Elastic fatigue attenuation testing device and method based on belleville spring production
By designing a widely adaptable disc spring test device, using motors, cylinders and sprockets to achieve stable support and detection of disc springs of different heights, the problems of detection errors and corrosion-proof materials falling off in the prior art are solved. Accurate and comprehensive test results.
Patent Information
- Application Number
- CN202411445645.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-01-14
AI Technical Summary
The prior art cannot adjust and support according to different sizes when detecting disc springs, resulting in errors in the test results, and cannot be detected for a single or multiple disc metal sheets, and the fall of anti-corrosion materials affects the test results.
A test device including a box, a detection assembly, a fixing cylinder, a pressurized assembly, a support assembly, a hoist assembly and a cleaning assembly was designed to achieve the stability of disc springs of different heights through mechanical structures such as motors, cylinders and sprockets. Support and precise inspection and clean anti-corrosion materials through cleaning components.
It realizes detection of different heights with wide adaptability and is easy to clean, ensuring the accuracy and comprehensiveness of the test results, and avoiding the impact of corrosion-resistant materials on subsequent inspections.
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Figure CN119309758A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of disc spring testing, and in particular to an elastic fatigue attenuation testing device and method based on disc spring production. Background Art
[0002] Disc springs, also known as Belleville washers or disc springs, are springs with a conical cross-section, usually used in applications that require high load-bearing capacity and large deformation. They consist of single or multiple disc-shaped metal sheets stacked together, which are compressed and deformed when subjected to pressure, thereby generating elastic force. The design of disc springs enables them to provide very high elastic force and energy absorption capacity in a limited space. They have the characteristics of high load bearing, compactness, nonlinearity, combined use and long life. In certain specific use environments, they also need to be painted to avoid corrosion.
[0003] Publication number CN203231890U discloses a device for testing spring elasticity, including a base, on which a pressure plate is arranged, the pressure plate is divided into an upper pressure plate and a lower pressure plate, the upper pressure plate is arranged above the lower pressure plate, the lower pressure plate is fixed to the base, the upper pressure plate and the lower pressure plate are symmetrical along a horizontal plane, and several pressure gauges are arranged on the upper pressure plate, and the probes of the pressure gauges point to the lower pressure plate.
[0004] Although the above application and the prior art can accurately test the elasticity of the spring through multiple pressure gauges, the results are accurate, so that the spring can be applied to appropriate fields. However, when the device detects the disc spring, due to the different sizes of the disc springs, it is impossible to adjust the support according to the sizes of different disc springs during the detection, which will cause errors in the test results. Moreover, since the disc spring is usually composed of multiple disc-shaped metal sheets stacked together, only the disc spring as a whole can be detected during the detection, and it is impossible to detect a single or multiple of them, which leads to incomplete test results. Moreover, when the disc spring is detected as a whole, the anti-corrosion material on the surface of the disc spring will fall off. If it is not handled in time, when detecting disc springs of other sizes, the disc springs will not be placed at the same level, which will cause errors in the test results. Therefore, we propose an elastic fatigue attenuation test device and method based on disc spring production. Summary of the invention
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the present invention provides an elastic fatigue attenuation testing device based on disc spring production, which has the advantages of wide adaptability, detection at different heights and easy cleaning, etc., and solves the problem that when testing disc springs, due to the different sizes of disc springs, it is impossible to adjust the support according to the sizes of different disc springs during testing, which will cause errors in the test results. Moreover, since disc springs are usually composed of a plurality of disc-shaped metal sheets stacked together, only the disc spring as a whole can be tested during testing, and it is impossible to test a single or multiple disc springs, which results in incomplete test results. Moreover, when testing the disc spring as a whole, the anti-corrosion material on the surface of the disc spring will fall off. If it is not handled in time, when testing disc springs of other sizes, the disc springs will not be placed at the same level, which will cause errors in the test results.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purposes of wide adaptability, detection at different heights and easy cleaning, the present invention provides the following technical solutions: an elastic fatigue attenuation testing device based on disc spring production, comprising: a box body, a detection component, a fixed cylinder and a pressurizing component, the inner wall of the box body is fixedly connected with the detection component, the inner bottom wall of the box body is fixedly connected with the fixed cylinder, the interior of the box body is provided with a pressurizing component, the interior of the fixed cylinder is provided with a supporting component and an auxiliary component, the bottom of the fixed cylinder is provided with a lifting component, the surface of the pressurizing component is provided with a cleaning component, the pressurizing component can apply different pressures to the disc spring and provide power for the cleaning component, the supporting component can provide a stable supporting force to the disc spring to avoid the disc spring from moving when the pressure component applies pressure to the disc spring, resulting in deviation in the test result, the lifting component can drive the auxiliary component to move up and down, and the auxiliary component can test disc springs of different heights, thereby making the test result of the disc spring more accurate.
