Automatic shed cloth frame device for inland river bulk cargo ship
By designing an automated shedding device, the automatic cover of inland bulk cargo cabins is achieved using wheel and rail system and slider base, which solves the problems of poor protection effect and complex operation of existing cover methods, and improves transportation efficiency and safety , suitable for a variety of ship types.
Patent Information
- Application Number
- CN202411761433.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-01-10
AI Technical Summary
The existing inland bulk cargo cabin cover methods such as flexible rainproof cloth and steel cover plates have problems such as poor protection effects and complex operation, which cannot meet the needs of high-quality development of inland shipping.
An automated shedding frame device is designed, including a support unit arranged spaced along the length of the cabin and a shedding structure covering the support unit. The wheel and rail system and slider base are used to realize automatic opening and closing of the shedding frame. , through the hoist drive and electric pin fixation, rapid covering and release.
It improves the protection effect of cargo transportation, reduces labor intensity, realizes automated operation, and is suitable for inland bulk carriers of different tonnages and ship types, and has significant promotion significance.
Smart Images

Figure CN119284032A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of ship cabin shed rack devices, and more specifically, to an automatic shed rack device for inland river bulk carriers. Background Art
[0002] Inland waterway shipping plays an indispensable role in my country's modern transportation system. Compared with railway and road transportation, it has the advantages of large transportation volume, low freight, low construction cost, and environmental friendliness. Shipping waterways such as the Yangtze River and the Pearl River are the main transportation arteries connecting my country's coastal and inland areas. A large number of goods are transported to cargo distribution centers by inland ships, which greatly promotes regional economic development. my country's inland waterway shipping is well developed. As of 2023, the number of inland waterway transport ships in my country will reach 115,000. The types of inland waterway ships include passenger ships, passenger and cargo ships, general cargo ships, container ships, bulk carriers, and oil tankers. Since inland waterway shipping is particularly suitable for bulk dry bulk goods such as coal, grains, ore, sand and gravel that do not require high timeliness, bulk carriers account for more than 85% of the total number of inland waterway transport ships. The cost of ships is much lower than that of seagoing ships. The cost of a 5,000-ton inland bulk carrier is usually no more than 20 million yuan.
[0003] Inland waterway shipping mostly uses bulk carriers to transport bulk commodities. When inland bulk carriers transport bulk commodities, they usually use flexible rainproof cloth or steel hatch covers to cover the transported goods. If gravel, ore, etc. are transported, they are directly exposed or covered with flexible rainproof cloth; if grains, etc. are transported, they are covered with steel covers. Flexible rainproof cloth has poor protection effect and is not beautiful. Especially when transporting gravel, coal and other goods, it is easy to cause dust and other environmental hazards. The steel cover is heavy and complicated and inconvenient to operate, which brings great inconvenience to the transportation of cargo by inland waterway ships. Therefore, the existing cabin covering methods cannot meet the requirements of high-quality development of inland waterway shipping. Therefore, it is urgent to develop an automated shed cloth rack device suitable for cabin covering of inland bulk carriers. Summary of the invention
[0004] An object of the present invention is to provide an automatic hatch cover device for inland bulk carriers, which is a hatch cover device suitable for automatically opening and closing protective covers for cargo in inland bulk carrier cabins. It has the characteristics of high automation and good protective effect, reduces the labor intensity of hatch cover covering operations for inland bulk cargo transportation, can be quickly replicated and applied to inland bulk carriers of different tonnages and other ship types through modular production, and has significant promotion significance.
