Storage battery cleaning equipment

Abstract

The invention discloses storage battery cleaning equipment, and relates to the technical field of storage battery production. The device comprises a conveying mechanism; a spraying mechanism is arranged on the conveying mechanism; a lifting mechanism is arranged on the inner side of the spraying mechanism; a plurality of scrubbing mechanisms are arranged on the lifting mechanism side by side; the plurality of scrubbing mechanisms are connected through a driving mechanism; the driving mechanism is arranged on the lifting mechanism. The storage battery cleaning device is reasonable in structural design and convenient to use, and the cleaning efficiency and effect of the storage battery are effectively improved.

Description

Technical Field

[0001] The invention belongs to the technical field of battery production, and in particular relates to battery cleaning equipment. Background Art

[0002] After the battery is assembled, its sides or top surfaces are often adhered to stains such as corrosive acid and lead powder, so the battery needs to be cleaned before packaging to prevent the raw materials from damaging the shell and logo of the finished battery.

[0003] In the prior art, batteries are usually placed on a belt conveyor and then cleaned by spraying. However, this cleaning method is difficult to effectively wash away stubborn stains on the surface of the battery, so the cleaning effect of the battery is not good, which affects the production quality of the battery. Therefore, it is urgent to study a battery cleaning device to solve the above problems. Summary of the invention

[0004] The present invention provides a battery cleaning device, the purpose of which is to solve the technical problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a battery cleaning device, comprising a conveying mechanism; a spraying mechanism is installed on the conveying mechanism; a lifting mechanism is installed inside the spraying mechanism; a plurality of brushing mechanisms are installed side by side on the lifting mechanism; the plurality of brushing mechanisms are connected by a driving mechanism; and the driving mechanism is installed on the lifting mechanism.

[0007] As a preferred technical solution of the present invention, the conveying mechanism includes a pair of support beams arranged horizontally side by side; a pair of rollers are rotatably connected side by side between the two support beams, and one end of one of the rollers is coaxially fixed to the output shaft of a first servo motor; the first servo motor is fixed on a support beam; and the two rollers are connected by a pair of conveyor belts arranged side by side.

[0008] As a preferred technical solution of the present invention, the spray mechanism includes a pair of water supply pipes in a "□"-shaped structure; the upper edges of the two water supply pipes are vertically connected to water inlet joints; the lower edges of the two water supply pipes are fixedly inserted into the two support beams, and the lower edge of each water supply pipe is arranged on the inner side of the two conveyor belts; the two water supply pipes are connected by multiple water outlet pipes, and the multiple water outlet pipes are respectively arranged on the four edges of the water supply pipes; each of the water outlet pipes is connected to multiple nozzles side by side.

[0009] As a preferred technical solution of the present invention, the lifting mechanism includes two pairs of mounting strips vertically fixed on two support beams; cylinders are vertically fixed on both pairs of mounting strips; the output ends of the two cylinders located on the same support beam are connected by lifting strips parallel to the support beam.

[0010] As a preferred technical solution of the present invention, the brushing mechanism includes a load-bearing slat horizontally fixed on two lifting slats; the load-bearing slats are vertically arranged to the lifting slats; the middle part of the load-bearing slats is vertically rotatably connected with a rotating shaft; a brush is horizontally fixed to the lower end of the rotating shaft; a load-bearing block is fixedly sleeved on the rotating shaft; mounting rods parallel to the load-bearing slats are vertically fixed on the opposite sides of the load-bearing block; transmission blocks are sleeved on the two mounting rods; and roller brushes are vertically connected to the lower surfaces of the two transmission blocks.

[0011] As a preferred technical solution of the present invention, an annular guide rail coaxially arranged with the rotating shaft is fixed horizontally below the mounting strip; a pair of sliders are slidably connected to the annular guide rail; the two sliders are respectively fixed on the separated ends of the two mounting rods.

[0012] As a preferred technical solution of the present invention, a positioning cylinder coaxially arranged with the rotating shaft is vertically fixed on the lower surface of the bearing slat; the positioning cylinder is clearance-matched with the rotating shaft; a first bevel gear is fixedly sleeved on the lower end of the positioning cylinder; cylindrical cams parallel to the mounting rod are horizontally arranged on opposite sides of the first bevel gear; the separated ends of the two cylindrical cams are respectively rotatably connected to the two sliding blocks; the close ends of the two cylindrical cams are fixedly sleeved with a second bevel gear meshing with the first bevel gear; driven columns are vertically slidably inserted in the working grooves of the two cylindrical cams; the two driven columns are respectively fixed on the two transmission blocks; the two transmission blocks are respectively slidably matched with the two mounting rods.