[0009] Furthermore, a plurality of grooves are provided on the surface of the fixed cylinder, and the pressurizing assembly includes a first motor fixedly connected to the inside of the box and a guide rod rotatably connected to the inside of the box, the output end of the first motor is fixedly connected to a screw, the surface of the screw is threadedly connected to a pressure plate, and the pressure plate is slidably connected to the surface of the guide rod.
[0010] Furthermore, the support assembly includes a second motor fixedly connected to the top of the fixed cylinder, the output end of the second motor is fixedly connected to a rotating rod, and the surface of the rotating rod is fixedly connected to a gear.
[0011] Furthermore, the support assembly also includes four annular plates slidably connected to the inside of the fixed cylinder, the surfaces of the four annular plates are provided with movable grooves, the backs of the four annular plates are fixedly connected with toothed plates, and the toothed plates are meshed with gears for transmission.
[0012] Furthermore, the lifting assembly includes two cylinders fixedly connected to the inside of the box body, the output ends of the two cylinders are differentially connected to telescopic rods, and the tops of the telescopic rods are fixedly connected to a support plate.
[0013] Furthermore, the auxiliary component includes a third motor fixedly connected to the inside of the box, the output end of the third motor is fixedly connected to a rotating cylinder, a slide groove is provided inside the rotating cylinder, a slider is slidably connected inside the slide groove, a moving rod is fixedly connected to the surface of the slider, and a rotating plate is fixedly connected to the top of the moving rod.
[0014] Furthermore, the auxiliary component also includes four fixed bars fixedly connected to the top of the support plate, and the surfaces of the four fixed bars are slidably connected to moving blocks, and the tops of the moving blocks and the tops of the rotating plates are fixedly connected to rotating rods, and the moving blocks and the rotating plates are transmitted through arc bars, and the arc bars are rotatably connected to the surface of the rotating rod, and the tops of the moving blocks are fixedly connected to auxiliary bars.
[0015] Furthermore, the cleaning assembly includes a driving sprocket fixedly connected to the surface of the screw and a rotating column rotatably connected to the inside of the box body. The surface of the rotating column is fixedly connected to a driven sprocket and a plurality of fan blades. The driven sprocket and the driving sprocket are driven by a chain.
[0016] Furthermore, a control panel and a door are provided on the surface of the box, a warning light is provided on the top of the box, a collection box is slidably connected to the back of the box, a handle is fixedly connected to the surface of the collection box, and an annular groove is opened inside the box.
[0017] The present invention also provides an elastic fatigue decay test method based on disc spring production, and the elastic fatigue decay test method specifically comprises the following steps:
[0018] Step 1: Place the disc spring to be tested on the surface of the fixed cylinder, start the support assembly, and support the inner wall of the disc spring;
[0019] Step 2: When the disc spring needs to be tested as a whole, start the pressurizing component, squeeze the disc spring through the pressurizing component, then restore the pressurizing component to the initial state, and test the elastic fatigue attenuation of the disc spring through the testing component;
[0020] Step 3: When the pressure component detects the disc spring as a whole, the anti-corrosion material on the surface of the disc spring will be detached. The pressure component drives the cleaning component to start when in operation, so that the cleaning component cleans the anti-corrosion material on the surface of the disc spring to avoid the falling anti-corrosion material affecting the detection of elastic fatigue attenuation of the disc spring during subsequent tests;
[0021] Step 4. When it is necessary to test disc springs of different heights, start the lifting assembly, which drives the auxiliary assembly to move to the appropriate height. Then close the supporting assembly and start the auxiliary assembly to support the disc springs of different heights. Then start the pressurizing assembly to squeeze the disc springs. Then use the testing assembly to test the elastic fatigue attenuation of the disc springs.
