New energy automobile waste storage battery recovery process
Through the process of combining the flip belt and the guide belt, the effective removal and recovery of sodium salt is achieved by using airflow and air pressure, which solves the problems of low sodium salt removal efficiency and drop of impurity removal plates in the prior art, and improves the recycling purity of lead ingots and process safety.
Patent Information
- Application Number
- CN202411680607.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the recycling of waste lead-acid batteries, the removal efficiency of sodium salt is low, resulting in a decrease in the purity of the lead ingot, and the impurity removal plate is prone to falling off during the flip process, affecting the working environment.
Using a process of combining the flip belt and the guide belt, the decompression plate is driven to move along the guide belt through the power mechanism, and the sodium salt is poured into the recovery plate using airflow and air pressure to ensure that the sodium salt is completely recovered and the sodium salt is realized through the airflow and negative pressure zone. transfer and collection.
It improves the recovery rate of sodium salt and the purity of lead ingots, avoids sodium salt residues, and reduces workers' workload and environmental pollution.
Smart Images

Figure CN119297461A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lead-acid batteries, and in particular to a process for recycling waste batteries of new energy vehicles. Background Art
[0002] Wasted new energy vehicle power batteries refer to power batteries whose remaining capacity or charge-discharge performance after use cannot guarantee the normal driving of new energy vehicles, or power batteries that are no longer used after being dismantled for other reasons. While power batteries bring convenience to people's lives, they also have a very large negative impact on the living environment. In order to reduce resource waste and improve economic benefits, it is necessary to recycle waste batteries.
[0003] There are many existing technologies for battery recycling, such as: Chinese patent publication number CN118281392A discloses a grading recovery device for waste lead-acid batteries, which relates to the technical field of lead-acid batteries, comprising: a conversion belt, on which a number of casting mold mechanisms are equidistantly installed, and the casting mold mechanisms include a casting plate, a push slide, a guide rod, a first spring, a flip groove and a flip block; a moving mechanism slides on the top surface of the casting plate, and the moving mechanism includes a moving base and a moving slider; a debris removal mechanism is installed on the moving base, and the debris removal mechanism includes a recovery bucket, a relay shovel, a rotating shaft and a debris removal plate; a material spreading mechanism is installed in the recovery bucket, and the material spreading mechanism includes a roller, a first gear, a side plate and a flip plate; the application has the advantages of automatically and stably scraping off sodium salt, replacing the workers' sodium salt removal operation, reducing the workers' workload and safely transferring sodium salt, and avoiding sodium salt or lead liquid from polluting the working environment.
[0004] It can be seen that in the prior art, when transferring the sodium salt floating on the lead liquid, in order to reduce the workload of workers and ensure the safe transfer of the sodium salt, a cleaning plate is usually used to slide in the mold groove to quickly remove the sodium salt floating on the surface of the lead liquid. Since the cleaning plate is arranged in an inclined state, that is, during the movement of the cleaning plate, the sodium salt slides along the cleaning plate to the recovery bucket. When the drooping end of the cleaning plate moves to contact the inner wall of the mold groove, there is still a part of the sodium salt above the cleaning plate that has not been completely guided to the recovery bucket, which affects the recovery rate of the sodium salt and reduces the purity of the lead ingot. In addition, during the process of the casting mold plate being turned over to an inverted state, the cleaning plate falls on the workbench, affecting the working environment. Summary of the invention
[0005] The purpose of the present invention is to provide a process for recycling waste batteries of new energy vehicles to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides a new energy vehicle waste battery recycling process, comprising a turnover belt and a guide belt installed on the side of the turnover belt, a plurality of casting templates are arranged at equal distances on the turnover belt, a power mechanism is arranged on the side wall of each casting template, a dust removal mechanism is arranged in the casting groove of the casting template, and the power mechanism is used to move along the guide belt, and the power mechanism drives the dust removal mechanism to move. The specific steps are as follows: S1, the turning belt rotates at a constant speed, and the feeding device is on the top surface of the turning belt to provide lead liquid to each casting template passing by; S2, the power mechanism drives the impurity removal mechanism to move in the casting mold tank to scrape off the sodium salt floating on the lead liquid; S3, when the casting plate at the position is rotated to an inverted state, the lead block formed in the casting groove falls off from the casting plate for recovery, and the power mechanism is reset; The impurity removal mechanism cooperates with the mold groove, and includes an impurity removal plate and a recovery plate rotatably connected to the impurity removal plate, the recovery plate is fixedly connected to the power mechanism, and an air collecting chamber and a piston chamber are opened at the end of the casting mold plate, the air collecting chamber is communicated with the piston chamber, and the air collecting chamber is communicated with the power mechanism. During the movement of the power mechanism along the track of the guide belt, the power mechanism is used to push the air inside the power mechanism into the air collecting chamber for storage, and the air in the air collecting chamber flows into the piston chamber. An ejection mechanism is arranged in the piston chamber, and the air pushed by the power mechanism is used as a power to push the ejection mechanism to move upward, so that the ejection mechanism drives the impurity removal plate to flip, so that the sodium salt on the impurity removal plate is dumped into the recovery plate.
