Special process trolley for base cartridge holder feeding and cartridge holder feeding method thereof
By designing a special process vehicle for loading the magazine base, the automated loading and transfer of the magazine compartment was realized, solving the problems of low transportation efficiency and safety hazards, reducing costs and improving safety and versatility.
Patent Information
- Application Number
- CN202411414396.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-10
AI Technical Summary
In existing technologies, the base magazine compartment is inefficient and poses safety hazards during transportation and relocation, and the AGV equipment is expensive, affecting the company's operating costs.
Design a special process trolley for loading magazines, including a transfer trolley body, a transfer limiting slide, a transfer push plate and a drive pedal. The transmission mechanism realizes the automated loading and transfer of magazines, and the limiting plate and stop block ensure safety and precise adjustment.
It improves the efficiency of magazine transport and transfer, reduces safety risks, lowers operating costs, and enhances the versatility and safety of the device.
Smart Images

Figure CN119283947A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical automatic feeding of automated equipment, and in particular to a special process vehicle for feeding a base magazine and a magazine feeding method thereof. Background Art
[0002] With the development of new energy technologies, factories often need to stack the bases into magazine compartments during production, and then transport and transplant the magazine compartments. The transportation and transplanting of the magazine compartments not only takes a lot of time, but the magazine compartments are also prone to overturning and even causing personal injury during transportation on traditional carts.
[0003] Existing AGV technology can meet the needs of transporting and transplanting magazines, but the high purchase cost of AGV and workshop capacity requirements directly affect the cost of using AGV, thereby affecting the company's operating costs. Summary of the invention
[0004] The present invention overcomes the shortcomings of the prior art and provides a special process vehicle for base magazine loading and a magazine loading method thereof; it has the function of integrated loading and transplanting, improves the work efficiency of magazine compartment transportation and transplanting, and improves the safety performance in the transfer operation.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a special process vehicle for loading base magazines, comprising: a transfer trolley body, a transfer limit slideway is arranged on the transfer trolley body; a transfer push plate is slidably arranged on the transfer limit slideway, one side of the transfer trolley body is the loading and unloading side, and a driving pedal is slidably arranged on the other side of the transfer trolley body, and the driving pedal is connected to the transfer push plate through a transmission mechanism; transfer slide grooves are also arranged on both sides of the transfer limit slideway, and the bottom plate of the magazine magazine can be connected to the transfer slide groove from the end of the transfer limit slideway, and the transfer push plate pushes the magazine magazine to move relative to the transfer limit slideway through the transmission mechanism.
[0006] In a preferred embodiment of the present invention, the transfer and limiting slideway comprises a horizontal slide rail arranged on the transfer trolley body, and the transfer push plate is slidably connected to the horizontal slide rail.
[0007] In a preferred embodiment of the present invention, lifting adjustment plates are respectively provided on both sides of the transfer limit slide, and the lifting adjustment plates are installed on the transfer trolley body through lifting nuts; the transfer trolley body is also provided with a limit plate, and the limit plate is located above the lifting adjustment plate; a transfer slide groove is reserved between the limit plate and the lifting adjustment plate; by adjusting the rotation depth of the lifting nut on the transfer trolley body, the limit height of the transfer slide groove to the bottom plate of the magazine compartment can be adjusted.
[0008] In a preferred embodiment of the present invention, a universal bearing is further provided on the lifting and adjusting plate, and the ball of the universal bearing is in contact with the bottom plate of the magazine compartment.
[0009] In a preferred embodiment of the present invention, a stop block extending upward is provided on one side of the horizontal slide rail close to the driving pedal, and the position of the transfer push plate in the transfer slide groove is limited by the stop block.
[0010] In a preferred embodiment of the present invention, the limit plate is an inverted L-shaped structural plate; and / or, the upper and lower material sides of the transfer trolley body are respectively provided with at least one pair of guide blocks located outside the transfer limit slide, and the relatively arranged guide blocks form a material guiding channel with openings at both ends larger than the middle opening; and / or, an elastic damper is provided on the stop block, and the elasticity of the elastic damper is used to elastically space the stop block and the transfer push plate.