[0013] As a preferred technical solution of the present invention, the two transmission blocks are respectively connected to the two roller brushes for rotation; a rack is horizontally arranged on one side of the rotating shaft; the two ends of the rack are respectively fixed on the two sliding blocks; a pair of gears are meshed side by side on the rack; the two gears are respectively fixedly mounted on the upper ends of the two roller brushes.

[0014] As a preferred technical solution of the present invention, the driving mechanism includes a second servo motor vertically fixed on a mounting strip, a plurality of first pulleys respectively fixedly mounted on the upper ends of a plurality of rotating shafts, and a pair of second pulleys respectively vertically rotatably connected to the upper surface of a lifting strip; the output shaft of the second servo motor is coaxially fixed on the upper end of a rotating shaft; a third pulley is vertically arranged between two adjacent first pulleys; a plurality of the third pulleys are all rotatably connected to the upper surface of a lifting strip, and a plurality of the third pulleys are arranged between two second pulleys; the plurality of first pulleys, the two second pulleys and the plurality of third pulleys are connected by synchronous belt transmission.

[0015] The present invention has the following beneficial effects:

[0016] The present invention conveys a plurality of batteries arranged side by side to the inner side of a spray mechanism through a conveying mechanism, drives a brushing mechanism to move downward to a position corresponding to the batteries through a lifting mechanism, sprays water to various surfaces of the batteries through the spray mechanism, and drives a plurality of brushing mechanisms to move synchronously through a driving mechanism. The brushing mechanisms brush the top surface and four side surfaces of the batteries, which not only effectively improves the cleaning efficiency and effect of the batteries, but also thoroughly removes stubborn stains on the surface of the batteries, and can effectively ensure the production quality of the batteries.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 The present invention is a schematic structural diagram of a battery cleaning device.

[0020] Figure 2 for Figure 1 The main view of the structure.

[0021] Figure 3 It is a structural schematic diagram of the conveying mechanism of the present invention.

[0022] Figure 4 It is a structural schematic diagram of the spray mechanism of the present invention.

[0023] Figure 5 It is a structural schematic diagram of the lifting mechanism and the driving mechanism of the present invention being arranged on the conveying mechanism.

[0024] Figure 6 It is a structural schematic diagram of the scrubbing mechanism of the present invention.

[0025] Figure 7 It is a schematic diagram of the structure of the connection between the load-bearing strip and the annular guide rail of the present invention.

[0026] Figure 8 It is a schematic structural diagram of the connection between the plate brush and the roller brush of the present invention.

[0027] Fig. 9 It is a schematic structural diagram of the connection between the cylindrical cam and the rack of the present invention.

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1- conveying mechanism, 2- spraying mechanism, 3- lifting mechanism, 4- brushing mechanism, 5- driving mechanism, 101- supporting beam, 102- roller, 103- first servo motor, 104- conveyor belt, 201- water supply pipe, 202- water inlet joint, 203- water outlet pipe, 204- nozzle, 301- mounting slat, 302- cylinder, 303- lifting slat, 401- bearing slat, 402- rotating shaft, 403- Plate brush, 404-bearing block, 405-mounting rod, 406-transmission block, 407-roller brush, 408-annular guide rail, 409-slider, 410-positioning cylinder, 411-first bevel gear, 412-cylindrical cam, 413-second bevel gear, 414-driven column, 415-rack, 416-gear, 501-second servo motor, 502-first pulley, 503-second pulley, 504-third pulley. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1:

[0032] See also Figure 1-2As shown, the present invention is a battery cleaning device, comprising a conveying mechanism 1; a spraying mechanism 2 is installed on the conveying mechanism 1; a lifting mechanism 3 is installed inside the spraying mechanism 2; a plurality of brushing mechanisms 4 are installed side by side on the lifting mechanism 3; the plurality of brushing mechanisms 4 are connected by a driving mechanism 5; and the driving mechanism 5 is installed on the lifting mechanism 3. When in use, the plurality of batteries arranged side by side are conveyed to the inside of the spraying mechanism 2 by the conveying mechanism 1, the brushing mechanisms 4 are driven downward to the position corresponding to the batteries by the lifting mechanism 3, and then water is sprayed on each surface of the batteries by the spraying mechanism 2, and the plurality of brushing mechanisms 4 are driven to move synchronously by the driving mechanism 5, and the brushing mechanisms 4 brush the top surface and four side surfaces of the batteries, which not only effectively improves the cleaning efficiency and effect of the batteries, but also thoroughly removes the stubborn stains on the surface of the batteries, and can effectively ensure the production quality of the batteries.

