Labor-saving gear transmission machine

By designing a force-saving gear transmission mechanism with multiple meshing gears, the problem of inverse proportionality between power input and output speed in existing technologies is solved, achieving power output greater than input at the same speed, thus improving transmission efficiency and reliability.

CN119289064APending Publication Date: 2025-01-10邵水桂
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Patent Information

Application Number
CN202411623078.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

In existing gear transmissions, the speed of power input and output is inversely proportional to the power, resulting in low efficiency and making it impossible to achieve a power output greater than the input when the speed of the power input gear is equal to the speed of the power output gear.

Method used

A force-saving gear transmission mechanism with multiple meshing gears was designed. By setting up a power input gear, a transmission gear, and a power output gear, the tooth structure is designed to resemble a cuboid and a T-shape. The number of teeth in the meshing layers of the gears is consistent, so as to achieve smooth power transmission.

Benefits of technology

When the speed of the power input gear is equal to the speed of the power output gear, the power output is greater than the input, which improves the transmission efficiency. In addition, the structure is compact, the operation is reliable, and it is environmentally friendly.

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Abstract

A labor-saving gear transmission machine is characterized in that a main body comprises a gear box, a power input gear, a transmission gear, a power output gear, a bearing and a flywheel; the number of the teeth of the layers, which can be meshed with each other, of the power input gear, the transmission gear and the power output gear is consistent; the speed of rotating one circle between the gears is consistent, the power input gear rotates one shaft, and the power output gear also rotates one circle; teeth of the power input gear can be meshed with teeth of the transmission gear, and teeth of the transmission gear can be meshed with teeth of the power output gear. Power is input from the power input gear, passes through the transmission gear and is finally output from the power output gear.
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Description

Technical Field

[0001] The invention belongs to the field of gear transmission, and specifically relates to a labor-saving gear transmission machine in which a plurality of gears mesh with each other for transmission. Background Art

[0002] Gear transmission is the most widely used transmission form in mechanical transmission. It has relatively accurate transmission, high efficiency, compact structure, reliable operation and long service life. However, in current mechanical transmission, whether it is a planetary gear system, a differential, an accelerator, etc., the speed of the power input gear is inversely proportional to the power output of the power output gear, that is, the speed of the power output gear increases and the power decreases; the speed of the power output gear decreases and the power increases; or the speed of the power input gear is the same as the speed of the power output gear, and the power is the same. Summary of the invention

[0003] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a labor-saving gear transmission machinery which has the characteristics of strong practicality, high working efficiency and green environmental protection, and when the speed of the power input gear is equal to the speed of the power output gear, the power output is greater than the power input.

[0004] The technical solution adopted by the present invention to solve its technical problem is to provide a labor-saving gear transmission machinery.

[0005] The technical solution of the present invention is that the main body comprises a gear box, a power input gear, a transmission gear, a power output gear, a bearing and a flywheel.

[0006] The gear box is a hollow cube without a top surface, and a plurality of bearing holes are arranged on both sides of the gear box.

[0007] The power input gear bearing is installed on the corresponding bearing hole of the gear box.

[0008] The power input gear comprises a main body, a gear shaft, a gear hub and gear teeth; the gear shaft is provided with a front end shaft and a rear end shaft, which are respectively arranged at the center positions of the two end faces of the gear hub; the front end shaft is provided with a power input spline shaft, a bearing mounting shaft body and a large shaft body in sequence, and the diameter of the power input spline shaft is less than the diameter of the bearing mounting shaft body and less than the diameter of the large shaft body; the rear end shaft is provided with a large shaft body and a bearing mounting shaft body in sequence, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the gear hub is a cylinder; the gear teeth are arranged on the side of the gear hub; the gear teeth have at least 5 teeth; the tooth is a rectangular parallelepiped tooth, and the end of the tooth is arc-shaped; the tooth thickness of the gear tooth is smaller than the tooth width in the corresponding tooth groove.