[0011] In a preferred embodiment of the present invention, the transmission mechanism includes a plurality of sprockets respectively arranged on the transfer trolley body, and a chain is meshed on the sprocket. One end of the chain is connected to the bottom of the transplanting push plate, and is meshed and passed through the sprocket to be connected to the driving pedal. The driving pedal is longitudinally slidably arranged on the lifting and lowering slide rail on the side of the transfer trolley body.
[0012] In a preferred embodiment of the present invention, the magazine compartment includes a base plate, on which at least one set of relatively arranged limit clamps is arranged, the limit clamp includes a positioning rod, a connecting strip is sleeved on the positioning rod, and a limit block clamp for limiting is arranged at the end of the positioning rod; the multiple limit blocks in the relatively arranged limit clamps are arranged in rectangular point positions.
[0013] In a preferred embodiment of the present invention, the transfer and limiting slide includes a pair of horizontal slide rails arranged in parallel and at intervals on the transfer trolley body, and sprockets are rotatably connected between adjacent horizontal slide rails along the direction of the transmission track; and / or, the transfer trolley body is provided with handrails, and the handrails are provided with longitudinally arranged lifting slide rails.
[0014] In a preferred embodiment of the present invention, a method for loading a magazine using a special process vehicle for loading a magazine on a base is implemented using the special process vehicle for loading a magazine on a base, and includes the following steps: When loading, the product is received by the bottom plate of the magazine, and the corresponding limit clips limit the position of the stacked products; The magazine loaded with products is pushed into the transfer slide groove from the upper and lower material sides of the transfer limit slide of the transfer trolley body. The magazine pushes the transfer push plate sliding in the transfer limit slide until the transfer push plate moves to the stop block of the transfer limit slide. The transfer push plate drives the chain to pull the driving pedal to move upward and reset along the lifting slide rail. When unloading, the driving pedal is pressed down, and the driving pedal moves downward along the lifting slide rail, driving the chain connected to the driving pedal to engage and move on the sprocket, pulling the transfer push plate connected to the chain to move on the horizontal slide rail on the transfer trolley body, and the transfer push plate pushes the magazine slidingly set in the transfer slide slot until the magazine moves to the upper and lower material sides of the transfer limit slideway of the transfer trolley body to realize the material unloading and enter the assembly line. Specifically, the limit plate and the lifting adjustment plate with pre-adjusted spacing limit the position of the magazine compartment in the transfer slide slot, and the universal bearing on the lifting adjustment plate reduces mechanical wear.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention discloses a special process vehicle for loading magazines on a base and a method for loading magazines on the base; the vehicle has the function of integrated loading and transplanting, thereby solving the problem of poor working efficiency during the transportation and transplanting of magazine magazines and the problem of personal injury to workers during the transportation and transplanting of magazine magazines. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 Schematic diagram of the preferred embodiment of the present invention Figure 1 ; Figure 2 Schematic diagram of the preferred embodiment of the present invention Figure 2 ; Figure 3 Schematic diagram of the preferred embodiment of the present invention Figure 3 ; Figure 4 It is a schematic diagram of the right side structure of a preferred embodiment of the present invention; Figure 5 is a front view structural schematic diagram of a preferred embodiment of the present invention; Figure 6 It is a left structural schematic diagram of a preferred embodiment of the present invention; Figure 7 is a schematic diagram of a top view of a preferred embodiment of the present invention; Among them, 1-magazine magazine, 2-transfer trolley body, 3-transfer push plate, 4-horizontal slide rail, 5-sprocket, 6-universal bearing, 7-limit plate, 8-guide block, 9-driving pedal, 10-chain, 11-lifting nut, 12-lifting slide rail, 13-lifting adjustment plate, 14-stop block, 15-handrail, 16-transfer limit slide, 17-transfer slide groove, 101-limit clamp, 102-positioning rod, 103-connecting strip, 104-limit block clamp. DETAILED DESCRIPTION
[0018] The technical solution of the present invention is described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of the present invention and the specific features in the embodiments are detailed descriptions of the technical solution of the present invention, rather than limitations on the technical solution of the present invention. The embodiments of the present invention and the technical features in the embodiments may be combined with each other unless there is a conflict.