[0007] As a further improvement of the present technical solution, the power mechanism includes a power rod and a piston plate coaxially connected to the power rod, the outer portion of the piston plate is sleeved with a piston cylinder fixed to the side wall of the casting template, the piston cylinder is connected to the air collecting chamber, and a return spring that resists the piston plate is arranged inside the piston cylinder away from one end of the power rod, and the power rod is in contact with the guide belt.
[0008] As a further improvement of the present technical solution, a counterweight plate is sleeved inside the air collecting chamber, and the counterweight plate is higher than the connection between the piston cylinder and the air collecting chamber. The air collecting chamber and the piston chamber are connected through an air supply channel, and a pressure relief valve is arranged inside the air supply channel.
[0009] As a further improvement of the present technical solution, the power mechanism also includes a support rod fixedly connected to the power rod, the end of the support rod away from the power rod is fixedly connected to an arch frame, the arch frame is fixedly connected to both sides of the recovery plate, and a first arc spring is arranged on both sides of the arch frame, the other end of the first arc spring is fixedly connected to the impurity removal plate, and the impurity removal plate at the sodium salt inlet protrudes upward to limit the reverse movement of the sodium salt.
[0010] As a further improvement of the present technical solution, the ejection mechanism includes levers on both sides, an ejection plate is fixedly connected between the levers on both sides, a piston head is fixedly connected to the bottom of the ejection plate through a connecting rod, the piston head is sleeved and matched with the piston cavity, and a casting mold plate below the piston head is provided with an air hole connected to the piston cavity, and the air flow is divided into two streams after passing through the air transmission channel, one air flow is used to push the piston head to move upward, and the other air flow flows out from the air hole.
[0011] As a further improvement of the technical solution, protruding rods are symmetrically fixedly connected to both sides of the impurity removing plate, and when the impurity removing plate moves to the end, the shifting rod is located directly below the protruding rod.
[0012] As a further improvement of the technical solution, an exhaust hole and an exhaust channel connected to the air collecting cavity are opened in the casting template on one side of the air collecting cavity, the exhaust channel is connected to the exhaust hole, a valve assembly is arranged inside the exhaust hole, the valve assembly includes a partition, a steel rope and a protrusion, the protrusion, the steel rope and the partition are connected in sequence, the partition is used to block the exhaust hole, the protrusion is located on the top side of the piston cavity, and the protrusion is on the path of movement of the piston head.
[0013] As a further improvement of the technical solution, auxiliary boxes cooperating with the recovery plate are fixedly arranged on both sides of the casting template at the end of the casting mold groove, and a branch pipe is connected to the bottom of the auxiliary box, and the end of the branch pipe is connected to the main pipe in an inclined state. One end of the main pipe is connected to the exhaust channel, and the other end is provided with a collection box for collecting sodium salt, and a contraction cone for pressurized airflow is provided in the main pipe near the exhaust channel to form a negative pressure area in the branch pipe.
[0014] As a further improvement of the technical solution, a baffle is rotatably connected to the inner wall of the branch pipe, and a second arc spring is connected between the baffle and the inner wall of the branch pipe. Under normal conditions, the second arc spring is in a released state, and the baffle restricts the reverse flow of the airflow.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In the recycling process of waste batteries of new energy vehicles, the lever moves upward under the action of airflow, and the lever moves the convex rod to make the convex rod rotate clockwise along the connecting axis of the impurity removal plate and the recovery plate, and the impurity removal plate moves upward along the end of the mold groove, and the protrusion on the impurity removal plate limits the reverse sliding of the sodium salt, thereby pouring the sodium salt that has not been completely transferred above the convex rod into the recovery plate, avoiding the residual sodium salt from affecting the working environment and improving the purity of the lead ingot recovery.
