Detection device for automobile foot mat production and use method thereof

By designing the detection box, auxiliary mechanism and detection mechanism, combined with components such as compression springs, rotating rollers, infrared measuring instruments and blowers, multi-faceted detection of automobile foot pads is achieved, and the insufficient detection efficiency and accuracy in the existing technology is solved. The problem of the test improves the efficiency and effect.

CN119290645AActive Publication Date: 2025-01-10HIGHER TECH CO LTD
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Patent Information

Application Number
CN202411803833.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-01-10
Estimated Expiration
2044-12-10

AI Technical Summary

Technical Problem

The existing automotive foot pad detection device has single performance in wear resistance testing, and cannot effectively detect the wear of fluffy structural foot pads, affecting the detection efficiency.

Method used

A detection device including a detection box, an auxiliary mechanism and a detection mechanism is designed. Through the cooperation of the moving mechanism and the detection mechanism, the anti-wear and water absorption test of the foot pad is realized, and the pressure spring, rotating roller, infrared measuring instrument and blower are used. Components, deep friction and precise inspection.

Benefits of technology

It improves the diversity and accuracy of foot pad inspection, enhances the anti-wear detection effect, simplifies the water absorption testing process, and improves the efficiency and diversity of inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a detection device for automobile foot mat production and a use method thereof, and relates to the technical field of foot mat detection. The auxiliary mechanism is mounted at the other end of the detection box body; the moving mechanism is used for moving and supporting the foot pad, and the moving mechanism is arranged below the auxiliary mechanism; the detection mechanism is installed at the bottom of the auxiliary mechanism and used for detecting strength abrasion and thickness of the foot pad. By means of the arrangement mode that the auxiliary mechanism, the moving mechanism and the detection mechanism are matched, the foot pad can be conveniently moved to the position under the auxiliary mechanism through the moving mechanism, through the auxiliary mechanism, the detection mechanism can press the foot pad and conduct an anti-abrasion test and a water absorption test, the detection functionality is multiple, and through the elasticity of a compressed spring, the detection accuracy is improved. And the friction block can stably wear the fluffy foot pad, so that the anti-wear detection effect is improved, and the high efficiency during production detection of the foot pad is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of foot pad detection, and in particular to a detection device for automobile foot pad production and a use method thereof. Background Art

[0002] Car floor mats absorb water, dust and dirt, and can effectively prevent residual moisture and dirt on the soles of shoes from sliding on the clutch, brake and accelerator, avoiding safety hazards and reducing pollution and damage to the interior. Car floor mats are interior decorations that protect the cleanliness of the inside and outside of the car and serve as a beautiful and comfortable embellishment. Car floor mats need to be quality inspected after production.

[0003] Existing floor mats are tested for wear resistance through detection devices. However, since the surface of the existing floor mats is a wire loop carpet structure, that is, the surface of the floor mats is a fluffy structure, the detection abrasive blocks in traditional fixed positions are insufficient for the wear resistance test of the floor mats. Only friction tests can be performed on the surface of the floor mats. After wear, an infrared detection device is required to perform thickness detection. The detection performance of the floor mats is single, and the effect of wear resistance detection is poor, which affects the efficiency of the production and detection of the floor mats. Summary of the invention

[0004] The object of the present invention is to provide a detection device for the production of automobile floor mats and a method of using the same to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a detection device for the production of automobile mats, comprising: A detection box, one end of which is provided with a conveyor belt; An auxiliary mechanism, which is installed at the other end of the detection box; Also includes: A moving mechanism, which is used for moving and supporting the foot pad and is arranged below the auxiliary mechanism; The detection mechanism is installed at the bottom of the auxiliary mechanism, and is used for detecting the strength, wear and thickness of the foot pad. The detection mechanism is arranged above the moving mechanism.

[0006] Preferably, the auxiliary mechanism comprises: A support frame, the support frame is fixed to the top of the detection box, and the outer wall of the support frame is fixedly connected to a controller; a first cylinder, the first cylinder being fixed to the middle portion of the support frame; A movable plate, the movable plate is mounted on the telescopic end of the first cylinder, and the detection mechanism is mounted on the bottom of the movable plate; A clamping assembly is installed at the corners of the movable plate.

