Multifunctional LED lamp and assembling equipment thereof

By designing an adjustable reflector unit in LED lamps, the swing and tilt adjustment technology of the reflector is used to solve the problem that the fixed-shaped reflector cannot adapt to the light source deviation, and the use effect and assembly efficiency of the lamp are improved.

CN119309170AInactive Publication Date: 2025-01-14SHANGYU HUATENG ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202411642012.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Fixed-shaped reflectors may not achieve the best reflective effect due to light source deviation during the installation, transportation or use of LED lamps, which will affect the use effect of the lamps.

Method used

Design a multi-function LED lamp, whose reflector unit consists of a pair of front and rear reflectors and a pair of left and right reflectors. The angle and position of the reflector are adjusted by the left and right swing drive assembly and the front and rear swing drive assembly to form an adjustable reflector. shape to suit different working conditions.

Benefits of technology

It realizes flexible adjustment of the shape of the reflector, improves the use effect of LED lamps and light utilization, simplifies the assembly and adjustment process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

Swing bottom columns are rotationally arranged at the lower left corner and the lower right corner of a supporting frame correspondingly, left-right swing driving assemblies are arranged on the left side wall and the right side wall correspondingly, and front-back swing driving assemblies are arranged on the front side wall and the rear side wall correspondingly; the lower ends of the left and right reflectors are detachably connected to the swinging bottom columns on the corresponding sides; the left-right swing driving assembly drives the upper ends of the left-right reflectors to swing. The front-and-back swing driving assemblies are used for driving the front-and-back reflectors on the corresponding sides to move and abut against the front ends or the rear ends of the pair of left-and-right reflectors; the left-right driving bolt is a driving piece of the left-right swinging driving assembly; the front-back driving bolt is a driving piece of the front-back swinging driving assembly; left-right adjusting through holes directly facing the heads of the left-right driving bolts are formed in the left side wall and the right side wall of the lampshade correspondingly, and front-back adjusting through holes directly facing the heads of the front-back driving bolts are formed in the front side wall and the back side wall correspondingly. The combined reflector has the advantages that the shape of the combined reflector is adjustable, and the combined reflector adapts to different working conditions.
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Description

Technical Field

[0001] The present application relates to the field of LED lamps, and in particular to a multifunctional LED lamp and an assembly device thereof. Background Art

[0002] LED lamps are generally equipped with reflectors, which are used to reflect the light emitted by the light source, which can greatly improve the light utilization rate of the lamp and greatly improve the efficiency of the lamp. The material and shape of the reflector of the LED lamp determine the output efficiency and output luminous flux of the lamp. The shape of the reflector of the LED lamp is fixed.

[0003] With respect to the above-mentioned related technologies, the applicant believes that the following defects exist: the shape of the reflector is formed into a fixed shape through design. In theory, the reflector has the best reflective effect for the LED lamp in which it is located; however, in actual production, due to installation, transportation or use, the light source of the LED lamp may deviate from the set position, so that the reflector with a fixed shape cannot achieve the set effect, affecting the use effect of the LED lamp. Summary of the invention

[0004] In order to solve the technical problem that a reflector with a fixed shape cannot achieve a set effect, the present application provides a multifunctional LED lamp and an assembly device thereof.

[0005] The present application provides a multifunctional LED lamp and an assembly device thereof using the following technical solutions: A multifunctional LED lamp, comprising a square plate mounting plate, a square frame-shaped lampshade with an opening at the upper end, and a reflector unit; the upper end of the lampshade is detachably connected to the bottom surface of the mounting plate, and a square light outlet hole with upper and lower openings is formed in the middle of the lower end; the reflector unit is arranged in the lampshade; the reflector unit comprises a support frame, a pair of left and right symmetrically arranged obliquely arranged isosceles trapezoidal shaped left and right reflectors with narrow upper and wide lower parts, and a pair of front and rear symmetrically arranged obliquely arranged rectangular parallelepiped reflectors; the pair of front and rear reflectors respectively abut against the front and rear ends of the pair of left and right reflectors; the left and right side walls of the support frame are respectively provided with left and right swing drive components, and the front and rear side walls are respectively provided with front and rear swing drive components; the lower ends of the left and right reflectors are hinged on the support frame; the left and right swing drive components drive the upper ends of the left and right reflectors to swing; The front-to-back swing drive assembly is used to drive the front and rear reflectors on the corresponding sides to move and abut against the front end or rear end of a pair of left and right reflectors; the left and right swing drive assembly includes left and right drive bolts pivotally connected to the left and right side walls of the support frame; the left and right drive bolts are the driving parts of the left and right swing drive assembly; the front and back swing drive assembly includes front and rear drive bolts pivotally connected to the front and rear side walls of the support frame; the front and rear drive bolts are the driving parts of the front and back swing drive assembly; the left and right side walls of the lampshade are respectively formed with left and right adjustment through holes facing the heads of the left and right drive bolts, and the front and rear side walls are respectively formed with front and rear adjustment through holes facing the heads of the front and rear drive bolts; the space between a pair of front and rear reflectors and a pair of left and right reflectors is a light source placement cavity; a light source is arranged on the bottom surface of the mounting plate; the light source is located in the light source placement cavity.

