or lowered, the short spur gears 14 slide up and down and are connected in transmission. The processing disc 18 at the end of the transmission shaft 17 is a grinding disc, a polishing disc and a polishing disc in turn in the counterclockwise direction. Two fixing plates 7 are fixedly connected to the top of each support tube 6, and the two fixing plates 7 are fixedly connected There are multiple limit support rods 8, two of which are slidably connected to the outward movement of a lifting and lowering plate 10 with a convex structure, a No. 1 spring 9 is installed below the lifting and lowering plate 10, a cylinder 11 is fixedly connected to the fixed plate 7, an output end of the cylinder 11 is fixedly connected to the lifting and lowering plate 10, a No. 2 motor 19 is fixedly connected to the top of the protective support cover 4, a rotating shaft is rotatably connected between the output end of the No. 2 motor 19 and the fixed plate 7 located at the top, each long spur gear 13 is rotatably installed between the two fixed plates 7, and the top of the long spur gear 13 is connected to the rotating shaft through a transmission belt assembly 16.
[0038] It should be noted that the second motor 19 of the present invention drives the three long spur gears 13 to rotate simultaneously through the transmission belt assembly 16, and the long spur gear 13 drives the transmission shaft 17 to rotate through the short spur gear 14. When the rotary worktable 2 drives the rubber tooling table 3 to rotate to the bottom of the processing disk 18, the cylinder 11 drives the lifting and pressing plate 10 to move downward along the limit support rod 8, and the lifting and pressing plate 10 drives the transmission shaft 17 to move downward. While moving downward, the transmission shaft 17 drives the short spur gear 14 to slide on the outside of the long spur gear 13, and the long spur gear 13 and the short spur gear 14 are always in a meshing state, so as to realize that the processing disk 18 is moved forward while descending. The rubber workbench 3 is rotated in the opposite direction, and three processing discs 18 are driven by a motor to process simultaneously. The three processing discs 18 are grinding disc, rough polishing disc and fine polishing disc respectively in counterclockwise direction, so as to realize the processing procedure of grinding first and then polishing the material. Under the action of the timer, the cylinder 11 drives the lifting and pressing plate 10 to move upward along the limit support rod 8. At this time, the No. 1 spring 9 is reset, and the lifting and pressing plate 10 pulls up the rotating transmission shaft 17, so that the processing disc 18 is separated from the rubber workbench 3, which is convenient for the rotating workbench 2 to drive the rubber workbench 3 to switch positions, and is convenient for the corresponding processing or material taking and placing.
[0039] like Figure 1 , 7As shown, the loading and unloading assembly also includes a support base 25, the top of the support base 25 is fixedly connected to a support frame 36, the side of the support frame 36 is fixedly connected to two lifting cylinders 37, the output end of the lifting cylinder 37 is fixedly connected to a lifting slide 12, the support frame 36 is slidably connected to the lifting slide 12, the bottom of the lifting slide 12 is fixedly connected to a No. 1 motor 15, the output end of the No. 1 motor 15 is fixedly connected to a rotating shaft 38, the outer side of the rotating shaft 38 is fixedly connected to a swing arm 33 of a right-angle "L"-shaped structure, and a sponge vacuum suction cup 34 is fixedly connected to the two ends of the swing arm 33.
[0040] It should be noted that a vacuum generator connected to a sponge vacuum suction cup 34 is provided on the top of the swing arm 33 of the present invention, the loading support plate 27 and the receiving support plate 30 are symmetrical about the support frame 36, and the top of the receiving support plate 30 and the material at the top of the loading support plate 27 are at the same height as the top of the rubber tooling table 3. During processing, the two ends of the swing arm 33 are respectively facing the rubber tooling table 3 and the loading support plate 27. When the processed material rotates to the notch position of the protective support cover 4, the lifting cylinder 37 drives the lifting slide 12 to move downward along the support frame 36, and the lifting slide 12 drives the sponge vacuum suction cup 34 to move downward through the rotating shaft 38 and the swing arm 33, so that the sponge vacuum suction cup 34 is respectively connected to the processed material on the top of the rubber tooling table 3 at the same height. The lifting cylinder 37 contacts and adsorbs the material to be processed at the top of the lifting cylinder 37. After the adsorption is completed, the lifting cylinder 37 drives the swing arm 33 to rise through the lifting slide 12 and the rotating shaft 38, and then the No. 1 motor 15 drives the swing arm 33 to rotate through the rotating shaft 38, so that the sponge vacuum suction cup 34 rotates ninety degrees around the rotating shaft 38, so that the processed material is placed on the top of the material receiving support plate 30, and the material to be processed is placed on the rubber workbench 3, and the lifting cylinder 37 drives the swing arm 33 to descend again and controls the sponge vacuum suction cup 34 to stop adsorption, so as to prevent the material from being corresponding to the rubber workbench 3 and the material receiving support plate 30, the vacuum part fixes the material on the top of the rubber workbench 3, and then the No. 1 motor 15 drives the swing arm 33 to rotate to the initial position.