[0009] The transmission gear bearings are mounted on corresponding bearing holes of the gear box.

[0010] The transmission gear is a double-layer gear, and the main body includes a gear shaft, a gear hub, a power input gear layer, and a power output gear layer; the gear shaft is provided with a front end shaft and a rear end shaft, which are respectively arranged at the center positions of the two end faces of the gear hub; the gear shaft is provided with a large shaft body and a bearing mounting shaft body, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the gear hub is a cylinder; the tooth layer of the power input gear and the tooth layer of the power output gear are arranged on the side of the gear hub; the power input gear layer has at least 5 teeth, the tooth is a T-shaped tooth similar to a T, and the end of the tooth is a cylinder; the tooth thickness of the tooth is smaller than the tooth width in the corresponding tooth groove; the number of teeth of the power output tooth layer is consistent with the number of teeth of the power input tooth layer, the tooth is a rectangular tooth, and the end of the tooth is arc-shaped, and the tooth thickness is smaller than the tooth width in the corresponding tooth groove.

[0011] The power output gear bearing is installed on the corresponding bearing hole of the gear box.

[0012] The power output gear is a double-layer gear, and the main body includes a front end shaft, a flange shaft, a gear hub, a power input gear layer, and an oil pump drive gear layer; the front end shaft and the flange shaft are respectively arranged at the center positions of the two end faces of the gear hub; the front end shaft is sequentially provided with a bearing mounting shaft body and a large shaft body, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the flange shaft is sequentially provided with a large shaft body, a bearing mounting shaft body, and a power output flange, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the flange is not only provided with a spline shaft hole at the center position, but also with a bolt hole matching the flywheel; the gear hub is a cylinder; the power input gear layer is arranged on the side of the gear hub; the power input gear layer has at least 5 teeth; the tooth is a T-shaped tooth similar to a tooth, and the end of the tooth is a cylinder; the tooth thickness of the tooth is less than the tooth width in the corresponding tooth groove.

[0013] The flywheel is installed on the flange of the power output gear and is provided with bolt holes and spline holes matching the flange.

[0014] The number of teeth of the layer of teeth that the power input gear, the transmission gear and the power output gear can mesh with each other is the same.

[0015] The more transmission gears there are, the greater and smoother the output power.

[0016] The power input gear, transmission gear, and power output gear have the same number of teeth in the meshing tooth layers; therefore, the speed of one rotation of the gears is also the same. When the power input gear rotates one axis, the power output gear also rotates one circle.

[0017] The teeth of the power input gear can engage with the power input tooth layer of the transmission gear, and the power output tooth layer of the transmission gear can engage with the teeth of the power output gear.

[0018] The power is input from the power input gear, passes through the transmission gear, and is finally output from the power output gear.

[0019] The beneficial effects of the present invention are that it is highly practical, highly efficient and environmentally friendly, and is a labor-saving gear transmission machine in which the output power is greater than the input power when the speed of the power input gear is equal to the speed of the power output gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a simplified schematic diagram of the gear engagement of the present invention. Figure 2 This is a simplified diagram of the power input gear. Figure 3 This is a schematic diagram of the power input gear power output gear layer and the transmission gear power output gear layer Figure 4 This is a simplified diagram of the transmission gear Figure 5 This is a simplified schematic diagram of the power input gear layer of the transmission gear and the power output gear power input gear layer Figure 6 This is a schematic diagram of the power output gear Figure 7 This is a simplified schematic diagram of the gearbox side view Figure 8 This is a schematic diagram of the gearbox from above. Fig. 9 This is a simplified diagram of power transmission when the power input gear teeth begin to engage the transmission gear. Fig.10 This is a simplified schematic diagram of power transmission when the power input gear teeth and the teeth of the meshing transmission gear are balanced. Fig.11 This is a simplified diagram of power transmission when the power input gear teeth are about to engage the separation transmission gear. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0022] The technical solution of the present invention is that the main body comprises a gear box, a power input gear, a transmission gear, a power output gear, a bearing, a flywheel, an oil pan, an upper cover and an oil pipeline.

