I-shaped steel surface rust removal equipment and method

By designing the surface rust removal equipment of the work-shaped steel, using linkage shafts, gears and polished coating components, the problems of low rust removal efficiency and cumbersome operation in the prior art are solved, and the automatic polishing and removal of multiple surfaces of the I-shaped steel is achieved simultaneously Rust improves rust removal efficiency.

CN119304766APending Publication Date: 2025-01-14南通春益机械有限公司
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Patent Information

Application Number
CN202411874481.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The existing surface rust removal method of the industrial steel is inefficient and requires manual operation of each surface, which is cumbersome and time-consuming.

Method used

A surface rust removal equipment for the work-shaped steel is designed, including C-shaped plates, arc plates, pad plates, guide plates, linkage plates, forward and reverse motors, U-shaped tubes, polishing discs and polishing coating components, through linkage shafts and gears With structures such as slide chutes, multiple surfaces are polished and removed at the same time, improving efficiency.

Benefits of technology

It realizes automatic polishing and rust removal of multiple surfaces of I-shaped steel, which improves rust removal efficiency and reduces operational complexity.

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Abstract

The invention discloses I-shaped steel surface rust removal equipment and method, and relates to the field of machining rust removal devices, the I-shaped steel surface rust removal equipment comprises a base, the upper surface of the base is fixedly connected with a pair of C-shaped plates, the inner surfaces of the pair of C-shaped plates are rotatably connected with the same arc plate, and the inner surface of the arc plate is fixedly connected with a pair of base plates. The first gear drives the second gear to rotate, the second gear rotates to drive the third polishing disc to rotate, the upper surface of the I-shaped steel is polished and derusted, the first polishing disc and the second polishing disc are arranged, the annular surfaces of the first polishing disc and the second polishing disc make contact with the side wall of the external I-shaped steel, and polishing and derusting are conducted; by arranging the inner polishing disc, the inner surface of the I-shaped steel is polished and derusted, simultaneous polishing and derusting operation of multiple faces is achieved, automatic polishing and derusting treatment is conducted on the multiple faces of the I-shaped steel at the same time, and efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the field of processing and rust removal devices, and in particular to equipment and a method for rust removal on the surface of I-shaped steel. Background Art

[0002] When steel is exposed to the air for a long time, it will react with the moisture in the air and produce rust. When removing rust from the steel, polishing liquid is applied to grind and polish to remove rust. However, the existing rust removal methods all involve rotating the surface of tubular steel to remove rust, which is relatively common. Existing steel is not only tubular in shape, but also in the shape of an "I-beam". Traditional grinding and polishing rust removal is generally done by manual handheld equipment, which grinds and polishes the surfaces of the "I-beam" to remove rust. This results in low rust removal efficiency and the need to remove rust from each surface, which is cumbersome to operate. Summary of the invention

[0003] The purpose of the present application is to provide a device and method for removing rust from the surface of I-shaped steel, so as to solve the problems mentioned in the above background technology that the existing rust removal efficiency is low, rust removal is required on each surface, and the operation is cumbersome.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: an I-shaped steel surface rust removal device and method, comprising a base, a pair of C-shaped plates are fixedly connected to the upper surface of the base, an arc plate is connected to the inner surface of the pair of C-shaped plates, a pair of pads are fixedly connected to the inner surface of the arc plate, and the pair of pads are symmetrically arranged up and down, a guide plate is fixedly connected to the upper surface of the base, a linkage plate is slidably connected to the upper surface of the guide plate, and a mounting plate is fixedly connected to one side of the linkage plate; One side of the mounting plate is fixedly connected to a forward and reverse motor, an output end of the forward and reverse motor is fixedly connected to a U-shaped tube, a bottom end of the U-shaped tube is fixedly connected to a linkage shaft, a surface of the linkage shaft is fixedly connected to a first gear, a first polishing disc and a second polishing disc, a side of the mounting plate is fixedly connected to a pair of protective plates, a lower surface of the protective plate is provided with a second gear, a slide groove A is provided on an upper surface of the second gear, a lower surface of the protective plate is slidably connected to an inner wall of the slide groove A, the second gear is meshed with the first gear, a lower surface of the second gear is fixedly connected to a third polishing disc, and an inner polishing disc is installed on one side of the linkage shaft; The surface of the U-shaped tube is fixedly connected with a polishing coating component, the surface of the inner throwing disc is provided with an adjusting adapter component, the bottom end of the linkage shaft is fixedly connected with a moving component, and one side of the arc plate is fixedly connected with a flip positioning component.

[0005] The polishing coating assembly includes a driving plate connected to the surface of the U-shaped tube, the inner wall of the driving plate is sleeved with a connecting shaft, the surface of the connecting shaft is fixedly connected to a connecting rod, a pair of opposite surfaces of the protective plates are fixedly connected to the same collecting box, one end of the connecting rod passes through the inner wall of the collecting box and is fixedly connected to an L-shaped piston plate, the inner wall of the collecting box is fixedly connected to a partition, the upper surface of the partition is provided with a discharge hole, and the inner wall of the collecting box is fixedly connected to a discharge pipe.

[0006] The polishing coating assembly also includes a conical plate fixedly connected to the upper surface of the second gear, a plurality of guide grooves are provided on the surfaces of the conical plate and the second gear, a polishing hole is provided on the end of the guide groove away from the conical plate, a first thumb coupling is fixedly connected to the surface of the linkage shaft, an L-shaped support plate is fixedly connected to one side of the linkage plate, the bottom end of the linkage shaft passes through the lower surface of the L-shaped support plate, a sleeve is rotatably connected to the inner wall of the L-shaped support plate, and a second thumb coupling is fixedly connected to one end of the sleeve.

