Network transformer pin winding equipment and method

Abstract

The invention discloses a network transformer pin winding device and method in the technical field of pin winding machines. The network transformer pin winding device comprises a device body, and a rack is mounted at the upper end of the device body; the cross beam is mounted in the middle of the upper end of the rack; the sliding device is arranged on the cross beam; the winding device is connected to the lower part of the sliding device; a socket is mounted at the upper end of the positioning platform; and a moving device. And the equipment can continuously perform winding work, so that the production efficiency is remarkably improved. And the equipment adopts an accurate mechanical transmission and positioning system, so that the accuracy and the consistency of the winding process are ensured. Manual operation is reduced through automatic equipment, and the labor intensity of workers is reduced; the labor cost is reduced, the production efficiency is improved, the personal error is reduced, the consistency and the reliability of products are improved, an operator can operate the device only through simple training, and the operation process is simplified. And material waste is reduced.

Description

Technical Field

[0001] The invention relates to the field of foot winding machines, in particular to a network transformer foot winding device and method. Background Art

[0002] In the traditional network transformer foot winding process, manual operation or semi-automatic equipment is usually relied on. These methods have the following problems: Low efficiency: manual operation is slow, production efficiency is low, and it is difficult to meet the needs of large-scale production. Low precision: the accuracy of manual winding is difficult to guarantee, resulting in uneven product quality. High labor intensity: long-term manual operation consumes a lot of workers' physical strength and energy, affecting work continuity. Therefore, the present invention proposes a network transformer foot winding device and method. Summary of the invention

[0003] The purpose of the present invention is to provide a network transformer foot winding device and method, which solves the problems raised in the above background technology.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: A network transformer foot-winding device, comprising a device body, a frame being installed on the upper end of the device body;

[0005] A crossbeam, the crossbeam being installed at the middle of the upper end of the frame;

[0006] A sliding device, wherein the sliding device is arranged on the crossbeam;

[0007] A winding device, the winding device is connected below the sliding device, the sliding device is used to drive the winding device, and the winding device is used to wind the wire harness;

[0008] A positioning platform, which is arranged at the middle of the upper end of the equipment body, and a socket is installed at the upper end of the positioning platform, and the positioning platform is used to position the transformer during processing;

[0009] A moving device is arranged at the lower end of the positioning platform, and is used to drive the positioning platform.

[0010] As a further optimization of the technical solution, the sliding device includes a sleeve and a transmission assembly, the transmission assembly is installed on the inner side of the sleeve and on the crossbeam, and the sleeve is sleeved on the crossbeam.

[0011] As a further optimization of the present technical solution, the sliding device also includes a telescopic assembly installed at the lower end of the sleeve, and a winding device is installed at the lower end of the telescopic assembly. The winding device includes a wire hanging drum, a wire guide wheel and a wire winding needle. The upper end of the wire hanging drum is connected to the lower end of the sleeve, and the wire guide wheel is arranged in several groups and is equidistantly installed on the wire hanging drum. The wire winding needle is installed at the lower end of the wire hanging drum.

[0012] As a further optimization of the present technical solution, an installation groove is provided in the middle of the upper end of the positioning platform, and a moving device is installed in the installation groove. The moving device includes a slide rail, a slide groove, a first power device, a screw rod, a second power device, and a rotating device. The slide rail is installed in the installation groove, and the slide groove is arranged on the slide rail. The first power device is installed in the installation groove, and the screw rod is installed at one end of the first power device. The first power device works to rotate the screw rod, and a slider is installed at the lower end of the second power device. The lower end of the slider is slidably connected to the slide groove, and the screw rod is screwed to the slider to transmit it.

[0013] As a further optimization of the present technical solution, a rotating device is connected to the upper end of the second power device, and the upper end of the rotating device is connected to the lower end of the positioning platform. The rotating device drives the positioning platform to rotate, and a support seat is also installed in the middle of the upper end of the equipment body. An installation groove is also provided in the middle of the support seat, and the positioning platform is arranged above the support seat.

