Integrated car door lock
By integrating the self-priming drive mechanism, central control mechanism and unlocking transmission mechanism into the car door lock, the problem of complex force and installation of existing car door locks when closing the door is solved, and the automatic suction and electrical unlocking functions are realized, reducing the Space occupancy and production costs while simplifying the maintenance process.
Patent Information
- Application Number
- CN202411605402.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-10
AI Technical Summary
Existing car door locks require force when closing the door, causing damage and noise from the vehicle. The installation of electric suction door locks is complicated and takes up a large space, which increases production costs and maintenance difficulties.
Design an integrated door lock to integrate the self-priming actuator, central control mechanism and unlocking transmission mechanism into the lock body, and use the self-priming drive mechanism to realize the automatic suction and electro-unlocking functions, and drive the unlocking transmission mechanism through the central control mechanism. Implement central control locking function, reduce the space occupied by the lock body and simplify maintenance.
The automatic suction and electro-unlocking function of the car door is realized, which reduces the space occupied by the lock body, saves production costs, simplifies the maintenance process, and improves the convenience and efficiency of the door lock.
Smart Images

Figure CN119288292A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile accessories, in particular to an integrated vehicle door lock. Background Art
[0002] The composition of a car door lock contains multiple components, including the lock cylinder, lock tongue, outside handle, inside handle, lock rod, lock shell, electromagnet, large support body, control part, inside opening handle, outside opening handle, inside locking mechanism, pull rod, latch and lock catch. These components together realize the basic functions of a car mechanical door lock, such as outside opening, inside opening and anti-locking.
[0003] When closing the door of an existing car, you need to forcefully drive the car door lock, which not only damages the car, but also makes the collision noise uncomfortable. Many people do not want to see the door of their car being smashed, so the researchers designed an electric suction mechanism that uses a motor to control the lock tongue to automatically switch from a half-locked state to a fully locked state, thereby realizing the self-suction function. However, the existing electric suction door lock usually has two or more motors for power output, which has higher requirements for the installation of the car door, increases the weight of the car door, and is inconvenient to install and operate.
[0004] A central control actuator is usually used in car door locks to control the unlocking / locking of the inner and outer door handles. Due to the small space inside the car door, the self-priming actuator and the central control actuator cannot be installed in the car door lock at the same time. Instead, the self-priming actuator is placed externally and the self-priming actuator is outside the lock body. This occupies a large space inside the car door and increases the company's production and manufacturing costs. At the same time, multiple components need to be disassembled for inspection during the maintenance process, which reduces the efficiency of maintenance. Summary of the invention
[0005] In view of the above problems, the present invention provides an integrated vehicle door lock, in which a self-closing actuator, a central control mechanism and an unlocking transmission mechanism are integrated in the vehicle door lock, thereby reducing the space occupied by the lock body, saving manufacturing costs and facilitating the maintenance of the door lock.
[0006] The technical solution adopted by the present invention is: An integrated vehicle door lock comprises a lock shell, the lock shell comprises a main shell and a side shell arranged on one side of the main shell, the lock shell is provided with a lock groove for inserting a vehicle body lock hook; a lock tongue block cooperating with the vehicle body lock hook is installed in the main shell through a first pin shaft, and a lock buckle block for preventing the lock tongue block from rotating is installed through a second pin shaft, the lock tongue block is connected to a first return spring, and the lock buckle block is connected to a second return spring, characterized in that: the main shell middle partition plate divides the main shell cavity into a main shell front cavity, a main shell rear cavity and a main shell placement cavity, the lock tongue block and the lock buckle block are located in the main shell front cavity, a self-priming driving mechanism for promoting the lock tongue to rotate to achieve self-priming is provided in the main shell placement cavity, and the main shell is provided with a self-priming driving mechanism for promoting the lock tongue to rotate to achieve self-priming. An unlocking transmission mechanism is provided in the rear cavity of the shell, and a central control mechanism for controlling the unlocking effect of the unlocking transmission mechanism is provided in the side cavity of the side shell; the self-priming drive mechanism includes a slide seat for driving the lock tongue block and the lock buckle block to rotate, a screw rod cooperating with the slide seat, and a self-priming drive motor for driving the screw rod to rotate through a self-priming transmission assembly; the central control mechanism includes a central control motor and a central control transmission assembly for controlling the action of the unlocking transmission mechanism according to the rotation of the central control motor; a main control module is also provided in the lock shell, the main control module is connected to the self-priming drive motor and the central control motor, and the main control module is also connected to a plurality of self-priming sensors for sensing the positions of the lock tongue block and the slide seat.
[0007] Preferably, the lock tongue block is provided with a lock tongue swing arm and two lock tongue side arms that cooperate with the sliding seat, and the two lock tongue side arms form a lock tongue groove that cooperates with the vehicle body lock hook; the lock buckle block is provided with a lock buckle pressing swing arm for pressing on the lock tongue block, a lock buckle hook arm that cooperates with the sliding seat, and a lock buckle unlocking swing arm that cooperates with the unlocking transmission mechanism, the lock buckle pressing swing arm is close to the lock tongue, and the lock buckle hook arm and the lock buckle unlocking swing arm are respectively located above and below the lock buckle block.
[0008] Preferably, the central control transmission assembly includes a central control motor, a central control transmission assembly connected to the central control motor, and a central control ratchet connected to the central control transmission assembly and an unlocking transmission mechanism. The central control gear set and the central control ratchet are respectively installed in the side shell through a fourth pin and a fifth pin. The central control ratchet is provided with a fan-shaped gear portion meshing with the central control gear set and a driving ball rod for driving the unlocking transmission mechanism.
[0009] More preferably, the unlocking transmission mechanism includes a first unlocking ratchet on a partition installed by a sixth pin shaft, a second unlocking ratchet coaxial with the second pin shaft, and a lock bolt movably connected to the first unlocking ratchet, the first unlocking ratchet is connected to a third return spring, the first unlocking ratchet is provided with an unlocking ball rod connected to the ball rod and a first unlocking hole connected to the unlocking bolt, the driving ball rod is provided with a ball groove, and the unlocking ball rod is provided with an unlocking ball placed in the ball groove; one end of the lock bolt is provided with a lock bolt connecting pin that cooperates with the first unlocking hole, and the other end of the lock bolt is provided with a lock bolt unlocking seat for pushing the lock buckle unlocking swing arm to rotate so that the lock tongue is unlocked; the second unlocking ratchet is connected to a fourth return spring, the second unlocking ratchet is provided with an unlocking opening for the lock bolt unlocking seat to pass through and a lock bolt limiting seat for limiting the moving direction of the unlocking bolt, the unlocking opening is a U-shaped opening, and the lock bolt limiting seat is provided with a lock bolt limiting groove for the rod body of the unlocking bolt to pass through.