[0041] like Figure 1 , 7As shown in , 8, three feeding limit rods 26 are fixedly connected to the top of the support base 25, the No. 1 motor 15 is slidably connected to the feeding limit rod 26, the belt linear module 31 is fixedly connected to the top of the support base 25 and close to the side of the feeding limit rod 26, the feeding support plate 27 is fixedly connected to the movable slide of the belt linear module 31, and three receiving limit rods 28 are equidistantly fixedly connected to the top of the support base 25 and on the side away from the feeding limit rod 26. The receiving support plate 30 is slidably installed on the outside of the receiving limit rod 28, and the No. 2 spring 29 is located below the receiving support plate 30 and is sleeved on the outside of the receiving limit rod 28. A limiting frame 32 is fixedly connected to the top of the support base 25 and close to the side of the receiving support plate 30. The receiving support plate 30 is slidably connected to the limiting frame 32, and the bottom of the limiting frame 32 and the top of the support base 25 are provided with pulleys for guiding the wire rope 35, so as to make the wire rope 35 move along a U-shaped route.
[0042] It should be noted that the belt linear module 31 of the present invention includes a bracket installed with a guide rail, a movable slide slidably set on the guide rail, a belt driving the movable slide to move, and a servo motor driving the belt to rotate. A plurality of through holes are equidistantly provided in the middle of the receiving support disk 30, and a water collecting tank is installed at the top of the support base 25 and below the receiving support disk 30, and a protective plate is provided at the position of the corresponding receiving support disk 30 at the top of the support base 25, and a plurality of fans for air drying are equidistantly installed in the middle of the protective plate, and the elastic force of the No. 2 spring 29 is greater than the top of the receiving support disk 30. The material makes the total gravity, while the swing arm 33 moves downward to discharge the material, the belt linear module 31 drives the loading support plate 27 to move upward along the loading limit rod 26 by the thickness of the material, and pulls the wire rope 35 while the loading support plate 27 moves upward. Under the action of the pulley, the wire rope 35 pulls the receiving support plate 30 downward to slide along the receiving limit rod 28, so that the receiving support plate 30 moves downward by the thickness of the material, and when the swing arm 33 rotates and resets to the initial position, the material height at the top of the loading support plate 27 is the same as the last picking height, so as to facilitate material removal.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic intelligent crystal grinding and polishing machine, characterized in that: include: An annular frame (1), a rotating worktable (2) is rotatably provided in the middle of the annular frame (1), and a driving unit for driving the rotating worktable (2) to rotate at a fixed angle is provided inside the annular frame (1); A rubber workbench (3) is provided with a through hole in the middle, and the rubber workbench (3) is rotatably placed on the top of the rotating workbench (2). A hollow transmission tube (22) is fixedly connected to the bottom of the rubber workbench (3). A No. 4 motor (23) is provided on the outer side of the hollow transmission tube (22) to drive the hollow transmission tube (22) to rotate. An air extraction part is provided at the bottom of the hollow transmission tube (22) for fixing the workpiece with negative pressure. A processing section, which is provided with a plurality of parts and is placed above the rubber tooling table (3), the processing section comprising a transmission shaft (17) and a cylinder (11) for adjusting the lifting and lowering of the transmission shaft (17), and a processing disc (18) for grinding and polishing is installed at the bottom of the transmission shaft (17); A loading and unloading assembly is arranged on one side of the annular frame (1), and comprises a rotatable and elevating sponge vacuum suction cup (34), a loading support plate (27), and a receiving support plate (30) with a second spring (29) at the bottom. The loading support plate (27) and the receiving support plate (30) are connected by a steel wire rope (35) for achieving equal lifting heights of the loading support plate (27) and the receiving support plate (30). A belt linear module (31) for driving the loading support plate (27) to lift is arranged on one side of the loading support plate (27).
2. The automatic intelligent crystal grinding and polishing machine according to claim 1, characterized in that: The driving part comprises a No. 3 motor (21) fixedly connected to the inner wall of the annular frame (1), the output end of the No. 3 motor (21) is fixedly connected to a driving gear, the bottom of the rotary worktable (2) is fixedly connected to a transmission gear ring (20), and the transmission gear ring (20) is meshingly connected to the driving gear.
