Gas cylinder weight dynamic monitoring system based on real-time data acquisition
Through the gas cylinder weight monitoring system with real-time data acquisition and automated control, the problem of unstable gas supply in gas cylinders in semiconductor chip production is solved, real-time monitoring and automated management are realized, production efficiency and safety are improved, and manual errors are reduced. Production interruption.
Patent Information
- Application Number
- CN202411875087.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the semiconductor chip production process, workers need to frequently inspect the residual amount of gas cylinders, resulting in waste of personnel and interruption of production. Over-reliance on manual experience leads to unstable product qualification rate and safety risks. The existing technology cannot effectively monitor the gas supply of gas cylinders. Condition.
Design a dynamic monitoring system for weight of gas cylinders based on real-time data acquisition, including information identification unit, weight monitoring unit and real-time monitoring unit, check and manage cylinder information through the MES system, use weighing sensors to monitor cylinder weight in real time, and Convert data into gas margin to achieve systematic monitoring and automated control.
Through real-time monitoring and automated control, data acquisition time and storage resources are reduced, production process stability and product quality are ensured, production efficiency and safety are improved, damage to valves is reduced, and cylinders are replaced in a timely manner to avoid production interruptions.
Smart Images

Figure CN119310954A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of gas cylinder status monitoring systems, and in particular relates to a gas cylinder weight dynamic monitoring system based on real-time data collection. Background Art
[0002] Electronic special gases (abbreviated as electronic special gases) are an important branch of special gases and are indispensable raw materials for the production of integrated circuits (ICs), flat display devices (LCD, LED, OLED), solar cells and other electronic industries. In the IC production process, there are almost more than 100 types of electronic gases used, and about 30 types are commonly used in the core process.
[0003] In the semiconductor manufacturing industry, chip production goes through hundreds of processes, which use a lot of special gases. Most special gases are flammable, explosive, highly toxic, and corrosive. In order to safely transport and use these dangerous gases, semiconductor factories will install electronic special gas systems, equipped with electronic special gas cabinets GC, gas distribution boxes VMB, special gas leak monitoring alarms and other special equipment.
[0004] At present, the use scenario is that during the gas supply process of gas cylinders, workers are not clear about the use of gas inside the cylinders. They have to use special detection instruments to manually detect the remaining amount of gas cylinders. Analyze whether the gas cylinder needs to be replaced based on the workers' experience. During the operation, workers are required to inspect the remaining amount of gas cylinders many times, resulting in a waste of manpower. At the same time, there are also cases where personnel fail to replace gas cylinders in time, resulting in interruption of gas supply in the entire IC production process, causing a decrease in product qualification rate. There is also a problem of re-loading the replaced cylinders, and the gas supply time cannot be ensured. At the same time, there is also a problem of manually opening the valve of the full gas cylinder too large, causing excessive gas pressure, causing damage to the valve in the pipeline. The existing technology relies too much on workers' experience, resulting in unstable product qualification rate and safety hazards on the production line. Summary of the invention
[0005] In order to solve the above problems existing in the prior art, the present invention provides a gas cylinder weight dynamic monitoring system based on real-time data acquisition; The purpose of the present invention can be achieved by the following technical solutions: A gas cylinder weight dynamic monitoring system based on real-time data collection, comprising: an information identification unit, a weight monitoring unit, and a real-time monitoring unit; The information identification unit is used to read the information of the steel cylinder and collect the information of the gas cylinder cabinet, and to verify the information of the steel cylinder and the gas cylinder cabinet through the MES system. If the steel cylinder information is consistent with the steel cylinder material information required by the gas cylinder cabinet, the MES system (manufacturing execution system, responsible for production management and scheduling, used to track and record the production conversion from raw materials to finished products) will issue a loading operation command to the steel cylinder corresponding to the steel cylinder information. If the steel cylinder information is inconsistent with the steel cylinder material information required by the gas cylinder cabinet, the MES system will issue a material replacement operation command to the steel cylinder corresponding to the steel cylinder information; The weight monitoring unit weighs the gas cylinder that has completed the loading operation command. If the weighing result is ≥ the set full bottle weight, the weight conversion system in the real-time monitoring unit will convert the collected weight data into the remaining gas in the bottle and display it on the page; the real-time monitoring unit will conduct systematic monitoring of the cylinder and upload the cylinder data to the MES system in real time. If the weighing result is less than the full bottle weight, the weight conversion system in the real-time monitoring unit will convert the collected weight data into the remaining gas in the bottle and display it on the page. And determine whether to switch the cylinder based on the remaining use time of the cylinder, and monitor the weight during subsequent use; The real-time monitoring unit includes a client management module, a measurement task generation module, a real-time measurement module, and a status inspection