[0023] The gear box is a hollow cube without a top surface, and a plurality of bearing holes are arranged on both sides of the gear box.

[0024] The power input gear bearing is installed on the corresponding bearing hole of the gear box.

[0025] The power input gear comprises a main body, a gear shaft, a gear hub and gear teeth; the gear shaft is provided with a front end shaft and a rear end shaft, which are respectively arranged at the center positions of the two end faces of the gear hub; the front end shaft is provided with a power input spline shaft, a bearing mounting shaft body and a large shaft body in sequence, and the diameter of the power input spline shaft is less than the diameter of the bearing mounting shaft body and less than the diameter of the large shaft body; the rear end shaft is provided with a large shaft body and a bearing mounting shaft body in sequence, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the gear hub is a cylinder; the gear teeth are arranged on the side of the gear hub; the gear teeth have at least 5 teeth; the tooth is a rectangular parallelepiped tooth, and the end of the tooth is arc-shaped; the tooth thickness of the gear tooth is smaller than the tooth width in the corresponding tooth groove.

[0026] The transmission gears are provided with single-layer gears and double-layer gears, and there are three of them, namely double-layer transmission gear 1, double-layer transmission gear 2, and double-layer transmission gear 3, which are installed on the corresponding bearing holes of the gear box with bearings.

[0027] The double-layer transmission gear 1, double-layer transmission gear 2, and double-layer transmission gear 3, the transmission gear is a double-layer gear, the main body includes a gear shaft, a gear hub, a power input gear layer, and a power output gear layer; the gear shaft is provided with a front end shaft and a rear end shaft, which are respectively arranged at the center positions of the two end faces of the gear hub; the gear shaft is provided with a large shaft body and a bearing mounting shaft body, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the gear hub is a cylinder; the tooth layer of the power input gear and the tooth layer of the power output gear are arranged on the side of the gear hub; the power input gear layer has at least 5 teeth, the tooth is a T-shaped tooth similar to a T, and the end of the tooth is a cylinder; the tooth thickness of the tooth is smaller than the tooth width in the corresponding tooth groove; the number of teeth of the power output tooth layer is consistent with the number of teeth of the power input tooth layer, the tooth is a rectangular tooth, and the end of the tooth is arc-shaped, and the tooth thickness is smaller than the tooth width in the corresponding tooth groove.

[0028] The power output gear bearing is installed on the corresponding bearing hole of the gear box.

[0029] The power output gear is a double-layer gear, and the main body includes a front end shaft, a flange shaft, a gear hub, a power input gear layer, and an oil pump drive gear layer; the front end shaft and the flange shaft are respectively arranged at the center positions of the two end faces of the gear hub; the front end shaft is sequentially provided with a bearing mounting shaft body and a large shaft body, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the flange shaft is sequentially provided with a large shaft body, a bearing mounting shaft body, and a power output flange, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the flange is not only provided with a spline shaft hole at the center position, but also with a bolt hole matching the flywheel; the gear hub is a cylinder; the power input gear layer is arranged on the side of the gear hub; the power input gear layer has at least 5 teeth; the tooth is a T-shaped tooth similar to a tooth, and the end of the tooth is a cylinder; the tooth thickness of the tooth is less than the tooth width in the corresponding tooth groove.

[0030] The flywheel is installed on the flange of the power output gear and is provided with bolt holes and spline holes matching the flange.

[0031] The number of teeth of the layer of teeth that the power input gear, the transmission gear and the power output gear can mesh with each other is the same.

[0032] The teeth of the power input gear can engage with the teeth of the first transmission gear, the teeth of the transmission gears can engage with the teeth of adjacent transmission gears in turn, and the last transmission gear can engage with the teeth of the power output gear.

[0033] The power is input from the power input gear, passes through the transmission gear, and is finally output from the power output gear.