[0007] Preferably, the pressing assembly comprises: A pressure rod, wherein the pressure rod is fixed to the bottom of the movable plate; A pressing block is installed at the bottom of the pressing rod.

[0008] Preferably, the moving mechanism comprises: An electric telescopic rod, wherein the electric telescopic rod is fixed to one end of the detection box; A carrier frame, the carrier frame is fixed to the telescopic end of the electric telescopic rod, and the carrier frame is slidably inserted into the other end of the detection box; A movable groove, which is provided at the other end of the detection box; A top plate, the top plate is slidably inserted into the inner cavity of the movable groove, and the top of the top plate is slidably inserted into and connected with the inner cavity of the supporting frame; The second cylinder is fixed to the bottom of the inner wall of the movable groove, the top of the second cylinder is fixedly connected to the bottom of the top plate, and the second cylinder is used for lifting and lowering the top plate.

[0009] Preferably, the detection mechanism comprises: A positioning component, wherein the positioning component is arranged at the bottom of the movable plate; A water absorption test component, wherein the water absorption test component is arranged below the positioning component; A water tank, the water tank being fixed to the bottom of the positioning assembly; A water outlet assembly, the water outlet assembly is installed at the bottom of the water tank; A strength testing assembly, the strength testing assembly is installed at the bottom of the positioning assembly, and the positioning assembly is used for the strength testing assembly to perform an elastic wear resistance test on the foot pad; A servo motor is installed at one end of the strength testing assembly.

[0010] Preferably, the positioning component comprises: A positioning plate, wherein the positioning plate is arranged below the movable plate, the water tank is installed on the lower surface of the positioning plate, and the water absorption test assembly is arranged at one end of the positioning plate; A compression spring, wherein the compression spring is fixed between the movable plate and the positioning plate; A positioning rod, wherein the positioning rod is arranged in the inner cavity of the compression spring, the bottom of the positioning rod is fixedly connected to the upper surface of the positioning plate, and the top of the positioning rod is slidably connected to the side of the movable plate; A blower, the blower being mounted on the other end of the positioning plate; A blowing pipe is installed at the air outlet end of the blower.

[0011] Preferably, the water absorption test assembly comprises: Positioning rollers, the positioning rollers are rotatably inserted on both sides of one end of the positioning plate; A moving belt, the moving belt being arranged between the positioning roller and the strength testing assembly; Drip holes, the drip holes are equidistantly arranged in the middle of the moving belt; The test paper is fixed at an equal distance in the middle of the moving belt, and the drip hole is arranged adjacent to the test paper.

[0012] Preferably, the water outlet assembly comprises: A water outlet plate and a water outlet pipe, wherein the water outlet plate is arranged at one end of the strength testing assembly, the water outlet pipe is fixed between the water outlet plate and the water tank, and the top of the water outlet plate is fixedly connected to the bottom of the water tank.

[0013] Preferably, the strength testing assembly comprises: A bracket, wherein the bracket is fixed to both ends of the positioning plate; A rotating roller, the rotating roller is rotatably inserted into the bottom of the bracket, and the output end of the servo motor is transmission-connected with one end of the rotating roller; A friction block, which is fixed to the middle of the rotating roller and is used to reduce the wear of the foot pad; A groove, wherein the groove is formed on the outer wall of the rotating roller; An infrared measuring instrument, wherein the infrared measuring instrument is installed on the inner wall of the groove; A rubber wheel is fixed to the outer wall of one end of the rotating roller.