[0006] By adopting the above technical scheme, the reflector unit includes a pair of front and rear reflectors and a pair of left and right reflectors; the left and right swing driving assembly drives the left and right reflectors on the corresponding sides to swing around the lower swing base column; the front and rear swing driving assembly drives the front and rear reflectors on the corresponding sides to move and abut against the front end or rear end of the pair of left and right reflectors; the left and right driving bolts are the driving parts of the left and right swing driving assembly; the front and rear driving bolts are the driving parts of the front and rear swing driving assembly; a tool can be used to rotate the left and right driving bolts through the left and right adjustment perforations to adjust the left and right reflectors, and to drive the front and rear reflectors to move through the front and rear adjustment perforations; in this way, the shape of the reflector composed of a pair of front and rear reflectors and a pair of left and right reflectors can be adjusted to adapt to different working conditions.

[0007] Optionally, cylindrical swing base columns are rotatably provided at the lower left and right corners of the support frame respectively; and an axially penetrating connecting slot for inserting the lower ends of the left and right reflectors is formed on the cylindrical surface of the swing base column.

[0008] By adopting the above technical solution, the lower ends of the left and right reflectors are plugged into the connecting slots of the swing base column, so that the two can be easily assembled and disassembled.

[0009] Optionally, the left and right side walls of the support frame are respectively formed with fan-shaped guide rings coaxial with the swing base column on the corresponding side; the inner end surface of the guide ring is formed with a coaxially arranged fan-shaped guide groove; the left and right swing drive assembly also includes an upper support seat and a left and right movable seat; the upper support seat includes an inverted L-shaped upper swing seat and the horizontal part of the upper swing seat is located on the inner side of the vertical part; the upper end of the upper swing seat is close to the guide ring. The end surface is formed with a fan-shaped guide plug ring that cooperates with the guide groove, and the guide plug ring is arranged in the guide groove for circular arc movement, and the lower end is formed with a pair of front and rear symmetrically arranged A swing connecting plate; a long hole-shaped adjustment guide hole penetrating front and back is formed on the swing connecting plate; the length direction of the adjustment guide hole is parallel to the length direction of the vertical part of the upper end swing seat; a connecting seat for connecting the upper ends of the left and right reflectors is provided on the horizontal part of the upper end swing seat; cylindrical sliding connecting columns cooperating with the adjustment guide holes are respectively formed on the front and rear end surfaces of the left and right movable seats, and the sliding connecting columns are slidably arranged in the adjustment guide holes on the corresponding sides; the left and right driving bolts are used to drive the left and right movable seats on the corresponding sides to move left and right and are arranged on the left wall or right wall of the support frame.

[0010] By adopting the above technical solution, rotating the left and right driving bolts drives the left and right movable seats on the corresponding sides to move horizontally, so that the upper end support seat also moves accordingly, controlling the upper ends of the left and right reflectors to swing around the rotation center axis of the swing base column to complete the adjustment of the inclination angle of the left and right reflectors.

[0011] Optionally, a telescopic groove with front and rear openings for telescopically setting the connecting seat is formed on the lower end surface of the horizontal part of the upper end swing seat; an upper slot with front and rear openings for inserting the upper ends of the left and right reflectors is formed on the lower end surface of the connecting seat; a telescopic driving bolt is vertically penetrated and pivotally connected to the horizontal part of the upper end swing seat, and the length direction of the telescopic driving bolt is the same as the telescopic direction of the connecting seat; the connecting seat is screwed on the telescopic driving bolt.

[0012] By adopting the above technical solution, the connecting seat is driven to extend and retract in the telescopic slot by rotating the telescopic driving bolt, which facilitates the upper slot of the connecting seat to be installed on or off the upper ends of the left and right reflectors, thereby facilitating the installation of the left and right reflectors.

[0013] Optionally, the left-right movable seat includes a left-right movable main board; the sliding connecting column is formed on the front and rear end surfaces of the left-right movable main board; a pair of left-right telescopic rods distributed front and back are fixed on the end surface of the left-right movable main board away from the upper end swing seat, and left-right screw columns are formed in the middle; the other end of the left-right telescopic rod is fixed to the side wall on the corresponding side of the support frame; the left-right screw columns are threadedly connected to the left-right drive bolts.

[0014] By adopting the above technical solution, under the horizontal guiding action of a pair of left and right telescopic rods, the left and right driving bolts are rotated, and the left and right movable main boards are driven to move through the left and right screw connection columns screwed thereto.

[0015] Optionally, a pair of hinged support plates distributed left and right are formed on the upper end surfaces of a pair of front and rear reflectors that are away from each other; the front and rear swing drive assembly also includes a front and rear movable seat; the front and rear movable seat includes a front and rear movable main board; a pair of hinged connecting columns are respectively formed on the left and right end surfaces of the front and rear movable main board; the hinged connecting columns are pivotally connected to the hinged support plates on the corresponding sides; a torsion spring is sleeved on the hinged connecting columns; the two ends of the torsion spring are respectively fixed on the end surfaces of the hinged support plate and the front and rear movable main board that are close to each other; a pair of front and rear telescopic rods distributed left and right are fixed on the end surface of the front and rear movable main board away from the front and rear reflectors, and a front and rear screw connection column is formed in the middle; the other end of the front and rear telescopic rods is fixed to the side wall on the corresponding side of the support frame; the front and rear screw connection columns are threadedly connected to the front and rear drive bolts on the corresponding side.