[0014] As a further optimization of the technical solution, the size of the positioning platform is smaller than the size of the equipment body.

[0015] In addition, the present invention also provides a method for a network transformer foot-winding device, including the network transformer foot-winding device mentioned above, specifically comprising the following steps:

[0016] Step 1: Insert the transformer to be processed into the socket, install the wire harness on the winding device, and wind one end of the wire harness around the transformer to be processed;

[0017] Step 2: Start the device and start preparation;

[0018] Step 3: Press the operating button on the equipment body, the sliding device slides on the crossbeam so that the lower winding device is close to the transformer to be processed. After the winding device recognizes the position of the transformer body, it starts to wind the wire harness. The moving device and rotating device at the lower end of the positioning platform drive the positioning platform to complete the rotation and movement of the transformer winding process and the movement and lifting of the winding needle;

[0019] Step 4: After winding is completed, the positioning platform carries the processed transformer back to its original position, and the workers cut and seal the wire harness, and the process is complete.

[0020] Compared with the prior art, the network transformer foot-winding device and method of the present invention has the following beneficial effects:

[0021] Improve production efficiency: Through automated control, the equipment can continuously carry out winding work, significantly improving production efficiency. Improve winding accuracy: The equipment adopts precise mechanical transmission and positioning systems to ensure the accuracy and consistency of the winding process. Reduce labor intensity: Automated equipment reduces manual operation, reduces the labor intensity of workers, and improves the working environment. Reduce production costs: Automated equipment can reduce labor costs, improve production efficiency, and thus reduce overall production costs. Improve product quality: Automated winding reduces human errors and improves product consistency and reliability. Flexibility and adaptability: The equipment design takes into account the winding requirements of different types of transformers. It can adapt to different products by adjusting parameters, which improves the flexibility and adaptability of the equipment. Easy to operate: The equipment is equipped with operating buttons and control systems. Operators only need simple training to get started, which simplifies the operation process. Reduce material waste: The precise winding process reduces wire waste and improves material utilization. Improve safety: It reduces the chances of workers directly contacting dangerous equipment parts and reduces safety risks in the workplace. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 It is a structural schematic diagram of another perspective of the present invention;

[0024] Figure 3 It is a structural schematic diagram of the transmission assembly of the present invention;

[0025] Figure 4 It is a schematic diagram of the structure of the mobile device of the present invention;

[0026] Figure 5 It is a schematic diagram of the working state of the device of the present invention.

[0027] In the figure: 1. Equipment body; 2. Frame; 3. Crossbeam; 5. Sleeve; 7. Wire hanging drum; 8. Wire guide wheel; 9. Wire winding needle; 10. Support seat; 101. Slide rail; 102. First power device; 103. Slider; 104. Slide groove; 107. Screw rod; 108. Second power device; 109. Mounting groove; 11. Positioning platform; 13. Socket. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Embodiment 1:

[0030] See also Figures 1 to 5 , This embodiment provides a technical solution: a network transformer foot-winding device, comprising a device body 1, a frame 2 is installed on the upper end of the device body 1;

[0031] A crossbeam 3, wherein the crossbeam 3 is installed at the middle of the upper end of the frame 2;

[0032] A sliding device, wherein the sliding device is arranged on the crossbeam 3;

[0033] A winding device, the winding device is connected below the sliding device, the sliding device is used to drive the winding device, and the winding device is used to wind the wire harness;

[0034] A positioning platform 11, which is arranged at the middle of the upper end of the equipment body 1, and a socket 13 is installed at the upper end of the positioning platform 11. The positioning platform 11 is used to position the transformer during processing;

[0035] A moving device is disposed at the lower end of the positioning platform 11 , and is used to drive the positioning platform 11 .

