Functional fabric production equipment and production process thereof

Abstract

The functional fabric production equipment comprises a processing table, a dip dyeing pool is formed in one side of the top of the processing table, a drying cavity is formed in the other side of the interior of the processing table, and an unwinding roller and a third guide roller are installed at the positions, located on the two sides of the dip dyeing pool, of the top of the processing table correspondingly; a first guide roller and a second guide roller which can slide transversely are arranged at the top of the processing table and located above the dip dyeing pool, and a wind-up roller is installed on the side wall of the processing table. An isolation frame is installed in the dip dyeing pool, a dip dyeing roller is rotationally installed in the isolation frame, and filter screens are arranged on the two sides and the bottom of the isolation frame. According to the functional fabric production equipment and the production process thereof, the isolation frame is arranged, the isolation frame in the dip dyeing pool can ascend and descend, fabric can penetrate through the bottom of the dip dyeing roller when treated, the dip dyeing effect is achieved, dye can enter the isolation frame through the design of the isolation frame, and batting in the isolation frame cannot penetrate out of the dip dyeing pool.

Description

Technical Field

[0001] The invention relates to the technical field of fabric production equipment, and in particular to functional fabric production equipment and a production process thereof. Background Art

[0002] There are many types of fabric production equipment. When producing functional fabrics, different dyeing processes are generally performed on the fabrics according to the properties that the fabrics need to have, so that the fabrics have coatings with special properties to improve the applicability of the fabrics.

[0003] The Chinese patent with announcement number: CN113584773B discloses a production equipment and production process of flame-retardant clothing fabrics, including a dyeing tank, the inner cavity of the dyeing tank is set as a dyeing cavity, a booster box is vertically installed in the middle of the dyeing cavity, guide rollers are symmetrically arranged at the same height on the left and right sides of the dyeing cavity, and discharge rollers are symmetrically arranged on the left and right sides of the upper end of the dyeing cavity.

[0004] However, there are still some deficiencies in the above technical solution: 1. When the above technical solution is used, the fabric is immersed in the dyeing tank through the guide roller to achieve the dyeing of the fabric. However, in actual use, the fabric directly enters the dyeing tank, and part of the fluff on the fabric will fall into the dyeing tank, resulting in the subsequent fabric being attached with fluff during dyeing, which affects the quality of the fabric;

[0005] 2. In the prior art, it is impossible to control the tension of the fabric, so that when the fabric is dyed, the dyeing effect may be poor due to insufficient tension. Summary of the invention

[0006] The object of the present invention is to provide a functional fabric production device and a production process thereof, so as to solve the problem that the prior art mentioned in the above background technology cannot process the fluff in the dyeing tank and cannot tension the fabric.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a functional fabric production device and a production process thereof, comprising a processing table,

[0008] A dyeing pool is provided on one side of the top of the processing table, and a drying chamber is provided on the other side of the processing table. A reeling roller and a guide roller 3 are respectively installed on both sides of the dyeing pool on the top of the processing table. A guide roller 1 and a guide roller 2 which can slide laterally are installed on the top of the processing table above the dyeing pool. A reeling roller is installed on the side wall of the processing table.

[0009] An isolation frame is installed in the dyeing pool, and a dyeing roller is rotatably installed in the isolation frame. A snap-fit ​​strip is provided on the side wall of the dyeing pool, and a groove matching the snap-fit ​​strip is provided on the outer side wall of the isolation frame. Both sides and the bottom of the isolation frame are filter screens.

[0010] By adopting the above technical solution, when in use, the fabric entering the dyeing tank is wrapped in a range by the isolation frame, so that even if the lint leaks out of the dyeing fabric, it will fall into the range of the isolation frame, and then the isolation frame can be raised to clean the lint.

[0011] As a further solution of the present invention: the top of the processing table is provided with moving grooves on both the front and rear sides of the immersion tank, and two electric push rods are mirror-mounted in the moving grooves, and moving blocks are installed on the output shafts of the electric push rods.

[0012] By adopting the above technical solution, when in use, the electric push rod drives the moving block to move horizontally, which can drive the guide rollers 1 and 2 to stretch the fabric and control the tightness of the fabric.

[0013] As a further solution of the present invention: the bottom of the roller frame on the front and rear sides of the guide roller one is respectively fixedly connected to the moving blocks at the corresponding positions, the front and rear sides of the guide roller two are provided with mounting frames, and the rotating shaft of the guide roller two is rotatably mounted on the corresponding mounting frames, the bottom of the mounting frame is mounted on the moving blocks at the corresponding positions, and a liftable squeezing roller is installed between the mounting frames and above the guide roller two.