[0005] In order to solve the above technical problems, the present invention provides an automatic shed cloth rack device for inland bulk carriers, comprising a plurality of support units arranged at intervals along the length direction of the cabin and a shed cloth structure covering the plurality of support units, each support unit comprising a pair of wheel-rail systems, a slider base arranged corresponding to the pair of wheel-rail systems, and a bracket structure arranged on the pair of slider bases, the pair of wheel-rail systems being arranged to be slidably connected to the hatch coamings on both sides of the cabin so as to drive the entire shed cloth rack device to move along the length direction of the cabin, the pair of wheel-rail systems being arranged correspondingly on the pair of slider bases, the lower ends of both sides of the bracket structure being fixedly arranged on the pair of slider bases, the shed cloth structure covering the plurality of bracket structures and forming an internal hollow cargo placement space with the plurality of bracket structures.
[0006] Preferably, an inverted L-shaped side rail is provided on the side plate of the hatch coaming, the slider base is in a folded shape and is arranged above the hatch coaming and covers the outer periphery of the side rail, the wheel-rail system includes a driving wheel and two auxiliary directional wheels, the driving wheel is arranged on the top surface of the hatch coaming for bearing the upper weight of the entire shed cloth rack device, and the two auxiliary directional wheels are respectively arranged below the horizontal plate of the side rail and on the outside of the side plate, and are used to assist the entire shed cloth rack device to move smoothly in a straight line along the length direction of the cabin.
[0007] Preferably, the support structure is an inverted V-shaped frame structure, which includes three parallel supports with end faces arranged in a regular triangle shape. The three supports are connected as a whole by multiple supporting links and diagonal rods. Connecting mechanisms are arranged at intervals on the top of the support structure for connecting to the shed cloth structure.
[0008] Preferably, the shed cloth structure comprises a plurality of shed cloths, one of which is arranged between every two adjacent support structures, both sides of each shed cloth extend beyond the corresponding two support structures, and two adjacent shed cloths overlap at the support structure and are connected as a whole through a connecting mechanism.
[0009] Preferably, the connecting mechanism includes a plurality of lifting rings fixedly arranged at the top at intervals along the length direction of the support structure, a plurality of hangers arranged one-to-one on the plurality of lifting rings, a lower reinforcing steel plate fixedly connected to the plurality of hangers, and an upper reinforcing steel plate arranged parallel to the lower reinforcing steel plate, the shape of the reinforcing steel plate matches the shape of the support structure, two adjacent shed cloths overlap at the support structure and are located between the lower reinforcing steel plate and the upper reinforcing steel plate, and the two adjacent shed cloths are connected between the lower reinforcing steel plate and the upper reinforcing steel plate by a plurality of bolts to form a whole.
[0010] Preferably, a front winch is provided at the front of the hatch opening, and a rear winch is provided at the rear of the hatch opening. A plurality of support units are driven by winches provided at the front and rear ends to drive the shed cloth structure to move along the length direction of the cabin, thereby realizing the opening and closing of the shed cloth rack device. Lifting ears are provided on the slider bases corresponding to the plurality of support units, and the slider bases of any two adjacent support units are connected to the lifting ears through cables to form a whole. The cable of the front winch is wound around a pulley provided on the first adjacent slider base and then connected to the lifting ear on the slider base immediately behind the hatch opening. The cable of the rear winch is connected to the lifting ear on the slider base immediately behind the hatch opening.
[0011] Preferably, pin holes are provided on the slider bases corresponding to the multiple support units, and multiple electric pins are arranged at intervals on the vertical plates on both sides of the cabin opening chamber, which correspond one by one to the pin holes on the slider bases corresponding to the multiple support units, and the positions of the multiple support units are fixed by cooperating, inserting and fixing the multiple electric pins and the pin holes.
[0012] Preferably, when the length of the cable between any two adjacent slider bases is set to be tensioned, the corresponding two electric pins are exactly located at the corresponding pin holes to achieve corresponding matching and fixation.