[0019] The term "and / or" is only a description of the association relationship between related objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " generally indicates that the related objects are in an "or" relationship. Embodiment 1
[0020] like Figure 1-Figure 7 As shown, a special process vehicle for loading magazines on a base includes: a transfer trolley body 2, a transfer limit slideway 16 is slidably provided on the transfer trolley body 2, and a transfer push plate 3 is slidably provided on the transfer limit slideway 16; the transfer limit slideway 16 includes a horizontal slide rail 4 provided on the transfer trolley body 2, and a transfer push plate 3 is slidably provided on the horizontal slide rail 4. The transfer push plate 3 includes a push plate of a T-shaped structure, and the lower part of the push plate is provided with sliders arranged at intervals, and the sliders are respectively slidably provided on two horizontal slide rails 4 arranged at intervals, and the upper side of the push plate is provided with an upwardly extending abutment plate, and the abutment plate can contact the bottom plate of the magazine compartment 1 loaded on the transfer trolley body 2. One side of the transfer trolley body 2 is a loading and unloading side, and the other side of the transfer trolley body 2 is slidably provided with a driving pedal 9. The driving pedal 9 is transmission-connected to the transfer push plate 3 through a transmission mechanism.
[0021] Specifically, lifting adjustment plates 13 are respectively provided on both sides of the transfer limit slide 16, and the lifting adjustment plates 13 are installed on the transfer trolley body 2 through the lifting nut 11; the transfer trolley body 2 is also provided with a limit plate 7, and the limit plate 7 is located above the lifting adjustment plate 13; a transfer slide 17 is reserved between the limit plate 7 and the lifting adjustment plate 13; the limit plate 7 is an inverted L-shaped structural plate, and the limit plate 7 is fixed, so that the height of the bottom plate of the magazine 1 can be adjusted. The height of the transfer push plate 3 cannot be adjusted up and down. A stop block 14 extending upward is provided on one side of the horizontal slide rail 4 close to the driving pedal 9, and the position of the transfer push plate 3 in the transfer slide 17 is limited by the stop block 14, and the position of the magazine 1 in the transfer slide 17 is limited by the stop block 14. By adjusting the screw connection depth of the lifting nut 11 on the transfer trolley body 2, the limit height of the transfer slide 17 to the bottom plate of the magazine 1 can be adjusted. A universal bearing 6 is also provided on the lifting adjustment plate 13 ; the ball of the universal bearing 6 is in contact with the bottom plate of the magazine chamber 1 .
[0022] Furthermore, at least one pair of guide blocks 8 located outside the transfer limit slideway 16 are respectively provided on the upper and lower material sides of the transfer trolley body 2, and the guide blocks 8 arranged opposite to each other form a material guide channel with openings at both ends larger than the middle opening. Furthermore, in this embodiment, the guide blocks 8 are arranged on the lifting and adjusting plate 13. The arrangement of the guide blocks 8 facilitates the transfer trolley body 2 to dock with the inlet of the assembly line in the prior art.