module; the client management module is used to obtain the real-time monitoring task, and parse the real-time monitoring task through a task analyzer to obtain the monitoring execution time and the monitoring object, and the monitoring object is the gas cylinder in the gas supply process of the gas cylinder cabinet; the measurement task generation module is used to send the address number of the weighing sensor corresponding to the monitored object to the program receiving unit through the data storage unit, and the program receiving unit generates a weight measurement task according to the location information of the monitored object, the monitoring execution time, and the address number of the weighing sensor; the real-time measurement module is used to establish a command frame for the weight measurement task through a dynamic monitoring platform, and the control module of the weighing sensor is connected to the dynamic monitoring platform according to the command frame, and the dynamic monitoring platform sends a control signal to the connected control module, and the control module executes the weight measurement task according to the control signal to obtain the weight data of the gas cylinder, and sends a feedback signal to the dynamic monitoring platform, and the dynamic monitoring platform controls the safety detection of the weight data of the gas cylinder and feeds back the detection result to the safety warning unit, the MES system, and the weight conversion system. The collected weight data is converted into the remaining gas in the bottle and displayed on the page; the state inspection module is used to perform multi-state event-driven parallel management on the dynamic monitoring platform, and the operating state of the dynamic monitoring platform includes idle state, parameter configuration state, interrupt state, measurement state, data transmission state, and safety detection state; The MES system issues a command to stop gas supply, and the corresponding gas cylinder cabinet stops the gas supply to the gas cylinder, and detects the weight of the gas cylinder in the real-time monitoring unit. The weight conversion system in the real-time monitoring unit converts the collected weight data into the remaining gas in the bottle, and uploads it to the MES system through the real-time monitoring unit to input the gas remaining into the material information unit.
[0006] Specifically, the real-time monitoring task is a multi-target character field sequence set according to the gas cylinder regular inspection objectives and safety facility operation implementation standards.
[0007] Specifically, the task analyzer is used to extract content from the attribute field of the real-time monitoring task, and the analysis sequence of the attribute field is set according to the data input format of the client management module.
[0008] Specifically, each of the monitored objects corresponds to a weighing sensor, the weighing sensor is initially in a closed state, and the data storage unit is used to count the address number and start / stop state information of the weighing sensor.
[0009] Specifically, the program receiving unit adopts parallel programming and implements multi-threaded operation in a single processor core through an SPMD parallel computing model.
[0010] Specifically, before starting, the real-time measurement module sends the monitoring execution time to the measurement node of the control module through the control center of the dynamic monitoring platform. The measurement node calibrates its own time according to the clock synchronization mechanism and the monitoring execution time. After the clock information of the monitoring execution time of the dynamic monitoring platform and the measurement node is synchronized, the measurement node performs collection work.
[0011] Specifically, the multi-state event-driven parallel management converts the input data of the dynamic monitoring platform into corresponding state events according to preset state events and triggers the corresponding event response mechanism for processing; the idle state is the standby process when the dynamic monitoring platform does not receive the weight measurement task generated by the program receiving unit; the parameter configuration state is the execution process of configuring, sending and processing the system parameters corresponding to the event response mechanism; the interrupt state is the execution process of scheduling the system tasks according to the command frame; the measurement state is the process from the issuance of the command frame to the receipt of the feedback signal; the data transmission state is the system communication scheduling process; and the safety detection state is the process of performing the control safety detection to obtain the detection result.
[0012] Specifically, the control safety detection method is: obtaining the ID, original weight and set gas remaining value in the gas cylinder according to the monitored object, presetting a safety deviation threshold, and detecting the gas remaining value in the detected gas cylinder corresponding to the gas cylinder ID through a special detection device. If the absolute difference between the detected gas remaining value in the gas cylinder and the set gas remaining value in the gas cylinder is less than the deviation threshold, then a normal detection result is returned, and the cylinder can continue to supply gas; if the absolute difference between the detected gas remaining value in the gas cylinder and the set gas remaining value in the gas cylinder is greater than the deviation threshold, then an abnormal detection result is returned and uploaded to the MES system. The MES system issues a command to replace the gas cylinder, and the gas cylinder cabinet switches the gas cylinder synchronously.
[0013] Specifically, in the systematic monitoring, the gas remaining value in the gas cylinder is used as the output signal of the display page, and the status output signal is intuitively displayed through four status modes: low, low-low, high, and high-high. The low mode is used to indicate that you are ready to change the cylinder, the low-low mode is used to indicate that you can start changing the cylinder, the high mode is used to indicate that the cylinder is sufficient, and the high-high mode is used to indicate that the cylinder is full.