[0007] The polishing coating assembly also includes a plurality of convex balls fixedly connected to the surface of the second thumb coupling. One side of the L-shaped support plate is rotatably connected to a driving disk, and a plurality of ball grooves are provided on the surface of the driving disk.

[0008] The polishing coating assembly also includes a convex shaft fixedly connected to one side of the driving disk, the surface of the L-shaped support plate is fixedly connected to an action box, the inner wall of the action box is fixedly connected to a downpipe, the top of the downpipe is fixedly connected to a polishing box, the surface of the downpipe is fixedly connected to a one-way valve, the inner wall of the action box is fixedly connected to a Y-shaped nozzle, the surface of the Y-shaped nozzle is fixedly connected to a pressure relief valve, a through hole is opened on the inner wall of the action box, a T-shaped plate is slidably connected to the inner wall of the through hole, one end of the T-shaped plate is fixedly connected to a round-shaped plate, and the convex shaft is installed inside the round-shaped plate.

[0009] The adjustment adapter assembly includes a plurality of slide grooves B opened on the surface of the inner throwing disc, the inner wall of the sleeve is slidably connected with a slide rod, the surface of the slide rod is slidably connected to the inner wall of the inner throwing disc, the inner wall of the slide groove B is slidably connected with a polishing circular disc, the polishing circular disc is fixedly connected with a push rod on the side close to the slide rod, the push rod is slidably connected with a triangular plate on one end close to the slide rod, the triangular plate is fixedly connected with the surface of the slide rod on the side close to the slide rod, and a fourth polishing disc is fixedly connected to one side of the inner throwing disc.

[0010] The adjustment adapter assembly also includes a guide hole opened on the surface of the sleeve, a connecting plate is fixedly connected to the surface of the sliding rod, the surface of the connecting plate is slidably connected to the inner wall of the guide hole, a fixing block is fixedly connected to the surface of the sleeve, the inner wall of the fixing block is threadedly connected to a screw rod, and one end of the screw rod is rotatably connected to one side of the connecting plate.

[0011] The motion component comprises a spur gear fixedly connected to the bottom end of the linkage shaft, a plurality of balls are rollingly connected to the inner bottom wall of the spur gear, and a rack is fixedly connected to the inner wall of the guide plate.

[0012] The flip positioning assembly includes a cross plate fixedly connected to one side of the arc plate, a hand wheel is fixedly connected to one side of the cross plate, a pair of limiting grooves are opened on the surface of the arc plate, an electric guide rod is rotatably connected to the inner wall of the limiting groove, a pair of slots are opened on the surface of the arc plate, a spring is fixedly connected to the inner wall of the base, and an L-shaped plug plate is fixedly connected to one end of the spring.

[0013] A method for removing rust from the surface of an I-shaped steel is applied to the above-mentioned rust removal equipment for the surface of an I-shaped steel, and comprises the following steps: S1. During polishing, the linkage shaft rotates to drive the first polishing disc, the second polishing disc, the first thumb coupling and the spur gear to rotate. The third polishing disc rotates to frictionally contact the upper surface of the I-shaped steel to polish and remove rust. The inner polishing disc rotates to drive the fourth polishing disc and multiple polishing circular discs to rotate.

[0014] S2. During polishing, the L-shaped piston plate pushes the polishing liquid falling from the discharge hole out of the discharge pipe reciprocatingly, and the polishing liquid flowing into the multiple polishing holes enters the lower surface of the third polishing plate to perform polishing and rust removal operations. The rotation of the driving plate drives the cam shaft to rotate, and the cam shaft drives the T-shaped plate to reciprocate and discharge at multiple angles through the Y-shaped nozzle.

[0015] S3. When processing the other side of the "I-shaped" steel, the pad originally located on the top of the arc plate is rotated to the bottom of the arc plate. At this time, the linkage plate moves as a whole to one side of the guide plate, and the forward and reverse motors can be started to reverse, and the flipped I-shaped steel is polished again.

[0016] S4. When polishing the inner surface of "I-shaped" steel of workpieces of different specifications, the slide rod slides in the sleeve, driving the positions of multiple triangular plates to change, and the push rod slides on the inclined surface of the triangular plate to control the position of multiple polishing circular discs from the center of the inner polishing disc.

[0017] In summary, the technical effects and advantages of the present invention are as follows: In the present invention, the first gear drives the second gear to rotate, and the rotation of the second gear drives the third polishing disc to rotate, so as to polish and remove rust from the upper surface of the I-shaped steel. The first polishing disc and the second polishing disc, and the annular surfaces of the first polishing disc and the second polishing disc contact the side wall of the external I-shaped steel to polish and remove rust. The inner polishing disc polishes and removes rust from the inner surface of the I-shaped steel, thereby realizing the simultaneous polishing and rust removal of multiple surfaces, and automatically polishing and removing rust from multiple surfaces of the "I-shaped" steel at the same time, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the C-shaped plate in the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the pad in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the U-shaped tube in the present invention; Figure 5 For the present invention Figure 4 A schematic diagram of the enlarged structure at A in the middle; Figure 6 It is a schematic diagram of the three-dimensional structure of the driving disk in the present invention; Figure 7 For the present invention Figure 4 A schematic diagram of the enlarged structure at B in the middle; Figure 8 It is a schematic diagram of the planar structure of the inner throwing plate in the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the first polishing disc and the sixth inner polishing disc in the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the first thumb coupling and the second thumb coupling in the present invention; Fig.11 It is a cross-sectional structural schematic diagram of the action box in the present invention; Fig.12 For the present invention Fig.11 Schematic diagram of the enlarged structure at C in the middle; Fig.13 It is a schematic cross-sectional structural diagram of the base in the present invention; Fig.14 It is a schematic diagram of the three-dimensional structure of the slideway in the present invention.