[0016] By adopting the above technical solution, under the horizontal guiding action of a pair of front and rear telescopic rods, the front and rear driving bolts are rotated to drive the front and rear moving main board to move through the front and rear screw connection columns screwed thereto; at the same time, due to the action of a pair of torsion springs, the front and rear reflectors are initially in a vertical state, and since the left and right reflectors are in the shape of an isosceles trapezoid that is narrow at the top and wide at the bottom, in the process of the front and rear reflectors approaching the left and right reflectors, the bottoms of the front and rear reflectors first contact with the left and right reflectors, and as the front and rear moving main board moves further, the front and rear reflectors gradually tilt until they completely rest against the front and rear ends of a pair of left and right reflectors, so as to complete the angle adjustment of the front and rear reflectors.

[0017] Optionally, the distance between the light source and the mounting plate is adjustable.

[0018] By adopting the above technical solution, it is more conducive to the adjustment of the LED lamp, so that the use effect of the LED lamp is better.

[0019] Optionally, a vertical sleeve is formed on the bottom surface of the mounting plate; a vertical plug rod is formed on the upper end of the light source; the vertical plug rod is vertically inserted in the vertical sleeve from bottom to top; an adjusting bolt is radially threaded on the vertical sleeve; the inner end of the adjusting bolt abuts against the vertical plug rod.

[0020] By adopting the above technical solution, the vertical plug rod can be pulled to expand and contract in the vertical sleeve by loosening the adjusting bolt, and finally the adjusting bolt is tightened to fix the positions of the vertical plug rod and the vertical sleeve.

[0021] A multifunctional LDE lamp assembly device is used to assemble LED lamps; it includes a support platform and an assembly mechanism; a plurality of support feet are arranged on the lower end surface of the support platform, and a square groove-shaped assembly placement groove for vertically inserting the lampshade is formed in the middle of the upper end surface; the assembly mechanism includes a lifting support plate that is lifted and arranged just above the support platform; assembly components are movably arranged on the left end, right end, front end and rear end of the lifting support plate; the assembly components include a connecting assembly for connecting the lampshade and the mounting plate, and an adjusting motor for rotating the left and right drive bolts or the front and rear drive bolts; an adjusting rod is fixed on the output shaft of the adjusting motor; the adjusting rod is horizontally opposite to the left and right adjustment perforations or the front and rear adjustment perforations and its diameter is smaller than the diameter of the left and right adjustment perforations and the front and rear adjustment perforations; a driving block that cooperates with the head of the left and right drive bolts or the head of the front and rear drive bolts is formed at one end of the adjusting rod away from the adjusting motor.

[0022] By adopting the above technical scheme, the operator places the lampshade with the opening facing upward in the assembly placement groove, then puts in the pre-assembled reflector unit, covers the mounting plate, and then lowers the lifting support plate to press the mounting plate, and then a pair of assembly components on the left and right sides move toward the lamp, and the adjustment rods thereon rotate to adjust the left and right reflectors to reach a suitable inclination angle, and at the same time, an electric screwdriver with automatic feeding function installs the connecting bolts to connect the mounting plate and the lampshade, and then a pair of assembly components on the front and rear sides move toward the lamp, and the adjustment rods thereon rotate to drive the front and rear reflectors to approach a pair of left and right reflectors until they are against the front end or rear end of the pair of left and right reflectors, and at the same time, the connecting assembly connects the mounting plate and the lampshade, so that the assembly and adjustment of the LED lamp are completed at the same time, with high production efficiency.

[0023] Optionally, an upper adsorption seat is fixed to the middle of the lower end surface of the lifting support plate; an adsorption groove for the mounting plate to be vertically inserted upward is formed on the bottom surface of the upper adsorption seat; and a plurality of evenly distributed suction cups are arranged on the upper side wall of the adsorption groove.

[0024] By adopting the above technical solution, the operator can insert the mounting plate vertically upward into the adsorption groove, and then the suction cup adsorbs the mounting plate, which makes it convenient to ensure the position stability during assembly and adjustment.

[0025] In summary, the beneficial effects of this application are: 1. The shape of the reflector consisting of a pair of front and rear reflectors and a pair of left and right reflectors can be adjusted to suit different working conditions.

[0026] 2. The assembly and adjustment of LED lamps are carried out simultaneously, with high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1It is a schematic diagram of the cross-sectional structure of the LED lamp of the present application.

[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the LED lamp of the present application.

[0029] Figure 3 This application Figure 1 A schematic structural diagram of the cross section of the middle and upper end support seat 32.

[0030] Figure 4 It is a structural schematic diagram of the connection between the upper end support seat 32 and the left and right movable seat 33 of the partial section of the present application.

[0031] Figure 5 It is a schematic structural diagram of the connection between the front and rear reflectors 37 and the front and rear movable seats 38 of the present application.

[0032] Figure 6 It is a schematic diagram of the cross-section structure of the assembly equipment of the LDE lamp of the present application.

