Forging device for sliding engagement sleeve of new energy automobile

By designing a system of automatic conveying, transfer and forging devices, the problem of low degree of automation in the prior art is solved, efficient automatic processing of blanks is achieved, and processing efficiency and continuity are improved.

CN119304095AInactive Publication Date: 2025-01-14泰州浙华机械精锻有限公司
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Patent Information

Application Number
CN202411558226.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing sliding engagement sleeve forging processing devices cannot realize fully automatic blank loading, putting into molds and picking up materials, resulting in low degree of automation and inability to carry out continuous automated processing.

Method used

A system including conveying, transfer and forging devices is designed. Through components such as heating boxes, rotating columns, barrier mechanisms, lifting cylinders and sliding sleeves, the automatic conveying, heating, transfer and forging of blanks is realized, and a specific sliding track is used. Combined with gears, the blanks are automatically picked up and released, and the coordinated operation is carried out for fully automatic processing.

Benefits of technology

It improves the degree of automation and continuity, realizes efficient automatic conveying, heating, transfer and forging of blanks, with coherent and organic actions, high transfer efficiency, and realizes a fully automatic processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a new energy automobile sliding engagement sleeve forging machining device, and belongs to the technical field of engagement sleeve forging, the new energy automobile sliding engagement sleeve forging machining device comprises a conveying device, the conveying device is used for heating a to-be-machined blank, a transferring device is arranged beside the conveying device, and the transferring device is used for transferring the heated blank; a forging device is arranged beside the transfer device and used for forging the blanks. Blanks to be machined are automatically conveyed and heated through the conveying device, the heated blanks are blocked through the cooperation of the blocking mechanism, the blocked blanks are automatically clamped through the transferring device and placed in the forging device, conveying, heating and transferring of the blanks are fully automatically conducted, and the automation degree is high; the transferring action is achieved through lifting of an electric cylinder, when the sliding sleeve is lifted through a specific sliding track, the fixing claw automatically steers and is matched with the blocking mechanism and the releasing mechanism to automatically take and release blanks, the action is conducted continuously, and the transferring efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of engagement sleeve forging, and in particular to a forging processing device for a sliding engagement sleeve of a new energy vehicle. Background Art

[0002] The meshing sleeve is a common mechanical transmission device, which is widely used in automobiles and other mechanical equipment. Its main function is to change the transmission ratio and achieve gear shifting by switching different gear combinations.

[0003] Based on the working principle of the meshing sleeve, the meshing sleeve needs to frequently switch the meshing group to meet the demand, which makes it have higher requirements on strength. The meshing sleeve usually adopts high-strength alloy steel or cast iron materials to improve its wear resistance and load-bearing capacity. At the same time, it is necessary to use forging technology to process the meshing sleeve to improve the strength of the part. When performing forging processing, the selected metal material is first heated to a certain temperature to soften it, and then in the forging die, the heated material is forged into the initial shape of the meshing sleeve by hammering or pressing. The sliding meshing sleeve forging processing device in the prior art cannot realize fully automatic blank loading during the processing, and cannot realize automatic placement of the blank into the die and automatic material removal after forging. The overall degree of automation is poor and continuous automatic processing cannot be performed. Summary of the invention

[0004] In view of the above technical problems, the present invention provides a forging processing device for a sliding engagement sleeve of a new energy vehicle.

[0005] In order to achieve the above-mentioned objectives, the present invention adopts the following technical scheme: a forging processing device for a sliding engagement sleeve of a new energy vehicle, comprising a conveying device, the conveying device comprising a heating box, the conveying device is used to heat the blank to be processed, a transfer device is arranged next to the conveying device, the transfer device comprises an electric cylinder frame, the transfer device is used to transfer the heated blank, a forging device is arranged next to the transfer device, the forging device comprises a processing frame, and the forging device is used to forge the blank;

[0006] The conveying device comprises a rotating column rotatably mounted on the heating box, an inner toothed gear and an outer toothed gear are fixedly mounted on the rotating column, a blocking mechanism is arranged on the conveying frame, the blocking mechanism comprises a blocking plate slidably mounted on the heating box, a pressing block is fixedly mounted on the blocking plate;

[0007] The transfer device comprises a fixed track column, on which two sets of sliding tracks are symmetrically arranged, the sliding tracks are composed of an arc track, a cross track and a vertical track, a sliding sleeve is slidably mounted on the fixed track column, the sliding sleeve can slide and rotate relative to the fixed track column, a convex ball is fixedly mounted on the inner wall of the sliding sleeve, and the convex ball slides in the two sets of arc tracks, the cross track and the vertical track;

[0008] The forging device comprises an outer butt gear and an inner butt gear rotatably mounted on a processing frame, wherein the outer butt gear meshes with the outer gear with missing teeth, and the inner butt gear meshes with the inner gear with missing teeth, and when the outer butt gear meshes with the outer butt gear, the inner butt gear disengages from the inner butt gear, and when the inner butt gear meshes with the inner butt gear, the outer butt gear disengages from the outer butt gear.

[0009] Preferably, the conveying device also includes a plurality of conveying rollers rotatably mounted on the conveying frame, a bottom motor is arranged below the conveying frame, a motor wheel is fixedly mounted on the motor shaft of the bottom motor, a lower transmission belt is wrapped around the rotating column and the motor wheel, a cam and an internal gear are fixedly mounted on the rotating column, a plurality of shelves are placed on the conveying rollers, blanks are placed on the shelves, and a heating tube is arranged in the heating box.

[0010] Preferably, the conveying roller on the straight section of the conveying frame is provided with a transmission wheel, a transmission belt is wrapped around the transmission wheel, and the internal gear drives the conveying roller to rotate through a gear set. The conveying rollers on the two straight sections of the conveying frame rotate in opposite directions, and the gear set is composed of a plurality of gears and a transmission shaft.

