Photovoltaic frame drawing turnover mechanism
By designing the photovoltaic frame draw and flip mechanism, the combined structure of the clamping part, the flip part and the positioning part is used to solve the problem of poor angle control during the flip process in the prior art, and the safe and reliable flip of the photovoltaic frame is achieved, and the improvement of the improved The stability and safety of processing are achieved.
Patent Information
- Application Number
- CN202411467763.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-10
AI Technical Summary
Existing photovoltaic frame processing equipment is prone to jamming or collision abnormalities during the flip process, making it difficult to effectively control the angle, resulting in risks and instability.
A photovoltaic frame draw-off flip mechanism is designed, and a combined structure of clamping part, flip part, drive part and positioning part is adopted. The flip and angular positioning of the photovoltaic frame is realized through the extrusion assembly and the electric telescopic cylinder, and the rotation sensor is used to detect rotation. Angle, avoid structural damage and precise angle requirements.
It improves the safety and reliability of the flip process, avoids jams and collisions, realizes accurate positioning and stable flip of the photovoltaic frame, and improves the reliability and safety of processing.
Smart Images

Figure CN119282983A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic frame processing, and in particular to a photovoltaic frame pulling and flipping mechanism. Background Art
[0002] As an important part of solar panels, the quality of the photovoltaic module frame directly affects the stability and service life of the entire photovoltaic system. In the production process of photovoltaic modules, photovoltaic frame processing is an indispensable part of the entire processing flow. In the processing technology of some photovoltaic frames, it is necessary to process the front and back sides, which involves the flipping mechanism of the photovoltaic frame. At present, the common flipping mechanism adopts electric drive rotation after clamping to achieve flipping.
[0003] After searching, the application scheme of Chinese patent application number CN201510705097.0 discloses a multi-station integrated processing equipment for photovoltaic frames; a rotating shaft that is horizontally arranged and can rotate relative to the frame is provided on the frame, and a clamping mechanism that is circumferentially fixedly connected to the rotating shaft and has a plurality of clamping stations is provided on the rotating shaft, and each clamping station on the clamping mechanism can clamp a horizontally distributed photovoltaic frame respectively, and the frame is also provided with two movable stamping processing devices that are respectively located on both sides of the clamping mechanism and are used to process the photovoltaic frame. The integrated processing equipment in the above-mentioned document has the following shortcomings: the clamping and flipping are achieved by flipping the clamping mechanism, and when abnormal situations such as jamming or collision occur, the risk cannot be well resolved, and the deflection angle cannot be well controlled during the flipping process, which needs to be improved. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a photovoltaic frame pulling and flipping mechanism.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A photovoltaic frame pulling distance flipping mechanism, comprising: A clamping part, the clamping part is used to clamp the photovoltaic frame, and the two clamping parts are symmetrically arranged; The flipping part is installed at one end of the clamping part, and the clamping part and the flipping part are flipped synchronously to realize the flipping of the photovoltaic frame; A driving unit, the driving unit is used to drive the flipping unit to flip; A positioning part, which is used to fix the turning part after turning over; Wherein, the flipping part comprises: A mounting frame, on which a rotating rod is rotatably mounted, and a clamping portion is disposed at one end of the rotating rod; A positioning plate, the positioning plate is mounted on the rotating rod, a plurality of positioning grooves distributed circumferentially are arranged on the outer side of the positioning plate, a positioning portion is arranged on one side of the positioning plate, and a positioning end of the positioning portion is matched with the positioning groove; A rotating seat, the rotating seat is installed on the rotating rod, and an annular cavity is provided on one side of the rotating seat; The driving unit comprises: A driving rotating rod, which is rotatably mounted on the mounting frame; A driving assembly, the driving assembly is used to drive the driving rod to rotate; A driving wheel, which is mounted on one end of the driving rotating rod and is located in the annular cavity of the rotating seat; A slide rod, a circumferentially distributed slide sleeve is arranged on the outer side of the driving wheel, the slide rod is movably installed in the slide sleeve through a spring, and an anti-slip part is arranged at one end of the slide rod close to the rotating seat; The extrusion assembly is used to squeeze the slide bar outwards to force the anti-slip part to contact the rotating seat.