[0033] Figure 7 This application Figure 6 A schematic cross-sectional structure diagram of the assembly component 75.

[0034] Description of reference numerals: 10. Lampshade; 100. Light outlet hole; 101. Left and right adjustment hole; 102. Connection thread hole; 103. Front and rear adjustment hole; 20. Translucent board; 30. Reflector unit; 31. Support frame; 311. Lower support frame; 312. Left and right support plates; 313. Front and rear support plates; 314. Upper support frame; 315. Guide ring; 32. Upper support seat; 321. Upper swing seat; 3210. Telescopic slot; 3211. Swing connecting plate; 32110. Adjustment guide hole; 3212. Guide insert ring; 322. Connecting seat; 3220. Upper slot; 323. Telescopic drive bolt; 33. Left and right moving seat ; 331, left and right moving main board; 3311, sliding connecting column; 332, left and right telescopic rod; 333, left and right screw connecting column; 34, left and right driving bolts; 35, left and right reflectors; 36, swinging bottom column; 360, connecting slot; 37, front and rear reflectors; 371, hinged support plate; 38, front and rear moving seat; 381, front and rear moving main board; 3811, hinged connecting column; 382, ​​front and rear screw connecting column; 383, front and rear telescopic rod; 39, front and rear driving bolts; 40, mounting plate; 400, assembly slot; 401, assembly through hole; 41, connecting bolt; 42, vertical sleeve; 43, adjusting bolt; 50. light source; 51. vertical plug rod; 60. Support platform; 600. Assembly placement slot; 61. Support foot; 62. Unloading lifting cylinder; 63. Unloading lifting plate; 70. Assembly mechanism; 71. Lifting drive cylinder; 72. Lifting support plate; 720. Horizontal sliding groove; 73. Upper adsorption seat; 730. Adsorption groove; 731. Suction cup; 74. Horizontal drive cylinder; 75. Assembly component; 751. Vertical support plate; 7510. Operation avoidance hole; 7511. Horizontal support plate; 7512. Mounting seat; 752. Adjustment motor; 753. Adjustment rod; 7531. Drive block; 754. Electric screwdriver. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-7 This application is described in further detail.

[0036] This application discloses a multifunctional LED lamp, referring to Figure 1 and Figure 2 , including a square mounting plate 40, a square frame-shaped lampshade 10 with an opening at the upper end, a square light-transmitting plate 20 and a reflector unit 30; the upper end of the lampshade 10 is connected to the bottom surface of the mounting plate 40 by a plurality of horizontally arranged connecting bolts 41, and a square light outlet hole 100 with upper and lower openings is formed in the middle of the lower end; the light-transmitting plate 20 and the reflector unit 30 are both placed in the lampshade 10, and the bottom of the reflector unit 30 abuts against the upper end surface of the light-transmitting plate 20, and the top abuts against the mounting plate 40; a light source 50 is arranged on the bottom surface of the mounting plate 40; the light source 50 is located in the reflector unit 30.

[0037] refer to Figure 1 and Figure 2 The upper end of the lampshade 10 is formed with a plurality of horizontally penetrating connecting threaded holes 102 that cooperate with the connecting bolts 41; the left and right side walls of the lampshade 10 are respectively formed with left and right adjustment through holes 101, and the front and rear side walls are respectively formed with front and rear adjustment through holes 103.

[0038] refer to Figure 1 and Figure 2 The light-transmitting plate 20 can be a light-transmitting plastic plate or a light-transmitting glass; the width of the light-transmitting plate 20 is the same as the width of the inner cavity of the lampshade 10.

[0039] refer to Figure 1 and Figure 2The reflector unit 30 includes a support frame 31, a pair of left and right symmetrically arranged obliquely arranged isosceles trapezoidal-shaped left and right reflectors 35, which are narrow at the top and wide at the bottom, and a pair of front and rear symmetrically arranged obliquely arranged rectangular parallelepiped-shaped front and rear reflectors 37; the support frame 31 includes an upper square frame-shaped upper support frame 314 on the upper side and a lower square frame-shaped lower support frame 311 on the lower side; the width of the lower support frame 311 and the width of the upper support frame 314 are respectively the same as the width of the inner cavity of the lampshade 10; left and right support plates 312 are respectively formed between the left and right ends of the upper support frame 314 and the lower support frame 311, and front and rear support plates 313 are respectively formed between the front ends and the rear ends; a pair of hinged support plates 371 distributed left and right are formed on the upper end surfaces of the pair of front and rear reflectors 37 away from each other; the left and right widths of the front and rear reflectors 37 are equal to the spacing between the pair of left and right support plates 312, and the height of the front and rear reflectors 37 is greater than the waist length of the left and right reflectors 35.

[0040] refer to Figure 1 , Figure 3 and Figure 4 A pair of swing support plates distributed front and back are formed at the left and right ends of the upper end surface of the lower support frame 311; a cylindrical swing base column 36 is rotatably arranged between the pair of swing support plates; an axially penetrating connecting slot 360 is formed on the cylindrical surface of the swing base column 36 for inserting the lower ends of the left and right reflectors 35; fan-shaped guide rings 315 coaxial with the swing base column 36 on the corresponding side are respectively formed on the end surfaces of a pair of left and right support plates 312 that are close to each other; a coaxially arranged fan-shaped guide groove is formed on the inner end surface of the guide ring 315.