[0022] (III) Beneficial effects
[0023] Compared with the prior art, the present invention provides an elastic fatigue attenuation test device based on disc spring production, which has the following beneficial effects:
[0024] 1. The elastic fatigue attenuation test device and method based on disc spring production, through the coordinated use of a fixed cylinder and a supporting assembly, places the disc spring to be tested on the surface of the fixed cylinder, and then starts the second motor, which drives the gear to rotate through a rotating rod, so that the gear drives the arc plate to move out of the interior of the fixed cylinder through a toothed plate, and then the arc plate supports the inner wall of the disc spring, thereby ensuring that the disc spring will not shake and affect the test results during subsequent tests, thereby achieving a wide adaptability effect.
[0025] 2. The elastic fatigue attenuation test device and method based on disc spring production, through the coordinated use of the jacking component and the auxiliary component, start the cylinder, the cylinder drives the support plate to move to a suitable position through the telescopic rod, the support plate drives the moving rod to move inside the rotating cylinder through the rotating plate, and then start the third motor, the third motor drives the moving rod to rotate through the rotating cylinder, so that the moving rod drives the moving block to move on the surface of the fixed bar through the rotating plate and the arc bar, and then the moving block drives the auxiliary bar to move, so that the auxiliary bar supports the inner wall of the disc spring, and then the disc spring is squeezed by the pressurizing component, the pressurizing component is restored to its original state after the extrusion is completed, and the elastic fatigue attenuation of the disc spring is detected by the detection component, thereby achieving the effect of detection at different heights.
[0026] 3. The elastic fatigue attenuation testing device and method based on disc spring production, through the coordinated use of a pressurizing component and a cleaning component, the first motor drives the active sprocket to rotate through a screw, and the active sprocket drives the driven sprocket to rotate through a chain, so that the rotating column drives the fan blades to rotate, and the wind blown by the fan blades will blow the anti-corrosion material that falls into the inside of the box into the inside of the annular groove and falls into the inside of the collection box, so that there will be no anti-corrosion material inside the box to affect the subsequent detection of disc springs of other sizes, thereby achieving the effect of easy cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention from another viewing angle;
[0029] Figure 3 It is a schematic diagram of a three-dimensional structure of a box body of the present invention in a cutaway manner;
[0030] Figure 4 It is a schematic diagram of the three-dimensional structure of the pressurizing component and the cleaning component of the present invention;
[0031] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixing cylinder of the present invention;
[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the support assembly of the present invention;
[0033] Figure 7 It is a schematic diagram of the three-dimensional structure of the annular plate of the present invention;
[0034] Figure 8 It is a schematic diagram of the three-dimensional structure of the rotating rod of the present invention;
[0035] Fig. 9 It is a schematic diagram of the three-dimensional structure of the lifting assembly and the auxiliary assembly of the present invention;
[0036] Fig.10 It is a schematic diagram of the three-dimensional structure of the rotating cylinder of the present invention;
[0037] Fig.11 It is a schematic diagram of the three-dimensional structure of the auxiliary component part of the present invention.
[0038] In the figure: 1, box body; 11, control panel; 12, warning light; 13, detection component; 14, collection box; 141, handle; 15, annular groove; 16, fixing cylinder; 161, slot; 17, box door; 2, pressurizing component; 21, first motor; 22, screw; 221, pressure plate; 23, guide rod; 3, support component; 31, second motor; 32, rotating rod; 321, gear; 33, annular plate; 331, moving groove; 332, tooth plate; 4, Lifting assembly; 41. Cylinder; 411. Telescopic rod; 42. Support plate; 5. Auxiliary assembly; 51. Third motor; 52. Rotating cylinder; 521. Slide groove; 522. Moving rod; 523. Sliding block; 53. Rotating plate; 531. Arc bar; 54. Fixed bar; 541. Moving block; 542. Rotating rod; 543. Auxiliary bar; 6. Cleaning assembly; 61. Driving sprocket; 611. Chain; 62. Rotating column; 621. Driven sprocket; 622. Fan blade. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] For specific embodiment 1, please refer to Figures 1 to 4 The elastic fatigue attenuation test device based on the disc spring production includes: a box body 1, a detection component 13, a fixed cylinder 16 and a pressurizing component 2. The inner wall of the box body 1 is fixedly connected with the detection component 13, the inner bottom wall of the box body 1 is fixedly connected with the fixed cylinder 16, the inside of the box body 1 is provided with a pressurizing component 2, the inside of the fixed cylinder 16 is provided with a supporting component 3 and an auxiliary component 5, the bottom of the fixed cylinder 16 is provided with a lifting component 4, the surface of the pressurizing component 2 is provided with a cleaning component 6, the pressurizing component 2 can apply different pressures to the disc spring and provide power for the cleaning component 6, the supporting component 3 can provide a stable supporting force for the disc spring to avoid pressurization When the component 2 applies pressure to the disc spring, the disc spring moves, resulting in a deviation in the test result. The lifting component 4 can drive the auxiliary component 5 to move up and down. The auxiliary component 5 can test disc springs of different heights, thereby making the test result of the disc spring more accurate. A plurality of slots 161 are provided on the surface of the fixed cylinder 16. The pressurizing component 2 includes a first motor 21 fixedly connected to the inside of the box body 1 and a guide rod 23 rotatably connected to the inside of the box body 1. The output end of the first motor 21 is fixedly connected to a screw 22, and a pressure plate 221 is threadedly connected to the surface of the screw 22. The pressure plate 221 is slidably connected to the surface of the guide rod 23.