[0014] The present invention also provides a method for using a detection device for producing automobile floor mats, comprising the following specific steps: Step 1: The foot pad falls to one end of the surface of the carrier frame through the conveyor belt, and is driven by the electric telescopic rod to stably lay the foot pad on the surface of the carrier frame, and is moved to the bottom of the support frame, and is driven by the second cylinder to make the top plate of the foot pad intersect with the inner cavity of the support frame, and part of the foot pad passes through the hollow part of the support frame and fits with the top of the top plate; Step 2: drive the first cylinder to move the movable plate downward, drive the pressure block to press the foot pad, so as to press the corners of the foot pad on the surface of the carrier frame for fixing, and at the same time, the friction block in the middle of the rotating roller fits tightly with the middle of the foot pad, and the servo motor drives the rotating roller to rotate stably, so that the friction block rubs against the surface of the foot pad, and at the same time, the elasticity of the compression spring allows the friction block to deeply rub against the fluffy surface of the foot pad for anti-wear test. After the wear test, the blower drives the blow pipe to blow out the wear debris on the surface of the foot pad, and the wear degree is measured by an infrared measuring instrument; Step 3: When it is necessary to test the water absorption of the foot pad, the water in the water tank cavity drips from the water outlet plate through the outlet pipe, and drips onto the surface of the foot pad through the drip holes on the moving belt. The moving belt is moved by the rubber wheel. After it moves one circle, the test paper fits the surface of the foot pad at the bottom of the rubber wheel. The water absorption performance of the foot pad is judged by checking the range of the water marks on the test paper.

[0015] Technical effects and advantages of the present invention: The present invention utilizes the arrangement mode of the auxiliary mechanism, the moving mechanism and the detection mechanism in coordination, so that the moving mechanism can move the foot pad to the right below the auxiliary mechanism, and through the auxiliary mechanism, the detection mechanism can press the foot pad and perform the anti-wear test and the water absorption test, so that the detection functionality is more, and through the elasticity of the compression spring, the friction block can stably wear the fluffy foot pad, so that the anti-wear detection effect is improved, and the efficiency of the foot pad production detection is improved; The present invention utilizes a configuration method in which a rotating roller, a friction block and an infrared measuring instrument are matched, and through the configuration of a groove, the infrared measuring instrument can be stably located on the rotating roller, and through the rotation of the rotating roller, the friction block can wear the foot pad, and the infrared sensing measurement is performed, so that the detection of the foot pad is more convenient; The present invention utilizes a blower and a blow pipe in a coordinated arrangement so that the blow pipe can blow air to the worn parts of the foot pad, thereby reducing the influence of wear debris on the test results of the wear resistance of the foot pad and improving the accuracy of the test results. At the same time, the blowing of the blow pipe can blow air to the test paper, which is convenient for the test paper to be recycled and improves the diversity of detection.

[0016] The present invention utilizes a setting mode in which a water tank, a water outlet component and a water absorption test component are matched with each other. Through the water outlet component, water in the water tank can stably drip onto the foot pad, and the moving belt can stably move on the outer wall of the water outlet plate so that it does not affect the normal rotation of the rotating roller. In addition, with the setting of the rubber wheel, the moving belt can move between the positioning roller and the rubber wheel so that the dripping hole and the test paper can be changed in position, so that dripping and testing can be performed separately, thereby improving the simplicity of the water absorption test. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the overall front cross-sectional structure of the present invention.

[0019] Figure 3 It is a front cross-sectional structural schematic diagram of the movable plate of the present invention.

[0020] Figure 4 It is a schematic diagram of the side sectional structure of the top plate of the present invention.

[0021] Figure 5 It is a schematic diagram of the overall structure of the water outlet plate of the present invention.

[0022] Figure 6 For the present invention Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.

[0023] Figure 7 For the present invention Figure 4 Schematic diagram of the local enlarged structure at point B in the middle.

[0024] Figure 8 It is a schematic diagram of the partial cross-sectional structure of the moving belt of the present invention.