[0014] By adopting the above technical solution, when in use, the guide roller 2 and the squeezing roller are driven to move laterally synchronously through the design of the mounting frame, and the guide roller 1 can be driven by a separate electric push rod and a moving block.

[0015] As a further solution of the present invention: a liquid level sensor is installed above the inner wall of the immersion and dyeing tank, a connecting pipe is installed on the side wall of the processing table, and the end of the connecting pipe is connected to the immersion and dyeing tank.

[0016] By adopting the above technical solution, when in use, the amount of paint in the dipping tank is detected by the liquid level sensor, and the liquid level is kept always above the dipping roller, which facilitates the dipping of the paint.

[0017] As a further solution of the present invention: an inlet is provided on the top of the drying chamber, and an outlet is provided on the side wall of the drying chamber, the side surface of the guide roller three is aligned with the inlet, a guide roller four and a printing mechanism are installed on the side wall of the processing table, and the gap between the guide roller four and the printing mechanism is aligned with the opening of the outlet.

[0018] By adopting the above technical solution, when in use, the design of the inlet and outlet facilitates the fabric to enter and exit the drying chamber, and the guide rollers three and four play a guiding effect on the fabric.

[0019] As a further solution of the present invention: a plurality of guide rollers four are installed on the inner wall of the drying chamber, a plurality of drying rollers are installed in the drying chamber, and the drying rollers are distributed in a Z shape.

[0020] By adopting the above technical solution, when in use, the fabric is guided in the drying chamber through the design of the drying roller, and the guide roller 4 plays the effect of heating the drying chamber.

[0021] As a further solution of the present invention: the printing mechanism includes a printing roller, mounting plates are respectively provided on both sides of the printing roller, and the ends of the mounting plates are fixedly connected to the side walls of the processing table, a U-shaped opening is opened on the mounting plate, the front and rear ends of the printing roller are connected with a roller shaft, and the roller shaft is mounted on the U-shaped opening, a bevel gear 2 is installed at the end of the roller shaft, a driving motor is installed on the outer side of the mounting plate, and a bevel gear 1 is installed on the output shaft of the driving motor, and the bevel gear 2 is meshed with the bevel gear 1.

[0022] By adopting the above technical solution, when in use, through the design of the printing mechanism, the fabric passing through the guide roller four can be printed. The installation method of the printing roller in the printing mechanism can realize the rapid upward removal and replacement of the printing roller, which is convenient for the printing process of different patterns.

[0023] As a further solution of the present invention: a lifting groove is provided on the mounting frame, and a screw rod is rotatably installed in the lifting groove, an internal thread block is also provided in the lifting groove, the screw rod is threadedly connected to the threaded hole on the internal thread block, the two end shafts of the extrusion roller are respectively rotatably installed on the internal thread blocks on both sides, and the two end shafts of the guide roller 2 are respectively rotatably installed on the mounting frame.

[0024] By adopting the above technical solution, when in use, the height of the internal thread block is adjusted by rotating the screw in the lifting groove, which facilitates the adjustment of the height of the extrusion roller, so that fabrics of different thicknesses passing between the second guide roller and the extrusion roller can be extruded, avoiding excessive coating.

[0025] The production process of the functional fabric production equipment includes the following steps:

[0026] Step 1: Fabric dyeing:

[0027] According to the special properties required by the fabric, a sufficient amount of specific coating is added to the immersion pool. After the fabric on the unwinding roller passes over the top of the guide roller 1, it passes through the bottom of the immersion roller and is immersed in the coating. After the fabric is immersing, it enters between the guide roller 2 and the squeezing roller, and the excess coating is squeezed out.

[0028] Step 2: Dry and shape the fabric:

[0029] After being squeezed, the fabric passes over the top of the guide roller three and enters the drying chamber through the entrance. After being immersed in the drying chamber, the fabric passes over multiple drying rollers in turn, and the guide roller four on the inner wall of the drying chamber heats, dries and shapes the fabric.

[0030] Step 3: Fabric printing and rolling:

[0031] After being dried, the fabric leaves the drying chamber through the discharge port and enters between the guide roller four and the printing mechanism. The printing mechanism prints the fabric. After printing, the fabric bypasses the guide roller four and is rolled up onto the winding roller.