[0010] More preferably, the central control ratchet is provided with a central control zipper connecting part connected to the central control zipper line; a third unlocking ratchet is provided on one side of the central control ratchet, and the third unlocking ratchet is installed in the inner cavity of the side shell through a seventh pin shaft; the third unlocking ratchet is provided with an inner zipper connecting part connected to the inner zipper line and a third unlocking swing arm for promoting the second unlocking ratchet to rotate; the second unlocking ratchet is provided with an inner unlocking bending arm cooperating with the third unlocking swing arm, and the inner unlocking bending arm is located below the unlocking opening; a first zipper opening for inserting the inner zipper line and the central control zipper line is provided on the side shell, an unlocking sensor cooperating with the central control zipper connecting part is provided in the side shell, the inner zipper connecting part is located below the central control zipper connecting part, an inner zipper protrusion for driving the central control zipper connecting part to rotate is also formed on the inner zipper connecting part, and a trigger protrusion for contacting the sensor is provided on the central control zipper connecting part.
[0011] More preferably, an external connecting plate for pushing the second unlocking ratchet to rotate to achieve external unlocking is also provided in the rear cavity of the main shell, the second unlocking ratchet is provided with an external unlocking bending arm cooperating with the external connecting plate, one end of the external connecting plate is provided with an external connecting plate through hole for the second pin shaft to pass through, the other end of the external connecting plate is provided with an external pull plate connected by a connecting hook, and the main shell is provided with a second zipper opening for the external zipper to be inserted into and connected to the external pull plate.
[0012] More preferably, a key unlocking arm for driving the first unlocking ratchet to rotate is also provided in the rear cavity of the main shell, the key unlocking arm is installed in the main shell through a seventh pin shaft, a first unlocking protrusion cooperating with the key unlocking arm is formed on the first unlocking ratchet, and a through opening for the key unlocking arm to pass through is formed on the main shell; the first unlocking ratchet is also connected to an emergency lock, and the first unlocking ratchet is provided with an emergency bolt cooperating with the emergency lock.
[0013] Preferably, the self-closing sensor is divided into a half-lock sensor, a full-lock sensor, an unlocking sensor and a reset sensor, and each of the closing sensors is distributed above the screw; the self-closing sensor is a Hall sensor, and the lock tongue swing arm, the locking hook arm and the slide seat are all provided with magnets that cooperate with the Hall sensor.
[0014] More preferably, the top end of the lock shell is provided with a placement groove for placing the self-priming drive motor and the self-priming transmission assembly, the screw is in the placement cavity of the main shell, the self-priming drive motor and the self-priming transmission assembly are placed in the placement groove in an L shape, and the self-priming transmission member and the screw are arranged in an L shape; a self-priming placement seat is also provided in the lock shell, the self-priming placement seat includes a first placement seat, a second placement seat and a placement sleeve connected in sequence, the placement sleeve is arranged in the main shell, a screw groove for placing the screw is provided in the placement sleeve, the screw groove is connected to a slide groove for the sliding seat to slide, the first placement groove is arranged in the first placement seat, the second placement groove is arranged in the second placement seat, the first placement seat and the second placement seat are arranged in an L shape, and the second placement seat and the placement sleeve are arranged in an L shape.
[0015] More preferably, the self-priming transmission assembly includes a first gear that cooperates with the worm on the self-priming drive motor, a second gear shaft seat that rotates coaxially with the first gear, a third gear that meshes with the second gear shaft seat, and a fourth gear shaft seat that meshes with the third gear. The first gear is sleeved on the second gear shaft seat, the screw and the fourth gear shaft seat rotate synchronously, the fourth gear shaft seat is sleeved on the end of the screw, and the other end of the screw is located in the placement hole in the main shell.
[0016] More preferably, the main control module is further connected to a zipper Hall switch, which is arranged on the side wall of the main shell, and a zipper magnet corresponding to the zipper Hall switch is arranged on the second unlocking ratchet.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides an integrated vehicle door lock, which utilizes the screw assembly in the self-closing drive mechanism to realize the automatic closing and electric unlocking functions of the vehicle door, and drives the unlocking transmission mechanism through the central control mechanism to realize the central control locking function. The unlocking transmission mechanism can be connected to the inner zipper, the outer zipper, the central control zipper, the mechanical key lock and the emergency lock to realize the functions of inner handle unlocking, outer handle unlocking, central control unlocking, key unlocking and emergency locking. The self-closing drive mechanism, the central control mechanism and the unlocking transmission mechanism are all integrated in the vehicle door lock, which reduces the space occupied by the lock body, saves manufacturing costs, and facilitates the maintenance of the door lock. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of an integrated door lock provided by the present invention Figure 1 .
[0019] Figure 2A schematic diagram of an integrated door lock provided by the present invention Figure 2 .
[0020] Figure 3 An explosion-proof integrated door lock provided by the present invention Figure 1 .
[0021] Figure 4 An explosion-proof integrated door lock provided by the present invention Figure 2 .
[0022] Figure 5 An exploded view of a self-closing mechanism in an integrated vehicle door lock provided by the present invention.
[0023] Figure 6 This is an initial schematic diagram of a self-closing drive mechanism in an integrated vehicle door lock provided by the present invention.
[0024] Figure 7 A schematic diagram of a half lock of a self-closing drive mechanism in an integrated vehicle door lock provided by the present invention.
[0025] Figure 8 A schematic diagram of a full lock of a self-closing drive mechanism in an integrated vehicle door lock provided by the present invention.
[0026] Fig. 9 A schematic diagram of unlocking a self-locking drive mechanism in an integrated vehicle door lock provided by the present invention.