[0034] The oil pan is installed on the bottom surface of the gear box, and the oil pan is installed with an oil pump; the driving gear of the oil pump engages with the oil pump driving gear layer of the power output gear; the oil outlet of the oil pump is installed with an oil pipeline; the oil pipeline is not only installed at the oil outlet of the oil pump, but also installed on the top cover.

[0035] The top cover is installed on the top surface of the gear box, and the top cover is provided with an oil outlet matched with the power input gear, the transmission gear and the power output gear.

[0036] In order to more intuitively reflect the beneficial transmission effect of the present invention, the gears are driven by each other in conjunction with the accompanying drawings.

[0037] In order to more conveniently and intuitively reflect the size and speed of power input and power output, the power transmission of the teeth that mesh with each other, the number of teeth on the power input gear, transmission gear, and power output gear is consistent; like Fig. 9As shown, when a tooth of the power output tooth layer of the power input gear rotates to a position where it can engage with a tooth of the power input tooth layer of the double-layer transmission gear 1, this position is the engagement point, which clearly shows that the length of the power arm in the power input direction of the power input gear is equal to the length of the resistance arm in the power output direction of the power output gear. The length of the resistance arm on the power output tooth layer of the power input gear is equal to the length of the power arm on the power input tooth layer of the double-layer transmission gear 1. The length of the resistance arm on the power output tooth layer of the double-layer transmission gear 1 is less than the length of the power arm on the power input tooth layer of the double-layer transmission gear 2. The length of the resistance arm on the power input tooth layer of the double-layer transmission gear 2 is equal to the length of the power arm on the power input tooth layer of the double-layer transmission gear 3. The length of the resistance arm on the power output tooth layer of the double-layer transmission gear 3 is less than the length of the power arm on the power input tooth layer of the power output gear; Assume: The length of the power arm of the power input gear is A, and the resistance arm is B; the length of the power arm of the double-layer transmission gear 1 is C, and the resistance arm is D; the length of the power arm of the double-layer transmission gear 2 is E, and the resistance arm is F; the length of the power arm of the double-layer transmission gear 3 is G, and the resistance arm is H; the length of the power arm of the power output gear is I, and the resistance arm is J; then A = J, B = C, D < E, F = G, H < I. The total length of the power arms is A + C + E + G + I, and the total length of the resistance arms is B + D + F + H + J. For the convenience of calculation, the equal power arms and resistance arms are omitted. Since A = J, B = C, F = G, D < E, H < I, therefore E + I > D + H. In summary, the total length of the power arms is greater than the total length of the resistance arms, so the output power is greater than the input power.

[0038] As Fig.10 shown, it can be clearly seen that when a tooth of the power output tooth layer of the power input gear rotates to be parallel to a tooth of the power input tooth layer of the engaged double-layer transmission gear 1, it also reaches the middle of the distance between the engagement point and the separation point of the tooth engagement, which clearly shows that the length of the power arm in the power input direction of the power input gear is equal to the length of the resistance arm in the power output direction of the power output gear. The length of the resistance arm on the power output tooth layer of the power input gear is less than the length of the power arm on the power input tooth layer of the double-layer transmission gear 1. The length of the resistance arm on the power output tooth layer of the double-layer transmission gear 1 is equal to the length of the power arm on the power input tooth layer of the double-layer transmission gear 2. The length of the resistance arm on the power output tooth layer of the double-layer transmission gear 2 is less than the length of the power arm on the power input tooth layer of the double-layer transmission gear 3. The length of the resistance arm on the power output tooth layer of the double-layer transmission gear 3 is equal to the length of the power arm on the power input tooth layer of the power output gear; Hypothesis: The length of the power arm of the power input gear is A1, and the length of the resistance arm is B1; the length of the power arm of transmission gear 1 is C1, and the length of the resistance arm is D1; the length of the power arm of transmission gear 2 is E1, and the length of the resistance arm is F1; the length of the power arm of transmission gear 3 is G1, and the length of the resistance arm is H1; the length of the power arm of the power output gear is I1, and the length of the resistance arm is J1; then A1 = J1, B1 < C1, D1 = E1, F1 < G1, H1 = I1. The total length of the power arms is A1 + C1 + E1 + G1 + I1, and the total length of the resistance arms is B1 + D1 + F1 + H1 + J1. For the convenience of calculation, the equal power arms and resistance arms are omitted. Since A1 = J1, B1 < C1, D1 = E1, F1 < G1, H1 = I1, then B1 + F1 < C1 + G1. In summary, the total length of the power arms is greater than the total length of the resistance arms. Therefore, the output power is greater than the input power.