[0011] Preferably, the blocking mechanism also includes a slide fixedly mounted on the conveying frame, a rack slider is slidably mounted on the slide, a slider spring is arranged between the rack slider and the heating box, a clamping rack is fixedly mounted on the rack slider, a rotating rod is rotatably mounted on the rack slider, the lower pressure block is slidably mounted on the slide, and the rotating rod is rotatably mounted on the lower pressure block.

[0012] The blank to be processed is placed on the shelf, and the rotation of the bottom motor drives the motor wheel to rotate slowly, and the lower transmission belt drives the rotating column to rotate, thereby driving the cam, the internal gear, the internal tooth-missing gear and the external tooth-missing gear to rotate. The internal gear drives the conveyor roller on the straight section of the conveyor frame to rotate through the gear set, and the shelf and the blank are conveyed by the conveyor roller. In the turning section, the shelf in front is pushed forward by the shelf on the straight section, and the blank is heated by the heating tube to facilitate subsequent forging operations. When the shelf moves to the blocking plate, it will be blocked by the blocking plate. At this time, the conveyor roller can no longer drive the shelf forward.

[0013] Preferably, the transfer device also includes a lifting electric cylinder fixedly mounted on the electric cylinder frame, a connecting frame fixedly mounted on the top of the lifting electric cylinder, a fixing claw fixedly mounted on the sliding sleeve, a semi-ring slide groove is provided on the lower surface of the fixing claw, the connecting frame slides in the semi-ring slide groove, and a switch is fixedly mounted on the electric cylinder frame.

[0014] Preferably, the fixed claw is provided with a picking mechanism, and the picking mechanism includes a docking gear rotatably mounted on the fixed claw, an active friction wheel and a passive friction wheel are rotatably mounted on the fixed claw, a worm is fixedly mounted on the passive friction wheel, the docking gear drives the active friction wheel to rotate through a gear set, the gear set consists of a gear and a shaft, the active friction wheel is meshed with the passive friction wheel, a movable claw is slidably mounted on the fixed claw, the movable claw is provided with docking teeth, and the docking teeth are meshed with the worm.

[0015] In the initial state, the convex ball is located at the highest point of the arc rail, and the lifting cylinder is in the shortest state. When the cam rotates and presses the switch, the lifting cylinder retracts and contracts twice. The lifting cylinder first extends, and drives the sliding sleeve to descend along the fixed track column through the connecting frame. The convex ball moves along the arc rail to the vertical rail. When the arc rail just enters the vertical rail, the fixed claw and the movable claw reach the two sides of the blank blocked by the blocking plate. Then the convex ball descends vertically along the vertical rail, driving the sliding sleeve and the fixed claw to descend vertically. At this time, the docking gear is meshed with the clamping rack. Under the action of the clamping rack, the docking gear is driven to rotate, thereby driving the active friction wheel to rotate through the gear set, thereby driving the passive friction wheel and the worm to rotate, thereby through The worm drives the docking tooth and the movable claw to slide toward the fixed claw, and the blank is picked up by the movable claw and the fixed claw. At the same time, when the fixed claw descends, it will contact the lower pressure block, thereby driving the lower pressure block to descend. The descent of the lower pressure block will drive the rotating rod to rotate, thereby driving the rack slider to slide along the slide, and the slider spring is compressed, so that the clamping rack and the docking gear are disengaged, and the descent of the lower pressure block will drive the blocking plate to descend, and the blocking plate will no longer block the shelf. The conveying roller starts to convey the shelf, and the shelf will keep the blocking plate pressed down. Then the convex ball moves to the bottom of the vertical rail. At this time, the lifting cylinder is just extended to the farthest point, and then the lifting cylinder begins to contract, driving the convex ball to rise along the vertical rail. At this time, the sliding sleeve Vertical rise. At this time, since the shelf remains in a pressed down state, the clamping rack does not mesh with the docking gear. At this time, the fixed claw and the movable claw take and lift the blank, and then the convex ball enters the cross rail and enters the arc rail of the sliding track on the other side. At this time, the convex ball is at the highest point of the arc rail on the other side. At this time, the sliding sleeve and the fixed claw rotate 180 degrees, and the connecting frame slides in the semi-ring slide groove. At this time, the lifting electric cylinder is in a retracted state. At this time, the blank is above the processing block. Then the lifting electric cylinder starts to extend for the second time, driving the convex ball to descend along the arc rail and enter the vertical rail. At this time, the rack is released to mesh with the docking gear. Under the action of the loosened rack, the docking gear drives the movable claw to release the blank, and then the convex ball The ball descends vertically along the vertical rail. At this time, the blank enters between the inner fixed column and the processing block. When the fixed claw descends to contact the inclined block, the fixed claw pushes the inclined block, the blocking frame and the release rack to slide along the processing block, and the cross spring is compressed, so that the release rack is disengaged from the docking gear. When the blocking frame contacts the card block, the card block is pushed down along the upper slide groove through the slope of the card block. The downward pressure spring is compressed. When the blocking frame reaches the left side of the card block, the downward pressure spring rebounds, so that the card block clamps the blocking frame, so that the release rack and the docking gear remain disengaged. Then the lifting cylinder contracts, driving the convex ball to rise along the vertical rail to the cross rail, and then rotates 180 degrees back to the top of the arc rail on the initial side.

[0016] Preferably, the forging device also includes a processing block fixedly mounted on the processing frame, a transmission frame is arranged next to the processing frame, two conveying wheels are rotatably mounted on the transmission frame, conveying belts are wrapped around the two conveying wheels, and the externally docking gear drives the conveying wheels to rotate through a gear set, the gear set is composed of a plurality of gears and shafts, a column is fixedly mounted on the processing frame, a forging die is slidably mounted on the column, two pulleys are rotatably mounted on the processing frame, forging transmission belts are wrapped around the two pulleys, a lifting plate is fixedly mounted on the forging transmission belt, and the internally docking gear drives the pulleys to rotate through gear transmission.