[0033] Among them Figure 3 As shown, the conveying mechanism 1 includes a pair of support beams 101 arranged horizontally side by side; a pair of rollers 102 are connected to the two support beams 101 in a side-by-side manner, and one end of one roller 102 is coaxially fixed to the output shaft of a first servo motor 103 through a conventional coupling in the art; the first servo motor 103 is bolted to the support beam 101; the two rollers 102 are connected by a pair of conveyor belts 104 arranged side by side. When in use, by placing the battery on the two conveyor belts 104, the first servo motor 103 is used to drive the rollers 102 to rotate intermittently, so that the battery is conveyed to the inner side of the spray mechanism 2 through the conveyor belt 104, and the cleaning efficiency of the battery is effectively guaranteed.

[0034] Among them Figure 2 and Figure 4 As shown, the spray mechanism 2 includes a pair of water supply pipes 201 in a "□"-shaped structure; the upper edges of the two water supply pipes 201 are vertically connected to conventional water inlet joints 202 in the field; the water inlet joint 202 is connected to the outlet end of a conventional water supply pump in the field through a water delivery pipe; the lower edges of the two water supply pipes 201 are fixedly inserted on the two support beams 101, and the lower edge of each water supply pipe 201 is arranged on the inner side of the two conveyor belts 104; the two water supply pipes 201 are connected by a plurality of water outlet pipes 203, and the plurality of water outlet pipes 203 are respectively arranged on the four edges of the water supply pipe 201; each water outlet pipe 203 is connected side by side with a plurality of conventional nozzles 204 in the field. When in use, water is transported to each water outlet pipe 203 through the water supply pipe 201, and the nozzle 204 sprays water to the top surface, bottom surface and each side surface of the battery, thereby flushing the battery and effectively ensuring the cleaning efficiency of the battery.

[0035] Embodiment 2:

[0036] Based on Example 1, Figure 5 As shown, the lifting mechanism 3 includes two pairs of mounting strips 301 connected to two support beams 101 by vertical bolts; the two pairs of mounting strips 301 are vertically bolted with conventional cylinders 302 in the art; the output ends of the two cylinders 302 located on the same support beam 101 are connected by a lifting strip 303 parallel to the support beam 101; the lifting strip 303 is bolted to the output end of the cylinder 302. When in use, after a plurality of batteries arranged side by side are transported to the inner side of the spray mechanism 2 by the transport mechanism 1, a plurality of brushing mechanisms 4 correspond to the plurality of batteries one by one, and the lifting strip 303 is driven downward by the cylinder 302, prompting the brushing mechanism 4 to move to the position corresponding to the battery, further ensuring the cleaning efficiency of the battery.

