Edge tearing die for mask air cushion production
By designing the edge tearing mold for air cushion production of masks, using hydraulically driven heads and edge tearing devices to perform edge tearing treatment during molding, and cleaning them in combination with slopes and water inlet pipes, the problem of low production efficiency is solved and efficient production and Product quality has been improved.
Patent Information
- Application Number
- CN202411617466.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production of mask air cushions, the edges need to be tear separately after molding, resulting in low production efficiency and inconvenient burr treatment.
Design a tearing mold for air cushion production of masks, including base, support column, hydraulic cylinder, upper mold, fixing frame, pressing head, compression spring, edge tearing device and collection device, and hydraulically drive the pressing head to move up and down in the fixing frame ,实现模压成型和撕边处理,并利用斜坡和进水管进行清洗和收集。
The production efficiency of the mask air cushion is improved, and the edge tearing is achieved while molding is performed, which reduces the secondary pick-up and cleaning of the finished product, and improves the quality of the product.
Smart Images

Figure CN119305103A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mask air cushions, in particular to a tearing edge mould for producing mask air cushions. Background Art
[0002] During the production and preparation of the mask air cushion, after the mask air cushion is molded, it is necessary to separate the mold from the mold core before pulling out the mold core, so there are burrs at the joints, which brings inconvenience to the treatment of the burrs in the subsequent process. After the molding, the edge is torn separately, which leads to low production efficiency. In view of the above technical problems, a tearing edge mold for the production of mask air cushions is proposed. Summary of the invention
[0003] The object of the present invention is to provide a tearing edge mold for producing a mask air cushion to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tearing edge mold for producing a mask air cushion, comprising a base, a support column is arranged above the base, a top plate is connected above the support column, a hydraulic cylinder is connected below the top plate, the lower end of the hydraulic cylinder is connected to an upper mold through a hydraulic rod, a plurality of fixed frames are arranged equidistantly below the upper mold, a pressure head that can move up and down in the fixed frame is arranged in the fixed frame, a compression spring is arranged between the top surface of the pressure head and the upper frame body of the fixed frame, a through groove is arranged on the side walls around the fixed frame, a tearing edge device is movably arranged in the through groove, a wedge-shaped push rod is fixedly arranged on the surface of the tearing edge device close to the pressure head, and a wedge-shaped extrusion block that cooperates with the wedge push rod is arranged on the outer wall of the pressure head;
[0005] A movable rod having one end fixedly connected to the edge tearing device is arranged below the wedge-shaped push rod, the other end of the movable rod is rotatably connected to the fixed rod, and the end of the fixed rod away from the movable rod is fixed to the bottom surface of the fixed frame;
[0006] A lower mold is provided on the upper surface of the base, and a plurality of through grooves are provided on the lower mold directly below the pressure head, the through grooves connect the lower mold and the base, a cavity is provided in the base, a slope is provided in the cavity, a collecting device is movably provided at the tail of the slope, a water inlet pipe is provided on the top of the slope, the water outlet buckle of the water inlet pipe is provided at the top of the slope, and the water inlet of the water inlet pipe extends out of the side wall of the base.
[0007] As a preferred solution, a water storage tank is also provided inside the base, and the water storage tank is located below the slope.
[0008] As a preferred solution, the water outlet of the water storage tank is connected to a drain pipe.
[0009] As a preferred solution, a plurality of filter holes are provided at the tail end of the slope, and the filter holes are connected to the cavity and the water storage tank.
[0010] As a preferred solution, a hair dryer is provided on the inner wall of the cavity near the tail end of the slope.
[0011] As a preferred solution, the collecting device comprises a collecting frame, and a plurality of rollers are arranged at the bottom of the collecting frame.
[0012] As a preferred solution, a guide rail is fixedly arranged on the bottom surface of the cavity, and the guide rail cooperates with the roller.
[0013] As a preferred solution, a handle is provided on the side wall of the collection frame.
[0014] It can be seen from the technical solution provided by the present invention that the tearing edge mold for producing a mask air cushion provided by the present invention has the following beneficial effects:
[0015] 1. In the present invention, a plurality of fixed frames are equidistantly arranged below the upper mold, and a pressure head is arranged in each fixed frame. During the production process, the material to be molded is placed between the upper mold and the lower mold, and the upper mold is pressed downward, driving the pressure head in each fixed frame to act on the lower mold, so that a plurality of mask air cushions can be generated by a single downward pressure, thereby improving the production efficiency of the mask air cushion;
[0016] 2. In the present invention, a compression spring is arranged between the pressure head and the fixed frame, and a tearing device is movably arranged in a groove on the side walls around the fixed frame. A wedge-shaped push rod is fixedly arranged on the surface of the tearing device close to the pressure head, and a wedge-shaped extrusion block matching with the wedge-shaped push rod is arranged on the outer wall of the pressure head. When the upper mold is pressed down, the pressure head acts on the material to be pressed placed on the lower mold. Due to the action of the material to be pressed and the lower mold, the pressure head moves upward in the fixed frame, and the pressure head squeezes the compression spring. The pressure head can continue to move upward in the fixed frame, so that the wedge-shaped extrusion block squeezes the wedge-shaped push rod, exposing the tearing device from the fixed frame, making it fit around the pressure head, and then the upper mold continues to press down, so that the tearing device acts downward on the material to be pressed. The pressure head and the tearing device are used in combination, and the mask air cushion can be torn during molding, thereby improving the production efficiency of the mask air cushion.