[0036] More specifically,

[0037] During specific implementation: the sliding device includes a sleeve 5 and a transmission assembly, the transmission assembly is installed on the inner side of the sleeve 5 and the beam 3, the sleeve 5 is sleeved on the beam 3, the transmission assembly includes a rack 4, a first gear 42, a second gear 43, and a first motor 41, the first motor 41 is installed on the inner side of the sleeve 5, the first gear 42 is installed at the output end of the first motor 41 and drives the second gear 43 to rotate, the second gear 43 is fixed in the sleeve 5 by an axis and one side of the second gear 43 engages with the driving rack 4, so that when the first motor 41 is working, the sleeve 5 can slide along the beam 3 to complete the work of winding the transformer back and forth, the first motor 41 is a forward and reverse motor, and is driven to work by the operation button on the equipment body 1.

[0038] In specific implementation: the sliding device also includes a telescopic component installed at the lower end of the sleeve 5, the telescopic component includes a cylinder 6, the output end of the cylinder 6 is connected to the upper end of the wire hanging drum 7, the lower end of the telescopic component is installed with a winding device, the winding device includes a wire hanging drum 7, a wire wheel 8 and a winding needle 9, the upper end of the wire hanging drum 7 is connected to the lower end of the sleeve 5, the wire wheel 8 is arranged in a plurality of groups and is equidistantly installed on the wire hanging drum 7, and the winding needle 9 is installed at the lower end of the wire hanging drum 7. When the cylinder 6 outputs, it drives the wire hanging drum 7 and the winding needle 9 at the lower end to approach the transformer to be processed at the lower end, and cooperates with the positioning platform 11 to rotate and move to complete the winding work of the transformer;

[0039] During specific implementation: a mounting groove 109 is provided in the middle of the upper end of the positioning platform 11, and a moving device is installed in the mounting groove 109, and the moving device includes a slide rail 101, a slide groove 104, a first power device 102, a screw rod 107, a second power device 108, and a rotating device. The slide rail 101 is installed in the mounting groove 108, and the slide groove 104 is arranged on the slide rail 101. The first power device 102 is installed in the mounting groove 109, and the screw rod 107 is installed at one end of the first power device 102. The first power device 102 works to rotate the screw rod 107, and a slider 103 is installed at the lower end of the second power device 108. The lower end of the slider 103 is slidably connected to the slide groove 104, and the screw rod 107 is screwed to the slider 103 to transmit it. The first power device 102 is a forward and reverse servo motor, which can rotate the screw rod 107 to make the slider 103 slide along the slide groove 104, and then the second power device 108 (also a forward and reverse servo motor) at the upper end also slides along the slide groove 104, and cooperates with the sliding device and the winding device to complete the winding process of the transformer;

[0040] During specific implementation: a rotating device is connected to the upper end of the second power device 108, and the upper end of the rotating device is connected to the lower end of the positioning platform 11. The rotating device drives the positioning platform 11 to rotate. At the same time, the second power device 108 works to rotate the second gear 106 connected to the upper end, and the third gear 105 engaged on the inner side of the second gear 106 also rotates accordingly. The top of the upper end of the third gear 105 is fixedly connected to the positioning platform 11, and then the positioning platform 11 continuously rotates and slides on the upper end of the equipment body 1 to cooperate with the sliding device, the winding device, and the moving device to complete the winding processing of the transformer.

[0041] During specific implementation: During specific implementation: A support seat 10 is also installed in the middle of the upper end of the equipment body 1, and a mounting groove 109 is also provided in the middle of the support seat 10. The positioning platform 11 is arranged above the support seat 10, so that the lower end of the positioning platform 11 has space to rotate and move.

[0042] In specific implementation, the size of the positioning platform 11 is smaller than that of the equipment body 1 , so that the positioning platform 11 has enough rotation and sliding space on the upper end surface of the equipment body 1 to complete the work of matching the transformer winding process.