[0023] Further, the transmission mechanism includes a plurality of sprocket wheels 5 respectively arranged on the transfer trolley body 2, and a chain 10 is meshed on the sprocket wheels 5, one end of the chain 10 is connected to the bottom of the transfer push plate 3, and is meshed through the sprocket wheels 5 and connected to the driving pedal 9, and the driving pedal 9 is longitudinally slidably arranged on the lifting rail 12 on the side of the transfer trolley body 2. Further, the transfer limit slide 16 includes a pair of horizontal slide rails 4 arranged in parallel and spaced apart on the transfer trolley body 2. In this embodiment, three sprockets 5 are provided, including sprocket one and sprocket two respectively provided at the first two ends between adjacent horizontal slide rails 4 along the transmission track direction, and sprocket three is also provided at the handrail 15 on the other side of the transfer trolley body 2 close to the transfer limit slide 16 as the driving side. One end of the chain 10 is connected to the transfer push plate 3, and the chain 10 passes from the upper part of the sprocket one to the lower side of the sprocket one to change the moving direction; then passes through the lower side of the sprocket two and goes around to the side of the sprocket two, and changes the moving direction upward; then goes from the outer side of the sprocket three to the inner side of the sprocket three, changes the moving direction downward, and is connected to the driving pedal 9 below the sprocket three.
[0024] Specifically, a transfer slide 17 is also provided on the transfer limit slide 16, and the bottom plate of the magazine 1 can be connected to the transfer slide 17 from the loading and unloading side of the transfer limit slide 16, and the transfer push plate 3 drives the magazine 1 to move relative to the transfer limit slide 16 through the transmission mechanism. Specifically, the magazine 1 includes a bottom plate, and at least one group of relatively set limit clamps 101 are provided on the bottom plate. The limit clamp 101 includes a positioning rod 102, and a connecting strip 103 is sleeved on the positioning rod 102, and a limit block clamp 104 for limiting is provided at the end of the positioning rod 102; the multiple limit blocks 104 in the relatively set limit clamps 101 are arranged in rectangular points. And the limit block clamp 104 is as follows Figure 1 The L-shaped corner structure shown. Embodiment 2
[0025] Based on the first embodiment, Figure 1-Figure 5 As shown, the stop block 14 is provided with an elastic damper, which elastically separates the stop block 14 and the transplanting push plate 3. The elastic damper can be a product in the prior art, as long as it can be used to achieve the elastic separation between the stop block 14 and the transplanting push plate 3. Embodiment 3
[0026] On the basis of Example 1 or Example 2, Figure 1-Figure 7 As shown, an elastic member is arranged on the lower end of the lifting rail 12, and the driving pedal 9 is longitudinally slidably arranged on the lifting rail 12 on the side of the transfer trolley body 2. When the downward pressure on the driving pedal 9 is withdrawn, the elastic member arranged at the lower end of the lifting rail 12 can realize elastic reset of the driving pedal 9. Further, the bottom of the elastic member is fixedly arranged at the tail of the lower end of the lifting rail 12, and the top of the elastic member corresponds to the driving pedal 9. When the driving pedal 9 is forced to move downward along the lifting rail 12, it can contact with the top of the elastic member and squeeze the elastic member, so that the elastic member is deformed, which can improve the buffering and reduce the mechanical impact on the one hand, and on the other hand, when the downward pressure on the driving pedal 9 is withdrawn, the elastic member arranged at the lower end of the lifting rail 12 can realize elastic reset of the driving pedal 9. The structure of the elastic member can directly select the elastic buffer products in the prior art, such as: reset spring, elastic seesaw, but not limited to this, as long as it can realize elastic contact and reset. Embodiment 4
[0027] Based on the first embodiment, Figure 1-Figure 7 As shown, a method for loading a magazine using a special process vehicle for loading a magazine on a base is implemented using a special process vehicle for loading a magazine on a base, and includes the following steps: When loading, the product is received by the bottom plate of the magazine 1, and the relatively arranged limiting clips 101 limit the position of the stacked products; The magazine 1 loaded with products is pushed into the transfer slide 17 from the upper and lower material sides of the transfer limit slide 16 of the transfer trolley body 2, and the magazine 1 pushes the transfer push plate 3 sliding in the transfer limit slide 16 until the transfer push plate 3 moves to the stop block 14 of the transfer limit slide 16, and the transfer push plate 3 drives the chain 10 to pull the driving pedal 9 to move upward and reset along the lifting slide rail 12; When unloading, force is applied to the driving pedal 9 to press downward, and the driving pedal 9 moves downward along the lifting slide rail 12, driving the chain 10 connected to the driving pedal 9 to engage and move on the sprocket 5, pulling the transfer push plate 3 connected to the chain 10 to move the horizontal slide rail 4 on the transfer trolley body 2, and the transfer push plate 3 pushes the magazine 1 slidingly set in the transfer slide groove 17 until the magazine 1 moves to the upper and lower material sides of the transfer limit slide 16 of the transfer trolley body 2 to realize material withdrawal and enter the assembly line.