[0017] Preferably, a lifting electric cylinder is fixedly installed on the transmission frame, a lifting block is fixedly installed on the top of the lifting electric cylinder, a lower mold is placed on the conveyor belt, and an engaging sleeve is fixedly installed on the lower mold. When the switch is pressed, the lifting electric cylinder extends to lift the lower mold and the inner fixed column on the conveyor belt into the processing block, and the engaging sleeve is formed after the billet forging is completed.

[0018] Preferably, a release mechanism is provided on the processing block, and the release mechanism includes a blocking frame slidably mounted on the processing block, a ramp block and a release rack are fixedly mounted on the blocking frame, a slope is provided on the ramp block, a transverse spring is provided between the blocking frame and the processing block, an upper slide groove and a lower slide groove are provided on the processing block, a clamping block is slidably mounted in the upper slide groove, an upper top block is slidably mounted in the lower slide groove, a downward pressure spring is provided between the upper top block and the clamping block, and when the lower mold is lifted, the lower mold contacts the upper top block, and the downward pressure spring is in an unstressed state at this time.

[0019] The rotation of the inner missing tooth gear drives the inner butt gear to rotate, which drives the pulley to rotate through the gear set, thereby driving the forging drive belt to move, thereby driving the lifting plate to move. The lifting plate first reaches the bottom to lift the forging die at the bottom, driving the forging die to rise to the highest point along the column, and then the inner missing tooth gear disengages from the inner butt gear, and the outer missing tooth gear begins to mesh with the outer butt gear. The outer missing tooth gear drives the outer butt gear to rotate, and drives the conveyor wheel to rotate through the gear set. When the outer butt gear disengages from the outer missing tooth gear, the conveyor belt drives the lower die to move forward one station, so that the lower die reaches the bottom of the processing frame. In this process, The fixed claw places the blank between the inner fixed column and the processing block and returns to the initial position, and lifts the electric cylinder to extend to drive the lower die to fit with the processing block and pause. When the outer docking gear is disengaged from the outer missing tooth gear, the inner missing tooth gear begins to mesh with the inner docking gear again. The plate is lifted through the forging die, and the forging die begins to descend along the column under the action of gravity. The blank is forged through the forging die to make it a meshing sleeve. Then the electric cylinder is lifted and begins to shrink. The lower die descends under the action of gravity, and the lower die, the inner fixed column and the meshing sleeve fall onto the conveyor belt. The conveyor belt is transported forward and leaves the device under the intermittent motion of the conveying wheel.

[0020] When the electric cylinder is lifted and retracted, the lower mold descends, and the upper ejector block descends along the lower slide groove under the action of gravity, and the clamping block descends along the upper slide groove. At this time, the clamping block leaves the right side of the blocking frame, and the cross spring rebounds to drive the blocking frame, the inclined block and the loosening rack to reset. When the next lower mold is lifted by the electric cylinder, the upper ejector block, the downward pressure spring and the clamping block rise at the same time and reach the left side of the blocking frame.

[0021] Compared with the prior art, the present invention has the following advantages: (1) The present invention automatically transports and heats the blank to be processed through the conveying device, and at the same time cooperates with the blocking mechanism to block the blank after heating. The blocked blank is automatically clamped by the transfer device and placed in the forging device. The conveying, heating and transfer of the blank are fully automatic, with a high degree of automation and good continuity; (2) The transfer action of the transfer device provided in the present invention is realized by the lifting of an electric cylinder. Through a specific sliding trajectory, the fixed claw automatically turns when the sleeve is lifted and lowered, and at the same time cooperates with the blocking mechanism and the releasing mechanism to realize automatic picking and releasing of the blank, so that the action is continuous and organic, and the transfer efficiency is high; (3) The forging device provided in the present invention cooperates with the transfer mechanism and the conveying device to organically coordinate the actions of conveying, heating, transferring, forging, moving and lifting of the mold, thereby realizing fully automatic processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 The structure of the conveying device of the present invention is shown in FIG. Figure 1 ;

[0024] Figure 3 The structure of the conveying device of the present invention is shown in FIG. Figure 2 ;

[0025] Figure 4 yes Figure 3 Schematic diagram of the conveying device structure Figure 3 ;

[0026] Figure 5 yes Figure 4 A partial enlarged view of the middle A;

[0027] Figure 6 The transfer device of the present invention is schematically shown in FIG. Figure 1 ;

[0028] Figure 7 The transfer device of the present invention is schematically shown in FIG. Figure 2 ;

[0029] Figure 8 yes Figure 7 A partial enlarged view of point B in the middle;

[0030] Fig. 9 It is a schematic diagram of the cooperation between the sliding sleeve and the fixed track column of the present invention;

[0031] Fig.10 It is a schematic diagram of the structure of the fixed track column of the present invention;

[0032] Fig.11 It is a schematic diagram of the cooperation between the fixing claw and the connecting frame of the present invention;

[0033] Fig.12 The forging device structure of the present invention is shown in FIG. Figure 1 ;

[0034] Fig.13 The forging device structure of the present invention is shown in FIG. Figure 2 ;

[0035] Fig.14 The forging device structure of the present invention is shown in FIG. Figure 3 ;

[0036] Fig.15 yes Fig.14 A partial enlarged view of point C in the middle;

[0037] Fig.16 It is a schematic diagram of the matching of an inner missing tooth gear, an outer missing tooth gear, an outer butt gear, and an inner butt gear;