[0006] As a preferred embodiment of the present invention: the positioning portion includes: Electric telescopic cylinder, the electric telescopic cylinder is installed on the mounting frame; A connecting plate, which is installed at the output end of the electric telescopic cylinder; The positioning column is the positioning end of the positioning part. The positioning column is installed on the outer wall of one side of the connecting plate close to the positioning disk. The diameter of the end of the positioning column gradually decreases, and a ball head protrusion is provided at the end of the positioning column. A center groove adapted to the ball head protrusion is provided at the center position of the end of the positioning groove; Elastic strips, a plurality of elastic strips are arranged in a circle on the inner side of the positioning groove.
[0007] As a preferred embodiment of the present invention: the extrusion assembly comprises: The extrusion seat is a truncated cone-shaped structure, and the outer surface diameter of the extrusion seat gradually increases in the direction away from the slide rod; A guide rod is mounted on an outer wall of one side of the mounting frame, and a side plate is provided on the side of the extrusion seat, and the side plate slides on the outer wall of the guide rod; A second elastic airbag, the second elastic airbag is an annular structure, one end of the second elastic airbag is fixed to the mounting frame, and the other end of the second elastic airbag is fixed to the inner side of the extrusion seat; The first elastic airbag has one end fixed on the connecting plate and the other end fixed on the mounting frame. The first elastic airbag is connected with the second elastic airbag through a connecting pipe.
[0008] As a preferred embodiment of the present invention: a rolling ball is movably installed at one end of the sliding rod close to the extrusion seat, a rotation sensor assembly is installed on the mounting frame via a bracket, and the rotation sensor assembly is connected to the rotating rod; the rotation sensor assembly is connected to the control module via a signal, and the control module controls the operation of the driving part and the positioning part based on the information fed back by the rotation sensor assembly.
[0009] As a preferred embodiment of the present invention: the driving unit includes: A rotation drive motor is mounted on the mounting frame through a side bracket; A driving gear, the shaft of which is drivingly connected to the output end of the rotating driving motor; The driven gear, the second elastic airbag and the extrusion seat are all annular structures, one end of the driving rotating rod passes through the extrusion seat and the second elastic airbag, and the driven gear is installed on the driving rotating rod.
[0010] As a preferred embodiment of the present invention: the clamping portion includes: A connecting frame, which is mounted on one end of the rotating rod; The fixing clip is installed on the connecting frame, and the distance between the inner walls on both sides of the fixing clip gradually increases in the direction away from the connecting frame.
[0011] As a preferred embodiment of the present invention: the inner wall of the fixing clamp is slidably connected with a guide column, a limit plate is fixed at one end of the guide column, the limit plate is located between the inner walls on both sides of the fixing clamp, and a threaded adjustment knob is rotatably installed on the outer wall of one side of the limit plate, and the threaded adjustment knob is connected to the inner wall of the fixing clamp through a thread.
[0012] As a preferred embodiment of the present invention: a lateral driving mechanism is provided at the bottom of the mounting frame, and the lateral driving mechanism comprises: A transverse translation slide rail, wherein the bottom end of the mounting frame is slidably connected to the inner wall of the transverse translation slide rail; A transverse translation screw rod, the transverse translation screw rod is rotatably mounted in the transverse translation slide rail, and the transverse translation screw rod is connected to the mounting frame via threads; A transverse driving motor is installed at one end of the transverse translation slide rail, and an output end of the transverse driving motor is drivingly connected to the transverse translation screw rod.
[0013] As a preferred embodiment of the present invention: a longitudinal driving mechanism is provided at the bottom of the transverse translation slide rail, and the longitudinal driving mechanism comprises: A longitudinal translation seat, which is installed on the outer wall at the bottom of the transverse translation slide rail; A support frame, a guide frame is installed between the two support frames, and a longitudinal translation seat is slidably connected to the outer wall of the guide frame; A longitudinal translation screw rod, which is rotatably mounted on the support frame and is connected to the inner wall of the longitudinal translation seat through threads; A longitudinal drive motor is installed on an outer wall of one side of the support frame, and an output end of the longitudinal drive motor is drivingly connected to the longitudinal translation screw.