[0028] Specifically, the limit plate 7 and the lifting adjustment plate 13 with pre-adjusted number spacing limit the position of the magazine 1 in the transfer slide groove 17, and the universal bearing 6 on the lifting adjustment plate 13 reduces mechanical wear.
[0029] Working principle: The present invention performs limiting work on both sides of the product through limiting plates, which can effectively avoid overturning during transportation and improve the safety of the device; through the cooperation of limiting plates and stop blocks, magazines of different specifications can be accurately adjusted and quickly switched for loading, thereby improving the versatility of the device and reducing damage to the product during transportation and transplanting.
[0030] When in use, first push the magazine 1 from the universal bearing 6 and the limit plate 7 to the stop block 14 of the transfer trolley body 2, then push the transfer trolley body 2 to the destination, then step on the pedal 9, the pedal 9 drives the chain 10 to move downward along the lifting slide rail 12, the chain 10 changes the moving direction around the sprocket 5, the chain 10 drives the transfer push plate 3 to move forward along the horizontal slide rail 4, and the transfer push plate 3 moves the magazine 1 out of the transfer trolley body 2 and enters the assembly line. In addition, the magazine 1 limits the lateral position of the product received at each layer through the positioning rod 102, the connecting strip 103, and the limit block clamp 104 of the limit clamp 101. After the magazine 1 moves out of the transfer trolley body 2 and enters the assembly line of the external equipment, the products are directly obtained from the top of the magazine 1 in sequence by the manipulator of the external equipment, and the setting of the limit block clamp 104 does not interfere with the removal of the product in the longitudinal direction.
[0031] Based on the ideal embodiment of the present invention, through the above description, relevant personnel can make various changes and modifications without departing from the technical concept of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
Claims
1. A special process vehicle for loading base magazines, characterized in that: include: A transfer trolley body (2), wherein a transfer limiting slideway (16) is provided on the transfer trolley body (2); A transfer push plate (3) is slidably provided on the transfer limit slideway (16); one side of the transfer trolley body (2) is a loading and unloading side; a drive pedal (9) is slidably provided on the other side of the transfer trolley body (2); the drive pedal (9) is transmission-connected to the transfer push plate (3) via a transmission mechanism; Transfer slide grooves (17) are also provided on both sides of the transfer limit slide (16); the bottom plate of the magazine compartment (1) can be connected to the transfer slide grooves (17) from the end of the transfer limit slide (16); and the transfer push plate (3) pushes the magazine compartment (1) to move relative to the transfer limit slide (16) through the transmission mechanism.
2. A special process vehicle for loading base magazines according to claim 1, characterized in that: The transfer limiting slideway (16) comprises a horizontal slide rail (4) arranged on the transfer trolley body (2), and the transfer push plate (3) is slidably connected to the horizontal slide rail (4).
3. A special process vehicle for loading base magazines according to claim 2, characterized in that: Lifting adjustment plates (13) are respectively provided on both sides of the transfer and limiting slideway (16), and the lifting adjustment plates (13) are mounted on the transfer trolley body (2) via lifting nuts (11); The transfer trolley body (2) is further provided with a limit plate (7), wherein the limit plate (7) is located above the lifting and adjusting plate (13); the transfer sliding groove (17) is reserved between the limit plate (7) and the lifting and adjusting plate (13); By adjusting the screw connection depth of the lifting nut (11) on the transfer trolley body (2), the limiting height of the transfer slide groove (17) on the bottom plate of the magazine compartment (1) can be adjusted.