[0027] Fig.10 An exploded view of a self-locking transmission assembly in a self-locking drive mechanism in an integrated vehicle door lock provided by the present invention.
[0028] Fig.11 A schematic diagram of a central control mechanism in an integrated vehicle door lock provided by the present invention.
[0029] Fig.12 An exploded view of a central control mechanism in an integrated vehicle door lock provided by the present invention.
[0030] Fig.13 An exploded view of an unlocking transmission mechanism inside an integrated door lock provided by the present invention.
[0031] Fig.14 A schematic diagram of a central control mechanism driving an unlocking transmission mechanism in an integrated door lock provided by the present invention Figure 1 .
[0032] Fig.15 A schematic diagram of a central control mechanism driving an unlocking transmission mechanism in an integrated door lock provided by the present invention Figure 2 .
[0033] Fig.16A schematic diagram of a central control mechanism driving an unlocking transmission mechanism in an integrated door lock provided by the present invention Figure 1 .
[0034] Fig.17 A schematic diagram of a central control mechanism driving an unlocking transmission mechanism in an integrated door lock provided by the present invention Figure 2 .
[0035] Fig.18 A schematic diagram of the transmission of inner and outer zippers of an integrated vehicle door lock provided by the present invention. DETAILED DESCRIPTION
[0036] The preferred embodiments of the present invention are described in detail with reference to the accompanying drawings.
[0037] Figures 1 to 18 , which is a preferred embodiment of an integrated door lock provided by the present invention. Figures 1 to 18 As shown, the integrated door lock includes a lock housing 10, which includes a main housing 102 and a side housing 101 arranged on one side of the main housing. The lock housing 10 is provided with a lock slot 11 for inserting a vehicle body lock hook 100; a lock tongue block 12 that cooperates with the vehicle body lock hook is installed in the main housing 10 through a first pin shaft 1201, and a lock buckle block 13 for preventing the lock tongue block from rotating arbitrarily is installed through a second pin shaft 1301, the lock tongue block 12 is connected to a first reset spring 1202, and the lock buckle block 13 is connected to a second reset spring 1203. Spring 1302; the partition plate in the main shell 102 divides the main shell cavity into a main shell front cavity 1021, a main shell rear cavity 1022 and a main shell placement cavity 1023, the lock tongue block 12 and the lock buckle block 13 are in the main shell front cavity 1021, and the main shell placement cavity 1023 is provided with a self-suction driving mechanism 20 for promoting the lock tongue to rotate and realize self-suction, and the self-suction driving mechanism 20 includes a slide seat 21 for promoting the lock tongue block 12 and the lock buckle block 13 to rotate, a screw rod 22 matched with the slide seat, and a self-suction transmission The self-priming drive motor 23 that drives the screw rod 22 to rotate is driven by the moving component 24; an unlocking transmission mechanism 30 is arranged in the rear cavity 1022 of the main shell, and a central control mechanism 40 for controlling the unlocking effect of the unlocking transmission mechanism is arranged in the side cavity of the side shell 11; a main control module 50 is also arranged in the lock shell 10, and the main control module 50 is connected to the self-priming drive motor 23, and the main control module 50 is also connected to a plurality of self-priming sensors 51 for sensing the positions of the lock tongue block 12 and the slide seat 21; in this way, the screw rod 22 and the slide block 21 in the self-priming drive mechanism 20 can realize the automatic closing and electric unlocking functions of the door, and the unlocking transmission mechanism 30 is driven by the central control mechanism 40 to realize the central control locking function, and the unlocking transmission mechanism 30 can be connected to the inner zipper, the outer zipper and the central control zipper to realize the inner handle unlocking, the outer handle unlocking and the central control unlocking functions, and the self-priming drive mechanism 20, the central control mechanism 40 and the unlocking transmission mechanism 30 are all integrated in the car door lock, which reduces the space occupied by the lock body, saves manufacturing costs, and is convenient for maintaining the door lock.
[0038] The main housing front cavity 1021 is provided with a main housing connecting plate 10211 for supporting and installing the first pin shaft 1201 and the second pin shaft 1301, and a vehicle loading cover plate 10212 for covering the main housing front cavity 1021. The front side of the side housing 101 is matched with the side cover plate 1011, and the main housing rear cavity 1022 and the rear side of the side housing cavity are matched with a sealing cover plate 103.
[0039] like Figure 5 and Fig.13 As shown, the lock tongue block 12 is installed in the front cavity 1021 of the main shell through the first pin shaft 1201. The lock tongue block 12 is provided with a lock tongue swing arm 121 and two lock tongue side arms 122 that cooperate with the slide seat 21. The two lock tongue side arms 122 form a lock tongue groove 123 that cooperates with the vehicle body lock hook 100. When the vehicle body lock hook 100 is inserted into the lock tongue groove 123, the lock tongue block 12 can be pushed to rotate to a semi-locked state. The screw rod 22 and the slider 21 can be used to push the lock tongue swing arm 121 to rotate, and the lock tongue block can be rotated to a fully locked state, thereby realizing automatic suction and locking of the vehicle door.
[0040] like Figure 5 and Fig.13 As shown, the lock block 13 is installed in the front cavity 1021 of the main shell through the second pin shaft 1301, and the lock block 13 is provided with a lock pressing swing arm 131 for pressing on the lock tongue block 12, a lock hook arm 132 cooperating with the slide seat 21, and a lock unlocking swing arm 133 cooperating with the unlocking transmission mechanism 30. The lock pressing swing arm 131 is close to the lock tongue block 12, and the lock hook arm 132 and the lock unlocking swing arm 133 are respectively located above and below the lock block 13. Under the action of the second return spring 1302, the lock pressing swing arm 131 of the lock block 13 is always kept pressed on the lock tongue block 12 to prevent the lock tongue block 12 from rotating and unlocking at will; the screw rod 22 and the slider 21 can be used to push the lock hook arm 132 to move, so that the lock pressing swing arm 131 is separated from the lock tongue block 12, and the lock tongue block 12 can automatically rotate under the action of the first return spring 1202 to achieve unlocking. The lock tongue block 12 is also provided with a lock tongue protrusion 124 , which is located between the lock tongue swing arm 121 and the lock tongue side arm 122 , and the lock latch pressing swing arm 131 of the lock latch block 13 is pressed on the lock tongue protrusion 124 .