[0013] Preferably, when the ship is unloaded, the electric pins are inserted into the pin holes one by one. After the unloaded ship docks, the front winch works, the rear winch is released freely, the electric pin pops out, and the slider base together with its upper support structure and tarpaulin structure moves towards the front winch until all tarpaulin structures are reduced to a minimum, and the cabin of the inland bulk carrier is opened for cargo loading operations; after the cargo loading is completed, the front winch is released freely, and the rear winch works, pulling the slider base and its upper support structure and tarpaulin structure close to the rear winch to drive other slider bases to move toward the rear winch, and the adjacent slider bases move to the corresponding electric pin position. At this time, the cable is in a tensioned state, and the electric pin is inserted into the pin hole to fix the slider base, so that the entire cabin is completely covered and protected in a fixed state.
[0014] Preferably, the electric pin includes a shell and a pin block, a motor and a boss arranged in the shell. The shell is fixed to the vertical plates on both sides of the cabin port chamber. The top of the shell is provided with a concave groove, in which the pin block is fitted. A boss is fixedly provided on the rotating wheel of the motor and is located directly below the pin block. The boss is driven by the motor to rotate and form a horizontal or vertical state to drive the pin block to pop out of the pin hole and insert into the pin hole.
[0015] The present invention has at least the following beneficial effects: 1. The slider base of the present invention is provided with a driving wheel and a directional auxiliary wheel, which improves the smoothness of the slider base moving along the length direction of the ship on the hatch wheel rail of the bulk carrier, limits the displacement of the overall structure of the shed cloth rack under the action of lateral load, reduces the labor intensity, and greatly improves the work efficiency.
[0016] 2. The present invention adopts galvanized steel pipe as the bracket manufacturing material to form a frame structure, which not only ensures the rigidity of the bracket, but also reduces the amount of steel used and the dead weight of the structure. At the same time, the frame structure is convenient for customized manufacturing of the bracket structure according to the different cabin shapes of bulk carriers, thereby expanding the scope of application of the present invention.
[0017] 3. In terms of the shed cloth structure, the present invention connects two shed cloths, covers the upper and lower parts with a reinforced steel plate, and uses bolts to connect the two shed cloths to form a whole, avoiding the shortcomings of the simple sewing connection of traditional rainproof shed cloths, which are complicated to operate and difficult to expand. The connection method of the present invention not only increases the strength of the shed cloth connection, improves durability and protection, but also makes it easy to replace damaged shed cloths. The lower reinforced steel plate is provided with a hanger, which is connected to the upper ring of the bracket, thereby forming a whole of multiple shed cloth racks.
[0018] 4. The shed cloth frame of the present invention is moved on the hatch coaming as a whole by a winch. After the shed cloth frame is unfolded to cover the cabin, it is locked by an electric pin, which improves safety and reduces labor intensity. When the hatch needs to be opened, the shed cloth frame is located at one end close to the cab, occupies little hatch space, has little impact on loading and unloading operations in the cabin, and the opening and folding of the shed cloth frame are basically automated.
[0019] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view of the shed cloth rack of the present invention along the length direction of the ship; Figure 2 It is a detailed diagram of the slider base and wheel-rail mechanism of the present invention; Figure 3 A top view of the shed cloth frame of the present invention; Figure 4 This is a diagram of the shed cloth rack device of the present invention unfolded along the length of the ship; Figure 5 This is a closed view of the shed cloth rack device of the present invention along the length of the ship; Figure 6 This is a side view of the slider base and the shed cloth rack of the present invention; Figure 7 A three-dimensional diagram of the bracket and two adjacent awning cloths of the present invention; Figure 8This is a cross-sectional view of the support and two adjacent awning cloths of the present invention perpendicular to the support direction; Fig. 9 This is a cross-sectional view of the support and two adjacent awning cloths of the present invention parallel to the support direction; Fig.10 Schematic diagram of two states of the electric pin of the present invention. DETAILED DESCRIPTION
[0021] In order to better understand the purpose, structure and function of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement it according to the description.