[0041] It should be noted that the detection component 13 is composed of electrical components such as a camera, a fill light, and an infrared sensor;
[0042] When testing is required, the disc spring to be tested is placed on the surface of the fixed cylinder 16, and the first motor 21 is started. The first motor 21 drives the pressure plate 221 to move through the screw 22, so that the pressure plate 221 slides on the surface of the guide rod 23, and then the pressure plate 221 squeezes the top of the disc spring. After the squeezing is completed, the screw 22 is controlled to reverse by the first motor 21, so that the pressure plate 221 returns to its original state, and then the elastic fatigue attenuation of the disc spring is tested by the detection component 13;
[0043] For specific embodiment 2, please refer to Figures 1 to 8 According to the elastic fatigue attenuation test device based on disc spring production provided in the first embodiment, this embodiment provides a further technical solution:
[0044] The support assembly 3 includes a second motor 31 fixedly connected to the top of the fixed cylinder 16, the output end of the second motor 31 is fixedly connected to a rotating rod 32, the surface of the rotating rod 32 is fixedly connected to a gear 321, and the support assembly 3 also includes four annular plates 33 slidably connected to the inside of the fixed cylinder 16, the surfaces of the four annular plates 33 are all provided with moving grooves 331, the backs of the four annular plates 33 are all fixedly connected to toothed plates 332, and the toothed plates 332 are meshed with the gears 321 for transmission;
[0045] It should be noted that the tooth plate 332 is slidably connected to the interior of the fixed cylinder 16, and the tooth plate 332 can drive the movement of the annular plate 33;
[0046] When the inner wall of the disc spring needs to be supported, the second motor 31 is started, and the second motor 31 drives the gear 321 to rotate through the rotating rod 32, so that the gear 321 drives the annular plate 33 to move out of the interior of the fixed cylinder 16 through the toothed plate 332, and then the annular plate 33 supports the inner wall of the disc spring, thereby ensuring that the disc spring will not shake and affect the test results during subsequent tests;
[0047] For specific embodiment 3, please refer to Figures 1 to 11 According to the elastic fatigue attenuation test device based on disc spring production provided in the second specific embodiment, this embodiment provides a further technical solution:
[0048] The lifting assembly 4 includes two cylinders 41 fixedly connected to the inside of the box body 1, the output ends of the two cylinders 41 are differentially connected to the telescopic rods 411, the top of the telescopic rods 411 is fixedly connected to the support plate 42, the auxiliary assembly 5 includes a third motor 51 fixedly connected to the inside of the box body 1, the output end of the third motor 51 is fixedly connected to the rotating cylinder 52, the rotating cylinder 52 is provided with a slide groove 521, the inside of the slide groove 521 is slidably connected to a slider 523, and the surface of the slider 523 is fixedly connected to the moving rod 522. The top of the moving rod 522 is fixedly connected with a rotating plate 53, and the auxiliary component 5 also includes four fixed bars 54 fixedly connected to the top of the support plate 42, and the surfaces of the four fixed bars 54 are slidably connected with moving blocks 541, and the tops of the moving blocks 541 and the tops of the rotating plates 53 are fixedly connected with rotating rods 542, and the moving blocks 541 and the rotating plates 53 are transmitted through arc bars 531, and the arc bars 531 are rotatably connected to the surface of the rotating rod 542, and the tops of the moving blocks 541 are fixedly connected with auxiliary bars 543;
[0049] It should be noted that the curvature of the arc strip 531 can be adjusted according to actual conditions, so as to ensure that the auxiliary strip 543 can support the inner wall of the disc spring, and the shape of the auxiliary strip 543 can be changed according to the inner wall of the disc spring, so as to ensure that the auxiliary strip 543 can fit stably with the inner wall of the disc spring;