[0041] refer to Figure 1 , Figure 3 and Figure 4 , left and right swing driving components are arranged on the left and right support plates 312; the left and right swing driving components include an upper end support seat 32 and a left and right moving seat 33.

[0042] refer to Figure 1 , Figure 3 and Figure 4The upper support seat 32 includes an inverted L-shaped upper swing seat 321, and the horizontal part of the upper swing seat 321 is located on the inner side of the vertical part; the upper end of the upper swing seat 321 is formed with a fan-shaped guide plug ring 3212 that cooperates with the guide groove, and the guide plug ring 3212 is arranged in the guide groove for circular movement, and a pair of swing connecting plates 3211 arranged symmetrically front and back are formed at the lower end; the swing connecting plate 3211 is formed with a long hole-shaped adjustment guide hole 32110 that runs through the front and back; the length direction of the adjustment guide hole 32110 is consistent with the upper swing seat 32 1; a telescopic groove 3210 with front and rear openings is formed on the lower end surface of the horizontal portion of the upper end swing seat 321; a connecting seat 322 is telescopically arranged in the telescopic groove 3210; a telescopic driving bolt 323 is vertically penetrated and pivotally connected on the horizontal portion of the upper end swing seat 321, and the length direction of the telescopic driving bolt 323 is the same as the telescopic direction of the connecting seat 322; the connecting seat 322 is screwed on the telescopic driving bolt 323; an upper slot 3220 with front and rear openings for inserting the upper ends of the left and right reflectors 35 is formed on the lower end surface of the upper end swing seat 321.

[0043] refer to Figure 1 , Figure 3 and Figure 4 The left-right movable seat 33 includes a left-right movable main board 331; cylindrical sliding connection columns 3311 cooperating with the adjustment guide holes 32110 are respectively formed on the front and rear end surfaces of the left-right movable main board 331, and the sliding connection columns 3311 are slidably arranged in the adjustment guide holes 32110 on the corresponding sides; a pair of left-right telescopic rods 332 distributed front and back are fixed on the end surface of the left-right movable main board 331 away from the upper end swing seat 321, and left-right screw connection columns 333 are formed in the middle; the other ends of the left-right telescopic rods 332 are fixed on the left-right supporting plates 312 on the corresponding sides; left-right driving bolts 34 are horizontally penetrated from the outside to the inside and pivotally connected on the left-right supporting plates 312; the left-right screw connection columns 333 are threadedly connected with the left-right driving bolts 34 on the corresponding sides; the left-right driving bolts 34 are directly opposite to the left-right adjustment through-holes 101.

[0044] refer to Figure 2 , Figure 5, a front-to-back swing driving assembly is provided on the front-to-back support plate 313; the front-to-back swing driving assembly includes a front-to-back moving seat 38; the front-to-back moving seat 38 includes a front-to-back moving main board 381; a pair of cylindrical hinged connecting columns 3811 are respectively formed on the left and right end surfaces of the front-to-back moving main board 381; the hinged connecting column 3811 is pivotally connected to the hinged support plate 371 on the corresponding side; a torsion spring 384 is sleeved on the hinged connecting column 3811; the two ends of the torsion spring 384 are respectively fixed to the hinged support plate 371 and the front-to-back moving main board 381 The two end surfaces are close to each other; a pair of front and rear telescopic rods 383 distributed left and right are fixed on the end surface of the front and rear movable main board 381 away from the front and rear reflectors 37, and a front and rear screw connection column 382 is formed in the middle; the other end of the front and rear telescopic rods 383 is fixed on the front and rear support plates 313 on the corresponding side; front and rear drive bolts 39 are horizontally penetrated from the outside to the inside and pivotally connected on the front and rear support plates 313; the front and rear screw connection columns 382 are threadedly connected with the front and rear drive bolts 39 on the corresponding side; the front and rear drive bolts 39 are directly opposite to the front and rear adjustment through holes 103.

[0045] refer to Figure 1 and Figure 2 A square groove-shaped assembly slot 400 is formed on the bottom surface of the mounting plate 40 for the lampshade 10 to be inserted vertically upward; a plurality of assembly through holes 401 are formed on the side wall of the assembly slot 400 for the connecting bolts 41 to pass horizontally; a vertical sleeve 42 is formed on the upper side wall of the assembly slot 400; a vertical plug rod 51 is formed on the upper end of the light source 50; the vertical plug rod 51 is vertically inserted in the vertical sleeve 42 from bottom to top; an adjusting bolt 43 is radially threaded on the vertical sleeve 42; the inner end of the adjusting bolt 43 abuts against the vertical plug rod 51.

[0046] An assembly device for LED lamps, reference Figure 6 and Figure 7 , including a support platform 60 and an assembly mechanism 70 disposed on the support platform 60; the assembly mechanism 70 is used to assemble the LED lamp and adjust the inclination angles of a pair of left and right reflectors 35 and a pair of front and rear reflectors 37.