[0016] 2. In the recycling process of waste batteries of new energy vehicles, the air flow flows in the main pipeline, and the flow velocity increases after the air flow passes through the contraction cone, so that a negative pressure area is formed in the branch pipeline. Under the action of pressure, the sodium salt on the recovery plate slides into the main pipeline through the auxiliary box and the branch pipeline. Under the flow of air flow in the main pipeline, the sodium salt is sprayed out from the end of the main pipeline, thereby completing the transfer of the sodium salt and preventing the sodium salt from remaining on the recovery plate and affecting the purity of the lead ingot. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the partial structure of the guide belt of the present invention; Figure 3 It is a schematic diagram of the cutaway structure of the piston cylinder of the present invention; Figure 4 It is a schematic diagram of the connection structure of the impurity removal plate and the recovery plate of the present invention; Figure 5 This is a schematic diagram of the internal structure of the casting template end cutaway of the present invention; Figure 6 For the present invention Figure 5 A in the figure is a schematic diagram of an enlarged structure; Figure 7 It is a schematic diagram of the explosion structure of the lever and the impurity removal plate of the present invention; Figure 8 It is a schematic diagram of the cooperation structure of the recovery plate and the auxiliary box of the present invention; Fig. 9 It is a schematic diagram of the internal structure of the branch pipeline and the auxiliary box of the present invention.
[0018] The meaning of each number in the figure is: 100, turning belt; 101, guide belt; 102, collecting box; 110, casting plate; 111, air collecting chamber; 112, piston chamber; 113, exhaust channel; 114, exhaust hole; 115, counterweight plate; 120, power mechanism; 121, power rod; 122, piston plate; 123, support rod; 124, arch frame; 130, piston cylinder; 131, return spring; 140, impurity removal plate; 141, recovery plate; 142, protruding rod; 143, first arc spring; 150, protrusion; 151, partition; 152, steel rope; 160, auxiliary box; 161, branch pipe; 162, main pipe; 163, contraction cone; 170, baffle; 171, second arc spring; 200, ejection mechanism; 210, lever; 220, ejection plate; 230, piston head. DETAILED DESCRIPTION
[0019] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0022] like Figure 1-Figure 6 As shown, a recycling process for waste batteries of new energy vehicles is provided, comprising a turning belt 100 and a guide belt 101 installed on the side of the turning belt 100, a plurality of casting templates 110 are arranged at equal distances on the turning belt 100, a power mechanism 120 is arranged on the side wall of each casting template 110, and a cleaning mechanism is arranged in the casting groove of the casting template 110, and the power mechanism 120 is used to push the cleaning mechanism to move when moving along the guide belt 101, and the specific steps are as follows: S1, the turning belt 100 is rotated at a constant speed, and the feeding device is an existing device, which is not designed on the top surface of the turning belt 100 in the drawings, to provide lead liquid for each casting plate 110 passing through; S2, the power mechanism 120 drives the impurity removal mechanism to move in the casting mold tank to scrape off the sodium salt floating on the lead liquid; S3, when the casting plate 110 at the position is rotated to an inverted state, the lead blocks formed in the casting groove fall off from the casting plate 110 for recovery, and the power mechanism 120 is reset; The impurity removal mechanism cooperates with the casting mold groove, and the impurity removal mechanism includes an impurity removal plate 140 and a recovery plate 141 rotatably connected to the impurity removal plate 140. The recovery plate 141 is fixedly connected to the power mechanism 120. The end of the casting mold plate 110 is provided with a gas collecting chamber 111 and a piston chamber 112. The gas collecting chamber 111 is connected to the piston chamber 112, and the gas collecting chamber 111 is connected to the power mechanism 120. When the power mechanism 120 moves along the track of the guide belt 101, the power mechanism 120 is used to remove the impurity in the power mechanism 120. The air in the air collecting chamber 111 is pushed into the piston chamber 112 for storage, and the air in the air collecting chamber 111 flows into the piston chamber 112. The piston chamber 112 is provided with an ejection mechanism 200. The air pushed by the power mechanism 120 is used as a power to push the ejection mechanism 200 to move upward, so that the ejection mechanism 200 drives the impurity removal plate 140 to turn over, so as to realize the dumping of the sodium salt on the impurity removal plate 140 into the recovery plate 141, thereby improving the recovery effect of the sodium salt and avoiding mixing with the lead ingots to affect the recovery quality of the lead ingots.