[0050] When it is necessary to test disc springs of different heights, the cylinder 41 is started, and the cylinder 41 drives the support plate 42 to move to a suitable position through the telescopic rod 411, and the support plate 42 drives the moving rod 522 to move inside the rotating cylinder 52 through the rotating plate 53, and then the third motor 51 is started, and the third motor 51 drives the moving rod 522 to rotate through the rotating cylinder 52, so that the moving rod 522 drives the moving block 541 to move on the surface of the fixed bar 54 through the rotating plate 53 and the arc bar 531, and then the moving block 541 drives the auxiliary bar 543 to move, so that the auxiliary bar 543 supports the inner wall of the disc spring, and then the disc spring is squeezed by the pressurizing component 2, and the pressurizing component 2 is restored to its original state after the squeezing is completed, and the elastic fatigue attenuation of the disc spring is tested by the testing component 13;
[0051] For specific example 4, please refer to Figures 1 to 4 According to the elastic fatigue attenuation test device based on disc spring production provided in the specific embodiment 3, this embodiment provides a further technical solution:
[0052] The cleaning assembly 6 includes a driving sprocket 61 fixedly connected to the surface of the screw 22 and a rotating column 62 rotatably connected to the inside of the box body 1, a driven sprocket 621 and a plurality of fan blades 622 are fixedly connected to the surface of the rotating column 62, and the driven sprocket 621 and the driving sprocket 61 are driven by a chain 611, a control panel 11 and a box door 17 are arranged on the surface of the box body 1, a warning light 12 is arranged on the top of the box body 1, a collection box 14 is slidably connected to the back of the box body 1, a handle 141 is fixedly connected to the surface of the collection box 14, and an annular groove 15 is opened inside the box body 1;
[0053] It should be noted that when the detection component 13 detects an unqualified disc spring, the detection data is transmitted to the inside of the control panel 11, and the warning light 12 sounds an alarm, and the annular groove 15 and the collection box 14 are at the same vertical height;
[0054] When it is necessary to clean the anti-corrosion material dropped from the surface of the disc spring during the inspection, the first motor 21 drives the pressure plate 221 to move through the screw 22 and drives the driving sprocket 61 to rotate at the same time. The driving sprocket 61 drives the driven sprocket 621 to rotate through the chain 611, so that the driven sprocket 621 drives the plurality of blades 622 to rotate through the rotating column 62. The wind blown by the blades 622 blows the anti-corrosion material dropped into the interior of the box body 1 into the interior of the annular groove 15 and drops into the interior of the collection box 14, so that there will be no anti-corrosion material inside the box body 1 to affect the subsequent inspection of disc springs of other sizes.
[0055] Specific embodiment 5, the present invention also provides an elastic fatigue decay test method based on disc spring production, and the elastic fatigue decay test method specifically includes the following steps:
[0056] Step 1: Place the disc spring to be tested on the surface of the fixed cylinder 16, start the support assembly 3, and support the inner wall of the disc spring by the support assembly 3;
[0057] Step 2: When the disc spring needs to be tested as a whole, the pressurizing component 2 is started, the disc spring is squeezed by the pressurizing component 2, and then the pressurizing component 2 is restored to the initial state, and the elastic fatigue attenuation of the disc spring is tested by the testing component 13;
[0058] Step 3, when the pressure component 2 detects the disc spring as a whole, the anti-corrosion material on the surface of the disc spring will be detached, and the pressure component 2 drives the cleaning component 6 to start when in operation, so that the cleaning component 6 cleans the anti-corrosion material on the surface of the disc spring to prevent the fallen anti-corrosion material from affecting the detection of elastic fatigue attenuation of the disc spring during subsequent tests;
[0059] Step 4. When it is necessary to test disc springs of different heights, start the lifting component 4, which drives the auxiliary component 5 to move to a suitable height. Then close the supporting component 3 and start the auxiliary component 5, so that the auxiliary component 5 supports the disc springs of different heights. Then start the pressurizing component 2, squeeze the disc spring through the pressurizing component 2, and then test the elastic fatigue attenuation of the disc spring through the testing component 13.