[0014] Specifically, the systematic monitoring performs automatic control and remote monitoring by uploading the measured weight curve of the gas cylinder to the MES system, and records the weight change of the gas cylinder in the MES; when the weight measurement task is executed, the gross weight data of the gas cylinder stored in the gas cylinder information is called, and the weight data measured by the weighing sensor is subtracted from the gross weight data of the cylinder when returning to the dynamic monitoring platform to generate the weight data of the gas in the gas cylinder, and is converted into the remaining gas in the cylinder through the weight conversion system in the real-time monitoring unit.
[0015] The beneficial effects of the present invention are: Taking actual detection needs as the task goal, the weight detection sensor is dynamically started and stopped, which effectively reduces data collection time and storage resources, real-time weight collection, precise measurement and control, to ensure the stability of the production process and product quality; upload the cylinder weight curve to MES to realize automatic control and reduce damage to the valve. In the face of the problems of high latency in massive data analysis and low intelligent control of equipment, multi-state event-driven parallel management is used to meet the information integration and information-physical data fusion in the dynamic monitoring process of gas cylinders. The clock synchronization is set by the real-time measurement module to achieve the synchronization of space and physical space, providing more accurate and comprehensive data support for the integrated management of the dynamic monitoring platform. In addition, the data on the remaining gas in the gas cylinder can be viewed remotely in real time to improve production efficiency and safety. In task parallel management, by defining different states of tasks and automatically adjusting their states according to the actual progress of the tasks, resource scheduling helps manage the allocation and scheduling of system resources and ensure the rational flow and use of resources between different tasks. Risk management: record weight changes in the material information unit, track cylinders in batches and save usage records. Preset safety risk events and their corresponding processing procedures enable quick action when risks are encountered, significantly improve work efficiency, and ensure that the quality inspection process is completed on time and with quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0017] Figure 1 The present invention is a structural schematic diagram of a gas cylinder weight dynamic monitoring system based on real-time data collection. DETAILED DESCRIPTION
[0018] The example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in a variety of forms and should not be construed as being limited to the examples set forth herein: on the contrary, these embodiments are provided so that the present disclosure will be more comprehensive and complete, and the concept of the example embodiments will be fully conveyed to those skilled in the art. In addition, the described features, structures, or characteristics may be combined in one or more embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced without one or more of the specific details, or other methods, components, devices, steps, etc. may be adopted. In other cases, well-known methods, devices, implementations, or operations are not shown or described in detail to avoid blurring the various aspects of the present disclosure. The blocks shown in the accompanying drawings are merely functional entities and do not necessarily correspond to physically independent entities. That is, these functional entities may be implemented in software form, or implemented in one or more hardware modules or integrated circuits, or implemented in different networks and / or processor devices and / or microcontroller devices. The flowcharts shown in the accompanying drawings are only exemplary illustrations and do not necessarily include all the content and operations / steps, nor do they necessarily have to be executed in the order described. For example, some operations / steps may be decomposed, while some operations / steps may be combined or partially combined, so the actual execution order may change according to actual circumstances.
[0019] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0020] See also Figure 1 ,A gas cylinder weight dynamic monitoring system based on real-time data acquisition, includes: an information recognition unit, a weight monitoring unit, and a real-time monitoring unit; The information identification unit is used to read the steel cylinder information and collect the steel cylinder cabinet information, and verify the steel cylinder information and the steel cylinder cabinet information through the MES system. If the steel cylinder information is consistent with the steel cylinder material information required by the steel cylinder cabinet, the MES system will issue a loading operation command to the steel cylinder corresponding to the steel cylinder information. If the steel cylinder information is inconsistent with the steel cylinder material information required by the steel cylinder cabinet, the MES system will issue a material replacement operation command to the steel cylinder corresponding to the steel cylinder information; The weight monitoring unit weighs the gas cylinder that has completed the loading operation command. If the weighing result is ≥ the set full bottle weight, the weight conversion system in the real-time monitoring unit will convert the collected weight data into the remaining gas in the bottle and display it on the page. The real-time monitoring unit will monitor the cylinder systematically and upload the cylinder data to the MES system in real time. If the weighing result is less than the full bottle weight, the weight conversion system in the real-time monitoring unit will convert the collected weight data into the remaining gas in the bottle and display it on the page. And determine whether to switch the cylinder based on the remaining use time of the cylinder, and monitor the weight during subsequent use; The real-time monitoring unit includes a client management module, a measurement task generation module, a real-time measurement module, and a status inspection module; the client management module is used to obtain the real-time monitoring task, and parse the real-time monitoring task through a task analyzer to obtain the monitoring execution time and the monitoring object, and the monitoring object is the gas cylinder in the gas supply process of the gas cylinder cabinet; the measurement task generation module is used to send the address number of the weighing sensor corresponding to the monitored object to the program receiving unit through the data storage unit, and the program receiving unit generates a weight measurement task according to the location information of the monitored object, the monitoring execution time, and the address number of the weighing sensor; the real-time measurement module is used to establish a command frame for the weight measurement task through a dynamic monitoring platform, and the control module of the weighing sensor is connected to the dynamic monitoring platform according to the command frame, and the dynamic monitoring platform sends a control signal to the connected control module, and the control module executes the weight measurement task according to the control signal to obtain the weight data of the gas cylinder, and sends a feedback signal to the dynamic monitoring platform, and the dynamic monitoring platform controls the safety detection of the weight data of the gas cylinder and feeds back the detection result to the safety warning unit, the MES system, and the weight conversion system. The collected weight data is converted into the remaining gas in the bottle and displayed on the page; the state inspection module is used to perform multi-state event-driven parallel management on the dynamic monitoring platform, and the operating state of the dynamic monitoring platform includes idle state, parameter configuration state, interrupt state, measurement state, data transmission state, and safety detection state; The MES system issues a command to stop gas supply, and the corresponding gas cylinder cabinet stops the gas supply to the gas cylinder, and detects the weight of the gas cylinder in the real-time monitoring unit. The weight conversion system in the real-time monitoring unit converts the collected weight data into the remaining gas in the bottle, and uploads it to the MES system through the real-time monitoring unit to input the gas remaining into the material information unit.