[0020] In the figure: 1. base; 2. C-shaped plate; 3. arc plate; 4. hand wheel; 5. cross plate; 6. guide plate; 7. limit groove; 8. electric guide rod; 9. linkage plate; 10. second gear; 11. mounting plate; 12. forward and reverse motor; 13. collection box; 14. protection plate; 15. pad; 16. first gear; 17. U-shaped tube; 18. first polishing plate; 19. L-shaped support plate; 20. second polishing plate; 21. spur gear; 22. rack; 23. inner polishing plate; 24. linkage shaft; 25. driving plate; 26. connecting shaft; 27. partition; 28. connecting rod; 29. ​​L-shaped piston plate; 30. discharge pipe; 31. conical plate; 32. guide groove; 33. polishing hole ; 34. The third polishing disc; 35. The feed hole; 36. The second thumb coupling; 37. The polishing box; 38. The liquid down pipe; 39. The one-way valve; 40. The action box; 41. The Y-shaped nozzle; 42. The pressure relief valve; 43. The fourth polishing disc; 44. The push rod; 45. The slide groove B; 46. The polishing circular disc; 47. The triangular plate; 48. The convex ball; 49. The driving disc; 50. The ball groove; 51. The slide rod; 52. The sleeve; 53. The connecting plate; 54. The screw rod; 55. The fixing block; 56. The spring; 57. The L-shaped plug plate; 58. The slot; 59. The first thumb coupling; 60. The circular plate; 61. The convex shaft; 62. The T-shaped plate; 63. The guide hole; 64. The ball; 65. The slide groove A. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Example: Reference Figure 1-Figure 14 The rust removal device for the surface of the I-shaped steel shown in the figure comprises a base 1, a pair of C-shaped plates 2 are fixedly connected to the upper surface of the base 1, the inner surfaces of the pair of C-shaped plates 2 are rotatably connected to the same arc plate 3, the inner surface of the arc plate 3 is fixedly connected to a pair of pads 15, the pair of pads 15 are symmetrically arranged up and down, a guide plate 6 is fixedly connected to the upper surface of the base 1, a linkage plate 9 is slidably connected to the upper surface of the guide plate 6, and a mounting plate 11 is fixedly connected to one side of the linkage plate 9; One side of the mounting plate 11 is fixedly connected with a forward and reverse motor 12, and the output end of the forward and reverse motor 12 is fixedly connected with a U-shaped tube 17, and the bottom end of the U-shaped tube 17 is fixedly connected with a linkage shaft 24, and the surface of the linkage shaft 24 is fixedly connected with a first gear 16, a first polishing disc 18 and a second polishing disc 20, and one side of the mounting plate 11 is fixedly connected with a pair of protective plates 14, and the lower surface of the protective plate 14 is provided with a second gear 10, and the upper surface of the second gear 10 is provided with a slide groove A65, and the lower surface of the protective plate 14 is slidably connected with the inner wall of the slide groove A65, and the second gear 10 is meshed with the first gear 16, and the lower surface of the second gear 10 is fixedly connected with a third polishing disc 34, and the lower surface of the third polishing disc 34 contacts the upper surface of the external I-shaped steel, and the annular surfaces of the first polishing disc 18 and the second polishing disc 20 contact the side wall of the external I-shaped steel, and one side of the linkage shaft 24 is installed with an inner throwing disc 23, and the inner throwing disc 23 is arranged in the inner surface position of the external I-shaped steel; The surface of the U-shaped tube 17 is fixedly connected with a polishing coating component, the surface of the inner polishing disc 23 is provided with an adjustment adapter component, the bottom end of the linkage shaft 24 is fixedly connected with a motion component, and one side of the arc plate 3 is fixedly connected with a flip positioning component.

[0023] By means of the above structure, a pair of C-shaped plates 2 are provided to protect the rotation of the arc plate 3, a pair of pads 15 are provided to support the processing of the external I-shaped steel, a guide plate 6 is provided to guide and support the movement of the linkage plate 9, a mounting plate 11 is provided to install and protect the forward and reverse motor 12, the forward and reverse motor 12 is provided, the output end of which drives the U-shaped tube 17 to rotate, and the rotation of the U-shaped tube 17 drives the linkage shaft 24 to rotate, the first gear 16 is provided to drive the second gear 10 to rotate, and the rotation of the second gear 10 drives the third polishing disc 34 to rotate, and the upper surface of the I-shaped steel is polished and derusted, the first polishing disc 18 and the second polishing disc 20 are provided, the annular surfaces of the first polishing disc 18 and the second polishing disc 20 are in contact with the side walls of the external I-shaped steel for polishing and derusting, and the inner polishing disc 23 is provided to polish and derust the inner surface position of the I-shaped steel.