[0025] In the figure: 1, detection box; 2, conveyor belt; 3, auxiliary mechanism; 31, support frame; 32, first cylinder; 33, movable plate; 34, clamping assembly; 341, pressure rod; 342, pressure block; 4, moving mechanism; 41, electric telescopic rod; 42, carrier frame; 43, movable groove; 44, top plate; 45, second cylinder; 5, detection mechanism; 51, positioning assembly; 511, positioning plate; 512, compression spring; 513, positioning rod; 514, air blast machine; 515, air blowing pipe; 52, water absorption test assembly; 521, positioning roller; 522, moving belt; 523, drip hole; 524, test paper; 53, water tank; 54, water outlet assembly; 541, water outlet plate; 542, water outlet pipe; 55, strength test assembly; 551, bracket; 552, rotating roller; 553, friction block; 554, groove; 555, infrared measuring instrument; 556, rubber wheel; 56, servo motor; 6, controller. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] The present invention provides Figure 1-Figure 8 The testing device for producing automobile floor mats shown in the figure comprises a testing box 1 and an auxiliary mechanism 3. A conveyor belt 2 is installed at one end of the testing box 1, and the conveyor belt 2 facilitates the direct transmission of the floor mats to the other end of the testing box 1 for anti-wear testing. Among them, the auxiliary mechanism 3 is installed at the other end of the detection box 1, and the auxiliary mechanism 3 includes: a support frame 31, a first cylinder 32, a movable plate 33 and a clamping assembly 34. The support frame 31 is fixed to the top of the detection box 1, and the outer wall of the support frame 31 is fixedly connected with a controller 6. The controller 6 is used for electrical control on the detection device. The first cylinder 32 is fixed to the middle of the support frame 31, and the first cylinder 32 is electrically connected to the controller 6. The movable plate 33 is installed at the telescopic end of the first cylinder 32, so that the movable plate 33 can slide vertically in the inner cavity of the support frame 31.

[0028] Specifically, the clamping assembly 34 is installed at the corners of the movable plate 33, and the clamping assembly 34 includes: a pressure rod 341 and a pressure block 342. The pressure rod 341 is fixed to the bottom of the movable plate 33, and the pressure block 342 is installed at the bottom of the pressure rod 341. The pressure block 342 can be disassembled and assembled at the bottom of the pressure rod 341, which is convenient for replacing the pressure block 342. The pressure block 342 is made of rubber material, which is convenient for increasing the friction between the foot pad and the foot pad. Through the drive of the first cylinder 32, the foot pad can be stably pressed under the pressure block 342.

[0029] It also includes: a moving mechanism 4 and a detection mechanism 5. The moving mechanism 4 is used for moving and supporting the foot pad. The moving mechanism 4 is arranged below the auxiliary mechanism 3. The moving mechanism 4 includes: an electric telescopic rod 41, a carrier frame 42, an active groove 43, a top plate 44 and a second cylinder 45. The electric telescopic rod 41 is fixed to one end of the detection box 1. The electric telescopic rod 41 is electrically connected to the controller 6. The carrier frame 42 is a rectangular frame structure. The carrier frame 42 is fixed to the telescopic end of the electric telescopic rod 41. The carrier frame 42 slides and inserts into the other end of the detection box 1. Through the drive of the electric telescopic rod 41, the carrier frame 42 can drag one end of the foot pad for flat arrangement, so that the foot pad can be flatly arranged directly below the support frame 31. The active groove 43 is opened at the other end of the detection box 1. The top of the top plate 44 The upper structure cooperates with the hollow part of the carrier frame 42, the top plate 44 is slidably inserted into the inner cavity of the movable groove 43, the top of the top plate 44 is slidably inserted into the inner cavity of the carrier frame 42, the second cylinder 45 is fixed to the bottom of the inner wall of the movable groove 43, the top of the second cylinder 45 is fixedly connected to the bottom of the top plate 44, the second cylinder 45 is used for lifting and lowering the top plate 44, the second cylinder 45 is electrically connected to the controller 6, and through the drive of the second cylinder 45, the top plate 44 can be inserted into the inner cavity and bottom of the carrier frame 42, which is convenient for the top plate 44 to limit the position of the carrier frame 42, and it is also convenient to lift the foot pad detection part on the carrier frame 42, and at the same time does not affect the pressing of the pressure block 342 and the carrier frame 42 on the foot pad, so that the detection part can perform water absorption test and wear resistance test.