[0032] Compared with the prior art, the invention has the following beneficial effects: the functional fabric production equipment and production process thereof,

[0033] (1) An isolation frame is provided, and the isolation frame in the dyeing tank can be raised and lowered. When the fabric is processed, it passes through the bottom of the dyeing roller to achieve the dyeing effect. The isolation frame is designed so that the dye can enter the isolation frame, while the wool in the isolation frame cannot pass out into the dyeing tank;

[0034] (2) An electric push rod and a moving block are provided. The electric push rod drives the moving block to move laterally. The guide roller 1, the guide roller 2 and the squeezing roller installed on the top of the moving block can move laterally to control the tension of the fabric and avoid poor dyeing effect;

[0035] (3) A printing mechanism is provided. When printing different patterns on the fabric, the printing roller needs to be replaced. When replacing, the printing roller is taken out from the mounting plate upwards. After the bevel gear 2 on the roller shaft of the new printing roller is aligned with the bevel gear 1, the printing roller can be driven to rotate by the driving motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a front view structural schematic diagram of the present invention;

[0037] Figure 2 It is a schematic diagram of the cross-sectional structure of the present invention;

[0038] Figure 3 It is a schematic diagram of the three-dimensional structure of the processing table of the present invention;

[0039] Figure 4 It is a schematic diagram of the three-dimensional structure of the mounting frame of the present invention;

[0040] Figure 5 It is a schematic diagram of the three-dimensional structure of the printing mechanism of the present invention.

[0041] In the figure: 1. processing table; 101. immersion tank; 1011. locking strip; 102. drying chamber; 103. inlet; 104. outlet; 105. moving slot; 2. unwinding roller; 3. guide roller one; 4. guide roller two; 5. squeezing roller; 6. guide roller three; 7. isolation frame; 8. immersion roller; 9. liquid level sensor; 10. connecting pipe; 11. drying roller; 12. guide roller four; 13. printing mechanism; 1301. printing roller; 1302. mounting plate; 1303. roller shaft; 1304. driving motor; 1305. bevel gear one; 1306. bevel gear two; 14. winding roller; 15. electric push rod; 16. moving block; 17. mounting frame; 1701. lifting slot; 1702. internal thread block; 1703. scale line; 18. screw rod; 19. rotating disk. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] See also Figure 1-5 The present invention provides a technical solution: a functional fabric production device and a production process thereof, comprising a processing table 1,

[0044] A dyeing pool 101 is provided on one side of the top of the processing table 1, and a drying chamber 102 is provided on the other side of the processing table 1. A reel 2 and a guide roller 3 6 are installed on both sides of the dyeing pool 101 on the top of the processing table 1. A guide roller 1 3 and a guide roller 2 4 that can slide laterally are installed on the top of the processing table 1 above the dyeing pool 101. A reel 14 is installed on the side wall of the processing table 1.

[0045] An isolation frame 7 is installed in the dyeing pool 101, and a dyeing roller 8 is rotatably installed in the isolation frame 7. A snap-fit ​​strip 1011 is provided on the side wall of the dyeing pool 101, and a groove matching the snap-fit ​​strip 1011 is provided on the outer side wall of the isolation frame 7. The two sides and the bottom of the isolation frame 7 are filter screens.

[0046] Specifically, a control panel is installed on the outside of the processing table 1 for starting and stopping the electrical components in the device. A door should be provided on the front side wall of the processing table 1 at a position aligned with the immersion tank 101 and the drying chamber 102 to facilitate guiding the fabric through each roller group.

[0047] See also Figure 3Furthermore, a moving groove 105 is provided on the top of the processing table 1 at both the front and rear sides of the immersion tank 101, and two electric push rods 15 are mirror-mounted in the moving groove 105, and a moving block 16 is installed on the output shaft of the electric push rod 15.

[0048] See also Figure 2 Furthermore, the bottom of the roller frames on the front and rear sides of the guide roller 1 3 are fixedly connected to the moving blocks 16 at the corresponding positions respectively, and the front and rear sides of the guide roller 2 4 are provided with mounting frames 17, and the rotating shaft of the guide roller 2 4 is rotatably mounted on the corresponding mounting frame 17, and the bottom of the mounting frame 17 is mounted on the moving block 16 at the corresponding position, and a liftable squeezing roller 5 is installed between the mounting frames 17 and above the guide roller 2 4.

[0049] See also Figure 2 Further, a liquid level sensor 9 is installed above the inner wall of the immersion tank 101, a connecting pipe 10 is installed on the side wall of the processing table 1, and the end of the connecting pipe 10 is connected to the immersion tank 101;

[0050] Specifically, the other end of the connecting pipe 10 is connected to the paint conveying mechanism, and the model of the liquid level sensor 9 is WE-S2-G2.