[0038] Meaning of reference numerals: 101-heating box; 102-conveying frame; 103-conveying roller; 104-bottom motor; 105-motor wheel; 106-blocking plate; 107-lower transmission belt; 108-rotating column; 109-internal gear; 110-internal missing tooth gear; 111-external missing tooth gear; 112-shelf; 113-blank; 114-cam; 115-transmission belt; 116-heating tube; 1 17-slide; 118-rack slider; 119-slide spring; 120-clamping rack; 121-rotating rod; 122-pressing block; 201-electric cylinder frame; 202-lifting electric cylinder; 203-switch; 204-fixed track column; 2041-arc rail; 2042-cross rail; 2043-vertical rail; 205-sliding sleeve; 206-fixed claw; 2061-semi-ring slide groove; 207-docking gear; 208-active friction wheel; 209-passive friction wheel; 210-worm; 211-movable claw; 212-butt gear; 213-connecting frame; 214-convex ball; 301-processing frame; 302-transmission frame; 303-processing block; 3031-upper slide; 3032-lower slide; 304-lifting electric cylinder; 305-lifting block; 306-lower mold; 307-column; 308- Forging die; 309-block; 310-upper block; 311-downward pressure spring; 312-blocking frame; 313-transverse spring; 314-inclined block; 315-loosening rack; 316-conveying wheel; 317-conveying belt; 318-external docking gear; 319-internal docking gear; 320-pulley; 321-forged transmission belt; 322-lifting plate; 323-engaging sleeve; 324-internal fixing column. DETAILED DESCRIPTION

[0039] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0040] like Figures 1 to 16 As shown: This embodiment discloses a forging processing device for a sliding engagement sleeve of a new energy vehicle, including a conveying device, the conveying device includes a heating box 101, the conveying device is used to heat the blank to be processed, a transfer device is arranged next to the conveying device, the transfer device includes an electric cylinder frame 201, the transfer device is used to transfer the heated blank, a forging device is arranged next to the transfer device, the forging device includes a processing frame 301, and the forging device is used to forge the blank;

[0041] The conveying device includes a rotating column 108 rotatably mounted on the heating box 101, and an inner toothless gear 110 and an outer toothless gear 111 are fixedly mounted on the rotating column 108. A blocking mechanism is provided on the conveying frame 102, and the blocking mechanism includes a blocking plate 106 slidably mounted on the heating box 101, and a lower pressing block 122 is fixedly mounted on the blocking plate 106;

[0042] The transfer device includes a fixed track column 204, on which two sets of sliding tracks are symmetrically arranged, the sliding tracks are composed of an arc track 2041, a cross track 2042 and a vertical track 2043, a sliding sleeve 205 is slidably mounted on the fixed track column 204, the sliding sleeve 205 can slide and rotate relative to the fixed track column 204, a convex ball 214 is fixedly mounted on the inner wall of the sliding sleeve 205, and the convex ball 214 slides in the two sets of arc tracks 2041, the cross track 2042 and the vertical track 2043;

[0043] The forging device includes an outer butt gear 318 and an inner butt gear 319 rotatably mounted on the processing frame 301. The outer butt gear 318 is meshed with the outer gear with missing teeth 111, and the inner butt gear 319 is meshed with the inner gear with missing teeth 110. When the outer gear with missing teeth 111 is meshed with the outer butt gear 318, the inner gear with missing teeth 110 is disengaged from the inner butt gear 319. When the inner gear with missing teeth 110 is meshed with the inner butt gear 319, the outer gear with missing teeth 111 is disengaged from the outer butt gear 318.

[0044] like Figure 2-Figure 5 As shown, the conveying device also includes a plurality of conveying rollers 103 rotatably mounted on a conveying frame 102, a bottom motor 104 is arranged below the conveying frame 102, a motor wheel 105 is fixedly mounted on the motor shaft of the bottom motor 104, a lower transmission belt 107 is wound around a rotating column 108 and the motor wheel 105, a cam 114 and an internal gear 109 are fixedly mounted on the rotating column 108, a plurality of shelves 112 are placed on the conveying rollers 103, blanks 113 are placed on the shelves 112, and a heating tube 116 is arranged in the heating box 101.

[0045] like Figure 2-Figure 5 As shown, a transmission wheel is provided on the conveying roller 103 on the straight section of the conveying frame 102, and a transmission belt 115 is wound around the transmission wheel. The internal gear 109 drives the conveying roller 103 to rotate through a gear set. The conveying rollers 103 on the two straight sections of the conveying frames 102 rotate in opposite directions. The gear set is composed of a plurality of gears and a transmission shaft.

[0046] like Figure 2-Figure 5 As shown, the blocking mechanism also includes a slide 117 fixedly mounted on the conveying frame 102, a rack slider 118 is slidably mounted on the slide 117, a slider spring 119 is arranged between the rack slider 118 and the heating box 101, a clamping rack 120 is fixedly mounted on the rack slider 118, a rotating rod 121 is rotatably mounted on the rack slider 118, a lower pressure block 122 is slidably mounted on the slide 117, and the rotating rod 121 is rotatably mounted on the lower pressure block 122.

[0047] The blank 113 to be processed is placed on the shelf 112, and the bottom motor 104 rotates to drive the motor wheel 105 to rotate slowly, and the rotating column 108 is driven to rotate through the lower transmission belt 107, thereby driving the cam 114, the internal gear 109, the internal toothless gear 110 and the external toothless gear 111 to rotate, and the internal gear 109 drives the conveying roller 103 on the straight section of the conveying frame 102 to rotate through the gear set, and the shelf 112 and the blank 113 are conveyed by the conveying roller 103. In the turning section, the shelf 112 on the straight section is used to push the shelf 112 in front forward, and the blank 113 is heated by the heating tube 116 to facilitate subsequent forging operations. When the shelf 112 moves to the blocking plate 106, it will be blocked by the blocking plate 106. At this time, the conveying roller 103 can no longer drive the shelf 112 forward.

[0048] like Figure 6-Figure 11 As shown, the transfer device also includes a lifting electric cylinder 202 fixedly mounted on the electric cylinder frame 201, a connecting frame 213 is fixedly mounted on the top of the lifting electric cylinder 202, a fixing claw 206 is fixedly mounted on the sliding sleeve 205, a semi-ring slide groove 2061 is provided on the lower surface of the fixing claw 206, the connecting frame 213 slides in the semi-ring slide groove 2061, and a switch 203 is fixedly mounted on the electric cylinder frame 201.