[0030] Further, the detection mechanism 5 is installed at the bottom of the auxiliary mechanism 3. The detection mechanism 5 is used for strength wear and thickness detection of the foot pad. The detection mechanism 5 is arranged above the moving mechanism 4. The detection mechanism 5 is installed at the bottom of the movable plate 33. The detection mechanism 5 includes: a positioning component 51, a water absorption test component 52, a water tank 53, a water outlet component 54, a strength test component 55 and a servo motor 56. The positioning component 51 is arranged at the bottom of the movable plate 33, the water absorption test component 52 is arranged below the positioning component 51, and the water tank 53 is fixed to the positioning component 51. The bottom of the water outlet assembly 54 is installed at the bottom of the water tank 53. The water tank 53 and the water outlet assembly 54 are used to perform a water drip test on the foot pad, and the water absorption test assembly 52 is used to fit with the foot pad for a water absorption test. The strength test assembly 55 is installed at the bottom of the positioning assembly 51. The positioning assembly 51 is used for the strength test assembly 55 to test the elasticity and wear resistance of the foot pad. The servo motor 56 is installed at one end of the strength test assembly 55. The servo motor 56 is electrically connected to the external power supply through the controller 6, so that the controller 6 can control the start and stop of the servo motor 56. The positioning assembly 51 includes: a positioning plate 511, a compression spring 512, a positioning rod 513, a blower 514 and a blowing pipe 515. The positioning plate 511 is arranged below the movable plate 33, the water tank 53 is installed on the lower surface of the positioning plate 511, the water absorption test assembly 52 is arranged at one end of the positioning plate 511, the compression spring 512 is fixed between the movable plate 33 and the positioning plate 511, the positioning rod 513 is arranged in the inner cavity of the compression spring 512, the bottom of the positioning rod 513 is fixedly connected to the upper surface of the positioning plate 511, and the top of the positioning rod 513 is fixedly connected to the upper surface of the positioning plate 511. The positioning plate 511 is connected to the side of the movable plate 33 by sliding and interlacing. The positioning rod 513 is set to stabilize the use of the compression spring 512, so that when the first cylinder 32 drives the movable plate 33 to press down, the positioning plate 511 has a specific activity space, which is convenient for the strength test component 55 to wear the surface of the fluffy foot pad. The blower 514 is installed at the other end of the positioning plate 511, and the blowing pipe 515 is installed at the air outlet end of the blower 514, so that the blowing pipe 515 can blow dust from the detection part of the foot pad and blow dry the test paper 524; In particular, the water absorption test component 52 includes: a positioning roller 521, a moving belt 522, a drip hole 523 and a test paper 524. The positioning roller 521 rotates and intersperses on both sides of one end of the positioning plate 511. The moving belt 522 is arranged between the positioning roller 521 and the strength test component 55. The moving belt 522 is made of a synchronous rubber belt material, and the positioning roller 521 is made of a rubber synchronous wheel material. The drip holes 523 are equidistantly arranged in the middle of the moving belt 522. The test paper 524 is equidistantly fixed in the middle of the moving belt 522. The drip holes 523 are arranged adjacent to the test paper 524. The test paper 524 is a reusable paper, and the water absorption performance of the foot pad can be judged by measuring the humidity range on the test paper 524. However, the water outlet assembly 54 includes: a water outlet plate 541 and a water outlet pipe 542, the water outlet plate 541 is arranged at one end of the strength test assembly 55, the water outlet pipe 542 is fixed between the water outlet plate 541 and the water tank 53, and a solenoid valve is installed on the water outlet pipe 542 to facilitate the control of the water output and the convenience of the water absorption test of multiple foot pads, and a water inlet is installed on the top of the water tank 53 to facilitate the water supply to the inner cavity of the water tank 53, and the top of the water outlet plate 541 is connected to the water inlet of the water tank 53. The bottom of the water tank 53 is fixedly connected, and the bottom of the water outlet plate 541 is in a curved structure, the outer wall of the water outlet plate 541 is in a smooth structure, and the middle part of the moving belt 522 slides in contact with the outer wall of the water outlet plate 541, so that the water from the water outlet plate 541 can drip out through the drip hole 523, and the test paper 524 moved to the lower end by the top plate 44 can adhere to the surface of the foot pad to absorb water, so that the test paper 524 can test the water absorption of the foot pad; In particular, the strength testing assembly 55 includes: a bracket 551, a rotating roller 552, a friction block 553, a groove 554, an infrared measuring instrument 555 and a rubber wheel 556. The bracket 551 is fixed to both ends of the positioning plate 511. The bottom of the blowing pipe 515 is a bent structure, and the blowing pipe 515 is fixed to one of the brackets 551 by a staple. The blowing pipe 515 blows air in the direction of one end of the rotating roller 552. The rotating roller 552 rotates and is inserted into the bottom of the bracket 551. The output end of the servo motor 56 is transmission-connected with one end of the rotating roller 552, so that the servo motor 56 can drive the rotating roller 552 to rotate stably. The friction block 553 is fixed to the middle part of the rotating roller 552. The friction block 553 is used to detect the wear of the foot pad. With the elasticity of the compression spring 512, it is convenient to rub the fluffy foot pad, thereby improving the efficiency of the foot pad anti-wear detection. The groove 554 is arranged on the outer side of the rotating roller 552. The infrared measuring instrument 555 is installed on the inner wall of the groove 554. The groove 554 facilitates the hidden storage of the infrared measuring instrument 555, so that when the friction block 553 wears the foot pad, the infrared measuring instrument 555 will not touch the foot pad, so that when the infrared measuring instrument 555 rotates to just above the foot pad, the infrared measuring instrument 555 can detect the thickness of the foot pad to judge the wear resistance of the foot pad. The rubber wheel 556 is fixed to the outer wall of one end of the rotating roller 552. Two adjacent rubber wheels 556 are adjacently fixed at one end of the rotating roller 552, and the two rubber wheels 556 are in contact with the side of the moving belt 522 for friction. The rubber wheel 556 is made of synchronous wheel material. The setting of the rubber wheel 556 and the positioning roller 521 can drive the moving belt 522 to move stably, facilitate the position conversion of the test paper 524 and the drip hole 523 on the moving belt 522, and facilitate the diversity of foot pad detection.