[0043] It is worth noting that a network transformer foot-winding device of the present invention also includes sensors and intelligent control systems, which are: lifting origin sensor: installed on the frame, used to sense the lifting origin when the foot-winding component is working, ensuring that the foot-winding component is accurately reset when it is reciprocating around the foot. Foot-winding origin sensor: installed on the socket 9 of the foot-winding component, used to sense the initial point of rotation of the foot-winding needle, ensuring that the rotation angle of the foot-winding needle is fixed when the foot-winding needle is winding, and ensuring the accuracy of the foot-winding. Lead recognition device: including an image acquisition device and an image recognition module, used to identify the lead state under the electric tweezers, and the output end is connected to the controller. In specific implementation, it is installed on the crossbeam of the equipment body 1. Electric control device: PLC controller: used to control the automation process of the equipment, including feeding, foot-winding, tail wire cleaning, finished product sorting, material collection, etc. HMI (human-machine interface): used to interact with the operator, control and monitor the operation status of the equipment. Electromagnet: embedded in the clip of the socket 9, used to control the opening and closing of the clip, and the clip is used to clamp the transformer. Controller: connected to the electromagnet.

[0044] These sensors and electronic control devices work together to realize the automation and intelligent operation of the network transformer foot winding equipment, improve production efficiency and product quality, and reduce maintenance costs. Through the application of these high-precision sensors and electronic control systems, the equipment can achieve fool-proof and error-proof effects, ensuring the stability and reliability of the production process.

[0045] In addition, the present invention also provides a method for a network transformer foot-winding device, including the above-mentioned network transformer foot-winding device, which specifically includes the following steps:

[0046] Step 1: insert the transformer to be processed into the socket 13, install the wire harness on the winding device, and wind one end of the wire harness around the transformer to be processed;

[0047] Step 2: Start the device body 1 to start preparation;

[0048] Step 3: Press the operating button on the equipment body 1, the sliding device slides on the beam 3 so that the winding device at the lower end is close to the transformer to be processed, and the winding device starts to work and wind the wire harness after identifying the position of the transformer body. The moving device and the rotating device at the lower end of the positioning platform 11 drive the positioning platform 11 to complete the rotation and movement of the transformer winding process and the movement and lifting of the winding needle 9;

[0049] Step 4: After the winding is completed, the positioning platform 11 carries the processed transformer to reset, and the worker cuts and closes the wire harness, and the process is completed.

[0050] Working principle:

[0051] The equipment body 1 is the basic structure of the whole device, and the crossbeam 3 is installed in the middle of the upper end of the frame 2. The first motor 41 is installed on the inner side of the sleeve 5, and drives the first gear 42 to drive the second gear 43 to rotate. The second gear 43 engages the rack 4, so that the sleeve 5 slides along the crossbeam 3 to realize the back and forth winding of the transformer. The first motor 41 is a forward and reverse motor, which is controlled by the operation button on the equipment body 1. When the cylinder 6 outputs, it drives the wire hanging disk 7 and the winding needle 9 to approach the transformer to be processed, and cooperates with the rotation and movement of the positioning platform 11 to complete the winding of the transformer. The winding needle 9 is installed at the lower end of the wire hanging disk 7 to perform winding processing on the transformer. The first power device 102 is a forward and reverse servo motor. When working, it drives the screw rod 107 to rotate, so that the slider 103 slides along the slide groove 104, and then drives the second power device 108 to slide along the slide groove 104. The second power device 108 is also a forward and reverse servo motor, the upper end of which is connected to a rotating device, and the upper end of the rotating device is connected to the lower end of the positioning platform 11, so as to drive the positioning platform 11 to rotate. At the same time, the second power device 108 works to rotate the second gear 106, and the inner side of the second gear 106 engages with the third gear 105 to rotate, and the upper end of the third gear 105 is fixedly connected to the positioning platform 11, so as to realize the rotation and sliding of the positioning platform 11 on the upper end of the equipment body 1. In summary, the network transformer foot winding equipment realizes the precise winding processing of the transformer through the coordinated work of the sliding device, the telescopic component, the winding device, the positioning platform 11 and the moving device. The sleeve 5 is controlled by the motor to slide along the beam 3, the cylinder 6 controls the telescopic movement of the hanging drum 7 and the winding needle 9, and the servo motor controls the rotation and sliding of the positioning platform 11, so as to realize the efficient and precise winding of the transformer.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A network transformer foot-winding device, characterized in that: It comprises a device body (1), wherein a frame (2) is mounted on the upper end of the device body (1); A crossbeam (3), wherein the crossbeam (3) is installed at the middle of the upper end of the frame (2); A sliding device, wherein the sliding device is arranged on the crossbeam (3); A winding device, the winding device is connected below the sliding device, the sliding device is used to drive the winding device, and the winding device is used to wind the wire harness; A positioning platform (11), the positioning platform (11) being arranged at the middle of the upper end of the equipment body (1), a socket (13) being installed at the upper end of the positioning platform (11), and the positioning platform (11) being used to position the transformer during processing; A moving device is arranged at the lower end of the positioning platform (11), and is used to drive the positioning platform (11).