[0041] like Figures 6 to 9As shown, the self-suction sensor 51 is divided into a half-lock sensor 5101, a full-lock sensor 5102, an unlock sensor 5103 and a reset sensor 5104. Each suction sensor 51 is distributed above the screw 22. According to the position of the lock tongue swing arm 121 and the slide 21, a signal is sent to the main control module 50, and the main control module 50 controls the start, forward rotation and reverse rotation of the suction drive motor 23; when the vehicle body lock hook 100 extends into the lock tongue groove 123, the lock tongue block 12 is in a half-locked state, and the self-suction drive motor 23 is started. The self-suction transmission member 232 drives the screw rod 22 to rotate, so that the slide 21 moves along the screw rod 22, pushes the lock tongue swing arm 121 to rotate, and converts the semi-locked state of the lock tongue block 12 to the fully locked state, thereby realizing the automatic suction of the door; and when unlocking, the slide 21 moves along the screw rod 22, pushes the lock hook arm 132, separates the pressing swing arm 131 of the lock hook block 13 from the lock tongue block 12, and the lock tongue block 12 is restored to the initial state under the action of the first reset spring 1201, and the vehicle body lock hook 100 is pushed out from the lock tongue groove 123 to realize electric unlocking. The self-suction sensor 51 is a Hall sensor, and the lock tongue swing arm 121 and the slide 21 are both provided with a magnet 52 that cooperates with the Hall sensor. When the lock tongue swing arm 121 and the slide 21 are in the corresponding position with the self-suction sensor, the magnet 52 acts on the Hall element inside the Hall sensor to generate a Hall voltage, which is converted into an electrical signal by the signal processing circuit, thereby sending a signal to the main control module 50.
[0042] like Fig.10 As shown, the self-priming transmission assembly 24 includes a first gear 241 matched with the worm 231 on the self-priming drive motor 23, a second gear shaft seat 242 coaxially rotating with the first gear 241, a third gear 243 meshing with the second gear shaft seat 242, a fourth gear shaft seat 244 meshing with the third gear 243, and a sleeve seat 245 rotating synchronously with the fourth gear shaft seat 244, the sleeve seat 245 is sleeved on the end of the screw 22, the screw 22 rotates synchronously with the sleeve seat 245, the first gear 241 is sleeved on the second gear shaft seat 242, and the other end of the screw 22 The part is located in the placement hole in the main shell 102, so that when the worm 231 on the self-priming drive motor 23 rotates, it drives the first gear 241 to rotate, and the second gear shaft seat 242 rotates synchronously with the first gear 241, and the third gear 243 is engaged with the second gear shaft seat 242, driving the third gear 243 to rotate, and the third gear 243 is engaged with the fourth gear shaft seat 244, and the third gear 243 drives the fourth gear shaft seat 244 to rotate, and the sleeve seat 245 drives the screw rod 22 to rotate synchronously with the fourth gear shaft seat 244, so that the slide seat 21 can move linearly up and down along the screw rod 22.
[0043] like Figure 5As shown, the top portion of the lock housing 10 is provided with a placement groove 14 for placing the self-suction drive motor 23 and the self-suction transmission assembly 24, the screw 22 is in the main housing placement cavity 1023, the self-suction drive motor 23 and the self-suction transmission assembly 24 are placed in the placement groove 14 in an L shape, the self-suction transmission assembly 24 and the screw 22 are arranged in an L shape, and the main control module 50 is arranged in the groove at the bottom end of the lock housing 10, so that the L-shaped space formed by the main housing 102 and the side housing 101 in the lock housing 10 is fully utilized, the occupied space is saved, the transmission is stable and reliable, the installation is simple and convenient, the door lock cost is reduced, and the intelligent control of the door lock is improved. The placement groove 14 is also equipped with a cover plate 141 to protect the self-suction drive motor 23 and the self-suction transmission assembly 24 in the placement groove 14.
[0044] A self-priming placement seat 15 is also provided in the lock shell 10, and the self-priming placement seat 15 includes a first placement seat 151, a second placement seat 152 and a placement sleeve 153 which are connected in sequence. The placement sleeve 153 is arranged in the main shell 102, and a screw groove 1531 for placing the screw 22 is provided in the placement sleeve 153, and the screw groove 1531 is connected to a slide groove 1532 for sliding the slide seat 21, the first placement groove 1511 is arranged in the first placement seat 151, and the second placement groove 1521 is arranged in the second placement seat 152, the first placement seat 151 and the second placement seat 152 are L-shaped, and the second placement seat 152 and the placement sleeve 153 are L-shaped. In this way, the placement seat 15 is arranged in the lock shell 10, and the self-priming drive mechanism 20 is isolated from other structures in the lock shell 10, thereby ensuring the smooth operation of the self-priming drive mechanism 20. The screw groove 1531 is also connected to a guide groove for guiding the slide; the slide 21 is provided with a convex seat 211 and a side convex ridge 212, the magnet 52 is arranged in the convex seat 211, the convex seat 211 cooperates with the slide groove 1532, and the side convex ridge 212 cooperates with the guide groove.