[0031] Method of use of the present invention: First, the foot pad falls to one end of the surface of the carrier frame 42 through the conveyor belt 2, and is driven by the electric telescopic rod 41 to stably lay the foot pad on the surface of the carrier frame 42, and is moved to the bottom of the support frame 31, and is driven by the second cylinder 45 to make the top plate 44 intersect with the inner cavity of the support frame 31, and part of the foot pad passes through the hollow part of the support frame 31 and fits with the top of the top plate 44; Secondly, the first cylinder 32 is driven to move the movable plate 33 downward, driving the pressing block 342 to press the foot pad, so as to press the corners of the foot pad against the surface of the carrier 42 for fixing. At the same time, the friction block 553 in the middle of the rotating roller 552 is tightly fitted with the middle of the foot pad. The servo motor 56 is driven to make the rotating roller 552 rotate stably, so that the friction block 553 rubs against the surface of the foot pad. At the same time, the elasticity of the compression spring 512 allows the friction block 553 to deeply rub against the fluffy surface of the foot pad for anti-wear testing. After the wear test, the blower 514 is driven to make the blow pipe 515 blow out the wear debris on the surface of the foot pad, and the wear degree is measured by the infrared measuring instrument 555. Then, when it is necessary to test the water absorption of the foot pad, the first cylinder 32 is driven in the reverse direction, and the movable plate 33 is moved upward, so that the rotating roller 552 is moved to a specific distance away from the foot pad so that the friction block 553 does not affect the position of the foot pad. The water in the inner cavity of the water tank 53 drips from the water outlet plate 541 through the water outlet pipe 542, and drips onto the surface of the foot pad through the drip hole 523 on the moving belt 522. The moving belt 522 is moved by the rubber wheel 556. After it moves one circle, the test paper 524 is attached to the surface of the foot pad at the bottom of the rubber wheel 556, and the water absorption performance of the foot pad is judged by checking the range of the water mark on the test paper 524.