[0049] like Figure 6-Figure 11 As shown, a picking mechanism is provided on the fixed claw 206, and the picking mechanism includes a docking gear 207 rotatably mounted on the fixed claw 206, an active friction wheel 208 and a passive friction wheel 209 are rotatably mounted on the fixed claw 206, a worm 210 is fixedly mounted on the passive friction wheel 209, the docking gear 207 drives the active friction wheel 208 to rotate through a gear set, the gear set is composed of gears and shafts, the active friction wheel 208 is meshed with the passive friction wheel 209, a movable claw 211 is slidably mounted on the fixed claw 206, the movable claw 211 is provided with a docking tooth 212, and the docking tooth 212 is meshed with the worm 210.

[0050] In the initial state, the convex ball 214 is located at the highest point of the arc rail 2041, and the lifting cylinder 202 is in the shortest state. When the cam 114 rotates and presses the switch 203, the lifting cylinder 202 retracts and contracts twice. The lifting cylinder 202 first extends, and drives the sliding sleeve 205 to descend along the fixed track column 204 through the connecting frame 213. The convex ball 214 moves along the arc rail 2041 to the vertical rail 2043. When the arc rail 2041 just enters the vertical rail 2043, the fixed claw 206 and the movable claw 211 reach the two sides of the blank 113 blocked by the blocking plate 106. Then the convex ball 214 descends vertically along the vertical rail 2043, driving the sliding sleeve 205 and the fixed claw 206 to descend vertically. At this time, the docking gear 207 and the clamping gear The gear 207 is meshed with the gear 208, and the gear 208 is driven to rotate by the clamping rack 120, thereby driving the active friction wheel 208 to rotate through the gear set, thereby driving the passive friction wheel 209 and the worm 210 to rotate, thereby driving the docking tooth 212 and the movable claw 211 to slide toward the fixed claw 206 through the worm 210, and the blank 113 is taken by the movable claw 211 and the fixed claw 206. At the same time, when the fixed claw 206 descends, it will contact the lower pressing block 122, thereby driving the lower pressing block 122 to descend. The descent of the lower pressing block 122 will drive the rotating rod 121 to rotate, thereby driving the rack slider 118 to slide along the slide 117, and the slider spring 119 is compressed, so that the clamping rack 120 is disengaged from the docking gear 207. The lower pressing block 122 descends, driving the blocking plate 106 to descend. The blocking plate 106 no longer blocks the shelf 112, and the conveying roller 103 begins to convey the shelf 112. The shelf 112 keeps the blocking plate 106 pressed down, and then the convex ball 214 moves to the bottom of the vertical rail 2043. At this time, the lifting cylinder 202 is just extended to the farthest point, and then the lifting cylinder 202 begins to contract, driving the convex ball 214 to rise along the vertical rail 2043. At this time, the sliding sleeve 205 rises vertically. At this time, since the shelf 112 remains pressed down, the clamping rack 120 does not mesh with the docking gear 207. At this time, the fixed claw 206 and the movable claw 211 take and lift the blank 113, and then the convex ball 214 enters the cross rail 2042 and Entering into the arc rail 2041 of the sliding track on the other side, the convex ball 214 is at the highest point of the arc rail 2041 on the other side. At this time, the sliding sleeve 205 and the fixed claw 206 rotate 180 degrees, and the connecting frame 213 slides in the semi-ring slide groove 2061. At this time, the lifting cylinder 202 is in a retracted state. At this time, the blank 113 is located above the processing block 303. Then the lifting cylinder 202 begins to extend for the second time, driving the convex ball 214 to descend along the arc rail 2041 and enter the vertical rail 2043. At this time, the rack 315 is released to mesh with the docking gear 207. Under the action of the loosened rack 315, the docking gear 207 drives the movable claw 211 to release the blank 113, and then the convex ball 214 vertically descends along the vertical rail 2043.At this time, the blank 113 enters between the inner fixed column 324 and the processing block 303. When the fixed claw 206 descends to contact the inclined block 314, the fixed claw 206 pushes the inclined block 314, the blocking frame 312 and the loosening rack 315 to slide along the processing block 303, and the transverse spring 313 is compressed, so that the loosening rack 315 is disengaged from the docking gear 207. When the blocking frame 312 contacts the card block 309, the card block 309 is pushed along the slope of the card block 309. As the upper slide 3031 descends, the downward spring 311 is compressed. When the blocking frame 312 reaches the left side of the block 309, the downward spring 311 rebounds, causing the block 309 to clamp the blocking frame 312, so that the release rack 315 and the docking gear 207 remain disengaged. Then the lifting cylinder 202 contracts, driving the convex ball 214 to rise along the vertical rail 2043 to the cross rail 2042, and then rotate 180 degrees to return to the top of the arc rail 2041 on the initial side.

[0051] like Figure 12-16 As shown, the forging device also includes a processing block 303 fixedly mounted on the processing frame 301, a transmission frame 302 is arranged next to the processing frame 301, two conveying wheels 316 are rotatably mounted on the transmission frame 302, and a conveying belt 317 is wrapped around the two conveying wheels 316. The outer docking gear 318 drives the conveying wheel 316 to rotate through a gear set, and the gear set is composed of a plurality of gears and shafts. A column 307 is fixedly mounted on the processing frame 301, and a forging die 308 is slidably mounted on the column 307. Two pulleys 320 are rotatably mounted on the processing frame 301, and a forging transmission belt 321 is wrapped around the two pulleys 320. A lifting plate 322 is fixedly mounted on the forging transmission belt 321, and an inner docking gear 319 drives the pulley 320 to rotate through gear transmission.

[0052] like Figure 12-16 As shown, a lifting electric cylinder 304 is fixedly installed on the transmission frame 302, a lifting block 305 is fixedly installed on the top of the lifting electric cylinder 304, a lower mold 306 is placed on the conveyor belt 317, and an engaging sleeve 323 is fixedly installed on the lower mold 306. When the switch 203 is pressed, the lifting electric cylinder 304 extends to lift the lower mold 306 and the internal fixed column 324 on the conveyor belt 317 into the processing block 303, and the engaging sleeve 323 is formed after the forging of the billet 113 is completed.