[0039] As Fig.11 shown, when a tooth of the power input gear rotates to a position where it can be separated from the tooth of the engaged transmission gear, this position is the separation point, which clearly shows that the length of the power arm in the power input direction of the power input gear is equal to the length of the resistance arm in the power output direction of the power output gear, the length of the resistance arm on the power output tooth layer of the power input gear is equal to the length of the power arm on the power input tooth layer of the double-layer transmission gear 1, the length of the resistance arm on the power output tooth layer of the double-layer transmission gear 1 is less than the length of the power arm on the power input tooth layer of the double-layer transmission gear 2, the length of the resistance arm on the power output tooth layer of the double-layer transmission gear 2 is equal to the length of the power arm on the power input tooth layer of the double-layer transmission gear 3, and the length of the resistance arm on the power output tooth layer of the double-layer transmission gear 3 is less than the length of the power arm on the power input tooth layer of the power output gear; Hypothesis: The length of the power arm of the power input gear is A2, and the length of the resistance arm is B2; the length of the power arm of the double-layer transmission gear 1 is C2, and the length of the resistance arm is D2; the length of the power arm of the double-layer transmission gear 2 is E2, and the length of the resistance arm is F2; the length of the power arm of the double-layer transmission gear 3 is G2, and the length of the resistance arm is H2; the length of the power arm of the power output gear is I2, and the length of the resistance arm is J2; then A2 = J2, B2 = C2, D2 < E2, F2 = G2, H2 < I2. The total length of the power arms is A2 + C2 + E2 + G2 + I2, and the total length of the resistance arms is B2 + D2 + F2 + H2 + J2. For the convenience of calculation, the equal power arms and resistance arms are omitted. Since A2 = J2, B2 = C2, F2 = G2, D2 < E2, H2 < I2, then E2 + I2 > D2 + H2. In summary, the total length of the power arms is greater than the total length of the resistance arms. Therefore, the output power is greater than the input power.

[0040] In summary, the more double-layer transmission gears there are, the greater the output power.

[0041] The power input gear, transmission gear, and power output gear have the same number of teeth in the meshing tooth layers; therefore, the speed of one rotation of the gears is also the same. When the power input gear rotates one axis, the power output gear also rotates one circle.

[0042] In summary, in a labor-saving gear transmission machine using the present invention, not only the speed of one rotation of the power input gear and one rotation of the power output gear are consistent, but also the power can be increased.

[0043] The above are merely preferred embodiments for illustration, and any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall fall within the protection scope of the present invention.