3. The automatic intelligent crystal grinding and polishing machine according to claim 1, characterized in that: The vacuum unit comprises a vacuum pump (24) fixedly connected to the bottom of the annular frame (1); the hollow transmission tube (22) is rotatably connected to the rotary table (2); the fourth motor (23) is fixedly connected to the bottom of the rotary table (2) via a bracket; the fourth motor (23) is transmission-connected to the hollow transmission tube (22) via a gear set; the bottom of the hollow transmission tube (22) is connected to an air pipe via a rotary joint; the other end of the air pipe is connected to the vacuum pump (24) via a rotary joint.
4. The automatic intelligent crystal grinding and polishing machine according to claim 1, characterized in that: A protective support cover (4) with a three-quarter circular structure is provided on the top of the annular frame (1), and a water outlet pipe (5) for spraying water onto the rubber workbench (3) is provided on the inner wall of the protective support cover (4).
5. The automatic intelligent crystal grinding and polishing machine according to claim 4, characterized in that: The processing part also includes three support tubes (6) fixedly connected to the top of the protective support cover (4) at equal distances. A transmission shaft (17) is arranged in the middle of each support tube (6). A short spur gear (14) is arranged on the outer side of the transmission shaft (17). A long spur gear (13) is meshed on the outer side of the short spur gear (14). When the transmission shaft (17) is raised or lowered, the short spur gears (14) slide up and down and are in transmission connection with the short spur gears (14). The processing disk (18) at the end of the transmission shaft (17) is arranged in the counterclockwise direction. Grinding disc, polishing disc and polishing disc, the top of each of the support tubes (6) is fixedly connected to two fixed plates (7), and a plurality of limit support rods (8) are fixedly connected between the two fixed plates (7), wherein the outward sliding connection of the two limit support rods (8) is connected to a lifting and lowering plate (10) of a convex structure, and a No. 1 spring (9) is installed below the lifting and lowering plate (10), the cylinder (11) is fixedly connected to the fixed plate (7), and the output end of the cylinder (11) is fixedly connected to the lifting and lowering plate (10).
6. The automatic intelligent crystal grinding and polishing machine according to claim 5, characterized in that: A No. 2 motor (19) is fixedly connected to the top of the protective support cover (4); a rotating shaft is rotatably connected between the output end of the No. 2 motor (19) and the uppermost fixed plate (7); each of the long spur gears (13) is rotatably mounted between the two fixed plates (7); and the top of the long spur gear (13) is transmission-connected to the rotating shaft via a transmission belt assembly (16).
7. The automatic intelligent crystal grinding and polishing machine according to claim 1, characterized in that: The loading and unloading assembly also includes a support base (25), the top of the support base (25) is fixedly connected to a support frame (36), the sides of the support frame (36) are fixedly connected to two lifting cylinders (37), the output ends of the lifting cylinders (37) are fixedly connected to a lifting slide (12), the support frame (36) is slidably connected to the lifting slide (12), the bottom of the lifting slide (12) is fixedly connected to a No. 1 motor (15), the output end of the No. 1 motor (15) is fixedly connected to a rotating shaft (38), the outer side of the rotating shaft (38) is fixedly connected to a swing arm (33) of a right-angle "L"-shaped structure, and the sponge vacuum suction cup (34) is fixedly connected to the two ends of the swing arm (33).
8. The automatic intelligent crystal grinding and polishing machine according to claim 7, characterized in that: Three loading limit rods (26) are fixedly connected to the top of the support base (25); the No. 1 motor (15) is slidably connected to the loading limit rods (26); the belt linear module (31) is fixedly connected to the top of the support base (25) and close to one side of the loading limit rods (26); and the loading support plate (27) is fixedly connected to the movable slide of the belt linear module (31).
9. The automatic intelligent crystal grinding and polishing machine according to claim 8, characterized in that: Three material receiving limit rods (28) are fixedly connected at equal distances to the top of the support base (25) and on one side away from the material loading limit rod (26); the material receiving support plate (30) is slidably mounted on the outer side of the material receiving limit rod (28); the No. 2 spring (29) is located below the material receiving support plate (30) and is sleeved on the outer side of the material receiving limit rod (28); a limit frame (32) is fixedly connected to the top of the support base (25) and on one side close to the material receiving support plate (30); the material receiving support plate (30) is slidably connected to the limit frame (32); the bottom of the limit frame (32) and the top of the support base (25) are provided with pulleys for guiding the steel wire rope (35) so as to enable the steel wire rope (35) to move along a U-shaped route.
Citation Information
Patent Citations
Grinding and polishing all-in-one machine of bottom drill
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