[0017] 3. In the present invention, a plurality of through grooves are provided on the lower mold directly below the pressure head. After the molding and the edge tearing process, the finished product can fall onto the slope in the base through the through grooves, and then be flushed and cleaned through the water inlet pipe provided on the top of the slope. During the flushing and cleaning process, the finished product falls into the collection device along the slope for collection, which can flush away the dust and other impurities attached to the finished product, thereby reducing the secondary picking of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of a tearing edge mold for producing a mask air cushion according to the present invention;
[0019] Figure 2 This is a front cross-sectional view of a tearing edge die for producing a mask air cushion according to the present invention;
[0020] Figure 3 This is an enlarged view of the structure of a tearing edge mold A for producing a mask air cushion of the present invention;
[0021] Figure 4 This is a schematic diagram of the internal structure of a tear edge mold base for producing a mask air cushion according to the present invention;
[0022] Figure 5 The present invention is a schematic structural diagram of a torn edge mold collecting device for producing a mask air cushion.
[0023] In the figure: 1. base; 11. cavity; 12. water storage tank; 13. slope; 14. filter hole; 15. blower; 16. guide rail; 17. water inlet pipe; 18. drain pipe; 2. support column; 3. top plate; 31. hydraulic cylinder; 32. hydraulic rod; 4. upper mold; 41. fixed frame; 42. pressure head; 43. compression spring; 44. tearing edge device; 45. wedge-shaped extrusion block; 46. wedge-shaped push rod; 47. fixed rod; 48. movable rod; 5. lower mold; 51. through groove; 6. collecting device; 61. collecting frame; 62. roller; 63. handle. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0025] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0026] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] like Figure 1-5 As shown, the embodiment of the present invention provides a tearing edge mold for producing a mask air cushion, including a base 1, a support column 2 is arranged above the base 1, a top plate 3 is connected to the top of the support column, a hydraulic cylinder 31 is connected to the bottom of the top plate 3, the lower end of the hydraulic cylinder 31 is connected to the upper mold 4 through a hydraulic rod 32, and a plurality of fixed frames 41 are arranged equidistantly below the upper mold 4, a pressure head 42 that can move up and down in the fixed frame 41 is arranged in the fixed frame 41, a compression spring 43 is arranged between the top surface of the pressure head 42 and the upper frame body of the fixed frame 41, a through groove is arranged on the side walls around the fixed frame 41, a tearing edge device 44 is movably arranged in the through groove, a wedge-shaped push rod 46 is fixedly arranged on the surface of the tearing edge device 44 close to the pressure head 42, and a wedge-shaped extrusion block 45 matched with the wedge-shaped push rod 46 is arranged on the outer wall of the pressure head 42;
[0030] A movable rod 48 is provided below the wedge-shaped push rod 46, one end of which is fixedly connected to the edge tearing device 44, and the other end of the movable rod 48 is rotatably connected to the fixed rod 47, and one end of the fixed rod 47 away from the movable rod 48 is fixed to the bottom surface of the fixed frame 41;
[0031] A lower mold 5 is provided on the upper surface of the base 1, and a plurality of through grooves 51 are provided on the lower mold 5 and are located directly below the pressure head 42. The through grooves 51 connect the lower mold 5 and the base 1. A cavity 11 is provided in the base 1, and a slope 13 is provided in the cavity 11. A collecting device 6 is movably provided at the tail of the slope 13, and a water inlet pipe 17 is provided on the top of the slope 13. The water outlet buckle of the water inlet pipe 17 is provided at the top of the slope 13, and the water inlet of the water inlet pipe 17 extends out of the side wall of the base 1.