[0014] As a preferred embodiment of the present invention: the anti-slip part includes an arc plate, an outer wall of one side of the arc plate is provided with an insert block, an installation groove is opened at one end of the slide rod, the arc plate is installed in the installation groove through the insert block, and an anti-slip pad is provided on the outer wall of one side of the arc plate.
[0015] The beneficial effects of the present invention are: The present invention can install the photovoltaic frame in the clamping parts on both sides by setting structures such as a clamping part, a flipping part, and a driving part. Based on the operation of the extrusion component, the clutch state of the anti-slip part and the rotating seat is adjusted, and then the driving component is operated to drive the various anti-slip parts on the driving wheel to move, thereby realizing the flipping drive of the photovoltaic frame.
[0016] The present invention provides a positioning groove and a positioning part, and after the angle of the photovoltaic frame is adjusted, one end of the positioning column can be inserted into the positioning groove based on the operation of the electric telescopic cylinder to realize the positioning of the positioning plate and the photovoltaic frame angle. Since the diameter of the end of the positioning column gradually decreases, it can be better guided to be inserted into the positioning groove. If there is a situation where the rotation is not in place, the elastic strip can play a role in auxiliary positioning, guiding the ball head protrusion to finally be stuck in the center groove to complete accurate positioning.
[0017] In the present invention, since the transmission is carried out through friction between the rotating seat and the driving part, when the photovoltaic frame is flipped at an angle, if a collision, jamming, etc. occurs, the rotating seat and the driving part can "slip" to avoid structural damage or accidents. Therefore, in the process of driving the rotation, there is no need to accurately require the rotation angle, and the method of driving the rotation first and then accurately positioning is adopted, which greatly improves safety.
[0018] The present invention provides an extrusion component, which can compress the first elastic airbag based on the connecting plate when the output end of the electric telescopic cylinder retracts, causing the second elastic airbag to expand. The extrusion seat moves inside the driving wheel, gradually extruding the sliding rod outward, so that the anti-slip part is close to the rotating seat to facilitate transmission through friction.
[0019] In the present invention, when the output end of the electric telescopic cylinder is extended, the gas is replenished into the first elastic airbag. Based on the contraction of the second elastic airbag, the extrusion seat reduces the degree of extrusion on the sliding rod, so that the anti-slip part is separated from the rotating seat. At this time, the rotating seat can rotate, so that when the positioning column is inserted into the positioning groove, if the positioning plate is skewed, it can be easily corrected, which helps to accurately position the positioning plate and improves reliability.
[0020] The present invention sets a rotation sensor assembly, which can use the rotation sensor assembly to detect whether the rotation angle of the rotating rod meets the requirement, so as to control the positioning part to perform positioning, or timely discover abnormal situations, that is, the driving part fails to rotate to the corresponding angle after working, so as to facilitate timely resolution and improve reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of a photovoltaic frame fixing mechanism proposed by the present invention; Figure 2 A schematic diagram of the partial structure of a photovoltaic frame fixing mechanism proposed by the present invention; Figure 3 This is a schematic diagram of the structure of a photovoltaic frame pulling distance flipping mechanism proposed by the present invention; Figure 4 This is a schematic structural diagram of a photovoltaic frame pulling and flipping mechanism driving part, flipping part, positioning part, and clamping part proposed by the present invention; Figure 5 This is a structural schematic diagram of a rotating seat and a positioning plate of a photovoltaic frame pulling and flipping mechanism proposed by the present invention; Figure 6 This is a schematic structural diagram of a cross-sectional view of a positioning plate of a photovoltaic frame pulling and flipping mechanism proposed by the present invention; Figure 7 This is a schematic structural diagram of a cross-section of a driving wheel and an extrusion seat of a photovoltaic frame pulling and flipping mechanism proposed by the present invention.