[0032] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A detection device for the production of automobile mats, comprising: A detection box (1), wherein a conveyor belt (2) is installed at one end of the detection box (1); An auxiliary mechanism (3), the auxiliary mechanism (3) being installed at the other end of the detection box (1); It is characterized by further comprising: A moving mechanism (4), the moving mechanism (4) being used for moving and supporting the foot pad, the moving mechanism (4) being arranged below the auxiliary mechanism (3); A detection mechanism (5) is installed at the bottom of the auxiliary mechanism (3), and the detection mechanism (5) is used for detecting the strength, wear and thickness of the foot pad. The detection mechanism (5) is arranged above the moving mechanism (4).

2. The detection device for producing car mats according to claim 1, characterized in that: The auxiliary mechanism (3) comprises: A support frame (31), the support frame (31) being fixed to the top of the detection box (1), and the outer wall of the support frame (31) being fixedly connected to a control device (6); A first cylinder (32), the first cylinder (32) being fixed to a middle portion of the support frame (31); A movable plate (33), the movable plate (33) being mounted on the telescopic end of the first cylinder (32), and the detection mechanism (5) being mounted on the bottom of the movable plate (33); A clamping assembly (34), wherein the clamping assembly (34) is installed at a corner of the movable plate (33).

3. The detection device for producing car mats according to claim 2, characterized in that: The pressing assembly (34) comprises: A pressure rod (341), wherein the pressure rod (341) is fixed to the bottom of the movable plate (33); A pressing block (342), wherein the pressing block (342) is installed at the bottom of the pressing rod (341).

4. The detection device for producing car mats according to claim 2, characterized in that: The moving mechanism (4) comprises: An electric telescopic rod (41), wherein the electric telescopic rod (41) is fixed to one end of the detection box (1); A carrier frame (42), the carrier frame (42) being fixed to the telescopic end of the electric telescopic rod (41), and the carrier frame (42) being slidably inserted into the other end of the detection box (1); A movable groove (43), wherein the movable groove (43) is disposed at the other end of the detection box (1); A top plate (44), the top plate (44) being slidably inserted into the inner cavity of the movable groove (43), and the top of the top plate (44) being slidably inserted into and connected with the inner cavity of the supporting frame (42); The second cylinder (45) is fixed to the bottom of the inner wall of the movable groove (43), the top of the second cylinder (45) is fixedly connected to the bottom of the top plate (44), and the second cylinder (45) is used to lift and lower the top plate (44).

5. The detection device for producing car mats according to claim 2, characterized in that: The detection mechanism (5) comprises: A positioning component (51), wherein the positioning component (51) is arranged at the bottom of the movable plate (33); A water absorption test component (52), wherein the water absorption test component (52) is arranged below the positioning component (51); A water tank (53), wherein the water tank (53) is fixed to the bottom of the positioning assembly (51); A water outlet assembly (54), wherein the water outlet assembly (54) is installed at the bottom of the water tank (53); A strength testing component (55), the strength testing component (55) being mounted on the bottom of the positioning component (51), the positioning component (51) being used for the strength testing component (55) to perform an elastic wear resistance test on the foot pad; A servo motor (56) is installed at one end of the strength testing assembly (55).

6. The detection device for producing car mats according to claim 5, characterized in that: The positioning component (51) comprises: A positioning plate (511), the positioning plate (511) being arranged below the movable plate (33), the water tank (53) being mounted on the lower surface of the positioning plate (511), and the water absorption test assembly (52) being arranged at one end of the positioning plate (511); A compression spring (512), wherein the compression spring (512) is fixed between the movable plate (33) and the positioning plate (511); A positioning rod (513), wherein the positioning rod (513) is disposed in the inner cavity of the compression spring (512), the bottom of the positioning rod (513) is fixedly connected to the upper surface of the positioning plate (511), and the top of the positioning rod (513) is slidably connected to the side of the movable plate (33); a blower (514), wherein the blower (514) is installed at the other end of the positioning plate (511); A blowing pipe (515), wherein the blowing pipe (515) is installed at the air outlet end of the blower (514).