[0022] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] like Figures 1 to 10 As shown, the present invention provides an automatic shed cloth rack device for an inland bulk carrier, comprising a plurality of support units spaced apart along the length direction of the cabin and a shed cloth structure covering the plurality of support units, each support unit comprising a pair of wheel-rail systems, a slider base corresponding to the pair of wheel-rail systems, and a bracket structure arranged on the pair of slider bases, the pair of wheel-rail systems being arranged to be slidably connected to the hatch coamings on both sides of the cabin so as to drive the entire shed cloth rack device to move along the length direction of the cabin, the pair of wheel-rail systems being arranged correspondingly on the pair of slider bases, the lower ends of both sides of the bracket structure being fixedly arranged on the pair of slider bases, the shed cloth structure covering the plurality of bracket structures and forming an internal hollow cargo placement space with the plurality of bracket structures.
[0024] The wheel-rail system is located on the bulk carrier hatch coaming. The slider base and its upper support structure can be moved along the length of the ship as a mobile unit driven by the wheel-rail system to realize the opening and closing of the entire device. The support structure is connected to the awning structure through a lifting ring to form the main covering body of the bulk carrier cabin.
[0025] In another technical solution, an inverted L-shaped side rail is arranged on the side plate of the hatch coaming, the slider base is in a folded shape and is arranged above the hatch coaming and covers the outer periphery of the side rail, the wheel-rail system includes a driving wheel and two auxiliary directional wheels, the driving wheel is arranged on the top surface of the hatch coaming to bear the upper weight of the entire shed cloth rack device, and the two auxiliary directional wheels are respectively arranged below the horizontal plate of the side rail and on the outside of the side plate, and are used to assist the entire shed cloth rack device to move smoothly in a straight line along the length direction of the cabin.
[0026] The wheel-rail system is based on the hatch coaming 1, and an inverted "L"-shaped side rail 3 is set on the side plate of the hatch coaming; the slider base 2 is in a folded shape, and the driving wheel 4 and two auxiliary directional wheels 5 and 6 are respectively set on the slider base, the auxiliary directional wheel 5 is located below the horizontal plate of the inverted "L"-shaped side rail, and the auxiliary directional wheel 6 is located outside the side plate of the inverted "L"-shaped side rail. The driving wheel bears the weight of the entire superstructure, moves forward and backward along the length of the ship on the top horizontal plate of the hatch coaming 1, and drives the entire shed rack device to unfold and close; the auxiliary directional wheel 5 suppresses the movement of the overall structure of the shed rack when it is subjected to lateral loads; the auxiliary directional wheel 6 improves the smoothness of the movement of the slider base, and at the same time limits the overall structure of the shed rack from deviating from the wheel-rail system.
[0027] In another technical solution, the support structure is an inverted V-shaped frame structure, which includes three parallel supports with end faces arranged in a regular triangle. The three supports are connected as a whole by multiple supporting rods and diagonal rods. Connecting mechanisms are arranged at intervals on the top of the support structure for connecting the shed cloth structure.
[0028] The shed cloth structure includes multiple shed cloths, one of which is arranged between every two adjacent support structures, both sides of each shed cloth extend beyond the corresponding two support structures, and two adjacent shed cloths overlap at the support structure and are connected as a whole through a connecting mechanism.
[0029] The connecting mechanism includes a plurality of lifting rings fixedly arranged at the top at intervals along the length direction of the support structure, a plurality of hangers arranged one by one on the plurality of lifting rings, a lower reinforcing steel plate fixedly connected to the plurality of hangers, and an upper reinforcing steel plate arranged parallel to the lower reinforcing steel plate. The shape of the reinforcing steel plate matches the shape of the support structure. Two adjacent shed cloths are overlapped at the support structure and are located between the lower reinforcing steel plate and the upper reinforcing steel plate. The two adjacent shed cloths are connected between the lower reinforcing steel plate and the upper reinforcing steel plate by a plurality of bolts to form a whole.