[0022] In the figure: 1 mounting frame, 2 photovoltaic frame, 3 fixing clamp, 4 longitudinal translation screw, 5 guide frame, 6 support frame, 7 longitudinal drive motor, 8 longitudinal translation seat, 9 transverse translation slide rail, 10 transverse drive motor, 11 electric telescopic cylinder, 12 side bracket, 13 driving gear, 14 driven gear, 15 rotating seat, 16 rotating drive motor, 17 connecting frame, 18 rotating rod, 19 positioning groove, 20 positioning plate, 21 guide column, 22 limit plate, 23 thread adjustment knob, 24 rotating sensor assembly, 25 first elastic airbag, 26 positioning column, 27 connecting plate, 28 connecting pipe, 29 driving wheel, 30 center groove, 31 elastic strip, 32 ball head protrusion, 33 driving rotating rod, 34 second elastic airbag, 35 guide rod, 36 extrusion seat, 37 anti-skid pad, 38 sliding sleeve, 39 rolling ball, 40 sliding rod, 41 spring, 42 arc plate, 43 plug. DETAILED DESCRIPTION
[0023] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0024] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention. Example
[0025] A photovoltaic frame pulling distance flipping mechanism, such as Figure 1-7 As shown, including: A clamping part, the clamping part is used to clamp the photovoltaic frame 2, and the two clamping parts are symmetrically arranged; The flipping part is installed at one end of the clamping part, and the clamping part and the flipping part are flipped synchronously to realize the flipping of the photovoltaic frame 2; A driving unit, the driving unit is used to drive the flipping unit to flip; A positioning part, which is used to fix the turning part after turning over; Wherein, the flipping part comprises: A mounting frame 1, on which a rotating rod 18 is rotatably mounted, and a clamping portion is disposed at one end of the rotating rod 18; A positioning plate 20, the positioning plate 20 is mounted on the rotating rod 18, a plurality of positioning grooves 19 distributed circumferentially are arranged on the outer side of the positioning plate 20, a positioning portion is arranged on one side of the positioning plate 20, and a positioning end of the positioning portion is matched with the positioning groove 19; A rotating seat 15, the rotating seat 15 is mounted on the rotating rod 18, and an annular cavity is provided on one side of the rotating seat 15; The driving unit comprises: A driving rod 33, the driving rod 33 is rotatably mounted on the mounting frame 1; A driving assembly, the driving assembly is used to drive the driving rod 33 to rotate; A driving wheel 29, which is mounted on one end of the driving rotating rod 33 and is located in the annular cavity of the rotating seat 15; Sliding rod 40, a circumferentially distributed sliding sleeve 38 is arranged outside the driving wheel 29, the sliding rod 40 is movably installed in the sliding sleeve 38 through a spring 41, and an anti-slip member is arranged at one end of the sliding rod 40 close to the rotating seat 15; A pressing assembly, the pressing assembly is used to press the slide bar 40 outward to make the anti-slip member contact with the rotating seat 15; By setting up structures such as a clamping part, a flipping part, and a driving part, the photovoltaic frame 2 can be installed in the clamping parts on both sides. Based on the operation of the extrusion component, the clutch state of the anti-slip part and the rotating seat 15 is adjusted, and then the driving component is operated to drive the various anti-slip parts on the driving wheel 29 to move, thereby realizing the flipping drive of the photovoltaic frame 2.