[0023] Therefore, on the basis of the above structure, the structure of the power mechanism 120 is disclosed. The power mechanism 120 includes a power rod 121 and a piston plate 122 coaxially connected to the power rod 121. The outer portion of the piston plate 122 is sleeved with a piston cylinder 130 fixed to the side wall of the casting template 110. The piston cylinder 130 is connected to the air collecting chamber 111, and a return spring 131 is arranged inside the piston cylinder 130 at one end away from the power rod 121, which is against the piston plate 122. The power rod 121 is in contact with the guide belt 101. In this way, during the lead ingot recovery process, the flip belt 100 drives multiple casting templates 110 to move, the power rod 121 slides along the guide belt 101, and the feeding device injects lead liquid into each casting template 110. Under the action of the guide belt 101, the power rod 121 gradually pushes the piston plate 122 to compress the return spring 131, so that the elastic potential energy of the return spring 131 increases, and the piston plate 122 pushes the air in the piston cylinder 130 into the air collecting chamber 111 for storage.
[0024] Secondly, the air collecting chamber 111 is internally sleeved with a counterweight plate 115, which is higher than the connection between the piston cylinder 130 and the air collecting chamber 111. The air collecting chamber 111 and the piston chamber 112 are connected through an air supply channel, and a pressure relief valve is provided inside the air supply channel.
[0025] refer to Figure 5 As shown, since the air collecting chamber 111 is connected to the outside, in the process of using the air pushed into the air collecting chamber 111 to translate the counterweight plate 115 upward, under the action of the pressure relief valve inside the gas supply channel, the counterweight plate 115 discharges the air inside the air collecting chamber 111 to the outside, and the air does not flow into the gas supply channel, and the gas inside the air collecting chamber 111 is in a compressed state.
[0026] In addition, if the air pushed into the air collecting chamber 111 by the piston plate 122 is not sufficient to make the counterweight plate 115 translate upward to contact the top inner wall of the air collecting chamber 111, gas can be added to the air collecting chamber 111 through an external air replenishing device (such as an air pump), thereby providing power for pushing the counterweight plate 115 and the ejection mechanism 200.
[0027] Then, when the counterweight plate 115 rises to a point higher than the connection between the gas supply channel and the gas collecting chamber 111 (that is, the counterweight plate 115 is now in contact with the inner wall of the top of the gas collecting chamber 111 and cannot move further), the piston plate 122 continues to move one end distance until the return spring 131 is compressed to the maximum stroke, and the impurity removal plate 140 moves to the end of the mold groove, and the air pressure inside the gas collecting chamber 111 reaches the maximum. At this point, the air pressure inside the gas collecting chamber 111 breaks through the pressure relief valve provided in the gas supply channel, and the gas in the gas collecting chamber 111 flows into the piston chamber 112 through the gas supply channel. At this time, the gas instantly discharged from the pressure relief valve causes the ejection mechanism 200 to eject upward, providing power for pushing the impurity removal plate 140 to flip later.
[0028] During the movement of the power rod 121, the power rod 121 will also drive the impurity removal plate 140 and the recovery plate 141 to move synchronously. The reason is that the power mechanism 120 also includes a support rod 123 fixedly connected to the power rod 121, and the end of the support rod 123 away from the power rod 121 is fixedly connected to an arch frame 124, and the arch frame 124 is fixedly connected to both sides of the recovery plate 141. First arc springs 143 are arranged on both sides of the arch frame 124, and the other end of the first arc spring 143 is fixedly connected to the impurity removal plate 140. The impurity removal plate 140 at the sodium salt inlet protrudes upward to limit the reverse movement of the sodium salt.
[0029] Moreover, during the movement of the power rod 121, the power rod 121 will also drive the support rod 123 to move the arch frame 124. During this process, the first arc springs 143 on both sides of the arch frame 124 provide support for the protruding rod 142. The protruding rod 142 transfers the sodium salt floating on the lead liquid. Under the guidance of the protruding rod 142, the sodium salt slides into the recovery plate 141. Under the action of the recovery plate 141, the sliding sodium salt is directed to both sides, so that the sodium salt stays on the recovery plate 141 for a short time.