[0037] Among them Figure 5-8As shown, the scrubbing mechanism 4 includes a bearing slat 401 connected to two lifting slats 303 by horizontal bolts; the bearing slat 401 is vertically arranged with the lifting slat 303; the middle part of the bearing slat 401 is vertically rotatably connected with a rotating shaft 402; the lower end of the rotating shaft 402 is horizontally bolted to a conventional brush 403 in the field; a bearing block 404 is fixedly sleeved on the rotating shaft 402; the opposite sides of the bearing block 404 are vertically bolted to mounting rods 405 parallel to the bearing slat 401; the two mounting rods 405 are sleeved with transmission blocks 406; the lower surfaces of the two transmission blocks 406 are vertically connected to conventional roller brushes 407 in the field; the lower side of the mounting slat 301 is horizontally bolted to an annular guide rail 408 coaxially arranged with the rotating shaft 402; a pair of sliders 409 are slidably connected to the annular guide rail 408; the two sliders 409 are respectively The two ends of the two mounting rods 405 are connected by bolts; the lower surface of the load-bearing strip 401 is vertically bolted with a positioning cylinder 410 coaxially arranged with the rotating shaft 402; the positioning cylinder 410 is clearance-matched with the rotating shaft 402; the lower end of the positioning cylinder 410 is key-connected with a first bevel gear 411; the opposite sides of the first bevel gear 411 are horizontally provided with cylindrical cams 412 parallel to the mounting rod 405; the separated ends of the two cylindrical cams 412 are respectively rotatably connected to the two sliders 409; the ends of the two cylindrical cams 412 that are close to each other are key-connected with a second bevel gear 413 meshing with the first bevel gear 411; the working grooves of the two cylindrical cams 412 are vertically slidably inserted with driven columns 414; the two driven columns 414 are respectively bolted to the two transmission blocks 406; the two transmission blocks 406 are respectively slidably matched with the two mounting rods 405. During use, when the scrubbing mechanism 4 moves to the position corresponding to the battery, the plate brush 403 contacts the top surface of the battery, and the two roller brushes 407 contact the two side surfaces of the battery. The rotating shaft 402 drives the plate brush 403 to rotate horizontally to achieve scrubbing of the top surface of the battery. At the same time, the rotating shaft 402 drives the roller brush 407 and the cylindrical cam 412 to rotate horizontally around the battery through the bearing block 404, the mounting rod 405 and the slider 409. Since the first bevel gear 411 is meshed with the second bevel gear 413, the cylindrical cam 412 is prompted to rotate on the slider 409, and the driven column 414 drives the two transmission blocks 406 to slide on the mounting rod 405, prompting the two roller brushes 407 to move relative to each other, so that the roller brush 407 is always in conflict with the side surface of the battery, which not only effectively improves the cleaning efficiency of the battery, but also thoroughly cleans the stubborn stains on the surface of the battery.

[0038] In addition, if Figure 8-9As shown, the two transmission blocks 406 are rotatably connected to the two roller brushes 407 respectively; a rack 415 is horizontally arranged on one side of the rotating shaft 402; the two ends of the rack 415 are bolted to the two sliders 409 respectively; a pair of gears 416 are meshed side by side on the rack 415; the two gears 416 are keyed to the upper ends of the two roller brushes 407 respectively. When in use, during the relative motion of the two roller brushes 407, the gear 416 rolls back and forth on the rack 415, so that the roller brush 407 can roll and scrub the side of the battery, effectively improving the cleaning effect of the battery.

[0039] Embodiment three:

[0040] Based on Example 2, Figure 5-8 As shown, the driving mechanism 5 includes a second servo motor 501 vertically bolted to a mounting strip 301, a plurality of first pulleys 502 respectively keyed to the upper ends of a plurality of rotating shafts 402, and a pair of second pulleys 503 respectively vertically rotatably connected to the upper surface of a lifting strip 303; the output shaft of the second servo motor 501 is coaxially fixed to the upper end of a rotating shaft 402 by a conventional coupling in the field; a third pulley 504 is vertically arranged between two adjacent first pulleys 502; a plurality of third pulleys 504 are all rotatably connected to the upper surface of a lifting strip 303, and a plurality of third pulleys 504 are arranged between two second pulleys 503; a plurality of first pulleys 502, two second pulleys 503 and a plurality of third pulleys 504 are connected by synchronous belt transmission. When in use, the second servo motor 501 drives the multiple first pulleys 502 to rotate synchronously, and the two second pulleys 503 and the multiple third pulleys 504 play a tensioning role, so that the multiple rotating shafts 402 rotate synchronously, effectively ensuring the cleaning efficiency of the battery.

[0041] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A battery cleaning device, characterized in that: It comprises a conveying mechanism (1); The conveying mechanism (1) is provided with a spraying mechanism (2); a lifting mechanism (3) is provided inside the spraying mechanism (2); a plurality of brushing mechanisms (4) are provided side by side on the lifting mechanism (3); the plurality of brushing mechanisms (4) are connected to each other via a driving mechanism (5); and the driving mechanism (5) is provided on the lifting mechanism (3).

2. A battery cleaning device according to claim 1, characterized in that: The conveying mechanism (1) comprises a pair of support beams (101) arranged horizontally side by side; a pair of rollers (102) are rotatably connected side by side between the two support beams (101), and one end of one of the rollers (102) is coaxially fixed to an output shaft of a first servo motor (103); the first servo motor (103) is fixed to a support beam (101); and the two rollers (102) are transmission-connected via a pair of conveyor belts (104) arranged side by side.