[0026] In order to better position the angle; Figure 4 , Figure 5 , Figure 6 As shown, the positioning portion includes: An electric telescopic cylinder 11, the electric telescopic cylinder 11 is mounted on the mounting frame 1; A connecting plate 27, the connecting plate 27 is installed at the output end of the electric telescopic cylinder 11; The positioning post 26 is the positioning end of the positioning part. The positioning post 26 is installed on the outer wall of the connecting plate 27 close to the positioning plate 20. The diameter of the end of the positioning post 26 gradually decreases, and a ball head protrusion 32 is provided at the end of the positioning post 26. A center groove 30 adapted to the ball head protrusion 32 is provided at the center position of the end of the positioning groove 19; Elastic strips 31, a plurality of elastic strips 31 are circumferentially arranged inside the positioning groove 19; By providing the positioning groove 19 and the positioning part, after the angle of the photovoltaic frame 2 is adjusted, one end of the positioning column 26 can be inserted into the positioning groove 19 based on the operation of the electric telescopic cylinder 11 to achieve the positioning of the positioning plate 20 and the photovoltaic frame 2. Since the diameter of the end of the positioning column 26 gradually decreases, it can be better guided to be inserted into the positioning groove 19. If there is a situation where the rotation is not in place, the elastic strip 31 can play a role in auxiliary positioning, guiding the ball head protrusion 32 to finally be stuck in the center groove 30 to complete accurate positioning; Since the transmission is carried out between the rotating seat 15 and the driving part through friction, when the photovoltaic frame 2 is flipped at an angle, if a collision, jamming, etc. occurs, the rotating seat 15 and the driving part can "slip" to avoid structural damage or accidents. Therefore, in the process of driving the rotation, there is no need to precisely require the rotation angle, and the method of driving the rotation first and then accurately positioning is adopted, which greatly improves safety.
[0027] In order to facilitate the extrusion of the slide bar 40; Figure 5-7 As shown, the extrusion assembly includes: The extrusion seat 36 is a truncated cone-shaped structure, and the outer surface diameter of the extrusion seat 36 gradually increases in a direction away from the slide rod 40; A guide rod 35, the guide rod 35 is mounted on an outer wall of one side of the mounting frame 1, and a side plate is provided on the side of the extrusion seat 36, and the side plate slides on the outer wall of the guide rod 35; A second elastic airbag 34, which is an annular structure, one end of which is fixed to the mounting frame 1, and the other end of which is fixed to the inner side of the extrusion seat 36; A first elastic airbag 25, one end of the first elastic airbag 25 is fixed to the connecting plate 27, the other end of the first elastic airbag 25 is fixed to the mounting frame 1, and the first elastic airbag 25 is connected to the second elastic airbag 34 through a connecting pipe 28; By providing an extrusion assembly, when the output end of the electric telescopic cylinder 11 is retracted, the first elastic airbag 25 can be compressed based on the connecting plate 27, causing the second elastic airbag 34 to expand, and the extrusion seat 36 moves inside the driving wheel 29, gradually extruding the slide bar 40 outward, so that the anti-slip member is close to the rotating seat 15, so as to facilitate transmission through friction force; When the output end of the electric telescopic cylinder 11 is extended, the gas is replenished into the first elastic airbag 25. Based on the contraction of the second elastic airbag 34, the extrusion seat 36 reduces the degree of extrusion on the slide bar 40, so that the anti-slip part is separated from the rotating seat 15. At this time, the rotating seat 15 can rotate, so that when the positioning column 26 is inserted into the positioning groove 19, if the positioning plate 20 is skewed, it can be easily corrected, which helps to accurately position the positioning plate 20 and improves reliability.
[0028] To improve reliability; Figure 4 As shown, a rolling ball 39 is movably mounted on one end of the slide bar 40 close to the extrusion seat 36, and a rotation sensor assembly 24 is mounted on the mounting frame 1 through a bracket, and the rotation sensor assembly 24 is connected to the rotation bar 18; the rotation sensor assembly 24 is connected to the control module through a signal, and the control module controls the operation of the driving part and the positioning part based on the information fed back by the rotation sensor assembly 24; By setting up the rotation sensor assembly 24, the rotation sensor assembly 24 can be used to detect whether the rotation angle of the rotating rod 18 meets the requirement, so as to control the positioning part for positioning, or to promptly detect abnormal situations, that is, the driving part does not rotate to the corresponding angle after working, so as to facilitate timely resolution and improve reliability.