[0024] The polishing coating assembly includes a driving disk 25 connected to the surface of the U-shaped tube 17, the inner wall of the driving disk 25 is sleeved with a connecting shaft 26, the surface of the connecting shaft 26 is fixedly connected with a connecting rod 28, the opposite surfaces of a pair of protective plates 14 are fixedly connected to the same collecting box 13, one end of the connecting rod 28 passes through the inner wall of the collecting box 13 and is fixedly connected to an L-shaped piston plate 29, the inner wall of the collecting box 13 is fixedly connected with a partition 27, the upper surface of the partition 27 is provided with a discharge hole 35, the upper surface of the L-shaped piston plate 29 is in contact with the lower surface of the partition 27, and the inner wall of the collecting box 13 is fixedly connected with a discharge pipe 30.

[0025] By setting a driving disk 25, the driving disk 25 rotates to change the position of the connecting shaft 26 located inside, and the U-shaped tube 17 rotates to change the position of the driving disk 25, and the connecting rod 28 is slidably connected to the inner wall of the collecting box 13, thereby maintaining the stability of the connecting shaft 26 connected to one end of the connecting rod 28 in the driving disk 25. When the driving disk 25 changes, the connecting shaft 26 and the connecting rod 28 are pulled to reciprocate relative to each other as a whole. By setting the connecting rod 28, the L-shaped piston plate 29 is driven to reciprocate, so that the L-shaped piston plate 29 discharges the polishing liquid in the collecting box 13 to the conical plate 31 through the discharge pipe 30.

[0026] The polishing coating assembly also includes a conical plate 31 fixedly connected to the upper surface of the second gear 10, and a plurality of guide grooves 32 are provided on the surfaces of the conical plate 31 and the second gear 10. A polishing hole 33 is provided at one end of the guide groove 32 away from the conical plate 31. The polishing hole 33 passes through the lower surface of the third polishing disk 34, and the distances between the plurality of polishing holes 33 and the center of the conical plate 31 are different. A first thumb coupling 59 is fixedly connected to the surface of the linkage shaft 24, and an L-shaped support plate 19 is fixedly connected to one side of the linkage plate 9. The bottom end of the linkage shaft 24 passes through the lower surface of the L-shaped support plate 19, and a sleeve 52 is rotatably connected to the inner wall of the L-shaped support plate 19. A second thumb coupling 36 is fixedly connected to one end of the sleeve 52. The second thumb coupling 36 cooperates with the first thumb coupling 59 so that the rotation of the first thumb coupling 59 drives the second thumb coupling 36 to rotate.

[0027] By setting the conical plate 31, the dripping polishing liquid is sent into the polishing hole 33 through the guide groove 32. By setting the polishing hole 33, the polishing liquid enters the lower surface of the third polishing plate 34 through the polishing hole 33 for polishing and rust removal. By setting a plurality of polishing holes 33 at different distances from the center of the conical plate 31, multiple positions can be better polished. By setting the L-shaped support plate 19, the surface of the sleeve 52 is installed and supported. By setting the sleeve 52, the second thumb coupling 36 is installed and supported. By setting the first thumb coupling 59, the first thumb coupling 59 rotates to drive the second thumb coupling 36 to rotate.

[0028] The polishing coating assembly also includes a plurality of convex balls 48 fixedly connected to the surface of the second thumb coupling 36. A drive disk 49 is rotatably connected to one side of the L-shaped support plate 19. A plurality of ball grooves 50 are provided on the surface of the drive disk 49. The convex balls 48 are adapted to the ball grooves 50 so that when the convex balls 48 rotate, their surfaces contact the inner walls of the ball grooves 50, thereby driving the drive disk 49 to rotate.

[0029] By providing a plurality of convex balls 48 and cooperating with the ball grooves 50 , the driving disc 49 is driven to rotate through the second thumb coupling 36 , and the rotation of the driving disc 49 drives the convex shaft 61 to rotate.

[0030] The polishing coating assembly also includes a cam 61 fixedly connected to one side of the driving disk 49, and the cam 61 is eccentrically installed with the center of the driving disk 49. The surface of the L-shaped support plate 19 is fixedly connected to the working box 40, and the inner wall of the working box 40 is fixedly connected to the downpipe 38. The downpipe 38 is installed on the right side of the upper surface of the working box 40. The top of the downpipe 38 is fixedly connected to the polishing box 37, and the downpipe 38 is connected to the polishing box 37. The surface of the downpipe 38 is fixedly connected to the one-way valve 39. The inner wall of the working box 40 is fixedly connected to the Y-shaped nozzle 41. The two ends of the Y-shaped nozzle 41 are respectively facing the side wall and the inner surface of the I-shaped steel for spraying polishing liquid. The surface of the Y-shaped nozzle 41 is fixedly connected to the pressure relief valve 42. The inner wall of the working box 40 is provided with a through hole, and the inner wall of the through hole is slidably connected to a T-shaped plate 62. One end of the T-shaped plate 62 is fixedly connected to the circular plate 60, and the cam 61 is installed inside the circular plate 60.

[0031] By setting the circular plate 60, the convex shaft 61 rotates to drive the circular plate 60 to reciprocate. By setting the downpipe 38, the polishing liquid in the polishing box 37 flows into the working box 40 through the downpipe 38. By setting the one-way valve 39, the liquid backflow is prevented. By setting the pressure relief valve 42, when the pressure reaches a certain level, the polishing liquid is sprayed out through the Y-shaped nozzle 41, which is convenient for the subsequent polishing and rust removal operations of the first polishing disc 18, the inner polishing disc 23 and the second polishing disc 20. By setting the T-shaped plate 62, the polishing liquid in the working box 40 is driven to flow and spray out.