[0030] The support structure is assembled from three galvanized steel pipes, with supporting connecting rods 71 set at a certain distance, and diagonal rods 72 connected between adjacent connecting rods to enhance the rigidity of the support. The cross section of the support is arranged in an equilateral triangle, and a lifting ring 8 is set at the node position of the connecting rod 71, and the upper part of the lifting ring is connected to the hanger 17. The two adjacent awning cloths are partially reinforced at the support, and are reinforced by adding reinforced steel plates with a width of 10cm and a thickness of 2mm up and down, and bolts 16 are set to connect the two awning cloths into a whole. A hanger 17 is set at the lower part of the lower reinforced steel plate, and the lifting ring 8 is connected to the hanger 17 to connect the awning cloth 15 to the support 7. Multiple groups of supports and awning cloths are connected in sequence to form a whole rigid and flexible covering system, which can move along the length of the ship with the slider base, thereby realizing the opening and closing of the awning cloth frame.
[0031] In another technical solution, a front winch is provided at the front of the hatch opening, and a rear winch is provided at the rear of the hatch opening. A plurality of support units are driven by winches provided at the front and rear ends to drive the shed cloth structure to move along the length direction of the cabin, thereby realizing the opening and closing of the shed cloth rack device. Lifting ears are provided on the slider bases corresponding to the plurality of support units, and the slider bases of any two adjacent support units are connected by cables to form a whole. The cable of the front winch is wound around a pulley provided on the first adjacent slider base and then connected to the lifting ear on the slider base immediately behind the hatch opening. The cable of the rear winch is connected to the lifting ear on the slider base immediately behind the hatch opening.
[0032] The slider base 2, the support structure 7 and the awning structure 15 are arranged on the wheel-rail system at the hatch cover. A front winch 10 is arranged near the cab at the front of the bulk carrier hatch, and a rear winch 12 is arranged at the rear end of the hatch. The front winch 10 is connected to the lug 14 on the slider base near the rear of the hatch by a cable 13 through a pulley 11 arranged on the first slider base. The adjacent slider bases are connected to the lug 14 by a cable to form a whole. The rear winch 12 pulls the slider base lug near the rear of the hatch.
[0033] In another technical solution, pin holes are provided on the slider bases corresponding to the multiple support units, and multiple electric pins are arranged at intervals on the vertical plates on both sides of the cabin opening chamber, which correspond one by one to the pin holes on the slider bases corresponding to the multiple support units, and the positions of the multiple support units are fixed by cooperating and inserting the multiple electric pins and the pin holes.
[0034] Electric pins 9 are arranged on the vertical plates on both sides of the hatch room, which are used to be inserted into the pin holes after the shed cloth rack is opened to fix the slider base and avoid longitudinal movement along the length of the ship.
[0035] In another technical solution, the length of the cable between any two adjacent slider bases is set so that when the cable is tensioned, the corresponding two electric pins are exactly located at the corresponding pin holes to achieve corresponding matching fixation. By tightening the cable, each electric pin is physically judged to be at the corresponding pin hole position. Position sensors can also be set at the electric pin positions corresponding to the bracket structures on both sides to assist in judging the corresponding pin hole positions of each electric pin. As long as the electric pins corresponding to the bracket structures on both sides are at the corresponding pin hole positions, the corresponding electric pins on the remaining bracket structures are also at the corresponding pin hole positions, so that the slider base and the shed cloth rack device on the upper bracket are moved into place and the corresponding electric pins are activated, and the electric pins can be inserted and ejected to achieve the fixation of the slider base. In addition, the setting of the cable length can also limit the maximum distance of movement of the slider base, while avoiding the shed cloth between adjacent brackets from being subjected to tension due to movement exceeding the maximum distance.