[0030] Secondly, when the impurity removing plate 140 is in an inverted state, the impurity removing plate 140 is closely attached to the lead ingot under the action of the first arc spring 143. At the same time, the power rod 121 and the impurity removing plate 140 move in the opposite direction. In this way, the sodium salt and lead liquid remaining on the starting end of the mold groove can be scraped off during the reverse movement of the impurity removing plate 140, so that the surface of the casting mold plate 110 can be kept clean.
[0031] When the impurity removing plate 140 moves from the beginning to the end of the mold groove, the impurity removing plate 140 contacts the mold groove, that is, the impurity removing plate 140 stops moving at this time, and the air pressure in the gas collecting cavity 111 breaks through the pressure relief valve provided in the gas transmission channel, and the ejection mechanism 200 is ejected upward under the action of the gas.
[0032] Then, in Figure 6 Based on and combined with Figure 8 As shown, the structure of the ejection mechanism 200 is disclosed. The ejection mechanism 200 includes two side levers 210, an ejection plate 220 is fixedly connected between the two side levers 210, and a piston head 230 is fixedly connected to the bottom of the ejection plate 220 through a connecting rod. The piston head 230 is sleeved and matched with the piston cavity 112, and the casting mold plate 110 below the piston head 230 is provided with an air hole connected to the piston cavity 112. The air flow is divided into two streams after passing through the air transmission channel, one air flow is used to push the piston head 230 to move upward, and the other air flow flows out from the air hole.
[0033] Because the protruding rods 142 are symmetrically fixedly connected to both sides of the debris removing plate 140, when the debris removing plate 140 moves to the end, the lever 210 is located directly below the protruding rod 142. Here, under the action of the airflow, the lever 210 moves upward, and the lever 210 pushes the protruding rod 142 to make the protruding rod 142 rotate clockwise along the connecting axis between the debris removing plate 140 and the recovery plate 141. It should be noted that: during the rotation process, the lever 210 pushes the protruding rod 142 clockwise to an inclined state, so that the debris removing plate 140 can be tilted on the recovery plate 141. Since the lever 210 is in contact with the protruding rod 142, the lever 210 supports the protruding rod 142. During the rotation process, the protruding rod 142 slides on the lever 210, and the protruding rod 142 also slides on the lever 210, and the lever 210 always supports the protruding rod 142 during the sliding process.
[0034] During this process, the impurity removing plate 140 overcomes the elastic potential energy of the first arc springs 143 on both sides to rotate, and the impurity removing plate 140 moves upward along the end of the mold groove, and the protrusion on the impurity removing plate 140 limits the reverse sliding of the sodium salt, thereby pouring the sodium salt that has not been completely transferred above the protruding rod 142 into the recovery plate 141, avoiding the residual sodium salt from affecting the working environment and improving the purity of the recovered lead ingots.
[0035] At the same time, Figure 6 Based on and combined with Figure 7As shown, an exhaust hole 114 and an exhaust channel 113 connected to the air collecting cavity 111 are opened in the casting template 110 on one side of the air collecting cavity 111, the exhaust channel 113 is connected to the exhaust hole 114, and a valve assembly is arranged inside the exhaust hole 114, the valve assembly includes a partition 151, a steel rope 152 and a protrusion 150, the protrusion 150, the steel rope 152 and the partition 151 are connected in sequence, the partition 151 is used to block the exhaust hole 114, the protrusion 150 is located on the top side of the piston cavity 112, and the protrusion 150 is on the moving path of the piston head 230.
[0036] In this way, during the upward movement of the piston head 230, the piston head 230 pushes the protrusion 150 to move, so that the protrusion 150 pulls the partition 151 through the steel rope 152 to slowly open the exhaust hole 114. When the protrusion 150 rises to abut against the inner wall of the piston chamber 112, the exhaust hole 114 is in a state of not being fully opened.
[0037] It should be noted that: at the moment the exhaust hole 114 is opened, the gas in the gas collecting chamber 111 can no longer provide support for the counterweight plate 115, that is, the counterweight plate 115 moves downward under the action of gravity to discharge the air in the gas collecting chamber 111 into the exhaust channel 113.