[0032] It should be noted that a hydraulic cylinder 31 is arranged under the top plate 3, and the lower end of the hydraulic cylinder 31 is connected to the upper mold 4 through a hydraulic rod 32. The hydraulic cylinder 32 and the hydraulic rod 32 are used to drive the upper mold 4 to move up and down. By equidistantly arranging multiple fixed frames 41 under the upper mold 4, each fixed frame 41 is provided with a pressing head 42. During the production process, the material to be molded is placed between the upper mold 4 and the lower mold 5. The upper mold 4 is pressed downward to drive the pressing head 42 in each fixed frame 41 to act on the lower mold 5, so that multiple mask air cushions can be generated by a single downward pressure, thereby improving the production efficiency of the mask air cushion. A compression spring 43 is arranged between the pressure head 42 and the fixed frame 41, and a tearing device 44 is movably arranged in a groove on the side walls around the fixed frame 41. A wedge-shaped push rod 46 is fixedly arranged on the surface of the tearing device 44 close to the pressure head 42, and a wedge-shaped extrusion block 45 matched with the wedge-shaped push rod 46 is arranged on the outer wall of the pressure head 42. When the upper mold 4 is pressed down, the pressure head 42 acts on the material to be pressed placed on the lower mold 5. Due to the action of the material to be pressed and the lower mold 5, the pressure head 42 moves upward in the fixed frame 41, and the pressure head 42 squeezes the compression spring 43. The pressure head 42 can continue to move upward in the fixed frame 41, so that the wedge-shaped extrusion block 45 presses the wedge push rod 46. 6 is extruded to expose the edge tearing device 44 from the fixed frame 41 and fit around the pressure head 42. The movable rods 47 and the movable rods 48 are used to support the edge tearing device 44 to ensure that the wedge-shaped extrusion block 45 can smoothly push the edge tearing device 44 out of the fixed frame 41 through the wedge-shaped push rod 46. Then the upper mold 4 continues to press down to make the edge tearing device 44 act downward on the material to be pressed. The pressure head 42 and the edge tearing device 44 are used in combination to tear the edge of the mask air cushion during compression molding, thereby improving the production efficiency of the mask air cushion. In addition, the fixed frame 41 can be set to be detachable, and the fixed frame 41 can be flexibly installed according to the product to be molded. The lower mold 5 is provided with a plurality of through grooves 51 located directly below the pressure head 42. After molding and edge tearing, the finished product can fall onto the slope 13 in the base 1 through the through grooves 51, and then be flushed and cleaned through the water inlet pipe 17 arranged on the top of the slope 13. During the flushing and cleaning process, it falls into the collecting device 6 along the slope 13 for collection, which can flush away impurities such as dust attached to the finished product and reduce the secondary picking of the finished product.
[0033] like Figure 4 As shown, a water storage tank 12 is also provided inside the base 1 , and the water storage tank 12 is located below the slope 13 .
[0034] It should be noted that a water storage tank 12 is provided inside the base 1 to store wastewater after flushing the finished mask air cushion, thereby preventing the wastewater from polluting the environment.
[0035] Combination Figure 1 and Figure 4 As shown, the water outlet of the water storage tank 12 is connected to a drain pipe 18 .
[0036] It should be noted that a drainage pipe 18 is provided at the water storage hole of the water storage tank 12 to facilitate the discharge of sewage in the water storage tank 12 out of the water storage tank 12 and prevent excessive sewage in the water storage tank 12 from flowing back onto the slope 13 and affecting the operation of the device.
[0037] like Figure 4 As shown, a plurality of filter holes 15 are provided at the tail end of the slope 13 , and the filter holes 15 communicate with the cavity 11 and the water storage tank 12 .
[0038] It should be noted that a filter hole 15 connecting the cavity 11 and the water storage tank 12 is provided at the tail end of the slope, so as to facilitate the water on the slope to flow into the water storage tank 12 .
[0039] like Figure 4 As shown, a blower 15 is provided on the inner wall of the cavity 11 near the tail end of the slope 13 .
[0040] It should be noted that the hair dryer 15 is used to dry and dehumidify the cleaned mask air cushion product.
[0041] like Figure 5 As shown, the collecting device 6 comprises a collecting frame 61 , and a plurality of rollers 62 are arranged at the bottom of the collecting frame 61 .
[0042] It should be noted that the collection frame 61 is used to store the mask air cushion after cleaning, dehumidification and drying, and a roller 62 is provided at the bottom of the collection frame 61 to facilitate the installation and removal of the collection frame 61 in the cavity 11.
[0043] Combination Figure 4 and Figure 5 As shown, a guide rail 16 is fixedly arranged on the bottom surface of the cavity 11 , and the guide rail 16 cooperates with the roller 62 .
[0044] It should be noted that a guide rail 16 with rollers 62 cooperating with each other is provided on the bottom surface of the cavity 11 , so that the collection frame 61 can move more smoothly in the cavity 11 .
[0045] like Figure 5 As shown, a handle 63 is provided on the side wall of the collecting frame 61 .
[0046] It should be noted that a handle is provided on the side wall of the collecting frame 61 to facilitate pulling the collecting frame out of the cavity 11 of the base 1 .