[0045] The specific working process of the self-closing driving mechanism 20 is as follows: (1) When the vehicle door is not closed forcefully, the vehicle body lock hook 100 is inserted into the lock slot 11 of the vehicle door lock, and the door body lock hook 100 is placed in the lock tongue slot 123 to push the lock tongue side arm 122, so that the lock tongue block 12 rotates. Since the vehicle door is not closed forcefully, the lock tongue block 12 can only rotate to a semi-locked state. At this time, the lock tongue swing arm 121 on the lock tongue block 12 is below the semi-locked sensor 5101, as shown in FIG. Figure 7As shown; (2) the magnet 52 on the bolt swing arm 121 acts on the Hall element inside the half-lock sensor 5101, generating a Hall voltage, which is converted into an electrical signal by the signal processing circuit and sent to the main control module 50, and the self-suction drive motor 23 is started, and the screw rod 22 is driven to rotate forward through the self-suction transmission component 24, so that the slide 21 moves along the screw rod 22 toward the self-suction transmission component 24, pushing the bolt swing arm 121 to move upward, driving the bolt block 12 to rotate, thereby driving the door to close in the direction close to the vehicle body, realizing the automatic suction of the door, as shown in FIG. Figure 8 As shown; (3) until the lock tongue swing arm 121 rotates to the bottom of the full lock sensor 5102, the lock tongue block 12 is in the full lock state, and the magnet 52 on the lock tongue swing arm 121 acts on the Hall element inside the bottom of the full lock sensor 5102 to generate a Hall voltage, which is converted into an electrical signal by the signal processing circuit and sent to the main control module 50, and the self-attraction drive motor 23 stops starting. At this time, under the action of the second reset spring 1302, the pressing swing arm 131 on the lock block 13 always presses on the lock tongue block 12 during the rotation of the lock tongue block 12 to prevent the lock tongue block 12 from rotating arbitrarily to unlock. When the lock tongue block 12 is in the full lock state, the pressing swing arm 131 is stuck. (4) When the main control module 50 receives the electric unlocking signal, the self-suction driving motor 23 is started, and the screw rod 22 is driven to rotate in the opposite direction through the self-suction transmission component 24, and the slide 21 moves along the screw rod 22 away from the self-suction transmission component 24, pushing the lock hook arm 132 to move downward until the slide 21 moves to the bottom of the unlocking sensor 5103. At this time, the pressing swing arm 131 of the lock block 13 is separated from the lock tongue groove 123 of the lock tongue block 12. The lock tongue block 12 is restored to its initial state under the action of the first return spring 1202, and the vehicle body lock hook 100 is pushed out from the lock tongue groove 123 to achieve electric unlocking. Fig. 9 As shown; (5) when the slide 21 moves to the bottom of the unlocking sensor 5103, the magnet 52 on the slide 21 acts on the Hall element inside the unlocking sensor 5103 to generate a Hall voltage, which is converted into an electrical signal by the signal processing circuit and sent to the main control module 50. The self-closing drive motor 23 drives the screw 22 to rotate forward through the self-closing transmission component 24, and the slide 21 moves along the screw 22 toward the self-closing transmission component 24 until the slide 21 moves to the bottom of the reset sensor 5104. The magnet 52 on the slide 21 acts on the Hall element inside the reset sensor 5104 to generate a Hall voltage, which is converted into an electrical signal by the signal processing circuit and sent to the main control module 50. The self-closing drive motor 23 stops rotating. At this time, the lock block 13 rotates toward the lock tongue block 12 under the action of the second reset spring 1302, and the pressing swing arm 131 on the lock block 13 presses on the side wall of the lock tongue block 12, as shown in FIG. Figure 6 shown.
[0046] like Fig.11 and Fig.12 As shown, the central control mechanism 40 includes a central control motor 41, a central control gear set 42 that cooperates with the central control worm 411 in the central control motor 41, and a central control ratchet 43 connected to the central control transmission assembly 42 and the unlocking transmission mechanism 30. The central control motor 41 is connected to the main control module 50, and the central control motor 41 drives the central control ratchet 43 to rotate through the central control gear set 42, and the central control ratchet 43 controls the action of the unlocking transmission mechanism 30. The central control gear set 42 and the central control ratchet 43 are respectively installed in the side shell 101 through the fourth pin 4201 and the fifth pin 4301. The central control ratchet 43 is provided with a fan-shaped gear part 431 meshing with the central control gear set 42 and a driving ball rod 432 for driving the unlocking transmission mechanism 30. The central control motor 41 drives the central control worm 411 to rotate, and the central control gear set 42 meshes with the fan-shaped gear part 431, driving the central control transmission ratchet 43 to rotate, thereby driving the driving ball rod 432 to rotate, and realizing the control of the unlocking transmission mechanism 30. The central control gear set 42 includes a coaxial first central control gear and a second central control gear, the first central control gear is above the second central control gear, the first central control gear is meshed with the central control worm 411, and the second central control gear 422 is meshed with the fan-shaped gear part 431.
[0047] like Fig.13 As shown, the unlocking transmission mechanism 30 includes a first unlocking ratchet 31 installed on the partition through a sixth pin shaft 3101, a second unlocking ratchet 32 coaxial with the second pin shaft 1302, and a lock bolt 33 movably connected to the first unlocking ratchet 31, the first unlocking ratchet 31 is connected to a third reset spring 3102, the first unlocking ratchet 31 is provided with an unlocking ball rod 311 connected to a driving ball rod 432 and a first unlocking hole 312 connected to the unlocking bolt 33, the driving ball rod 432 is provided with a ball groove 4321, and the unlocking ball rod 311 is provided with an unlocking ball 3111 placed in the ball groove 4321; one end of the lock bolt 33 is provided with a lock bolt connecting pin 331 matched with the first unlocking hole 312, and the other end of the lock bolt 33 is provided with a swing arm 133 for pushing the lock buckle to unlock. The lock bolt unlocking seat 332 is rotated to unlock the lock tongue block 12; the second unlocking ratchet 32 is connected to the fourth reset spring 3201, and the second unlocking ratchet 32 is provided with an unlocking opening 321 for the lock bolt unlocking seat 332 to pass through and a lock bolt limiting seat 322 for limiting the moving direction of the unlocking bolt 33, the unlocking opening 321 is a U-shaped opening, and the lock bolt limiting seat 322 is provided with a lock bolt limiting groove 3221 for the rod body of the unlocking bolt to pass through, so that the driving ball rod 432 in the central control mechanism 40 rotates, and the unlocking ball 3111 drives the unlocking ball rod 311 to rotate, so that the first unlocking ratchet 31 rotates, driving the lock bolt unlocking seat 332 on the lock bolt 33 to insert into the unlocking opening 321 or withdraw from the unlocking opening 321, thereby controlling the inner and outer door handles to unlock / lock the inner and outer door handles.