2. A network transformer foot-winding device according to claim 1, characterized in that: The sliding device comprises a sleeve (5) and a transmission assembly, wherein the transmission assembly is mounted on the inner side of the sleeve (5) and on the crossbeam (3), and the sleeve (5) is sleeved on the crossbeam (3).

3. A network transformer foot-winding device according to claim 2, characterized in that: The sliding device also includes a telescopic component installed at the lower end of the sleeve (5), and a winding device is installed at the lower end of the telescopic component. The winding device includes a wire hanging drum (7), a wire guide wheel (8) and a wire winding needle (9). The upper end of the wire hanging drum (7) is connected to the lower end of the sleeve (5), the wire guide wheel (8) is arranged in a plurality of groups and is equidistantly installed on the wire hanging drum (7), and the wire winding needle (9) is installed at the lower end of the wire hanging drum (7).

4. A network transformer foot-winding device according to claim 4, characterized in that: A mounting groove (109) is provided in the middle of the upper end of the positioning platform (11), and a moving device is installed in the mounting groove (109), and the moving device comprises a slide rail (101), a slide groove (104), a first power device (102), a screw rod (107), a second power device (108), and a rotating device. The slide rail (101) is installed in the mounting groove (108), and the slide groove (104) is arranged on the slide rail (101). The first power device (102) is installed in the mounting groove (109), and the screw rod (107) is installed at one end of the first power device (102). When the first power device (102) works, the screw rod (107) rotates. A slider (103) is installed at the lower end of the second power device (108), and the lower end of the slider (103) is slidably connected to the slide groove (104), and the screw rod (107) is screwed to the slider (103) to transmit it.

5. A network transformer foot-winding device according to claim 4, characterized in that: The upper end of the second power device (108) is connected to a rotating device, and the upper end of the rotating device is connected to the lower end of the positioning platform (11). The rotating device drives the positioning platform (11) to rotate. A support seat (10) is also installed in the middle of the upper end of the equipment body (1). A mounting groove (109) is also provided in the middle of the support seat (10). The positioning platform (11) is arranged above the support seat (10).

6. A network transformer foot-winding device according to claim 5, characterized in that: The size of the positioning platform (11) is smaller than the size of the equipment body (1).

7. A method for a network transformer foot-wrapping device, comprising the network transformer foot-wrapping device according to any one of claims 1 to 6, characterized in that: The specific steps include: Step 1: insert the transformer to be processed into the socket (13), install the wire harness on the winding device, and wind one end of the wire harness around the transformer to be processed; Step 2: Start the device (1) to start preparation; Step 3: Press the operating button on the equipment body (1), the sliding device slides on the crossbeam (3) so that the lower end winding device is close to the transformer to be processed, and the winding device starts to wind the wire harness after identifying the position of the transformer body, and the moving device and rotating device at the lower end of the positioning platform (11) drive the positioning platform (11) to complete the rotation and movement of the transformer winding process and the movement and lifting of the winding needle (9); Step 4: After the winding is completed, the positioning platform (11) carries the processed transformer to reset, and the workers cut and close the wire harness, and the process is completed.

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