[0051] See also Figure 2 Furthermore, an inlet 103 is provided at the top of the drying chamber 102, and an outlet 104 is provided on the side wall of the drying chamber 102, the side surface of the guide roller three 6 is aligned with the inlet 103, and a guide roller four 12 and a printing mechanism 13 are installed on the side wall of the processing table 1, and the gap between the guide roller four 12 and the printing mechanism 13 is aligned with the opening of the outlet 104.

[0052] See also Figure 2 Furthermore, a plurality of guide rollers 12 are installed on the inner wall of the drying chamber 102, a plurality of drying rollers 11 are installed in the drying chamber 102, and the drying rollers 11 are distributed in a Z shape.

[0053] See also Figure 5 Further, the printing mechanism 13 includes a printing roller 1301, and mounting plates 1302 are respectively provided on both sides of the printing roller 1301, and the ends of the mounting plates 1302 are fixedly connected to the side walls of the processing table 1, and a U-shaped opening is opened on the mounting plate 1302. The front and rear ends of the printing roller 1301 are connected with a roller shaft 1303, and the roller shaft 1303 is mounted on the U-shaped opening, and a bevel gear 2 1306 is installed at the end of the roller shaft 1303, a driving motor 1304 is installed on the outer side of the mounting plate 1302, and a bevel gear 1 1305 is installed on the output shaft of the driving motor 1304, and the bevel gear 2 1306 is meshed with the bevel gear 1 1305.

[0054] See also Figure 4Further, a lifting groove 1701 is provided on the mounting frame 17, and a screw rod 18 is rotatably installed in the lifting groove 1701. An internal thread block 1702 is also provided in the lifting groove 1701. The screw rod 18 is threadedly connected with the threaded hole on the internal thread block 1702. The rotating shafts at both ends of the squeezing roller 5 are rotatably installed on the internal thread blocks 1702 on both sides, and the rotating shafts at both ends of the guide roller 2 4 are rotatably installed on the mounting frame 17;

[0055] Specifically, a scale line 1703 is provided on the side wall of the mounting frame 17 for reading the height of the extrusion roller 5 to facilitate the control of the height of the extrusion roller 5. A rotating disk 19 is installed on the top of the mounting frame 17, and the rotating disk 19 is connected to the top of the screw rod 18 to facilitate the rotation of the screw rod 18.

[0056] The production process of the functional fabric production equipment includes the following steps:

[0057] Step 1: Fabric dyeing:

[0058] According to the special properties required by the fabric, a sufficient amount of specific coating is added to the dipping pool 101. After the fabric on the unwinding roller 2 passes above the guide roller 1 3, it passes through the bottom of the dipping roller 8 and is immersed in the coating. After the fabric is dipped, it enters between the guide roller 2 4 and the squeezing roller 5, and the excess coating is squeezed out.

[0059] Step 2: Dry and shape the fabric:

[0060] After being squeezed, the fabric passes over the top of the guide roller 3 6 and passes through the inlet 103 into the drying chamber 102. After being immersed in the drying chamber 102, the fabric passes over multiple drying rollers 11 in sequence, and the guide roller 4 12 on the inner wall of the drying chamber 102 heats, dries and shapes the fabric.

[0061] Step 3: Fabric printing and rolling:

[0062] After being dried, the fabric leaves the drying chamber 102 through the discharge port 104 and enters between the guide roller four 12 and the printing mechanism 13. The printing mechanism 13 prints the fabric. After printing, the fabric bypasses the guide roller four 12 and is rolled up onto the winding roller 14.

[0063] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.

[0064] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A functional fabric production device, comprising a processing table (1), characterized in that: A dyeing pool (101) is provided on one side of the top of the processing table (1), and a drying chamber (102) is provided on the other side of the processing table (1); a reeling roller (2) and a guide roller three (6) are respectively installed on both sides of the top of the processing table (1) located on the dyeing pool (101); a guide roller one (3) and a guide roller two (4) which can slide laterally are installed on the top of the processing table (1) located above the dyeing pool (101); and a reeling roller (14) is installed on the side wall of the processing table (1); An isolation frame (7) is installed in the dyeing pool (101), and a dyeing roller (8) is rotatably installed in the isolation frame (7); a snap-fit ​​strip (1011) is provided on the side wall of the dyeing pool (101), and a slot matching the snap-fit ​​strip (1011) is provided on the outer side wall of the isolation frame (7); and both sides and the bottom of the isolation frame (7) are filter screens.