[0048] like Fig.14 and Fig.15 As shown, under the action of the central control mechanism 40, the central control mechanism 40 drives the first unlocking ratchet 31 to rotate clockwise, and the first unlocking ratchet 31 drives the bolt unlocking seat 332 on the lock bolt 33 to withdraw from the unlocking opening 321 of the second unlocking ratchet 32, and the bolt unlocking seat 332 is separated from the lock unlocking swing arm 133 of the lock catch block 13, so that the unlocking transmission structure between the second unlocking ratchet 32 and the lock catch block 13 fails, and the second unlocking ratchet 32 is driven to rotate when the inner handle and the outer handle of the door body are pulled, and the second unlocking ratchet 32 cannot drive the lock catch block 13 to rotate through the bolt unlocking seat 332, and the lock pressing swing arm 131 of the lock catch block 13 remains pressed on the lock tongue protrusion 124, so that when the car is in the driving position, pressing the door lock key can drive the central control motor 41 to rotate, thereby realizing the central control locking control of each door of the car in the driving position.
[0049] like Fig.16 and Fig.17 As shown, under the action of the central control mechanism 40, the central control mechanism 40 drives the first unlocking ratchet 31 to rotate counterclockwise, and the first unlocking ratchet 31 drives the lock bolt unlocking seat 332 on the lock bolt 33 to insert into the unlocking opening 321 of the second unlocking ratchet 32, and the lock bolt unlocking seat 332 contacts the lock buckle unlocking swing arm 133 of the lock catch block 13, and an unlocking transmission structure is formed between the second unlocking ratchet 32 and the lock catch block 13, and when the inner handle and the outer handle of the door body are pulled, the second unlocking ratchet 32 drives the lock catch block 13 to rotate through the lock bolt unlocking seat 332, and the lock buckle pressing swing arm 131 of the lock buckle block 13 is separated from the lock tongue protrusion 124 of the lock tongue block 12, and the lock tongue block 12 automatically rotates to unlock, so that when the car is in the driving position, the door lock key can be pressed to drive the central control motor 41 to rotate, so as to realize the central control unlocking control of each door of the car in the driving position.
[0050] The side shell 11 is provided with a first zipper opening 111 for inserting the inner zipper wire and the central zipper wire. An unlocking sensor 112 cooperating with the central zipper connecting part is provided in the side shell 11. The inner zipper wire and the central zipper wire extend into the lock shell through the first zipper opening 111.
[0051] The central control ratchet 43 is provided with a central control zipper connecting part 433 connected to the central control zipper line, the central control button next to the inner door handle is connected to the central control zipper line, the central control zipper line passes through the first zipper opening 111 and is connected to the central control zipper connecting part 433, the central control button is turned and the central control zipper line is pulled, the central control zipper line drives the central control ratchet 43 to rotate toward the first zipper opening 111, the driving ball rod 432 on the central control ratchet 43 drives the first unlocking ratchet 31 to rotate counterclockwise, the first unlocking ratchet 31 drives the lock bolt unlocking seat 332 on the lock bolt 33 to insert into the unlocking opening 321, the lock bolt unlocking seat 332 contacts the lock unlocking swing arm 133 of the lock buckle block 13, an unlocking transmission structure is formed between the second unlocking ratchet 32 and the lock buckle block 13, and then pulling the inner handle can drive the second unlocking ratchet 32 to rotate, thereby unlocking the door.
[0052] A third unlocking ratchet 34 is provided on one side of the central control ratchet 43, and the third unlocking ratchet 34 is installed in the inner cavity of the side shell 11 through the seventh pin shaft 3401, and the third unlocking ratchet 34 is connected to the fifth reset spring 3402, and the third unlocking ratchet 34 is provided with an inner zipper connecting portion 341 connected to the inner zipper line and a third unlocking swing arm 342 for pushing the second unlocking ratchet 32 to rotate, and the second unlocking ratchet 32 is provided with an inner unlocking bending arm 323 cooperating with the third unlocking swing arm 342, and the inner unlocking bending arm 323 is located below the unlocking opening 321; in this way, the inner zipper line of the inner handle passes through the first zipper opening 111 and the third unlocking ratchet The inner zipper connecting part 341 on the wheel 34 is connected. When the inner door handle is pulled, the inner zipper connecting part 341 is pulled toward the first zipper opening 111 through the inner zipper line, driving the third unlocking ratchet 34 to rotate, and the third unlocking swing arm 342 cooperates with the inner unlocking bending arm 323 to drive the second unlocking ratchet 32 to rotate clockwise. When the lock bolt unlocking seat 332 on the lock bolt 33 is inserted into the unlocking opening 321, the lock bolt unlocking seat 332 contacts and cooperates with the lock buckle unlocking swing arm 133 of the lock buckle block 13, and the second unlocking ratchet 32 drives the lock buckle block 13 to rotate through the lock bolt unlocking seat 332, and the lock tongue block 12 automatically rotates to unlock, thereby realizing unlocking of the inner handle.
[0053] The inner zipper connection part 341 is located below the central control zipper connection part 433, so that the central control zipper and the inner zipper do not affect each other. The inner zipper connection part 341 is also formed with an inner zipper protrusion 3411 for driving the central control zipper connection part to rotate, and the central control zipper connection part 433 is provided with a trigger protrusion 4331 for contacting the sensor. When the central control is unlocked, the trigger protrusion 4331 of the central control zipper connection part 433 touches the unlocking sensor 112, and the unlocking sensor 112 sends a signal to the main control module 50, so that the user can easily know the unlocking state of the door; when the inner handle is unlocked, the inner zipper protrusion 3411 on the third unlocking ratchet 34 drives the central control zipper connection part 433 to rotate, and the trigger protrusion 4331 of the central control zipper connection part 433 touches the unlocking sensor 112, and the unlocking sensor 112 sends a signal to the main control module 50, so that the user can easily know the unlocking state of the door.
[0054] like Fig.18 As shown, the main shell rear cavity 1022 is further provided with an outer connecting plate 35 for pushing the second unlocking ratchet 32 to rotate to realize external unlocking, the second unlocking ratchet 32 is provided with an outer unlocking bending arm 324 cooperating with the outer connecting plate 35, one end of the outer connecting plate 35 is provided with an outer connecting plate through hole 351 for the second pin shaft 1202 to pass through, the other end of the outer connecting plate 35 is provided with an outer pull plate 36 connected by a connecting hook 36, the main shell 12 is provided with a second zipper opening 1024 for an outer zipper to be inserted into and connected with the outer pull plate 36, the outer zipper of the outer door handle passes through the second zipper opening 1024 and is connected to the outer pull plate 36, and the outer door handle is pulled. The door handle and the outer zipper pull the outer pull plate 36 toward the opening direction of the second zipper opening 1024, and the outer pull plate 36 drives the outer connecting plate 35 to rotate toward the opening direction close to the second zipper opening 1024, and the outer connecting plate 35 drives the second unlocking ratchet 32 to rotate clockwise through the outer unlocking bending arm 324, when the bolt unlocking seat 332 on the lock bolt 33 is inserted into the unlocking opening 321, the bolt unlocking seat 332 contacts and cooperates with the lock unlocking swing arm 133 of the lock catch block 13, and the second unlocking ratchet 32 drives the lock catch block 13 to rotate through the bolt unlocking seat 332, and the lock tongue block 12 automatically rotates to unlock, thereby realizing the unlocking of the outer handle. The outer pull plate 36 can be changed into different structures according to the requirements of different models.