[0029] In order to facilitate the driving of the driving wheel 29 to rotate; Figure 5 As shown, the driving unit includes: A rotation drive motor 16, the rotation drive motor 16 is mounted on the mounting frame 1 through the side bracket 12; A driving gear 13, the shaft of which is drivingly connected to the output end of a rotating driving motor 16; The driven gear 14 , the second elastic airbag 34 and the extrusion seat 36 are all annular structures. One end of the driving rotating rod 33 passes through the extrusion seat 36 and the second elastic airbag 34 , and the driven gear 14 is mounted on the driving rotating rod 33 .
[0030] In order to facilitate the clamping and fixing of the photovoltaic frame 2; Figure 4 As shown, the clamping portion includes: A connecting frame 17, the connecting frame 17 is mounted on one end of the rotating rod 18; The fixing clip 3 is installed on the connecting frame 17 , and the distance between the inner walls on both sides of the fixing clip 3 gradually increases in the direction away from the connecting frame 17 .
[0031] In order to facilitate the use of photovoltaic frames 2 of different sizes; Figure 4 As shown, the inner wall of the fixing clamp 3 is slidably connected with a guide column 21, one end of the guide column 21 is fixed with a limit plate 22, the limit plate 22 is located between the inner walls on both sides of the fixing clamp 3, and the outer wall of one side of the limit plate 22 is rotatably installed with a threaded adjustment knob 23, and the threaded adjustment knob 23 is connected to the inner wall of the fixing clamp 3 through a thread; By providing structures such as the fixing clamp 3, the limit plate 22, and the threaded adjustment knob 23, the position of the limit plate 22 in the fixing clamp 3 can be adjusted according to the actual size of the photovoltaic frame 2, so that it stays at a position where the distance between the inner walls on both sides of the fixing clamp 3 is adapted to the thickness of the photovoltaic frame 2, thereby ensuring reliable fixation of the photovoltaic frame 2 when clamping the photovoltaic frame 2.
[0032] In order to facilitate the driving of the mounting frame 1, Figure 1-3 As shown, a lateral drive mechanism is provided at the bottom of the mounting frame 1, and the lateral drive mechanism includes: A transverse translation slide rail 9, the bottom end of the mounting frame 1 is slidably connected to the inner wall of the transverse translation slide rail 9; A transverse translation screw rod, the transverse translation screw rod is rotatably mounted in the transverse translation slide rail 9, and the transverse translation screw rod is connected to the mounting frame 1 through a thread; The transverse driving motor 10 is installed at one end of the transverse translation slide rail 9, and the output end of the transverse driving motor 10 is drivingly connected to the transverse translation screw.
[0033] In order to facilitate the driving of the mounting frame 1, Figure 1-3 As shown, a longitudinal driving mechanism is provided at the bottom of the transverse translation slide rail 9, and the longitudinal driving mechanism includes: A longitudinal translation seat 8, the longitudinal translation seat 8 is installed on the bottom outer wall of the transverse translation slide rail 9; Support frames 6, a guide frame 5 is installed between the two support frames 6, and a longitudinal translation seat 8 is slidably connected to the outer wall of the guide frame 5; A longitudinal translation screw 4, the longitudinal translation screw 4 is rotatably mounted on the support frame 6, and the longitudinal translation screw 4 is connected to the inner wall of the longitudinal translation seat 8 through a thread; A longitudinal drive motor 7 is mounted on an outer wall of one side of the support frame 6, and an output end of the longitudinal drive motor 7 is drivingly connected to the longitudinal translation screw 4; By providing a transverse driving mechanism and a longitudinal driving mechanism, it is convenient to clamp and transport the photovoltaic frame 2, and to better adjust the position to meet actual processing requirements. Example