[0036] In another technical solution, when the ship is unloaded, the electric pins are inserted into the pin holes one by one. After the unloaded ship docks, the front winch works, the rear winch is released freely, the electric pin pops out, and the slider base together with its upper support structure and tarpaulin structure moves toward the front winch until all tarpaulin structures are reduced to a minimum, and the cabin of the inland bulk carrier is opened for cargo loading operations; after the cargo loading is completed, the front winch is released freely, and the rear winch works, pulling the slider base and its upper support structure and tarpaulin structure close to the rear winch to drive other slider bases to move toward the rear winch, and the adjacent slider bases move to the corresponding electric pin position. At this time, the cable is in a tensioned state, and the electric pin is inserted into the pin hole to fix the slider base, so that the entire cabin is completely covered and fixed, and the inland bulk carrier achieves a good shielding effect on the carried cargo.
[0037] In another technical solution, Fig.10 As shown, the electric pin includes a shell and a pin block, a motor and a boss arranged in the shell. The shell is fixed to the vertical plates on both sides of the cabin port chamber. The top of the shell is provided with a concave groove, in which the pin block is fitted. A boss is fixedly provided on the rotating wheel of the motor, which is located directly below the pin block. The boss is driven to rotate by the motor to form a horizontal or vertical state, so as to drive the pin block to pop out of the pin hole and insert into the pin hole.
[0038] The electric pin 9 is composed of a pin block 91, a small motor 92, and a boss 93. The electric pin has a small motor built in it, and a boss is set on the motor wheel. Signal transmission and power supply and control are carried out through the cable 19. The control can be manually controlled by remote control to drive the motor to rotate. When the pin block 91 is in the pop-up state, the boss 93 is in a horizontal state. When the inland ship is loaded and the cabin needs to be covered, the slider base moves to the target position. At this time, the start signal is transmitted to the motor 92 through the cable 19. The motor 92 rotates 90° clockwise, and the boss 93 lifts the pin block 91. The pin block 91 is inserted into the pin hole of the slider base to achieve the purpose of fixing the slider base and its upper structure.
[0039] The tarpaulin rack device of the present application can be opened and closed automatically. The device of the present application includes a wheel-rail system, a slider base, a bracket structure, and a tarpaulin structure from bottom to top. The wheel-rail system is provided with a driving mechanism in front and behind to drive the bracket structure and the tarpaulin structure to move along the length direction of the ship to realize the opening and closing of the cabin. A wheel-rail system is provided at the cabin opening of an inland bulk carrier, including a driving wheel and two auxiliary directional wheels. The driving wheel and the auxiliary directional wheels are provided on the slider base. The slider base is connected to the bracket structure. The bracket structure is connected to the tarpaulin structure through a lifting ring. The two adjacent tarpaulins are provided with upper and lower reinforcing steel plates of a certain width at the bracket structure to cover and strengthen them, and are connected by bolts. The wheel-rail system is provided on the hatch cover of the bulk carrier, and is connected to the two winches at the front and rear ends of the hatch cover through steel cables. The front and rear winches are rotated in coordination with each other to realize the opening and closing of the wheel-rail system and its upper bracket structure and the tarpaulin along the length direction of the ship's hatch. After the wheel-rail system and its upper bracket structure and the awning cloth are unfolded, the electric pins arranged at the hatch plate are inserted into the pin holes on the slider base, thereby locking the wheel-rail system to ensure that the awning cloth frame firmly covers the hatch. The present invention is based on the concept of electrification and standardization, and realizes the automation of hatch covering work of inland bulk carriers through design, overcoming the shortcomings of traditional steel plate covers of inland bulk carriers, which are heavy and complicated to operate, and has the significance of large-scale promotion for inland bulk carriers.