[0053] like Figure 12-16As shown, a release mechanism is provided on the processing block 303, and the release mechanism includes a blocking frame 312 slidably mounted on the processing block 303, a ramp block 314 and a loosening rack 315 are fixedly mounted on the blocking frame 312, a slope is provided on the ramp block 314, a transverse spring 313 is provided between the blocking frame 312 and the processing block 303, an upper slide groove 3031 and a lower slide groove 3032 are provided on the processing block 303, a clamping block 309 is slidably mounted in the upper slide groove 3031, and an upper ejector block 310 is slidably mounted in the lower slide groove 3032, a downward pressure spring 311 is provided between the upper ejector block 310 and the clamping block 309, and when the lower mold 306 is lifted, the lower mold 306 contacts the upper ejector block 310, and the downward pressure spring 311 is in an unstressed state.

[0054] The rotation of the inner toothless gear 110 drives the inner docking gear 319 to rotate, and drives the pulley 320 to rotate through the gear set, thereby driving the forging drive belt 321 to move, thereby driving the lifting plate 322 to move, and the lifting plate 322 first reaches the bottom to lift the forging die 308 located at the bottom, and drives the forging die 308 to rise to the highest point along the column 307, and then the inner toothless gear 110 disengages from the inner docking gear 319, and the outer toothless gear 111 begins to mesh with the outer docking gear 318, and the outer toothless gear 111 drives the outer docking gear 318 to rotate, and drives the conveying wheel 316 to rotate through the gear set, when the outer docking gear 318 disengages from the outer toothless gear 111, the conveying belt 317 drives the lower die 306 to advance one station, so that the lower die 306 reaches the bottom of the processing frame 301, and in this process, the fixed claw 206 will move the blank The material 113 is placed between the inner fixed column 324 and the processing block 303 and returns to the initial position. The electric cylinder 304 is lifted and extended to drive the lower die 306 to fit with the processing block 303 and pause. When the outer docking gear 318 is disengaged from the outer missing tooth gear 111, the inner missing tooth gear 110 begins to mesh with the inner docking gear 319 again. The plate 322 is lifted and passes through the forging die 308. The forging die 308 begins to descend along the column 307 under the action of gravity. The blank 113 is forged by the forging die 308, so that the blank 113 becomes the meshing sleeve 323. Then the electric cylinder 304 is lifted and begins to shrink. The lower die 306 descends under the action of gravity, and the lower die 306, the inner fixed column 324 and the meshing sleeve 323 fall onto the conveyor belt 317. The conveyor belt 317 is transported forward and leaves the device under the intermittent movement of the conveying wheel 316.

[0055] When the electric cylinder 304 is lifted and retracted, the lower mold 306 descends, and the upper ejector block 310 descends along the lower slide groove 3032 under the action of gravity, and the clamping block 309 descends along the upper slide groove 3031. At this time, the clamping block 309 leaves the right side of the blocking frame 312, and the cross spring 313 rebounds to drive the blocking frame 312, the inclined block 314 and the loosening rack 315 to reset. When the next lower mold 306 is lifted by the electric cylinder 304, it drives the upper ejector block 310, the downward pressure spring 311 and the clamping block 309 to rise at the same time and reach the left side of the blocking frame 312.