[0055] The main control module 50 is also connected to a zipper Hall switch 53, which is arranged on the side wall of the main shell 10. A zipper magnet 3202 corresponding to the zipper Hall switch 53 is provided on the second unlocking ratchet 32. In this way, when the outer zipper or the inner zipper drives the second unlocking ratchet 32, the zipper Hall switch 53 sends a signal to the main control module 50, so that the user can easily know the unlocking status of the car door.
[0056] A key unlocking arm 37 for driving the first unlocking ratchet 31 to rotate is also provided in the rear cavity 1022 of the main shell. The key unlocking arm 37 is installed in the main shell through the seventh pin shaft 3701. A first unlocking protrusion 313 cooperating with the key unlocking arm 37 is formed on the first unlocking ratchet 31, and a through opening for the key unlocking arm to pass through is formed on the main shell 12; in this way, when unlocking with a mechanical key, the key unlocking arm 37 rotates, and the first unlocking ratchet 31 is driven to rotate through the first unlocking protrusion 313, driving the lock bolt unlocking seat 332 on the lock bolt 33 to insert into the unlocking through opening 321 or withdraw from the unlocking through opening 321, thereby controlling the unlocking / locking of the inner and outer door handles.
[0057] The first unlocking ratchet 31 is also connected to an emergency lock 38. An emergency bolt 314 cooperating with the emergency lock 38 is provided on the first unlocking ratchet 31. When the power supply of the central control system is abnormal, the key can be inserted into the emergency lock 38 and the key can be rotated to drive the emergency lock 38 to rotate, thereby driving the first unlocking ratchet 31 to rotate. The first unlocking ratchet 31 drives the bolt unlocking seat 332 on the lock bolt 33 to withdraw from the unlocking port 321 of the second unlocking ratchet 32, and the bolt unlocking seat 332 is separated from the lock unlocking swing arm 133 of the lock block 13. At this time, the outer pull plate 36 drives the outer connecting plate 35 to drive the second unlocking ratchet 32 to rotate and the unlocking fails. At the same time, pulling the central control pull lock and the inner handle unlocking both fail, thereby realizing emergency locking of the vehicle door.
[0058] The integrated door lock provided by the present invention utilizes the screw assembly in the self-closing drive mechanism 20 to realize the automatic closing and electric unlocking functions of the door, and drives the unlocking transmission mechanism 30 through the central control mechanism 40 to realize the central control locking function. The unlocking transmission mechanism 30 can be connected to the inner zipper, the outer zipper, the central control zipper, the mechanical key lock and the emergency lock to realize the functions of inner handle unlocking, outer handle unlocking, central control unlocking, key unlocking and emergency locking. The self-closing drive mechanism 20, the central control mechanism 40 and the unlocking transmission mechanism 30 are all integrated in the car door lock, which reduces the space occupied by the lock body, saves manufacturing costs, and facilitates the maintenance of the door lock.
[0059] In summary, the technical solution of the present invention can fully and effectively achieve the above-mentioned invention purpose, and the structure and functional principle of the present invention have been fully verified in the embodiments, and can achieve the expected effect and purpose. Without departing from the principle and essence of the present invention, various changes or modifications can be made to the embodiments of the invention. Therefore, the present invention includes all replacement contents within the scope mentioned in the scope of the patent application, and any equivalent changes made within the scope of the patent application of the present invention are within the scope of the patent application of this case.
Claims
1. An integrated vehicle door lock, comprising a lock housing, the lock housing comprising a main housing and a side housing arranged on one side of the main housing, the lock housing being provided with a lock slot for inserting a vehicle body lock hook; a lock tongue block cooperating with the vehicle body lock hook being installed in the main housing through a first pin shaft, and a lock catch block for preventing the lock tongue block from rotating being installed through a second pin shaft, the lock tongue block being connected to a first return spring, and the lock catch block being connected to a second return spring, characterized in that: The partition plate in the main shell divides the main shell cavity into a main shell front cavity, a main shell rear cavity and a main shell placement cavity. The lock tongue block and the lock buckle block are located in the front cavity of the main shell. A self-priming drive mechanism for promoting the lock tongue to rotate to achieve self-priming is provided in the main shell placement cavity, an unlocking transmission mechanism is provided in the rear cavity of the main shell, and a central control mechanism for controlling the unlocking effect of the unlocking transmission mechanism is provided in the side cavity of the side shell; the self-priming drive mechanism includes a slide seat for promoting the lock tongue block and the lock buckle block to rotate, a screw rod matched with the slide seat, and a self-priming drive motor for driving the screw rod to rotate through a self-priming transmission assembly; the central control mechanism includes a central control motor and a central control transmission assembly for controlling the action of the unlocking transmission mechanism according to the rotation of the central control motor; a main control module is also provided in the lock shell, the main control module is connected to the self-priming drive motor and the central control motor, and the main control module is also connected to a plurality of self-priming sensors for sensing the positions of the lock tongue block and the slide seat.
2. The integrated door lock according to claim 1, characterized in that: The lock tongue block is provided with a lock tongue swing arm and two lock tongue side arms that cooperate with the sliding seat, and the two lock tongue side arms form a lock tongue groove that cooperates with the vehicle body lock hook; the lock buckle block is provided with a lock buckle pressing swing arm for pressing on the lock tongue block, a lock buckle hook arm that cooperates with the sliding seat, and a lock buckle unlocking swing arm that cooperates with the unlocking transmission mechanism, the lock buckle pressing swing arm is close to the lock tongue, and the lock buckle hook arm and the lock buckle unlocking swing arm are respectively located above and below the lock buckle block.