[0047] refer to Figure 6 A plurality of supporting feet 61 are arranged on the lower end surface of the support platform 60, and a square groove-shaped assembly and placement groove 600 for vertical insertion of the lampshade 10 is formed in the middle of the upper end surface; a material unloading lifting plate 63 is arranged vertically movable in the assembly and placement groove 600; a material unloading lifting cylinder 62 is fixed in the middle of the lower end surface of the support platform 60; the material unloading lifting plate 63 is fixed to the upper end of the piston rod of the material unloading lifting cylinder 62.

[0048] refer to Figure 6 and Figure 7The assembly mechanism 70 includes a lifting support plate 72 which is lifted and arranged just above the support platform 60 and four assembly components 75 which are respectively movably arranged at the left end, right end, front end and rear end of the lifting support plate 72; a pair of lifting drive cylinders 71 distributed front and back are respectively fixed at the left and right ends of the lower end surface of the support platform 60; the lifting support plate 72 is fixed to the upper ends of the piston rods of the four lifting drive cylinders 71; the assembly component 75 includes a vertical support plate 751; the left, right, front and rear ends of the lifting support plate 72 are respectively formed with horizontal sliding grooves 720 with upper and lower openings for the upper end of the vertical support plate 751 to slide; the left, right, front and rear ends of the upper end surface of the lifting support plate 72 are respectively fixed with horizontal drive cylinders 74; the upper end of the vertical support plate 751 is fixed on the piston rod of the horizontal drive cylinder 74 on the corresponding side; the lower part of the vertical support plate 751 is formed with a An operation avoidance hole 7510; a horizontal support plate 7511 is formed on the outer end surface of the vertical support plate 751; the horizontal support plate 7511 is lower than the operation avoidance hole 7510 and a mounting seat 7512 is formed on the upper end surface; an electric screwdriver 754 with an automatic feeding function is installed on the mounting seat 7512; an adjusting motor 752 is fixed to the lower end of the outer end surface of the vertical support plate 751; an adjusting rod 753 is fixed to the output shaft of the adjusting motor 752; the adjusting rod 753 is horizontally opposite to the left and right adjusting through-holes 101 or the front and rear adjusting through-holes 103 and its diameter is smaller than the diameters of the left and right adjusting through-holes 101 and the front and rear adjusting through-holes 103; the heads of the left and right driving bolts 34 or the heads of the front and rear driving bolts 39 are formed with a regular hexagonal groove-shaped rotation driving groove; the end of the adjusting rod 753 away from the adjusting motor 752 is formed with a regular hexagonal driving block 7531 that cooperates with the rotation driving groove.

[0049] In other embodiments, the heads of the left and right drive bolts 34 and the heads of the front and rear drive bolts 39 are regular hexagons; a regular hexagonal rotating slot that cooperates with the heads of the left and right drive bolts 34 or the heads of the front and rear drive bolts 39 is formed on the right end face of the drive block 7531.

[0050] refer to Figure 6 An upper adsorption seat 73 is fixed to the middle of the lower end surface of the lifting support plate 72; an adsorption groove 730 for the mounting plate 40 to be vertically inserted upward is formed on the bottom surface of the upper adsorption seat 73; a plurality of evenly distributed suction cups 731 are arranged on the upper side wall of the adsorption groove 730; the suction cup 731 can be a pneumatic suction cup or an electromagnetic suction cup.

[0051] The working principle of a multifunctional LED lamp and its assembly equipment in this application is as follows: After the LED lamp is assembled, Figure 1 and Figure 2As shown, when it is necessary to adjust a pair of left and right reflectors 35 and a pair of front and rear reflectors 37, first use a tool to pass through the front and rear adjustment through-holes 103 to drive the front and rear drive bolts 39 to rotate so that the pair of front and rear reflectors 37 become a vertical state; then use a tool to pass through the left and right adjustment through-holes 101 to drive the pair of left and right drive bolts 34 to rotate to adjust the inclination angle of the pair of left and right reflectors 35, and then use a tool to pass through the front and rear adjustment through-holes 103 again to drive the front and rear drive bolts 39 to rotate so that the pair of front and rear reflectors 37 are respectively close to the front and rear ends of the pair of left and right reflectors 35 until they are against the front and rear ends of the pair of left and right reflectors 35, so that the shape of the reflector composed of the pair of front and rear reflectors 37 and the pair of left and right reflectors 35 can be adjusted to adapt to different working conditions.