[0047] Working principle of this embodiment: When the device is working, the hydraulic cylinder 32 is started, and the hydraulic cylinder 32 drives the hydraulic rod 32 to extend and retract, which is used to drive the upper mold 4 to move up and down. When the upper mold 4 is pressed down, the pressure head 42 below the upper mold 4 is driven to move down, and the pressure head 42 acts on the material to be pressed on the lower mold 5. Due to the action of the material to be pressed and the lower mold 5, the pressure head 42 moves upward in the fixed frame 41, and the pressure head 42 squeezes the compression spring 43. The pressure head 42 can continue to move upward in the fixed frame 41, so that the wedge-shaped squeezing block 45 squeezes the wedge-shaped push rod 46, and the tearing device 4 4 is exposed from the fixing frame 41 and fits around the pressing head 42. The movable rods 47 and 48 are used to support and fix the tearing device 44. Then the upper mold 4 continues to press down, so that the tearing device 44 acts downward on the material to be pressed. The pressing head 42 and the tearing device 44 are used in conjunction with each other to tear the edge of the mask air cushion during the molding process. Then the finished mask air cushion falls onto the slope 13 in the base 1 through the through groove 51, and then the finished product is washed and cleaned through the water inlet pipe 17 set on the top of the slope 13 to wash away the dust and other impurities attached to the finished product.
[0048] The waste water enters the water storage tank 12 through the filter hole 15, and the finished product passes through the tail end of the slope 13, and the blower 15 dries and dehumidifies it.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tearing edge mold for producing a mask air cushion, comprising a base (1), characterized in that: A support column (2) is arranged above the base (1), a top plate (3) is connected above the support column, a hydraulic cylinder (31) is connected below the top plate (3), a lower end of the hydraulic cylinder (31) is connected to an upper mold (4) through a hydraulic rod (32), a plurality of fixed frames (41) are arranged equidistantly below the upper mold (4), a pressure head (42) movable up and down in the fixed frame (41) is arranged in the fixed frame (41), a compression spring (43) is arranged between the top surface of the pressure head (42) and the upper frame body of the fixed frame (41), a through groove is arranged on the side walls around the fixed frame (41), a tearing device (44) is movably arranged in the through groove, a wedge-shaped push rod (46) is fixedly arranged on the surface of the tearing device (44) close to the pressure head (42), and a wedge-shaped extrusion block (45) matched with the wedge-shaped push rod (46) is arranged on the outer wall of the pressure head (42); A movable rod (48) is provided below the wedge-shaped push rod (46) and has one end fixedly connected to the edge tearing device (44). The other end of the movable rod (48) is rotatably connected to the fixed rod (47). The end of the fixed rod (47) away from the movable rod (48) is fixed to the bottom surface of the fixed frame (41); A lower mold (5) is arranged on the upper surface of the base (1), and a plurality of through grooves (51) are arranged on the lower mold (5) and are located directly below the pressure head (42). The through grooves (51) are connected to the lower mold (5) and the base (1). A cavity (11) is arranged in the base (1), and a slope (13) is arranged in the cavity (11). A collecting device (6) is movably arranged at the tail of the slope (13). A water inlet pipe (17) is arranged on the top of the slope (13), and a water outlet buckle of the water inlet pipe (17) is arranged at the top of the slope (13), and a water inlet of the water inlet pipe (17) extends out of the side wall of the base (1).
2. The tearing edge mold for producing a mask air cushion according to claim 1, characterized in that: A water storage tank (12) is also provided inside the base (1), and the water storage tank (12) is located below the slope (13).
3. The tearing edge mold for producing a mask air cushion according to claim 2, characterized in that: The water outlet of the water storage tank (12) is connected to a drainage pipe (18).
4. The tearing edge mold for producing a mask air cushion according to claim 3, characterized in that: A plurality of filter holes (15) are provided at the tail end of the slope, and the filter holes (15) are connected to the cavity (11) and the water storage tank (12).
5. The tearing edge mold for producing a mask air cushion according to claim 4, characterized in that: A blower (15) is provided on the inner wall of the cavity (11) close to the rear end of the slope (13).
6. The tearing edge mold for producing a mask air cushion according to claim 1, characterized in that: The collecting device (6) comprises a collecting frame (61), and a plurality of rollers (62) are arranged at the bottom of the collecting frame (61).
7. The tearing edge mold for producing a mask air cushion according to claim 6, characterized in that: A guide rail (16) is fixedly arranged on the bottom surface of the cavity (11), and the guide rail (16) and the roller (62) cooperate with each other.
8. The tearing edge mold for producing a mask air cushion according to claim 7, characterized in that: A handle (63) is provided on the side wall of the collecting frame (61).