[0034] A photovoltaic frame pulling distance flipping mechanism, such as Figure 7As shown, in order to maintain and replace parts; this embodiment makes the following improvements on the basis of embodiment 1: the anti-slip member includes an arc plate 42, an insert block 43 is provided on one side of the outer wall of the arc plate 42, a mounting groove is opened at one end of the slide rod 40, the arc plate 42 is installed in the mounting groove through the insert block 43, and an anti-slip pad 37 is provided on one side of the outer wall of the arc plate 42; By providing a detachable arc plate 42, it can be disassembled and assembled in the installation groove of the slide rod 40 through the insert block 43 according to actual needs, so as to facilitate maintenance and replacement of components, thereby improving practicality.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A photovoltaic frame pulling and flipping mechanism, characterized in that: include: A clamping portion, the clamping portion being used to clamp the photovoltaic frame (2), the two clamping portions being symmetrically arranged; A flipping portion, the flipping portion being mounted on one end of the clamping portion, the clamping portion and the flipping portion flipping synchronously to achieve flipping of the photovoltaic frame (2); A driving unit, the driving unit is used to drive the flipping unit to flip; A positioning part, the positioning part is used to fix the flipping part after flipping; Wherein, the flipping part comprises: A mounting frame (1), a rotating rod (18) being rotatably mounted on the mounting frame (1), and a clamping portion being arranged at one end of the rotating rod (18); A positioning plate (20), the positioning plate (20) being mounted on the rotating rod (18), a plurality of circumferentially distributed positioning grooves (19) being arranged on the outer side of the positioning plate (20), a positioning portion being arranged on one side of the positioning plate (20), and a positioning end of the positioning portion being adapted to fit in the positioning groove (19); A rotating seat (15), the rotating seat (15) being mounted on the rotating rod (18), and an annular cavity being arranged on one side of the rotating seat (15); The driving unit comprises: A driving rotating rod (33), the driving rotating rod (33) being rotatably mounted on the mounting frame (1); A driving assembly, the driving assembly is used to drive the driving rotating rod (33) to rotate; A driving wheel (29), the driving wheel (29) being mounted on one end of the driving rotating rod (33), and the driving wheel (29) being located in the annular cavity of the rotating seat (15); A slide rod (40) is provided with a circumferentially distributed slide sleeve (38) on the outer side of the driving wheel (29), the slide rod (40) is movably mounted in the slide sleeve (38) via a spring (41), and an anti-slip member is provided at one end of the slide rod (40) close to the rotating seat (15); The extrusion assembly is used to press the slide bar (40) outwards to force the anti-slip member into contact with the rotating seat (15).
2. A photovoltaic frame pulling distance flipping mechanism according to claim 1, characterized in that: The positioning portion comprises: An electric telescopic cylinder (11), the electric telescopic cylinder (11) being mounted on the mounting frame (1); A connecting plate (27), the connecting plate (27) being mounted on an output end of the electric telescopic cylinder (11); A positioning column (26), the positioning column (26) being a positioning end of the positioning portion, the positioning column (26) being mounted on an outer wall of a side of the connecting plate (27) close to the positioning disk (20), the end portion of the positioning column (26) gradually decreasing in diameter, and a ball head protrusion (32) being disposed at the end portion of the positioning column (26), and a center groove (30) matching the ball head protrusion (32) being disposed at the center position of the end portion of the positioning groove (19); Elastic strips (31), wherein a plurality of elastic strips (31) are arranged in a circular shape on the inner side of the positioning groove (19).
3. A photovoltaic frame pulling distance flipping mechanism according to claim 2, characterized in that: The extrusion assembly comprises: An extrusion seat (36), the extrusion seat (36) is a truncated cone-shaped structure, and the diameter of the outer surface of the extrusion seat (36) gradually increases in a direction away from the slide rod (40); A guide rod (35), the guide rod (35) being mounted on an outer wall of one side of the mounting frame (1), a side plate being arranged on a side of the extrusion seat (36), and the side plate sliding on the outer wall of the guide rod (35); A second elastic airbag (34), the second elastic airbag (34) being an annular structure, one end of the second elastic airbag (34) being fixed to the mounting frame (1), and the other end of the second elastic airbag (34) being fixed to the inner side of the extrusion seat (36); A first elastic airbag (25), one end of the first elastic airbag (25) is fixed to the connecting plate (27), the other end of the first elastic airbag (25) is fixed to the mounting frame (1), and the first elastic airbag (25) is connected to the second elastic airbag (34) via a connecting pipe (28).