3. A battery cleaning device according to claim 2, characterized in that: The spray mechanism (2) comprises a pair of water supply pipes (201) in a "□"-shaped structure; the upper edges of the two water supply pipes (201) are vertically connected to a water inlet joint (202); the lower edges of the two water supply pipes (201) are fixedly inserted into the two support beams (101), and the lower edge of each water supply pipe (201) is arranged on the inner side of two conveyor belts (104); the two water supply pipes (201) are connected via a plurality of water outlet pipes (203), and the plurality of water outlet pipes (203) are respectively arranged on the four edges of the water supply pipe (201); and each of the water outlet pipes (203) is connected side by side to a plurality of spray heads (204).

4. A battery cleaning device according to claim 2 or 3, characterized in that: The lifting mechanism (3) comprises two pairs of mounting strips (301) vertically fixed on two support beams (101); cylinders (302) are vertically fixed on both pairs of mounting strips (301); and the output ends of the two cylinders (302) located on the same support beam (101) are connected via a lifting strip (303) parallel to the support beam (101).

5. A battery cleaning device according to claim 4, characterized in that: The scrubbing mechanism (4) comprises a bearing slat (401) fixed horizontally on two lifting slats (303); the bearing slat (401) is arranged vertically with the lifting slat (303); the middle part of the bearing slat (401) is connected with a rotating shaft (402) in a vertical rotation; a brush (403) is fixed horizontally on the lower end of the rotating shaft (402); a bearing block (404) is fixedly sleeved on the rotating shaft (402); mounting rods (405) parallel to the bearing slat (401) are vertically fixed on opposite sides of the bearing block (404); transmission blocks (406) are sleeved on the two mounting rods (405); and roller brushes (407) are vertically connected to the lower surfaces of the two transmission blocks (406).

6. A battery cleaning device according to claim 5, characterized in that: An annular guide rail (408) coaxially arranged with the rotating shaft (402) is horizontally fixed below the mounting strip (301); a pair of sliders (409) are slidably connected to the annular guide rail (408); and the two sliders (409) are respectively fixed to the separated ends of the two mounting rods (405).

7. A battery cleaning device according to claim 5 or 6, characterized in that: A positioning cylinder (410) coaxially arranged with the rotating shaft (402) is vertically fixed on the lower surface of the bearing strip (401); the positioning cylinder (410) and the rotating shaft (402) are clearance-matched; a first bevel gear (411) is fixedly sleeved on the lower end of the positioning cylinder (410); cylindrical cams (412) parallel to the mounting rod (405) are horizontally arranged on opposite sides of the first bevel gear (411); the two cylindrical cams (412) are spaced apart from each other. One end of the two cylindrical cams (412) is rotatably connected to the two sliders (409); the adjacent ends of the two cylindrical cams (412) are fixedly sleeved with a second bevel gear (413) meshing with the first bevel gear (411); a driven column (414) is vertically slidably inserted in the working grooves of the two cylindrical cams (412); the two driven columns (414) are respectively fixed to the two transmission blocks (406); the two transmission blocks (406) are respectively slidably matched with the two mounting rods (405).

8. A battery cleaning device according to claim 7, characterized in that: The two transmission blocks (406) are respectively rotatably connected to the two roller brushes (407); a rack (415) is horizontally arranged on one side of the rotating shaft (402); two ends of the rack (415) are respectively fixed on the two sliders (409); a pair of gears (416) are meshed side by side on the rack (415); the two gears (416) are respectively fixedly sleeved on the upper ends of the two roller brushes (407).

9. A battery cleaning device according to claim 8, characterized in that: The driving mechanism (5) comprises a second servo motor (501) vertically fixed on a mounting strip (301), a plurality of first pulleys (502) respectively fixedly sleeved on the upper ends of a plurality of rotating shafts (402), and a pair of second pulleys (503) respectively vertically rotatably connected to the upper surface of a lifting strip (303); the output shaft of the second servo motor (501) is coaxially fixed on the upper end of a rotating shaft (402); a third pulley (504) is vertically arranged between two adjacent first pulleys (502); the plurality of third pulleys (504) are all rotatably connected to the upper surface of a lifting strip (303), and the plurality of third pulleys (504) are arranged between the two second pulleys (503); the plurality of first pulleys (502), the two second pulleys (503) and the plurality of third pulleys (504) are connected by synchronous belt transmission.

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