[0032] The adjustment adapter assembly includes a plurality of slide grooves B45 opened on the surface of the inner throwing disc 23, the inner wall of the sleeve 52 is slidably connected with the slide rod 51, the surface of the slide rod 51 is slidably connected to the inner wall of the inner throwing disc 23, the inner wall of the slide groove B45 is slidably connected with the polishing circular disc 46, the polishing circular disc 46 is fixedly connected with the push rod 44 on the side close to the slide rod 51, the push rod 44 is slidably connected with the triangular plate 47 on one end close to the slide rod 51, the triangular plate 47 is fixedly connected to the surface of the slide rod 51 on the side close to the slide rod 51, and the fourth polishing disc 43 is fixedly connected to one side of the inner throwing disc 23.

[0033] By setting the slide bar 51, the structural support for the inner throwing plate 23 is maintained, and by setting the slide groove B45, space is provided for the sliding and accommodating polishing circular plate 46. By setting the polishing circular plate 46, the height difference of the inner surface of I-shaped steels of different specifications can be adapted to. By setting the triangle plate 47 and changing the position of the triangle plate 47 in the inner throwing plate 23, the height of the polishing circular plate 46 can be changed by the slide bar 51 for adjustment.

[0034] The adjustment adapter assembly also includes a guide hole 63 opened on the surface of the sleeve 52, a connecting plate 53 is fixedly connected to the surface of the slide rod 51, the surface of the connecting plate 53 is slidingly connected to the inner wall of the guide hole 63, a fixing block 55 is fixedly connected to the surface of the sleeve 52, a screw rod 54 is threadedly connected to the inner wall of the fixing block 55, and one end of the screw rod 54 is rotatably connected to one side of the connecting plate 53.

[0035] By providing the guide hole 63 , a guide space is provided for the connection plate 53 to move and avoid, and by providing the screw rod 54 , the operator can change the position of the connection plate 53 and the slide rod 51 in the sleeve 52 through the screw rod 54 .

[0036] The motion component includes a spur gear 21 fixedly connected to the bottom end of the linkage shaft 24. The inner bottom wall of the spur gear 21 is rollingly connected with a plurality of balls 64. The surface of the balls 64 contacts the inner bottom wall of the guide plate 6. The inner wall of the guide plate 6 is fixedly connected with a rack 22. The spur gear 21 is meshed with the rack 22.

[0037] By providing the spur gear 21, the spur gear 21 rotates and cooperates with the rack 22, driving the spur gear 21 to rotate and move in the guide plate 6. At this time, multiple balls 64 are used to support and reduce the friction of rotation.

[0038] The flip positioning assembly includes a cross plate 5 fixedly connected to one side of the arc plate 3, a hand wheel 4 is fixedly connected to one side of the cross plate 5, a pair of limiting grooves 7 are provided on the surface of the arc plate 3, an electric guide rod 8 is rotatably connected to the inner wall of the limiting groove 7, a pair of slots 58 are provided on the surface of the arc plate 3, a spring 56 is fixedly connected to the inner wall of the base 1, one end of the spring 56 is fixedly connected to an L-shaped plug plate 57, one end of the L-shaped plug plate 57 passes through the inner surface of the C-shaped plate 2 and is adapted to the inner wall of the slot 58.

[0039] By setting the hand wheel 4, it is convenient for the operator to drive the arc plate 3 to rotate through the cross plate 5 by setting the hand wheel 4. By setting the limit groove 7, space for the electric guide rod 8 to be installed and avoided is given. By setting the electric guide rod 8, after the electric guide rod 8 is rotated, the I-shaped steel is blocked, so that the reversed I-shaped steel is turned over to the pad 15 on the other side to keep it stable, which is convenient for the subsequent polishing and rust removal work after turning over. By setting the spring 56, the L-shaped plug plate 57 is driven to move and reset. By setting the L-shaped plug plate 57, it is plugged and matched with the slot 58 to keep the positioning of the arc plate 3 stable.

[0040] A method for removing rust from the surface of an I-shaped steel comprises the following steps: S1. During processing and polishing, after placing the I-shaped steel material to be processed and derusted on the pad 15, the third polishing disc 34 is in contact with the upper surface of the workpiece, and then the operator starts the forward and reverse motor 12, the output end of the forward and reverse motor 12 drives the U-shaped tube 17 to rotate, the rotation of the U-shaped tube 17 drives the disc 25 to rotate, the rotation of the U-shaped tube 17 drives the linkage shaft 24 to rotate, the rotation of the linkage shaft 24 drives the first polishing disc 18, the second polishing disc 20, the first thumb coupling 59 and the spur gear 21 to rotate, the spur gear 21 rotates and cooperates with the rack 22, so that the spur gear 21 is supported by a plurality of balls 64. Under the action, the linkage plate 9 is driven to slide on the surface of the guide plate 6, the first gear 16 rotates to drive the second gear 10 to rotate, the second gear 10 rotates to drive the third polishing disc 34 to rotate, the third polishing disc 34 rotates and frictionally contacts the upper surface of the I-shaped steel to polish and remove rust, the linkage shaft 24 rotates to drive the first thumb coupling 59 and the second thumb coupling 36 to rotate, the second thumb coupling 36 rotates through the sleeve 52 to drive the slide rod 51 and the inner throwing disc 23 to rotate, the rotation of the inner throwing disc 23 will drive the fourth polishing disc 43 and multiple polishing circular discs 46 to rotate, and perform polishing and rust removal operations.