[0038] Compared with the fully open exhaust hole 114, the cross-sectional area of the exhaust hole 114 is small at this time, and the air flow velocity below the counterweight plate 115 is large. At the same time, under the gravity of the counterweight plate 115, when the counterweight plate 115 moves down to below the connection between the gas collecting cavity 111 and the gas transmission channel, the counterweight plate 115 pushes the air in the lower gas collecting cavity 111 to flow to the exhaust channel 113, and then uses the negative pressure generated by the air flow in the exhaust channel 113 to suck away the sodium salt in the recovery plate 141. The specific process is as follows: Preferably, combined Figure 2 , Figure 6 , Fig. 9 As shown, auxiliary boxes 160 cooperating with the recovery plate 141 are fixedly arranged on both sides of the casting plate 110 at the end of the casting groove, and a branch pipe 161 is connected to the bottom of the auxiliary box 160, and the branch pipe 161 is connected to the main pipe 162 at the end of the inclined state. One end of the main pipe 162 is connected to the exhaust channel 113, and the other end is provided with a collection box 102 for collecting sodium salt, and a contraction cone 163 for pressurized airflow is provided in the main pipe 162 near the exhaust channel 113.
[0039] After the airflow passes through the exhaust hole 114 and the exhaust channel 113, the airflow passes through the main pipe 162 and flows out from the end. Since the branch pipe 161 is connected to the main pipe 162, in order to prevent the airflow in the main pipe 162 from flowing back out of the branch pipe 161 when it is released instantly, a baffle 170 is rotatably connected to the inner wall of the branch pipe 161, and a second arc spring 171 is connected between the baffle 170 and the inner wall of the branch pipe 161. Under normal conditions, the second arc spring 171 is in a released state, and the baffle 170 limits the reverse flow of the airflow.
[0040] Therefore, the air flow flows in the main pipe 162, and the flow velocity increases after the air flow passes through the contraction cone 163, so that a negative pressure area is formed in the branch pipe 161. Under the action of pressure, the baffle 170 opens, and the branch pipe 161 is in a conducting state. The sodium salt on the recovery plate 141 slides into the main pipe 162 through the auxiliary box 160 and the branch pipe 161. Under the flow of air flow in the main pipe 162, the sodium salt is sprayed out from the end of the main pipe 162, thereby completing the transfer of the sodium salt and preventing the sodium salt from remaining on the recovery plate 141 and affecting the purity of the lead ingot.
[0041] When the casting plate 110 is turned over and in an inverted state, Figure 4 Under the elastic action of the middle reset spring 131, the reset spring 131 pushes the power rod 121 in the reverse direction to reset, and the impurity removal plate 140 and the recovery plate 141 move to the beginning of the mold groove, and the solidified lead ingot falls off from the mold groove to realize the recovery of the lead ingot. As the turning belt 100 rotates, the casting plate 110 gradually turns to an upright state, and then the lead liquid is injected again, and the cycle is repeated, thereby improving the recovery efficiency of the lead ingot, reducing the processing cost, and reducing environmental pollution.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A process for recycling waste batteries of new energy vehicles, characterized by: The invention comprises a turning belt (100) and a guide belt (101) installed on the side of the turning belt (100), a plurality of casting templates (110) are arranged at equal distances on the turning belt (100), a power mechanism (120) is arranged on the side wall of each casting template (110), a dust removal mechanism is arranged in the casting mold groove of the casting template (110), and the power mechanism (120) is used to push the dust removal mechanism to move when moving along the guide belt (101). The specific steps are as follows: S1, the turning belt (100) rotates in a uniform circular motion, and a feeding device is provided on the top surface of the turning belt (100) to provide lead liquid to each casting mold plate (110) passing through; S2, the power mechanism (120) drives the impurity removal mechanism to move in the casting mold groove to scrape off the sodium salt floating on the lead liquid; S3, when the casting plate (110) at the position is rotated to an inverted state, the lead blocks formed in the casting groove fall off from the casting plate (110) for recovery, and the power mechanism (120) is reset; The impurity removal mechanism cooperates with the casting mold groove, and comprises an impurity removal plate (140) and a recovery plate (141) rotatably connected to the impurity removal plate (140). The recovery plate (141) is fixedly connected to the power mechanism (120). An air collecting chamber (111) and a piston chamber (112) are provided at the end of the casting mold plate (110). The air collecting chamber (111) is communicated with the piston chamber (112). The air collecting chamber (111) is communicated with the power mechanism (120). When the power mechanism (120) moves along the track of the guide belt (101), The power mechanism (120) is used to push the air inside the power mechanism (120) into the air collecting chamber (111) for storage. The air in the air collecting chamber (111) flows into the piston chamber (112). An ejection mechanism (200) is provided in the piston chamber (112). The air pushed by the power mechanism (120) is used as a driving force to push the ejection mechanism (200) to move upward, so that the ejection mechanism (200) drives the impurity removal plate (140) to flip, so that the sodium salt on the impurity removal plate (140) is dumped into the recovery plate (141).