[0052] When assembling the LED lamp, the operator places the lampshade 10 with the opening facing upwards in the assembly placement groove 600, and then sequentially puts the light-transmitting plate 20 and the pre-assembled reflector unit 30 into the lampshade 10. At this time, the pair of front and rear reflectors 37 of the reflector unit 30 are in a vertical state, and the upper end openings of the pair of left and right reflectors 35 are at their maximum, which facilitates the entry of the light source 50. Then the operator inserts the mounting plate 40 from bottom to top into the adsorption groove 730 and is adsorbed by the suction cup 731. At this time, the light source 50 is installed on the bottom surface of the mounting plate 40 and the spacing between the two is adjusted to a suitable size. Then the lifting drive cylinder 71 drives the lifting support plate 72 to descend until the upper end of the lampshade 10 is inserted into the assembly slot 400 of the mounting plate 40. In this process, the light source 50 vertically passes through the upper end openings of the pair of left and right reflectors 35 and enters between the pair of left and right reflectors 35 and the pair of front and rear reflectors 37. Then the pair of assembly components 75 on the left and right sides are moved toward the lamp. Move, the adjustment rod 753 thereon rotates to adjust the left and right reflectors 35 to reach a suitable tilt angle, and the electric screwdriver 754 with an automatic feeding function installs the connecting bolts 41 to connect the mounting plate 40 and the lampshade 10, then the pair of assembly components 75 on the front and rear sides move toward the lamp, and the adjustment rod 753 thereon rotates to drive the front and rear reflectors 37 to approach the pair of left and right reflectors 35 until they are against the front end or rear end of the pair of left and right reflectors 35, and the electric screwdriver 754 with an automatic feeding function installs the connecting bolts 41 to connect the mounting plate 40 and the lampshade 10, thus completing the assembly and adjustment of the LED lamp at the same time, with high production efficiency; after assembly is completed, the four assembly components 75 move outward and return to their positions, and the suction cup 731 loses suction and releases the mounting plate 40, and then the lifting support plate 72 rises and returns to its position, and then the unloading lifting cylinder 62 drives the unloading lifting plate 63 to rise, so that the LED lamp is separated from the assembly placement groove 600 for easy removal.

[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A multifunctional LED lamp, characterized in that: The invention comprises a square plate mounting plate (40), a square frame-shaped lampshade (10) with an upper opening, and a reflector unit (30); the upper end of the lampshade (10) is detachably connected to the bottom surface of the mounting plate (40), and a square light outlet hole (100) with upper and lower openings is formed in the middle of the lower end; the reflector unit (30) is arranged in the lampshade (10); the reflector unit (30) comprises a support frame (31), a pair of left and right symmetrically arranged obliquely arranged isosceles trapezoidal shaped left and right reflectors (35) with a narrow upper part and a wide lower part, and a A pair of front and rear symmetrically arranged rectangular parallelepiped mirrors (37) are tilted; the pair of front and rear mirrors (37) respectively abut against the front and rear ends of a pair of left and right mirrors (35); left and right swing drive components are respectively provided on the left and right side walls of the support frame (31), and front and rear swing drive components are respectively provided on the front and rear side walls; the lower ends of the left and right mirrors (35) are hinged on the support frame (31); the left and right swing drive components drive the upper ends of the left and right mirrors (35) to swing; the front and rear swing drive components The driving assembly is used to drive the front and rear reflectors (37) on the corresponding sides to move and abut against the front end or rear end of the pair of left and right reflectors (35); the left and right swing driving assembly comprises left and right drive bolts (34) pivotally connected to the left and right side walls of the support frame (31); the left and right drive bolts (34) are driving members of the left and right swing driving assembly; the front and rear swing driving assembly comprises front and rear drive bolts (39) pivotally connected to the front and rear side walls of the support frame (31); the front and rear drive bolts (39) are driving members of the front and rear swing driving assembly; the left and right side walls of the lampshade (10) are respectively formed with left and right adjustment through holes (101) facing the heads of the left and right drive bolts (34), and the front and rear side walls are respectively formed with front and rear adjustment through holes (103) facing the heads of the front and rear drive bolts (39); the space between the pair of front and rear reflectors (37) and the pair of left and right reflectors (35) is a light source placement cavity; a light source (50) is arranged on the bottom surface of the mounting plate (40); the light source (50) is located in the light source placement cavity.

2. A multifunctional LED lamp according to claim 1, characterized in that: The lower left corner and the lower right corner of the support frame (31) are respectively provided with cylindrical swinging bottom columns (36) rotatably disposed thereon; the cylindrical surface of the swinging bottom column (36) is formed with an axially penetrating connecting slot (360) for inserting the lower ends of the left and right reflectors (35).

3. A multifunctional LED lamp according to claim 2, characterized in that: The left and right side walls of the support frame (31) are respectively formed with fan-shaped guide rings (315) coaxial with the swing base column (36) on the corresponding side; the inner end surface of the guide ring (315) is formed with a coaxial fan-shaped guide groove; the left and right swing drive assembly also includes an upper support seat (32) and a left and right movable seat (33); the upper support seat (32) includes an inverted L-shaped upper swing seat (321) and the horizontal part of the upper swing seat (321) is located on the inner side of the vertical part; the upper end of the upper swing seat (321) is formed with a fan-shaped guide plug ring (3212) that cooperates with the guide groove, and the guide plug ring (3212) is arranged in the guide groove for circular arc movement, and a pair of swing connection plates (3211) arranged symmetrically front and back are formed at the lower end; The swing connection plate (3211) is formed with an adjustment guide hole (32110) in the shape of a long hole that passes through the front and rear sides; the length direction of the adjustment guide hole (32110) is parallel to the length direction of the vertical portion of the upper swing seat (321); a connection seat (322) for connecting the upper ends of the left and right reflectors (35) is provided on the horizontal portion of the upper swing seat (321); cylindrical sliding connection columns (3311) that cooperate with the adjustment guide hole (32110) are respectively formed on the front and rear end surfaces of the left and right movable seats (33), and the sliding connection columns (3311) are slidably arranged in the adjustment guide holes (32110) on the corresponding sides; and the left and right driving bolts (34) are arranged on the left side wall or the right side wall of the support frame (31) for driving the left and right movable seats (33) on the corresponding sides to move left and right.