[0041] S2. During polishing, it is also necessary to continuously apply polishing and rust removal liquid. When the U-shaped tube 17 rotates, it drives the driving plate 25 to rotate, changes the position of the driving plate 25, and drives the L-shaped piston plate 29 to reciprocate through the connecting shaft 26 and the connecting rod 28. In this process, the L-shaped piston plate 29 pushes the polishing liquid falling from the discharge hole 35 out of the discharge pipe 30 reciprocatingly. The polishing liquid dripping from the discharge pipe 30 flows into the multiple polishing holes 33 through the multiple guide grooves 32. The polishing liquid in the polishing holes 33 enters the lower surface of the third polishing plate 34 and cooperates with the third polishing plate 34 to perform polishing and rust removal operations. The second thumb coupling 36 will pass The convex ball 48 cooperates with a plurality of ball grooves 50 to drive the driving disk 49 to rotate, and the driving disk 49 drives the convex shaft 61 located on the side connected to it to rotate. The convex shaft 61 rotates through the circular plate 60, driving the T-shaped plate 62 to reciprocate. The reciprocating motion of the T-shaped plate 62 pumps the polishing liquid in the polishing box 37 into the working box 40 through the lower liquid pipe 38, and then squeezes and discharges it through the Y-shaped nozzle 41. The function of the pressure relief valve 42 on the Y-shaped nozzle 41 is that when the pressure reaches a certain level, it is discharged at multiple angles through the Y-shaped nozzle 41. The two ends of the Y-shaped nozzle 41 are respectively facing the side wall and the inner surface of the I-shaped steel, which is convenient for spraying the polishing liquid.

[0042] S3. After the initial processing of the "I-shaped" steel, it is necessary to flip it over and process the other side of the steel. At this time, the electric guide rod 8 is started to rotate the electric guide rod 8 out of the limit slot 7. The operator first releases the clamping state of the L-shaped plug plate 57 on the slot 58, and then turns the hand wheel 4 to drive the arc plate 3 to rotate as a whole on the surface of the C-shaped plate 2 through the connection of the cross plate 5. The pad 15 originally located on the top of the arc plate 3 is located below the arc plate 3 after rotating 180 degrees, supporting the flipped I-shaped steel. At this time, the linkage plate 9 moves as a whole to one side of the guide plate 6, and will not interfere with the rotating arc plate 3. The forward and reverse motor 12 can be started to reverse, and the flipped I-shaped steel can be polished again.

[0043] S4. When polishing the inner surface of the "I-shaped" steel of workpieces of different specifications, it is necessary to adjust the positions of multiple polishing circular plates 46. At this time, the operator keeps the inner polishing plate 23 stable with one hand and rotates the screw rod 54 with the other hand. The screw rod 54 rotates through the connecting plate 53 to change the position of the slide bar 51 in the sleeve 52. At this time, the slide bar 51 slides in the sleeve 52. After the position is changed, the position of multiple triangular plates 47 is driven to change, so that the push rod 44 slides on the inclined surface of the triangular plate 47. After adjusting the height, the position of multiple polishing circular plates 46 from the center of the inner polishing plate 23 is controlled to adapt to the height difference of the inner surfaces of workpieces of different specifications.