[0040] The specific use process of the device of this application is as follows: (1) An inverted "L"-shaped side rail is welded on the side of the hatch coaming of an inland river vessel along the length direction of the ship. A driving wheel 4 and two auxiliary directional wheels 5 and 6 are arranged on the slider base 2. The driving wheel 4 bears the weight of the entire automatic shed rack upper structure, and the auxiliary directional wheels are mainly used to limit the lateral movement of the slider base; (2) The shed cloth rack bracket 7 is made of three galvanized steel pipes, and the cross section is arranged in an equilateral triangle. Support connecting rods 71 are arranged at a certain distance. The adjacent connecting rods are connected by diagonal rods 72 to enhance the rigidity of the bracket. The lifting ring 8 is arranged at the node between the connecting rod 71 and the bracket 7, and the lifting ring 8 is connected to the upper shed cloth rack hanger 17; (3) The entire shed cloth 15 is made of multiple groups of shed cloths. Two shed cloths are covered with a 10 cm wide and 2 mm thick reinforcing steel plate 18 and connected by bolts 16. The lower reinforcing steel plate is provided with a hanger 17 connected to the ring 8 to form an integral shed cloth connection mechanism; (4) The slider base 2 and its upper awning support structure are moved forward and backward along the hatch through winches 10 and 12 arranged at the front and rear of the hatch. The front winch 10 is connected to the lifting lug 14 on the slider base near the rear of the hatch by a cable 13 through a pulley 11 on the adjacent slider base. The adjacent slider bases are connected to the lifting lug 14 by a cable 13 to form a whole. The rear winch 12 pulls the lifting lug of the slider base near the rear of the hatch. Electric pins 9 are arranged on the vertical plates on both sides of the hatch room to fix the slider base; (5) After the inland river vessel berths at the wharf, the electric pin 9 is opened, the front winch 10 is rotated, the entire shed cloth rack 15 is retracted, the hatch room is opened, and the loading and unloading operation is carried out; after the loading and unloading operation is completed, the rear winch 12 is started, the entire shed cloth rack 15 is opened, and the hatch room is covered. The labor intensity of the personnel in the entire operation process is extremely low, the automatic shed cloth rack has a good covering effect and a neat appearance, which is in line with the green development concept of inland river shipping. The equipment cost of this invention is relatively low, the economy is good, and it has the significance of large-scale promotion in standard inland river ship types.
[0041] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation mode, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, other modifications can be easily implemented, so without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to the specific details and the illustrations shown and described here.
Claims
1. An automatic shelf arrangement device for inland bulk carriers, characterized in that: It includes a plurality of support units spaced apart along the length direction of the cabin and a shed cloth structure covering the plurality of support units, each support unit includes a pair of wheel-rail systems, a slider base corresponding to the pair of wheel-rail systems, and a bracket structure arranged on the pair of slider bases, the pair of wheel-rail systems are arranged to be slidably connected to the hatch coamings on both sides of the cabin so as to drive the entire shed cloth rack device to move along the length direction of the cabin, the pair of wheel-rail systems are arranged on the pair of slider bases correspondingly, the lower ends of both sides of the bracket structure are fixedly arranged on the pair of slider bases, the shed cloth structure covers the plurality of bracket structures and forms an internal hollow cargo placement space with the plurality of bracket structures.
2. The automatic shed rack device for inland bulk carriers according to claim 1, characterized in that: An inverted L-shaped side rail is arranged on the side plate of the hatch coaming, the slider base is in a folded edge shape and is arranged above the hatch coaming and covers the outer periphery of the side rail, the wheel-rail system includes a driving wheel and two auxiliary directional wheels, the driving wheel is arranged on the top surface of the hatch coaming to bear the upper weight of the entire shed cloth rack device, and the two auxiliary directional wheels are respectively arranged below the horizontal plate of the side rail and on the outside of the side plate, and are used to assist the entire shed cloth rack device to move smoothly in a straight line along the length direction of the cabin.
3. The automatic shelf arrangement device for inland bulk carriers according to claim 1, characterized in that: The support structure is an inverted V-shaped frame structure, which includes three parallel supports with end faces arranged in a regular triangle shape. The three supports are connected as a whole by multiple supporting links and diagonal rods. Connecting mechanisms are arranged at intervals on the top of the support structure for connecting the shed cloth structure.