4. The multifunctional LED lamp according to claim 3, characterized in that: A telescopic groove (3210) with front and rear openings for the telescopic setting of the connecting seat (322) is formed on the lower end surface of the horizontal portion of the upper end swing seat (321); an upper slot (3220) with front and rear openings for the upper ends of the left and right reflectors (35) to be inserted is formed on the lower end surface of the connecting seat (322); a telescopic driving bolt (323) is vertically penetrated and pivotally connected to the horizontal portion of the upper end swing seat (321), and the length direction of the telescopic driving bolt (323) is the same as the telescopic direction of the connecting seat (322); and the connecting seat (322) is screwed onto the telescopic driving bolt (323).

5. The multifunctional LED lamp according to claim 3, characterized in that: The left-right movable seat (33) comprises a left-right movable main plate (331); the sliding connection column (3311) is formed on the front and rear end surfaces of the left-right movable main plate (331); a pair of left-right telescopic rods (332) distributed front and rear are fixed on the end surface of the left-right movable main plate (331) away from the upper end swing seat (321), and left-right screw connection columns (333) are formed in the middle; the other ends of the left-right telescopic rods (332) are fixed to the side walls of the corresponding sides of the support frame (31); and the left-right screw connection columns (333) are threadedly connected to the left-right driving bolts (34).

6. The multifunctional LED lamp according to claim 1, characterized in that: A pair of hinged support plates (371) are formed on the upper ends of the mutually distant end surfaces of a pair of front and rear reflectors (37); the front and rear swing drive assembly also includes a front and rear moving seat (38); the front and rear moving seat (38) includes a front and rear moving main board (381); a pair of hinged connection columns (3811) are respectively formed on the left and right end surfaces of the front and rear moving main board (381); the hinged connection columns (3811) are pivotally connected to the hinged support plates (371) on the corresponding sides; a torsion spring (384) is sleeved on the hinged connection columns (3811); The two ends of the torsion spring (384) are respectively fixed on the end surfaces of the hinged support plate (371) and the front-rear movable main board (381) which are close to each other; a pair of front-rear telescopic rods (383) distributed left and right are fixed on the end surface of the front-rear movable main board (381) away from the front and rear reflectors (37), and a front-rear screw connection column (382) is formed in the middle; the other ends of the front-rear telescopic rods (383) are fixed on the side walls of the corresponding sides of the support frame (31); and the front-rear screw connection columns (382) are threadedly connected to the front-rear drive bolts (39) on the corresponding sides.

7. The multifunctional LED lamp according to claim 1, characterized in that: The distance between the light source (50) and the mounting plate (40) is adjustable.

8. The multifunctional LED lamp according to claim 7, characterized in that: A vertical sleeve (42) is formed on the bottom surface of the mounting plate (40); a vertical insertion rod (51) is formed on the upper end of the light source (50); the vertical insertion rod (51) is vertically inserted into the vertical sleeve (42) from bottom to top; an adjusting bolt (43) is radially threaded on the vertical sleeve (42); and the inner end of the adjusting bolt (43) abuts against the vertical insertion rod (51).

9. An assembly device for a multifunctional LED lamp, used for assembling the multifunctional LED lamp according to claim 1; characterized in that: The invention comprises a support platform (60) and an assembly mechanism (70); a plurality of support legs (61) are arranged on the lower end surface of the support platform (60); a square groove-shaped assembly placement groove (600) is formed in the middle of the upper end surface for vertically inserting the lampshade (10); the assembly mechanism (70) comprises a lifting support plate (72) which is lifted and arranged directly above the support platform (60); assembly components (75) are movably arranged at the left end, the right end, the front end and the rear end of the lifting support plate (72); the assembly component (75) comprises a connecting assembly for connecting the lampshade (10) and the mounting plate (40), a connecting assembly for rotating the left and right driving members (71); and a connecting assembly for connecting the lampshade (10) and the mounting plate (40). The invention relates to an adjusting motor (752) for adjusting the left and right drive bolts (34) or the front and rear drive bolts (39); an adjusting rod (753) is fixed on the output shaft of the adjusting motor (752); the adjusting rod (753) is horizontally opposite to the left and right adjustment through-holes (101) or the front and rear adjustment through-holes (103) and has a diameter smaller than the diameters of the left and right adjustment through-holes (101) and the front and rear adjustment through-holes (103); and a driving block (7531) is formed at one end of the adjusting rod (753) away from the adjusting motor (752) and is matched with the head of the left and right drive bolts (34) or the head of the front and rear drive bolts (39).

10. The multifunctional LED lamp assembly device according to claim 9, characterized in that: An upper adsorption seat (73) is fixed to the middle of the lower end surface of the lifting support plate (72); an adsorption groove (730) is formed on the bottom surface of the upper adsorption seat (73) for the mounting plate (40) to be inserted vertically upward; and a plurality of evenly distributed suction cups (731) are arranged on the upper side wall of the adsorption groove (730).