[0044] The working principle of the present invention is as follows: the I-shaped steel surface rust removal equipment and method, after the operator places the I-shaped steel material to be processed and rust removed on the pad 15, the third polishing disc 34 is in contact with the upper surface of the workpiece, and then the operator starts the forward and reverse motor 12, the output end of the forward and reverse motor 12 drives the U-shaped tube 17 to rotate, the rotation of the U-shaped tube 17 drives the driving disc 25 to rotate, the rotation of the U-shaped tube 17 drives the linkage shaft 24 to rotate, the rotation of the linkage shaft 24 drives the first polishing disc 18, the second polishing disc 20, the first thumb coupling 59 and the spur gear 21 to rotate, the spur gear 21 rotates and cooperates with the rack 22, so that the spur gear 21, under the support of a plurality of balls 64, drives the linkage plate 9 to slide on the surface of the guide plate 6, and the first gear 16 rotates to drive the second gear 10 to rotate The second gear 10 rotates to drive the third polishing disc 34 to rotate. The third polishing disc 34 rotates and contacts with the upper surface of the I-shaped steel to perform polishing and rust removal. When the U-shaped tube 17 rotates, it drives the driving disc 25 to rotate, changes the position of the driving disc 25, and drives the L-shaped piston plate 29 to reciprocate through the connecting shaft 26 and the connecting rod 28. In this process, the L-shaped piston plate 29 pushes the polishing liquid falling from the discharge hole 35 out of the discharge pipe 30 reciprocatingly. The polishing liquid dripping from the discharge pipe 30 flows into the multiple polishing holes 33 through the multiple guide grooves 32. The polishing liquid in the polishing holes 33 enters the lower surface of the third polishing disc 34 and cooperates with the third polishing disc 34 to perform polishing and rust removal. The linkage shaft 24 rotates to drive the first thumb coupling 59 and the second thumb coupling 3 6 rotates, the second thumb coupling 36 rotates through the sleeve 52 to drive the slide bar 51 and the inner throwing disc 23 to rotate, the rotation of the inner throwing disc 23 will drive the fourth polishing disc 43 and multiple polishing circular discs 46 to rotate, and perform polishing and rust removal operations. In this process, the second thumb coupling 36 will drive the driving disc 49 to rotate through the convex ball 48, and the convex ball 48 cooperates with multiple ball grooves 50. The driving disc 49 drives the convex shaft 61 located on the side connected to it to rotate, and the convex shaft 61 rotates through the circular plate 60 to drive the T-shaped plate 62 to reciprocate. The reciprocating motion of the T-shaped plate 62 pumps the polishing liquid in the polishing box 37 into the action box 40 through the lower liquid pipe 38, and then squeezes and discharges it through the Y-shaped nozzle 41. The function of the pressure relief valve 42 on the Y-shaped nozzle 41 is that when the pressure reaches a certain level After that, it is discharged at multiple angles through the Y-shaped nozzle 41. The two ends of the Y-shaped nozzle 41 are respectively facing the side wall and the inner surface of the I-shaped steel, which is convenient for spraying the polishing liquid and facilitating the subsequent polishing of the inner polishing disc 23. After the polishing of the I-shaped steel is completed, the operator can control to start the electric guide rod 8 so that the electric guide rod 8 rotates out of the limit groove 7. The operator first releases the clamping state of the L-shaped plug plate 57 on the slot 58, and then rotates the hand wheel 4. The arc plate 3 is driven to rotate as a whole on the surface of the C-shaped plate 2 through the connection of the cross plate 5. The I-shaped steel on the pad 15 is guided and clamped by a pair of electric guide rods 8, and then turned over and rotated 180 degrees, and then placed on the pad 15 originally located on the top of the arc plate 3. After the pad 15 originally located on the top of the arc plate 3 is rotated 180 degrees,Located below the arc plate 3, the I-shaped steel is supported after the flip. At this time, the linkage plate 9 moves as a whole to one side of the guide plate 6, and will not interfere with the rotating arc plate 3. After the rotation is completed, the forward and reverse motor 12 can be started to reverse, and the flipped I-shaped steel is polished again. When it is necessary to polish the inner surface of the I-shaped steel of different specifications, it is necessary to adjust the positions of multiple polishing circular discs 46 to meet the specifications of different I-shaped steels. At this time, the operator keeps the inner polishing disc 23 stable with one hand and rotates it with the other hand. The screw rod 54 rotates through the connecting plate 53 to change the position of the slide rod 51 in the sleeve 52. At this time, the slide rod 51 slides in the sleeve 52. After the position is changed, the position of multiple triangular plates 47 is driven to change, so that the push rod 44 slides on the inclined surface of the triangular plate 47. After adjusting the height, the position of multiple polishing circular plates 46 from the center of the inner polishing plate 23 is controlled to adapt to the height difference of the inner surface of workpieces of different specifications. With the above structure, multiple surfaces of "I-shaped" steel are automatically polished and rust-removed to improve efficiency.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rust removal device for the surface of an I-shaped steel, comprising a base (1), characterized in that: A pair of C-shaped plates (2) are provided on the upper surface of the base (1); the inner surfaces of the pair of C-shaped plates (2) are connected to arc plates (3); the inner surfaces of the arc plates (3) are provided with a pair of pads (15); the pair of pads (15) are symmetrically arranged up and down; a guide plate (6) is provided on the upper surface of the base (1); a linkage plate (9) is slidably connected to the upper surface of the guide plate (6); a mounting plate (11) is provided on one side of the linkage plate (9); A forward and reverse motor (12) is provided on one side of the mounting plate (11); a U-shaped tube (17) is provided at the output end of the forward and reverse motor (12); a linkage shaft (24) is provided at the bottom end of the U-shaped tube (17); a first gear (16), a first polishing disc (18) and a second polishing disc (20) are provided on the surface of the linkage shaft (24); a pair of protection plates (14) are provided on one side of the mounting plate (11); a second gear (10) is provided on the lower surface of the protection plate (14); a slide groove A (65) is provided on the upper surface of the second gear (10); the lower surface of the protection plate (14) is slidably connected to the inner wall of the slide groove A (65); the second gear (10) is meshed with the first gear (16); a third polishing disc (34) is provided on the lower surface of the second gear (10); and an inner polishing disc (23) is installed on one side of the linkage shaft (24); The surface of the U-shaped tube (17) is provided with a polishing coating component, the surface of the inner polishing disc (23) is provided with an adjustment adapter component, the bottom end of the linkage shaft (24) is provided with a motion component, and one side of the arc plate (3) is provided with a flip positioning component.

2. The rust removal equipment for the surface of I-shaped steel according to claim 1 is characterized in that: The polishing coating assembly comprises a driving plate (25) connected to the surface of a U-shaped tube (17), the inner wall of the driving plate (25) is sleeved with a connecting shaft (26), the surface of the connecting shaft (26) is provided with a connecting rod (28), a pair of opposite surfaces of the protective plates (14) are provided with a same collecting box (13), one end of the connecting rod (28) passes through the inner wall of the collecting box (13) and is provided with an L-shaped piston plate (29), the inner wall of the collecting box (13) is provided with a partition (27), the upper surface of the partition (27) is provided with a discharge hole (35), and the inner wall of the collecting box (13) is provided with a discharge pipe (30).

3. The rust removal equipment for the surface of I-shaped steel according to claim 2 is characterized in that: The polishing coating assembly further comprises a conical plate (31) arranged on the upper surface of the second gear (10); a plurality of guide grooves (32) are provided on the surfaces of the conical plate (31) and the second gear (10); a polishing hole (33) is provided on one end of the guide groove (32) away from the conical plate (31); a first thumb coupling (59) is provided on the surface of the linkage shaft (24); an L-shaped support plate (19) is provided on one side of the linkage plate (9); the bottom end of the linkage shaft (24) passes through the lower surface of the L-shaped support plate (19); a sleeve (52) is rotatably connected to the inner wall of the L-shaped support plate (19); a second thumb coupling (36) is provided on one end of the sleeve (52).