3. The integrated door lock according to claim 2, characterized in that: The central control transmission assembly includes a central control motor, a central control transmission assembly connected to the central control motor, and a central control ratchet connected to the central control transmission assembly and an unlocking transmission mechanism. The central control gear set and the central control ratchet are respectively installed in the side shell through a fourth pin and a fifth pin. The central control ratchet is provided with a fan-shaped gear portion meshing with the central control gear set and a driving ball rod for driving the unlocking transmission mechanism; the unlocking transmission mechanism includes a first unlocking ratchet installed on a partition through a sixth pin, a second unlocking ratchet coaxial with the second pin, and a locking bolt movably connected to the first unlocking ratchet; the first unlocking ratchet is provided with an unlocking portion connected to the ball rod A lock ball rod and a first unlocking hole connected to the unlocking bolt, a ball groove is provided on the driving ball rod, and an unlocking ball placed in the ball groove is provided on the unlocking ball rod; one end of the lock bolt is provided with a lock bolt connecting pin that cooperates with the first unlocking hole, and the other end of the lock bolt is provided with a lock bolt unlocking seat for pushing the lock buckle unlocking swing arm to rotate so that the lock tongue is unlocked; the second unlocking ratchet is connected to the fourth reset spring, and the second unlocking ratchet is provided with an unlocking opening for the lock bolt unlocking seat to pass through and a lock bolt limiting seat for limiting the moving direction of the unlocking bolt, the unlocking opening is a U-shaped opening, and the lock bolt limiting seat is provided with a lock bolt limiting groove for the rod body of the unlocking bolt to pass through.
4. The integrated door lock according to claim 3, characterized in that: The central control ratchet is provided with a central control zipper connecting part connected to the central control zipper line; a third unlocking ratchet is provided on one side of the central control ratchet, and the third unlocking ratchet is installed in the inner cavity of the side shell through a seventh pin shaft; the third unlocking ratchet is provided with an inner zipper connecting part connected to the inner zipper line and a third unlocking swing arm for promoting the second unlocking ratchet to rotate; the second unlocking ratchet is provided with an inner unlocking bending arm cooperating with the third unlocking swing arm, and the inner unlocking bending arm is located below the unlocking opening; a first zipper opening for inserting the inner zipper line and the central control zipper line is provided on the side shell, an unlocking sensor cooperating with the central control zipper connecting part is provided in the side shell, the inner zipper connecting part is located below the central control zipper connecting part, and an inner zipper protrusion for driving the central control zipper connecting part to rotate is also formed on the inner zipper connecting part, and a trigger protrusion for contacting the sensor is provided on the central control zipper connecting part.
5. The integrated door lock according to claim 3, characterized in that: An external connecting plate for pushing the second unlocking ratchet to rotate to achieve external unlocking is also provided in the rear cavity of the main shell. The second unlocking ratchet is provided with an external unlocking bending arm that cooperates with the external connecting plate. One end of the external connecting plate is provided with an external connecting plate through hole for the second pin shaft to pass through, and the other end of the external connecting plate is provided with an external pull plate connected by a connecting hook. The main shell is provided with a second zipper opening for the external zipper to be inserted into and connected to the external pull plate.
6. The integrated door lock according to claim 3, characterized in that: A key unlocking arm for driving the first unlocking ratchet to rotate is also provided in the rear cavity of the main shell. The key unlocking arm is installed in the main shell through a seventh pin shaft. A first unlocking protrusion cooperating with the key unlocking arm is formed on the first unlocking ratchet, and a through opening for the key unlocking arm to pass through is formed on the main shell; the first unlocking ratchet is also connected to an emergency lock, and the first unlocking ratchet is provided with an emergency bolt cooperating with the emergency lock.
7. The integrated door lock according to claim 3, characterized in that: The main control module is also connected to a zipper Hall switch, which is arranged on the side wall of the main shell, and a zipper magnet corresponding to the zipper Hall switch is arranged on the second unlocking ratchet.
8. The integrated door lock according to claim 2, characterized in that: The self-closing sensor is divided into a half-lock sensor, a full-lock sensor, an unlocking sensor and a reset sensor, and each of the closing sensors is distributed above the screw; the self-closing sensor is a Hall sensor, and the lock tongue swing arm, the locking hook arm and the slide seat are all provided with self-closing magnets that cooperate with the Hall sensor.
9. The integrated door lock according to claim 1, characterized in that: The top end of the lock shell is provided with a placement groove for placing the self-priming drive motor and the self-priming transmission component, the screw is in the placement cavity of the main shell, the self-priming drive motor and the self-priming transmission component are placed in the placement groove in an L shape, and the self-priming transmission member and the screw are arranged in an L shape; a self-priming placement seat is also provided in the lock shell, the self-priming placement seat includes a first placement seat, a second placement seat and a placement sleeve connected in sequence, the placement sleeve is arranged in the main shell, a screw groove for placing the screw is provided in the placement sleeve, the screw groove is connected to a slide groove for sliding the slide seat, the first placement groove is arranged in the first placement seat, the second placement groove is arranged in the second placement seat, the first placement seat and the second placement seat are arranged in an L shape, and the second placement seat and the placement sleeve are arranged in an L shape.
10. The integrated door lock according to claim 1, characterized in that: The self-priming transmission assembly includes a first gear that cooperates with the worm on the self-priming drive motor, a second gear shaft seat that rotates coaxially with the first gear, a third gear that meshes with the second gear shaft seat, and a fourth gear shaft seat that meshes with the third gear. The first gear is sleeved on the second gear shaft seat, the screw and the fourth gear shaft seat rotate synchronously, the fourth gear shaft seat is sleeved on the end of the screw, and the other end of the screw is located in the placement hole in the main shell.
Citation Information
Patent Citations
Motor vehicle self-suction door lock system
CN108442829A
Self-suction tail door lock assembly
CN108979367A
Integrated automobile door lock control device
CN118481434A
Integrated car door lock
CN223410636U
Cinching device for vehicle latch
US20240254812A1
Cited By
Automobile door handle assembly
CN121066451A
Automobile door handle assembly
CN121066451B