[0060] Working principle: When testing is required, the disc spring to be tested is placed on the surface of the fixed cylinder 16, and the first motor 21 is started. The first motor 21 drives the pressure plate 221 to move through the screw 22, so that the pressure plate 221 slides on the surface of the guide rod 23, and then the pressure plate 221 squeezes the top of the disc spring. After the squeezing is completed, the screw 22 is controlled to reverse by the first motor 21, so that the pressure plate 221 returns to its original state, and then the elastic fatigue attenuation of the disc spring is tested through the detection component 13. When the inner wall of the disc spring needs to be supported, start The second motor 31 drives the gear 321 to rotate through the rotating rod 32, so that the gear 321 drives the annular plate 33 to move out of the interior of the fixed cylinder 16 through the toothed plate 332, and then the annular plate 33 supports the inner wall of the disc spring, thereby ensuring that the disc spring will not shake and affect the test results during subsequent tests. When it is necessary to test disc springs of different heights, the cylinder 41 is started, and the cylinder 41 drives the support plate 42 to move to a suitable position through the telescopic rod 411, and the support plate 42 drives the moving rod 522 to rotate in the rotating cylinder 5 through the rotating plate 53. 2, and then start the third motor 51, the third motor 51 drives the moving rod 522 to rotate through the rotating cylinder 52, so that the moving rod 522 drives the moving block 541 to move on the surface of the fixed bar 54 through the rotating plate 53 and the arc bar 531, and then the moving block 541 drives the auxiliary bar 543 to move, so that the auxiliary bar 543 supports the inner wall of the disc spring, and then the disc spring is squeezed by the pressurizing component 2, and the pressurizing component 2 is restored to its original state after the squeezing is completed, and the elastic fatigue attenuation of the disc spring is detected by the detection component 13. It is necessary to detect the disc spring during the detection. When cleaning the anti-corrosion material fallen on the surface of the disc spring, the first motor 21 drives the pressure plate 221 to move through the screw 22, and at the same time drives the driving sprocket 61 to rotate. The driving sprocket 61 drives the driven sprocket 621 to rotate through the chain 611, so that the driven sprocket 621 drives a number of fan blades 622 to rotate through the rotating column 62. The wind blown by the fan blades 622 will blow the anti-corrosion material fallen into the inside of the box body 1 into the inside of the annular groove 15 and fall into the inside of the collection box 14, so that there will be no anti-corrosion material in the inside of the box body 1 to affect the subsequent detection of disc springs of other sizes.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Elastic fatigue attenuation test device based on disc spring production, including: A box (1), a detection component (13), a fixed cylinder (16) and a pressurizing component (2), characterized in that: the inner wall of the box (1) is fixedly connected to the detection component (13), the inner bottom wall of the box (1) is fixedly connected to the fixed cylinder (16), the inside of the box (1) is provided with a pressurizing component (2), the inside of the fixed cylinder (16) is provided with a supporting component (3) and an auxiliary component (5), the bottom of the fixed cylinder (16) is provided with a lifting component (4), and the surface of the pressurizing component (2) is provided with a cleaning component (6); The pressurizing component (2) can apply different pressures to the disc spring and provide power for the cleaning component (6); the supporting component (3) can provide a stable supporting force to the disc spring to prevent the disc spring from moving when the pressurizing component (2) applies pressure to the disc spring, thereby preventing the disc spring from moving and causing deviations in the test results; the lifting component (4) can drive the auxiliary component (5) to move up and down, and the auxiliary component (5) can test disc springs of different heights, thereby making the test results of the disc springs more accurate.
2. The elastic fatigue attenuation testing device based on disc spring production according to claim 1 is characterized in that: The surface of the fixed cylinder (16) is provided with a plurality of grooves (161), and the pressurizing assembly (2) comprises a first motor (21) fixedly connected to the inside of the box body (1) and a guide rod (23) rotatably connected to the inside of the box body (1), the output end of the first motor (21) is fixedly connected to a screw rod (22), the surface of the screw rod (22) is threadedly connected to a pressure plate (221), and the pressure plate (221) is slidably connected to the surface of the guide rod (23).
3. The elastic fatigue attenuation testing device based on disc spring production according to claim 1 is characterized in that: The support assembly (3) comprises a second motor (31) fixedly connected to the top of the fixed cylinder (16); an output end of the second motor (31) is fixedly connected to a rotating rod (32); and a surface of the rotating rod (32) is fixedly connected to a gear (321).