2. The new energy vehicle waste battery recycling process according to claim 1 is characterized in that: The power mechanism (120) comprises a power rod (121) and a piston plate (122) coaxially connected to the power rod (121); the piston plate (122) is externally sleeved with a piston cylinder (130) fixed to the side wall of the casting mold plate (110); the piston cylinder (130) is communicated with the air collecting chamber (111); and a return spring (131) abutting against the piston plate (122) is disposed inside the piston cylinder (130) at one end away from the power rod (121); the power rod (121) is in contact with the guide belt (101).
3. The new energy vehicle waste battery recycling process according to claim 2 is characterized in that: A counterweight plate (115) is sleeved and fitted inside the gas collecting chamber (111); the counterweight plate (115) is higher than the connection between the piston cylinder (130) and the gas collecting chamber (111); the gas collecting chamber (111) and the piston chamber (112) are connected via a gas transmission channel, and a pressure relief valve is provided inside the gas transmission channel.
4. The new energy vehicle waste battery recycling process according to claim 1 is characterized in that: The power mechanism (120) further comprises a support rod (123) fixedly connected to the power rod (121); an end of the support rod (123) away from the power rod (121) is fixedly connected to an arch frame (124); the arch frame (124) is fixedly connected to both sides of a recovery plate (141); first arc springs (143) are provided on both sides of the arch frame (124); the other end of the first arc spring (143) is fixedly connected to a de-impurity plate (140); and the de-impurity plate (140) at the sodium salt inlet protrudes upwards to limit the reverse movement of the sodium salt.
5. The new energy vehicle waste battery recycling process according to claim 1 is characterized in that: The ejection mechanism (200) comprises levers (210) on both sides, an ejection plate (220) is fixedly connected between the levers (210) on both sides, a piston head (230) is fixedly connected to the bottom of the ejection plate (220) via a connecting rod, the piston head (230) is sleeved and matched with the piston cavity (112), and a casting mold plate (110) below the piston head (230) is provided with an air hole connected to the piston cavity (112), and an air flow is divided into two streams after passing through the air transmission channel, one air flow is used to push the piston head (230) to move upward, and the other air flow flows out from the air hole.
6. The new energy vehicle waste battery recycling process according to claim 5 is characterized in that: The two sides of the impurity removal plate (140) are symmetrically fixedly connected with protruding rods (142); when the impurity removal plate (140) moves to the end, the shifting rod (210) is located directly below the protruding rod (142).
7. The new energy vehicle waste battery recycling process according to claim 5 is characterized in that: An exhaust hole (114) and an exhaust channel (113) communicating with the exhaust cavity (111) are provided in the casting mold plate (110) on one side of the exhaust cavity (111); the exhaust channel (113) is communicated with the exhaust hole (114); a valve assembly is provided inside the exhaust hole (114); the valve assembly comprises a partition (151), a steel rope (152) and a protrusion (150); the protrusion (150), the steel rope (152) and the partition (151) are connected in sequence; the partition (151) is used to block the exhaust hole (114); the protrusion (150) is located on the top side of the piston cavity (112), and the protrusion (150) is on the moving path of the piston head (230).
8. The process for recycling waste batteries of new energy vehicles according to claim 7 is characterized in that: Auxiliary boxes (160) cooperating with the recovery plate (141) are fixedly arranged on both sides of the casting plate (110) at the end of the casting groove, and the bottom of the auxiliary box (160) is connected to a branch pipe (161), and the end of the branch pipe (161) is connected to the main pipe (162) in an inclined state. One end of the main pipe (162) is connected to the exhaust channel (113), and the other end is provided with a collection box (102) for collecting sodium salt, and a contraction cone (163) for pressurized air flow is provided in the main pipe (162) close to the exhaust channel (113), so that a negative pressure area is formed in the branch pipe (161).
9. The process for recycling waste batteries of new energy vehicles according to claim 8 is characterized in that: A baffle (170) is rotatably connected to the inner wall of the branch pipe (161), and a second arc spring (171) is connected between the baffle (170) and the inner wall of the branch pipe (161). Under normal conditions, the second arc spring (171) is in a released state, and the baffle (170) limits the reverse flow of the airflow.
Citation Information
Patent Citations
Graded recovery device for waste lead storage battery
CN118281392A