[0056] Working principle: the blank 113 to be processed is placed on the shelf 112, the bottom motor 104 rotates to drive the motor wheel 105 to rotate slowly, and the rotating column 108 is driven to rotate through the lower transmission belt 107, thereby driving the cam 114, the internal gear 109, the internal toothless gear 110 and the external toothless gear 111 to rotate, and the internal gear 109 drives the conveying roller 103 on the straight section of the conveying frame 102 to rotate through the gear set, and the shelf 112 and the blank 113 are conveyed by the conveying roller 103. In the turning section, the shelf 112 on the straight section is used to push the shelf 112 in front forward, and the blank 113 is heated by the heating tube 116 to facilitate subsequent forging operations. When the shelf 112 moves to the blocking plate 106, it will be blocked by the blocking plate 106. At this time, the conveying roller 103 can no longer drive the shelf 112 forward. In the initial state, the convex ball 214 is located at the highest point of the arc rail 2041, and the lifting cylinder 202 is in the shortest state. When the cam 114 rotates and presses the switch 203, the lifting cylinder 202 extends and retracts twice. The lifting cylinder 202 first extends, and drives the sliding sleeve 205 to descend along the fixed track column 204 through the connecting frame 213. The convex ball 214 moves along the arc rail 2041 to the vertical rail 2043. When the arc rail 2041 just enters the vertical rail 2043, the fixed claw 206 and the movable claw 211 reach the blocked plate 1. 06 blocks both sides of the blank 113, and then the convex ball 214 descends vertically along the vertical rail 2043, driving the sliding sleeve 205 and the fixed claw 206 to descend vertically. At this time, the docking gear 207 is meshed with the clamping rack 120. Under the action of the clamping rack 120, the docking gear 207 is driven to rotate, thereby driving the active friction wheel 208 to rotate through the gear set, thereby driving the passive friction wheel 209 and the worm 210 to rotate, thereby driving the docking tooth 212 and the movable claw 211 to slide toward the fixed claw 206 through the worm 210. The claw 211 and the fixed claw 206 take the blank 113. At the same time, when the fixed claw 206 descends, it will contact the lower pressing block 122, thereby driving the lower pressing block 122 to descend. The descent of the lower pressing block 122 will drive the rotating rod 121 to rotate, thereby driving the rack slider 118 to slide along the slide 117, and the slider spring 119 is compressed, so that the clamping rack 120 is disengaged from the docking gear 207, and the descent of the lower pressing block 122 will drive the blocking plate 106 to descend, and the blocking plate 106 no longer blocks the shelf 112, and the conveying roller 103 opens. The shelf 112 is transported, and the shelf 112 keeps the blocking plate 106 in a depressed state. Then the convex ball 214 moves to the bottom of the vertical rail 2043. At this time, the lifting cylinder 202 is just extended to the farthest point. Then the lifting cylinder 202 begins to shrink, driving the convex ball 214 to rise along the vertical rail 2043. At this time, the sliding sleeve 205 rises vertically. At this time, because the shelf 112 is kept in a depressed state, the clamping rack 120 does not mesh with the docking gear 207. At this time, the fixed claw 206 and the movable claw 211 take and lift the blank 113.Then the convex ball 214 enters the cross rail 2042 and enters the arc rail 2041 of the sliding track on the other side. At this time, the convex ball 214 is located at the highest point of the arc rail 2041 on the other side. At this time, the sliding sleeve 205 and the fixed claw 206 rotate 180 degrees, and the connecting frame 213 slides in the semi-ring slide groove 2061. At this time, the lifting cylinder 202 is in a retracted state. At this time, the blank 113 is located above the processing block 303. Then the lifting cylinder 202 begins to extend for the second time, driving the convex ball 214 to descend along the arc rail 2041 and enter the vertical rail 2043. At this time, the rack 315 is released to mesh with the docking gear 207. Under the action of the loosened rack 315, the docking gear 207 drives the movable claw 211 to release the blank 113. Then the convex ball 214 descends vertically along the vertical rail 2043. At this time, the blank 113 enters the inner fixed column 324 and the processing block 30 3, when the fixed claw 206 drops to contact the inclined plane block 314, the fixed claw 206 pushes the inclined plane block 314, the blocking frame 312 and the loosening rack 315 to slide along the processing block 303, and the cross spring 313 is compressed, so that the loosening rack 315 is disengaged from the docking gear 207. When the blocking frame 312 contacts the card block 309, the card block 309 is pushed down along the upper slide groove 3031 through the slope of the card block 309, and the downward pressure spring 311 is compressed. When the blocking frame 312 reaches the left side of the card block 309, the downward pressure spring 311 rebounds, so that the card block 309 blocks the blocking frame 312, so that the loosening rack 315 and the docking gear 207 remain disengaged. Subsequently, the lifting cylinder 202 contracts, driving the convex ball 214 to rise along the vertical rail 2043 to the cross rail 2042, and then rotates 180 degrees to return to the top of the arc rail 2041 on the initial side. The rotation of the inner toothless gear 110 drives the inner docking gear 319 to rotate, and drives the pulley 320 to rotate through the gear set, thereby driving the forging drive belt 321 to move, thereby driving the lifting plate 322 to move, and the lifting plate 322 first reaches the bottom to lift the forging die 308 at the bottom, and drives the forging die 308 to rise to the highest point along the column 307, and then the inner toothless gear 110 disengages from the inner docking gear 319, and the outer toothless gear 111 begins to mesh with the outer docking gear 318, and the outer toothless gear 111 drives the outer docking gear 318 to rotate, and drives the conveying wheel 316 to rotate through the gear set. When the outer butt-jointed gear 318 is disengaged from the outer tooth-missing gear 111, the conveyor belt 317 drives the lower die 306 forward one station, so that the lower die 306 reaches the bottom of the processing frame 301. During this process, the fixed claw 206 places the blank 113 between the inner fixed column 324 and the processing block 303, and returns to the initial position, and lifts the electric cylinder 304 to extend and drive the lower die 306 to fit the processing block 303, and pause. When the outer butt-jointed gear 318 is disengaged from the outer tooth-missing gear 111, the inner tooth-missing gear 110 starts to mesh with the inner butt-jointed gear 319 again, and the lifting plate 322 passes through the forging die 308.The forging die 308 begins to descend along the column 307 under the action of gravity, and the blank 113 is forged by the forging die 308, so that the blank 113 becomes the engaging sleeve 323. Then, the electric cylinder 304 is lifted and begins to shrink. The lower die 306 descends under the action of gravity, and the lower die 306, the inner fixed column 324 and the engaging sleeve 323 fall onto the conveyor belt 317. The conveyor belt 317 is transported forward and away from the device under the intermittent motion of the conveying wheel 316. When the lifting cylinder 304 contracts, the lower mold 306 descends, the upper ejector block 310 descends along the lower slide groove 3032 under the action of gravity, and the clamping block 309 descends along the upper slide groove 3031. At this time, the clamping block 309 leaves the right side of the blocking frame 312, and the horizontal spring 313 rebounds to drive the blocking frame 312, the inclined block 314 and the loosening rack 315 to reset. When the next lower mold 306 is lifted by the lifting cylinder 304, the upper ejector block 310, the downward pressure spring 311 and the clamping block 309 rise at the same time and reach the left side of the blocking frame 312.

[0057] The above are only preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A forging device for a sliding engagement sleeve of a new energy vehicle, including a conveying device, characterized in that: The conveying device comprises a heating box (101), and the conveying device is used to heat the blank to be processed. A transfer device is arranged beside the conveying device, and the transfer device comprises an electric cylinder frame (201). The transfer device is used to transfer the heated blank. A forging device is arranged beside the transfer device, and the forging device comprises a processing frame (301). The forging device is used to forge the blank. The conveying device comprises a rotating column (108) rotatably mounted on the heating box (101), an inner toothed gear (110) and an outer toothed gear (111) being fixedly mounted on the rotating column (108), and a blocking mechanism is provided on the conveying frame (102), the blocking mechanism comprises a blocking plate (106) slidably mounted on the heating box (101), and a lower pressing block (122) is fixedly mounted on the blocking plate (106); The transfer device comprises a fixed track column (204), on which two groups of sliding tracks are symmetrically arranged, the sliding tracks being composed of an arc track (2041), a cross track (2042) and a vertical track (2043), a sliding sleeve (205) being slidably mounted on the fixed track column (204), the sliding sleeve (205) being able to slide and rotate relative to the fixed track column (204), a convex ball (214) being fixedly mounted on the inner wall of the sliding sleeve (205), and the convex ball (214) sliding in the two groups of arc tracks (2041), the cross track (2042) and the vertical track (2043); The forging device comprises an outer butt gear (318) and an inner butt gear (319) rotatably mounted on a processing frame (301); the outer butt gear (318) meshes with the outer gear with missing teeth (111), and the inner butt gear (319) meshes with the inner gear with missing teeth (110); when the outer butt gear (111) meshes with the outer butt gear (318), the inner gear with missing teeth (110) and the inner butt gear (319) are disengaged; when the inner gear with missing teeth (110) meshes with the inner butt gear (319), the outer butt gear (111) and the outer butt gear (318) are disengaged.