7. The detection device for producing car mats according to claim 6, characterized in that: The water absorption test assembly (52) comprises: A positioning roller (521), the positioning roller (521) being rotatably inserted into two sides of one end of the positioning plate (511); A moving belt (522), wherein the moving belt (522) is arranged between the positioning roller (521) and the strength testing assembly (55); Drip holes (523), the drip holes (523) being equidistantly arranged in the middle of the moving belt (522); The test paper (524) is fixed at equal intervals in the middle of the moving belt (522), and the drip hole (523) is arranged adjacent to the test paper (524).

8. The detection device for producing car mats according to claim 5, characterized in that: The water outlet component (54) comprises: A water outlet plate (541) and a water outlet pipe (542), wherein the water outlet plate (541) is arranged at one end of the strength testing assembly (55), the water outlet pipe (542) is fixed between the water outlet plate (541) and the water tank (53), and the top of the water outlet plate (541) is fixedly connected to the bottom of the water tank (53).

9. The detection device for producing car mats according to claim 5, characterized in that: The strength testing assembly (55) comprises: A bracket (551), wherein the bracket (551) is fixed to two ends of the positioning plate (511); A rotating roller (552), the rotating roller (552) is rotatably inserted into the bottom of the bracket (551), and the output end of the servo motor (56) is drivingly connected to one end of the rotating roller (552); A friction block (553), the friction block (553) being fixed to the middle of the rotating roller (552), and the friction block (553) being used to reduce the wear of the foot pad; A groove (554), wherein the groove (554) is formed on an outer wall of the rotating roller (552); an infrared measuring instrument (555), wherein the infrared measuring instrument (555) is installed on the inner wall of the groove (554); A rubber wheel (556) is fixed to an outer wall of one end of the rotating roller (552).

10. A method for using a detection device for producing automobile mats according to any one of claims 1 to 9, characterized in that: The specific usage steps are as follows: Step 1: The foot pad is dropped to one end of the surface of the support frame (42) via the conveyor belt (2), and the foot pad is stably laid on the surface of the support frame (42) by driving the electric telescopic rod (41), and the foot pad is moved to the bottom of the support frame (31), and the top plate (44) is inserted into the inner cavity of the support frame (31) by driving the second cylinder (45), and a part of the foot pad is fit with the top of the top plate (44) through the hollow part of the support frame (31); Step 2: driving the first cylinder (32) to move the movable plate (33) downward, driving the pressing block (342) to press the foot pad, so as to press the corner of the foot pad against the surface of the support frame (42) for fixing, and at the same time, the friction block (553) in the middle of the rotating roller (552) is tightly fitted with the middle of the foot pad, and the rotating roller (552) is driven by the servo motor (56) to stably rotate, so that the friction block (553) rubs against the surface of the foot pad, and at the same time, through the elasticity of the compression spring (512), the friction block (553) can be deeply rubbed with the fluffy surface of the foot pad to perform anti-wear test, and after the wear test, the blower (514) is driven to enable the blow pipe (515) to blow out the wear debris on the surface of the foot pad, and the wear degree is measured by the infrared measuring instrument (555); Step 3: When it is necessary to test the water absorption of the foot pad, water in the inner cavity of the water tank (53) drips from the water outlet plate (541) through the water outlet pipe (542) and drips onto the surface of the foot pad through the water dripping hole (523) on the moving belt (522). The moving belt (522) is driven to move by the rubber wheel (556). After it moves one circle, the test paper (524) is attached to the surface of the foot pad at the bottom of the rubber wheel (556). The water absorption performance of the foot pad is judged by observing the range of the water mark on the test paper (524).

Citation Information

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