4. The elastic fatigue attenuation testing device based on disc spring production according to claim 3 is characterized in that: The support assembly (3) further comprises four annular plates (33) slidably connected to the interior of the fixed cylinder (16), the surfaces of the four annular plates (33) are provided with movable grooves (331), the backs of the four annular plates (33) are fixedly connected with toothed plates (332), and the toothed plates (332) are meshed with the gears (321) for transmission.
5. The elastic fatigue attenuation testing device based on disc spring production according to claim 1 is characterized in that: The lifting assembly (4) comprises two cylinders (41) fixedly connected to the inside of the box body (1), the output ends of the two cylinders (41) are differentially connected to telescopic rods (411), and the tops of the telescopic rods (411) are fixedly connected to a support plate (42).
6. The elastic fatigue attenuation testing device based on disc spring production according to claim 5 is characterized in that: The auxiliary component (5) comprises a third motor (51) fixedly connected to the inside of the box body (1); the output end of the third motor (51) is fixedly connected to a rotating cylinder (52); a sliding groove (521) is provided inside the rotating cylinder (52); a sliding block (523) is slidably connected inside the sliding groove (521); a moving rod (522) is fixedly connected to the surface of the sliding block (523); and a rotating plate (53) is fixedly connected to the top of the moving rod (522).
7. The elastic fatigue attenuation testing device based on disc spring production according to claim 6 is characterized in that: The auxiliary component (5) further comprises four fixed bars (54) fixedly connected to the top of the support plate (42); the surfaces of the four fixed bars (54) are slidably connected to moving blocks (541); the tops of the moving blocks (541) and the tops of the rotating plates (53) are fixedly connected to rotating rods (542); the moving blocks (541) and the rotating plates (53) are transmitted via arcuate bars (531); the arcuate bars (531) are rotatably connected to the surfaces of the rotating rods (542); the tops of the moving blocks (541) are fixedly connected to the auxiliary bars (543).
8. The elastic fatigue attenuation testing device based on disc spring production according to claim 2 is characterized in that: The cleaning assembly (6) comprises a driving sprocket (61) fixedly connected to the surface of the screw rod (22) and a rotating column (62) rotatably connected to the inside of the box body (1); a driven sprocket (621) and a plurality of fan blades (622) are fixedly connected to the surface of the rotating column (62); the driven sprocket (621) and the driving sprocket (61) are transmitted via a chain (611).
9. The elastic fatigue attenuation testing device based on disc spring production according to claim 1 is characterized in that: The surface of the box (1) is provided with a control panel (11) and a box door (17); the top of the box (1) is provided with a warning light (12); the back of the box (1) is slidably connected to a collection box (14); the surface of the collection box (14) is fixedly connected to a handle (141); and an annular groove (15) is provided inside the box (1).
10. An elastic fatigue attenuation test method based on disc spring production, using an elastic fatigue attenuation test device based on disc spring production as described in any one of claims 1 to 9, the elastic fatigue attenuation test method specifically comprising the following steps: Step 1: Place the disc spring to be tested on the surface of the fixed cylinder (16), start the support assembly (3), and support the inner wall of the disc spring by the support assembly (3); Step 2: When the disc spring needs to be tested as a whole, the pressurizing component (2) is started, the disc spring is squeezed by the pressurizing component (2), and then the pressurizing component (2) is restored to the initial state, and the elastic fatigue attenuation of the disc spring is tested by the testing component (13); Step 3, when the pressurizing component (2) detects the disc spring as a whole, the anti-corrosion material on the surface of the disc spring will be detached, and the pressurizing component (2) drives the cleaning component (6) to start when in operation, so that the cleaning component (6) cleans the anti-corrosion material on the surface of the disc spring to prevent the fallen anti-corrosion material from affecting the detection of elastic fatigue attenuation of the disc spring during subsequent tests; Step 4: When it is necessary to test disc springs of different heights, start the lifting component (4), which drives the auxiliary component (5) to move to a suitable height, then close the supporting component (3) and start the auxiliary component (5), so that the auxiliary component (5) supports the disc springs of different heights, then start the pressurizing component (2), squeeze the disc springs through the pressurizing component (2), and then test the elastic fatigue attenuation of the disc springs through the testing component (13).
Citation Information
Patent Citations
Device for testing elasticity of spring
CN203231890U
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