Claims

1. Claims, a labor-saving gear transmission machine, characterized in that: The main body includes a gearbox, a power input gear, a transmission gear, a power output gear, a bearing, and a flywheel; The gear box is a hollow cube without a top surface, and a plurality of bearing holes are arranged on both sides of the gear box; The power input gear bearing is mounted on the corresponding bearing hole of the gear box; The power input gear, the main body includes, a gear shaft, a gear hub, and gear teeth; the gear shaft is provided with a front end shaft and a rear end shaft, which are respectively arranged at the two end face center positions of the gear hub; the front end shaft is provided with a power input spline shaft, a bearing mounting shaft body, and a large shaft body in sequence, and the diameter of the power input spline shaft is less than the diameter of the bearing mounting shaft body and less than the diameter of the large shaft body; the rear end shaft is provided with a large shaft body and a bearing mounting shaft body in sequence, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the gear hub is a cylinder; the gear teeth are arranged on the side of the gear hub; the gear teeth have at least 5 teeth; the teeth are similar to rectangular teeth, and the end of the teeth is arc-shaped; the tooth thickness of the gear teeth is less than the tooth width in the corresponding tooth groove; The transmission gear bearings are mounted on the corresponding bearing holes of the gear box; The transmission gear is a double-layer gear, and the main body includes a gear shaft, a gear hub, a power input gear layer, and a power output gear layer; the gear shaft is provided with a front end shaft and a rear end shaft, which are respectively arranged at the two end face center positions of the gear hub; the gear shaft is provided with a large shaft body and a bearing mounting shaft body, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the gear hub is a cylinder; the tooth layer of the power input gear and the tooth layer of the power output gear are arranged on the side of the gear hub; the power input gear layer has at least 5 teeth, the teeth are a T-shaped tooth similar to a placed tooth, and the end of the tooth is a cylinder; the tooth thickness of the tooth is smaller than the tooth width in the corresponding tooth groove; the number of teeth of the power output tooth layer is consistent with the number of teeth of the power input tooth layer, the teeth are a rectangular parallelepiped tooth, and the end of the tooth is arc-shaped, and the tooth thickness is smaller than the tooth width in the corresponding tooth groove; The power output gear bearing is mounted on the corresponding bearing hole of the gear box; The power output gear is a double-layer gear, and the main body includes a front end shaft, a flange shaft, a gear hub, a power input gear layer, and an oil pump drive gear layer; the front end shaft and the flange shaft are respectively arranged at the center positions of the two end faces of the gear hub; the front end shaft is sequentially provided with a bearing mounting shaft body and a large shaft body, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the flange shaft is sequentially provided with a large shaft body, a bearing mounting shaft body, and a power output flange, and the diameter of the large shaft body is larger than the diameter of the bearing mounting shaft body; the flange is not only provided with a spline shaft hole at the center position, but also with a bolt hole matching the flywheel; the gear hub is a cylinder; the power input gear layer is arranged on the side of the gear hub; the power input gear layer has at least 5 teeth; the tooth is a T-shaped tooth similar to a tooth placed on the left, and the end of the tooth is a cylinder; the tooth thickness of the tooth is smaller than the tooth width in the corresponding tooth groove; The flywheel is installed on the flange of the power output gear and is provided with bolt holes and spline holes matching the flange.

2. According to claim 1, a labor-saving gear transmission machine, characterized in that: The number of teeth of the layer of teeth that the power input gear, the transmission gear and the power output gear can mesh with each other is the same.

3. According to claim 1, a labor-saving gear transmission machine, characterized in that: The more transmission gears there are, the greater and smoother the output power.

4. According to claim 1, a labor-saving gear transmission machine, characterized in that: The number of teeth on the meshing tooth layers of the power input gear, the transmission gear, and the power output gear is the same; the speed of one rotation of the gears is the same, and when the power input gear rotates one axis, the power output gear also rotates one circle.

5. According to claim 1, a labor-saving gear transmission machine, characterized in that: The power is input from the power input gear, passes through the transmission gear, and is finally output from the power output gear.

6. According to claim 1, a labor-saving gear transmission machine, characterized in that: The gearbox is not only equipped with an oil pan on the bottom, but also with a top cover on the top.

7. According to claim 6, a labor-saving gear transmission machine, characterized in that: The oil pan is equipped with an oil pump, and the oil pump not only has a driving gear engaged with the oil pump driving gear layer of the power output gear, but also has an oil pipeline installed at the oil outlet.

8. According to claim 6, a labor-saving gear transmission machine, characterized in that: The top cover is provided with an oil outlet matched with the power input gear, the transmission gear and the power output gear.

9. According to claim 7, a labor-saving gear transmission machine, characterized in that: The oil pipeline is not only installed at the oil outlet of the oil pump, but also installed on the top cover.