4. A special process vehicle for loading base magazines according to claim 3, characterized in that: A universal bearing (6) is also provided on the lifting adjustment plate (13), and a ball of the universal bearing (6) is in contact with the bottom plate of the magazine compartment (1).
5. A special process vehicle for loading base magazines according to claim 4, characterized in that: A stop block (14) extending upward is provided on one side of the horizontal slide rail (4) close to the driving pedal (9), and the position of the transfer push plate (3) in the transfer slide groove (17) is limited by the stop block (14).
6. A special process vehicle for loading base magazines according to claim 5, characterized in that: The limiting plate (7) is an inverted L-shaped structural plate; And / or, the upper and lower material sides of the transfer trolley body (2) are respectively provided with at least one pair of guide blocks (8) located outside the transfer limit slideway (16), and the guide blocks (8) arranged opposite to each other form a material guide channel with openings at both ends larger than the middle opening; And / or, an elastic damper is provided on the stop block (14), and the elasticity of the elastic damper is used to elastically space the stop block (14) and the transplanting push plate (3).
7. A special process vehicle for loading base magazines according to claim 6, characterized in that: The transmission mechanism comprises a plurality of sprockets (5) respectively arranged on the transfer trolley body (2), a chain (10) being meshed with the sprockets (5), one end of the chain (10) being connected to the bottom of the transfer push plate (3), and meshingly passing through the sprockets (5) and then connected to the drive pedal (9), the drive pedal (9) being longitudinally slidably arranged on a lifting slide rail (12) on the side of the transfer trolley body (2).
8. A special process vehicle for loading base magazines according to claim 7, characterized in that: The magazine compartment (1) comprises a bottom plate, on which at least one set of relatively arranged limiting clamps (101) is arranged, the limiting clamps (101) comprising a positioning rod (102), a connecting strip (103) being sleeved on the positioning rod (102), and a limiting block clamp (104) for limiting is arranged at the end of the positioning rod (102); a plurality of limiting blocks (104) in the relatively arranged limiting clamps (101) are arranged in rectangular point positions.
9. The special process vehicle for loading base magazines according to claim 1, characterized in that: The transfer and limiting slideway (16) comprises a pair of horizontal slide rails (4) arranged in parallel and at intervals on the transfer trolley body (2), and the sprockets (5) are rotatably connected between adjacent horizontal slide rails (4) along the direction of the transfer track; And / or, the transfer trolley body (2) is provided with an armrest (15), and the armrest (15) is provided with a longitudinally arranged lifting slide rail (12).
10. A method for loading magazines on a special process vehicle for loading magazines on a base, characterized in that: The method is implemented by using a special process vehicle for loading base magazines as described in claim 9, comprising the following steps: When loading, the product is received by the bottom plate of the magazine (1), and the position of the stacked product is limited by the relatively arranged limiting clips (101); The magazine (1) loaded with products is pushed from the upper and lower material sides of the transfer limit slideway (16) of the transfer trolley body (2) into the transfer slideway (17), and the magazine (1) pushes the transfer push plate (3) sliding in the transfer limit slideway (16) until the transfer push plate (3) moves to the stop block (14) of the transfer limit slideway (16), and the transfer push plate (3) drives the chain (10) to pull the driving pedal (9) to move upward along the lifting slide rail (12) to reset; When unloading, the driving pedal (9) is pressed downward, and the driving pedal (9) moves downward along the lifting slide rail (12), driving the chain (10) connected to the driving pedal (9) to engage and move on the sprocket (5), pulling the transfer push plate (3) connected to the chain (10) to move on the horizontal slide rail (4) on the transfer trolley body (2), and the transfer push plate (3) pushes the magazine (1) slidingly set in the transfer slide groove (17) until the magazine (1) moves to the upper and lower material sides of the transfer limit slide (16) of the transfer trolley body (2) to realize the material unloading and enter the assembly line.