2. The functional fabric production equipment according to claim 1, characterized in that: The top of the processing table (1) is located at both the front and rear sides of the immersion tank (101) and is provided with a moving groove (105), and two electric push rods (15) are mirror-mounted in the moving groove (105), and a moving block (16) is installed on the output shaft of the electric push rod (15).

3. The functional fabric production equipment according to claim 2, characterized in that: The bottom of the roller frames on the front and rear sides of the guide roller one (3) are respectively fixedly connected to the moving blocks (16) at the corresponding positions, and the front and rear sides of the guide roller two (4) are both provided with mounting frames (17), and the rotating shaft of the guide roller two (4) is rotatably mounted on the corresponding mounting frame (17), and the bottom of the mounting frame (17) is mounted on the moving blocks (16) at the corresponding positions, and a lifting and lowering squeezing roller (5) is mounted between the mounting frames (17) and above the guide roller two (4).

4. The functional fabric production equipment according to claim 1, characterized in that: A liquid level sensor (9) is installed above the inner wall of the immersion tank (101), a connecting pipe (10) is installed on the side wall of the processing table (1), and the end of the connecting pipe (10) is connected to the immersion tank (101).

5. The functional fabric production equipment according to claim 1, characterized in that: The top of the drying chamber (102) is provided with an inlet (103), and the side wall of the drying chamber (102) is provided with an outlet (104), the side surface of the guide roller three (6) is aligned with the inlet (103), the side wall of the processing table (1) is provided with a guide roller four (12) and a printing mechanism (13), and the gap between the guide roller four (12) and the printing mechanism (13) is aligned with the opening of the outlet (104).

6. The functional fabric production equipment according to claim 1, characterized in that: A plurality of guide rollers (12) are installed on the inner wall of the drying chamber (102), and a plurality of drying rollers (11) are installed in the drying chamber (102), and the drying rollers (11) are distributed in a Z shape.

7. The functional fabric production equipment according to claim 5, characterized in that: The printing mechanism (13) comprises a printing roller (1301), mounting plates (1302) are respectively provided on both sides of the printing roller (1301), and the ends of the mounting plates (1302) are fixedly connected to the side walls of the processing table (1), a U-shaped opening is provided on the mounting plate (1302), a roller shaft (1303) is connected to the front and rear ends of the printing roller (1301), and the roller shaft (1303) is mounted on the U-shaped opening, a second bevel gear (1306) is installed at the end of the roller shaft (1303), a driving motor (1304) is installed on the outer side of the mounting plate (1302), and a first bevel gear (1305) is installed on the output shaft of the driving motor (1304), and the second bevel gear (1306) is meshed with the first bevel gear (1305).

8. The functional fabric production equipment according to claim 3, characterized in that: The mounting frame (17) is provided with a lifting groove (1701), and a screw rod (18) is rotatably mounted in the lifting groove (1701). An internal thread block (1702) is also provided in the lifting groove (1701), and the screw rod (18) is threadedly connected to a threaded hole on the internal thread block (1702). The rotating shafts at both ends of the squeezing roller (5) are respectively rotatably mounted on the internal thread blocks (1702) on both sides, and the rotating shafts at both ends of the guide roller (4) are respectively rotatably mounted on the mounting frame (17).

9. A production process of a functional fabric production equipment as claimed in any one of claims 1 to 8, characterized in that The following steps are involved: Step 1: Fabric dyeing: According to the special properties required of the fabric, a sufficient amount of specific coating is added to the dyeing tank (101), and the fabric on the unwinding roller (2) passes through the top of the guide roller 1 (3), passes through the bottom of the dyeing roller (8) and is immersed in the coating; after the fabric is dyed, it enters between the guide roller 2 (4) and the squeezing roller (5), and the excess coating is squeezed out; Step 2: Dry and shape the fabric: After being squeezed, the fabric passes over the top of the third guide roller (6) and passes through the inlet (103) into the drying chamber (102). After being immersed in the drying chamber (102), the fabric passes over a plurality of drying rollers (11) in sequence, and the fourth guide roller (12) on the inner wall of the drying chamber (102) performs heating, drying and shaping treatment on the fabric. Step 3: Fabric printing and rolling: After being dried, the fabric leaves the drying chamber (102) through the discharge port (104) and enters between the guide roller four (12) and the printing mechanism (13). The printing mechanism (13) performs printing on the fabric. After printing, the fabric bypasses the guide roller four (12) and is rolled up onto the winding roller (14).

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