2. The forging device for sliding engagement sleeve of new energy vehicle according to claim 1 is characterized in that: The conveying device also includes a plurality of conveying rollers (103) rotatably mounted on a conveying frame (102); a bottom motor (104) is arranged below the conveying frame (102); a motor wheel (105) is fixedly mounted on the motor shaft of the bottom motor (104); a lower transmission belt (107) is wound around a rotating column (108) and the motor wheel (105); a cam (114) and an internal gear (109) are fixedly mounted on the rotating column (108); a plurality of shelves (112) are placed on the conveying rollers (103); a blank (113) is placed on the shelves (112); and a heating tube (116) is arranged in the heating box (101).

3. The forging device for the sliding engagement sleeve of a new energy vehicle according to claim 2 is characterized in that: A transmission wheel is arranged on the conveying roller (103) on the straight section of the conveying frame (102), a transmission belt (115) is wound around the transmission wheel, an internal gear (109) drives the conveying roller (103) to rotate through a gear set, the conveying rollers (103) on the two straight sections of the conveying frames (102) rotate in opposite directions, and the gear set is composed of a plurality of gears and a transmission shaft.

4. The forging device for sliding engagement sleeve of new energy vehicle according to claim 2 is characterized in that: The blocking mechanism also includes a slide (117) fixedly mounted on the conveying frame (102), a rack slider (118) being slidably mounted on the slide (117), a slider spring (119) being provided between the rack slider (118) and the heating box (101), a clamping rack (120) being fixedly mounted on the rack slider (118), a rotating rod (121) being rotatably mounted on the rack slider (118), a lower pressing block (122) being slidably mounted on the slide (117), and a rotating rod (121) being rotatably mounted on the lower pressing block (122).

5. The forging device for sliding engagement sleeve of new energy vehicle according to claim 1 is characterized in that: The transfer device also includes a lifting electric cylinder (202) fixedly mounted on the electric cylinder frame (201); a connecting frame (213) is fixedly mounted on the top of the lifting electric cylinder (202); a fixing claw (206) is fixedly mounted on the sliding sleeve (205); a semi-ring sliding groove (2061) is provided on the lower surface of the fixing claw (206); the connecting frame (213) slides in the semi-ring sliding groove (2061); and a switch (203) is fixedly mounted on the electric cylinder frame (201).

6. The forging device for the sliding engagement sleeve of a new energy vehicle according to claim 5 is characterized in that: The fixed claw (206) is provided with a picking mechanism, which comprises a docking gear (207) rotatably mounted on the fixed claw (206); an active friction wheel (208) and a passive friction wheel (209) are rotatably mounted on the fixed claw (206); a worm (210) is fixedly mounted on the passive friction wheel (209); the docking gear (207) drives the active friction wheel (208) to rotate via a gear set, the gear set is composed of a gear and a shaft, the active friction wheel (208) meshes with the passive friction wheel (209); a movable claw (211) is slidably mounted on the fixed claw (206), a docking tooth (212) is provided on the movable claw (211), and the docking tooth (212) meshes with the worm (210).

7. The forging device for the sliding engagement sleeve of a new energy vehicle according to claim 5 is characterized in that: The forging device also includes a processing block (303) fixedly mounted on the processing frame (301); a transmission frame (302) is arranged beside the processing frame (301); two conveying wheels (316) are rotatably mounted on the transmission frame (302); a conveying belt (317) is wound around the two conveying wheels (316); an externally docking gear (318) drives the conveying wheels (316) to rotate via a gear set; the gear set is composed of a plurality of gears and shafts; a column (307) is fixedly mounted on the processing frame (301); a forging die (308) is slidably mounted on the column (307); two pulleys (320) are rotatably mounted on the processing frame (301); a forging transmission belt (321) is wound around the two pulleys (320); a lifting plate (322) is fixedly mounted on the forging transmission belt (321); and an internally docking gear (319) drives the pulleys (320) to rotate via gear transmission.

8. The forging device for the sliding engagement sleeve of a new energy vehicle according to claim 7 is characterized in that: A lifting electric cylinder (304) is fixedly installed on the transmission frame (302), a lifting block (305) is fixedly installed on the top of the lifting electric cylinder (304), a lower mold (306) is placed on the conveyor belt (317), and an engaging sleeve (323) is fixedly installed on the lower mold (306). When the switch (203) is pressed, the lifting electric cylinder (304) extends to lift the lower mold (306) and the inner fixed column (324) on the conveyor belt (317) into the processing block (303), and the engaging sleeve (323) is formed after the blank (113) is forged.

9. The forging device for the sliding engagement sleeve of a new energy vehicle according to claim 8 is characterized in that: The processing block (303) is provided with a release mechanism, and the release mechanism comprises a blocking frame (312) slidably mounted on the processing block (303), a ramp block (314) and a release rack (315) are fixedly mounted on the blocking frame (312), a ramp block (314) is provided with a slope, a transverse spring (313) is provided between the blocking frame (312) and the processing block (303), and an upper slide groove (315) is provided on the processing block (303). The upper slide groove (3031) and the lower slide groove (3032) are provided with a clamping block (309) which is slidably installed in the upper slide groove (3031), and an upper top block (310) which is slidably installed in the lower slide groove (3032). A downward pressure spring (311) is arranged between the upper top block (310) and the clamping block (309). When the lower mold (306) is lifted, the lower mold (306) contacts the upper top block (310), and the downward pressure spring (311) is in a non-stressed state.

Citation Information

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