4. A photovoltaic frame pulling distance flipping mechanism according to claim 3, characterized in that: A rolling ball (39) is movably mounted on one end of the slide bar (40) close to the extrusion seat (36); a rotation sensor assembly (24) is mounted on the mounting frame (1) via a bracket; the rotation sensor assembly (24) is connected to the rotating bar (18); the rotation sensor assembly (24) is connected to a control module via a signal; the control module controls the operation of the driving unit and the positioning unit based on information fed back by the rotation sensor assembly (24).
5. A photovoltaic frame pulling distance flipping mechanism according to claim 4, characterized in that: The driving unit comprises: A rotation drive motor (16), wherein the rotation drive motor (16) is mounted on the mounting frame (1) via a side bracket (12); A driving gear (13), the shaft of which is drivingly connected to the output end of the rotary driving motor (16); The driven gear (14), the second elastic airbag (34) and the extrusion seat (36) are all annular structures, one end of the driving rotating rod (33) passes through the extrusion seat (36) and the second elastic airbag (34), and the driven gear (14) is mounted on the driving rotating rod (33).
6. A photovoltaic frame pulling distance flipping mechanism according to claim 1, characterized in that: The clamping portion comprises: A connecting frame (17), the connecting frame (17) being mounted on one end of the rotating rod (18); A fixing clamp (3) is mounted on the connecting frame (17), and the spacing between the inner walls on both sides of the fixing clamp (3) gradually increases in a direction away from the connecting frame (17).
7. A photovoltaic frame pulling and flipping mechanism according to claim 6, characterized in that: The inner wall of the fixing clamp (3) is slidably connected to a guide column (21), one end of the guide column (21) is fixed with a limit plate (22), the limit plate (22) is located between the inner walls on both sides of the fixing clamp (3), and the outer wall of one side of the limit plate (22) is rotatably mounted with a threaded adjustment knob (23), the threaded adjustment knob (23) is connected to the inner wall of the fixing clamp (3) through a thread.
8. A photovoltaic frame pulling distance flipping mechanism according to claim 1, characterized in that: A transverse driving mechanism is arranged at the bottom of the mounting frame (1), and the transverse driving mechanism comprises: A transverse translation slide rail (9), wherein the bottom end of the mounting frame (1) is slidably connected to the inner wall of the transverse translation slide rail (9); A transverse translation screw rod, the transverse translation screw rod is rotatably mounted in the transverse translation slide rail (9), and the transverse translation screw rod is connected to the mounting frame (1) via a thread; A transverse driving motor (10) is mounted on one end of the transverse translation slide rail (9), and an output end of the transverse driving motor (10) is drivingly connected to the transverse translation screw rod.
9. A photovoltaic frame pulling distance flipping mechanism according to claim 8, characterized in that: A longitudinal driving mechanism is provided at the bottom of the transverse translation slide rail (9), and the longitudinal driving mechanism comprises: A longitudinal translation seat (8), the longitudinal translation seat (8) being mounted on the bottom outer wall of the transverse translation slide rail (9); Support frames (6), a guide frame (5) is installed between the two support frames (6), and a longitudinal translation seat (8) is slidably connected to the outer wall of the guide frame (5); A longitudinal translation screw (4), the longitudinal translation screw (4) being rotatably mounted on the support frame (6), and the longitudinal translation screw (4) being connected to the inner wall of the longitudinal translation seat (8) via a thread; A longitudinal drive motor (7) is mounted on an outer wall of one side of the support frame (6), and an output end of the longitudinal drive motor (7) is drivingly connected to the longitudinal translation screw rod (4).
10. A photovoltaic frame pulling and flipping mechanism according to claim 1, characterized in that: The anti-slip member comprises an arc plate (42), an insert block (43) is arranged on one side outer wall of the arc plate (42), a mounting groove is opened at one end of the slide rod (40), the arc plate (42) is installed in the mounting groove through the insert block (43), and an anti-slip pad (37) is arranged on one side outer wall of the arc plate (42).
Citation Information
Patent Citations
Multi-station integrated processing equipment for photovoltaic frames
CN105268804B