4. The automatic shelf arrangement device for inland bulk carriers according to claim 3, characterized in that: The shed cloth structure includes multiple shed cloths, one of which is arranged between every two adjacent support structures, both sides of each shed cloth extend beyond the corresponding two support structures, and two adjacent shed cloths overlap at the support structure and are connected as a whole through a connecting mechanism.
5. The automatic shelf arrangement device for inland bulk carriers according to claim 4, characterized in that: The connecting mechanism includes a plurality of lifting rings fixedly arranged at the top at intervals along the length direction of the support structure, a plurality of hangers arranged one by one on the plurality of lifting rings, a lower reinforcing steel plate fixedly connected to the plurality of hangers, and an upper reinforcing steel plate arranged parallel to the lower reinforcing steel plate. The shape of the reinforcing steel plate matches the shape of the support structure. Two adjacent shed cloths are overlapped at the support structure and are located between the lower reinforcing steel plate and the upper reinforcing steel plate. The two adjacent shed cloths are connected between the lower reinforcing steel plate and the upper reinforcing steel plate by a plurality of bolts to form a whole.
6. The automatic racking device for inland bulk carriers according to claim 1, characterized in that: A front winch is provided at the front of the hatch opening, and a rear winch is provided at the rear of the hatch opening. Multiple support units are driven by winches arranged at the front and rear ends to drive the shed cloth structure to move along the length direction of the cabin, thereby realizing the opening and closing of the shed cloth rack device. Lifting ears are provided on the slider bases corresponding to the multiple support units, and the slider bases of any two adjacent support units are connected to the lifting ears by cables to form a whole. The cable of the front winch is wound around a pulley arranged on the first adjacent slider base and then connected to the lifting ear on the slider base immediately behind the hatch opening. The cable of the rear winch is connected to the lifting ear on the slider base immediately behind the hatch opening.
7. The automatic racking device for inland bulk carriers according to claim 6, characterized in that: Pin holes are provided on the slider bases corresponding to the multiple support units, and multiple electric pins are arranged at intervals on the vertical plates on both sides of the cabin opening room, which correspond one by one to the pin holes on the slider bases corresponding to the multiple support units. The positions of the multiple support units are fixed by cooperating and inserting the multiple electric pins and the pin holes.
8. The automatic shelf arrangement device for inland bulk carriers according to claim 7, characterized in that: When the length of the cable between any two adjacent slider bases is set to be tensioned, the corresponding two electric pins are exactly located at the corresponding pin holes to achieve corresponding matching and fixing.
9. The automatic racking device for inland bulk carriers according to claim 8, characterized in that: When the ship is unloaded, the electric pins are inserted into the pin holes one by one. After the unloaded ship docks, the front winch works, the rear winch is released freely, the electric pin pops out, and the slider base together with its upper support structure and tarpaulin structure moves towards the front winch until all tarpaulin structures are reduced to a minimum, and the cabin of the inland bulk carrier is opened for cargo loading operations; after the cargo loading is completed, the front winch is released freely, and the rear winch works, pulling the slider base and its upper support structure and tarpaulin structure close to the rear winch to drive other slider bases to move toward the rear winch, and the adjacent slider bases move to the corresponding electric pin position. At this time, the cable is in a tensioned state, and the electric pin is inserted into the pin hole to fix the slider base, so that the entire cabin is completely covered and protected. Fixed state.
10. The automatic racking device for inland bulk carriers according to claim 7, characterized in that: The electric pin includes a shell and a pin block, a motor and a boss arranged in the shell. The shell is fixed to the vertical plates on both sides of the cabin port. The top of the shell is provided with a concave groove, in which the pin block is fitted. A boss is fixedly provided on the rotating wheel of the motor and is located directly below the pin block. The boss is driven by the motor to rotate and form a horizontal or vertical state to drive the pin block to pop out of the pin hole and insert into the pin hole.