4. The rust removal equipment for the surface of I-shaped steel according to claim 3 is characterized in that: The polishing coating assembly further comprises a plurality of convex balls (48) arranged on the surface of the second thumb coupling (36); one side of the L-shaped support plate (19) is rotatably connected to a drive disk (49); and a plurality of ball grooves (50) are formed on the surface of the drive disk (49).

5. The rust removal equipment for the surface of I-shaped steel according to claim 4, characterized in that: The polishing coating assembly also includes a convex shaft (61) arranged on one side of the driving disk (49); an action box (40) is arranged on the surface of the L-shaped support plate (19); a downpipe (38) is arranged on the inner wall of the action box (40); a polishing box (37) is arranged at the top of the downpipe (38); a one-way valve (39) is arranged on the surface of the downpipe (38); a Y-shaped nozzle (41) is arranged on the inner wall of the action box (40); a pressure relief valve (42) is arranged on the surface of the Y-shaped nozzle (41); a through hole is opened on the inner wall of the action box (40); a T-shaped plate (62) is slidably connected to the inner wall of the through hole; a round plate (60) is arranged at one end of the T-shaped plate (62); and the convex shaft (61) is installed inside the round plate (60).

6. The rust removal equipment for the surface of I-shaped steel according to claim 3, characterized in that: The adjustment adapter assembly comprises a plurality of slide grooves B (45) formed on the surface of the inner throwing disc (23); the inner wall of the sleeve (52) is slidably connected to a slide rod (51); the surface of the slide rod (51) is slidably connected to the inner wall of the inner throwing disc (23); the inner wall of the slide groove B (45) is slidably connected to a polishing round-shaped disc (46); a push rod (44) is provided on a side of the polishing round-shaped disc (46) close to the slide rod (51); a triangular plate (47) is slidably connected to one end of the push rod (44) close to the slide rod (51); a side of the triangular plate (47) close to the slide rod (51) is connected to the surface of the slide rod (51); and a fourth polishing disc (43) is provided on one side of the inner throwing disc (23).

7. The rust removal equipment for the surface of I-shaped steel according to claim 6, characterized in that: The adjustment adapter assembly further comprises a guide hole (63) formed on the surface of the sleeve (52); a connecting plate (53) is provided on the surface of the slide rod (51); the surface of the connecting plate (53) is slidably connected to the inner wall of the guide hole (63); a fixing block (55) is provided on the surface of the sleeve (52); a screw rod (54) is threadedly connected to the inner wall of the fixing block (55); one end of the screw rod (54) is rotatably connected to one side of the connecting plate (53).

8. The rust removal equipment for I-shaped steel surface according to claim 1, characterized in that: The motion component comprises a spur gear (21) disposed at the bottom end of a linkage shaft (24), a plurality of balls (64) are rollingly connected to the inner bottom wall of the spur gear (21), and a rack (22) is disposed on the inner wall of the guide plate (6).

9. The rust removal equipment for I-shaped steel surface according to claim 1, characterized in that: The flip positioning assembly comprises a cross plate (5) arranged on one side of the arc plate (3), a hand wheel (4) is arranged on one side of the cross plate (5), a pair of limit grooves (7) are provided on the surface of the arc plate (3), the inner walls of the limit grooves (7) are rotatably connected to electric guide rods (8), a pair of slots (58) are provided on the surface of the arc plate (3), a spring (56) is provided on the inner wall of the base (1), and an L-shaped plug plate (57) is provided at one end of the spring (56).

10. A method for removing rust from the surface of an I-shaped steel, applied to the device for removing rust from the surface of an I-shaped steel as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1. During polishing, the linkage shaft (24) rotates to drive the first polishing disc (18), the second polishing disc (20), the first thumb coupling (59) and the spur gear (21) to rotate, the third polishing disc (34) rotates to frictionally contact the upper surface of the I-shaped steel material to perform polishing and rust removal, and the inner polishing disc (23) rotates to drive the fourth polishing disc (43) and the plurality of polishing circular discs (46) to rotate; S2. During polishing, the L-shaped piston plate (29) pushes the polishing liquid dropped from the discharge hole (35) out of the discharge pipe (30) reciprocatingly, and the polishing liquid flows into the multiple polishing holes (33) and enters the lower surface of the third polishing plate (34) to perform polishing and rust removal. The driving plate (49) rotates to drive the convex shaft (61) to rotate, and the convex shaft (61) drives the T-shaped plate (62) to reciprocate, and is discharged at multiple angles through the Y-shaped nozzle (41); S3, when processing the other side of the "I-shaped" steel, the pad (15) originally located on the top of the arc plate (3) is rotated 180 degrees and located below the arc plate (3). At this time, the linkage plate (9) is moved as a whole to one side of the guide plate (6), and the forward and reverse motor (12) can be started to reverse, and the turned I-shaped steel is polished again; S4. When the inner surface of the "I-shaped" steel material of workpieces of different specifications is polished, the slide bar (51) slides in the sleeve (52), driving the positions of the plurality of triangular plates (47) to change, and the push rod (44) slides on the inclined surface of the triangular plate (47) to control the positions of the plurality of polishing circular plates (46) from the center of the inner polishing plate (23).

Citation Information

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