[0021] Specifically, the real-time monitoring task is a multi-target character field sequence set according to the gas cylinder regular inspection objectives and safety facility operation implementation standards.
[0022] In this embodiment, based on the "Special Equipment Safety Law" and the "Special Equipment Safety Supervision Regulations", unified and clear gas cylinder safety technical specifications are formulated and followed, including requirements for design, manufacturing, installation, operation, maintenance and decommissioning.
[0023] Specifically, the task analyzer is used to extract content from the attribute field of the real-time monitoring task, and the analysis sequence of the attribute field is set according to the data input format of the client management module.
[0024] Specifically, each of the monitored objects corresponds to a weighing sensor, the weighing sensor is initially in a closed state, and the data storage unit is used to count the address number and start / stop state information of the weighing sensor.
[0025] Specifically, the program receiving unit adopts parallel programming and implements multi-threaded operation in a single processor core through an SPMD parallel computing model.
[0026] Specifically, before starting, the real-time measurement module sends the monitoring execution time to the measurement node of the control module through the control center of the dynamic monitoring platform. The measurement node calibrates its own time according to the clock synchronization mechanism and the monitoring execution time. After the clock information of the monitoring execution time of the dynamic monitoring platform and the measurement node is synchronized, the measurement node performs collection work.
[0027] Specifically, the multi-state event-driven parallel management converts the input data of the dynamic monitoring platform into corresponding state events according to preset state events and triggers the corresponding event response mechanism for processing; the idle state is the standby process when the dynamic monitoring platform does not receive the weight measurement task generated by the program receiving unit; the parameter configuration state is the execution process of configuring, sending and processing the system parameters corresponding to the event response mechanism; the interrupt state is the execution process of scheduling the system tasks according to the command frame; the measurement state is the process from the issuance of the command frame to the receipt of the feedback signal; the data transmission state is the system communication scheduling process; and the safety detection state is the process of performing the control safety detection to obtain the detection result.
[0028] In this embodiment, after the system is started, the time and moment of each node need to be calibrated by program to achieve the purpose of simultaneous acquisition and transmission; the accumulated clock errors of different hardware clocks in sensors, different sensor data processing time, sensor sampling frequency, sensor sampling trigger time at the same frequency, delay accumulation in serial modules (processing delay, transmission delay, etc.), and sensor acquisition time are regularly eliminated to ensure that the time error is within a controllable range; through time synchronization software, data is exchanged between the device to be synchronized and the time server (time source) according to a specific protocol, the time information of the time source and the network communication delay are obtained, and finally the time difference between the device to be synchronized and the time source is calculated, so as to correct the time of the device to be synchronized, and the time synchronization mechanism is integrated into the communication protocol. Time synchronization instructions are received regularly, and clock calibration is performed according to the instructions, so as to ensure that the clocks of all sensors and data acquisition modules in the system remain synchronized.
[0029] Specifically, the control safety detection method is: obtaining the ID, original weight and set gas remaining value in the gas cylinder according to the monitored object, presetting a safety deviation threshold, and detecting the gas remaining value in the detected gas cylinder corresponding to the gas cylinder ID through a special detection device. If the absolute difference between the detected gas remaining value in the gas cylinder and the set gas remaining value in the gas cylinder is less than the deviation threshold, then a normal detection result is returned, and the cylinder can continue to supply gas; if the absolute difference between the detected gas remaining value in the gas cylinder and the set gas remaining value in the gas cylinder is greater than the deviation threshold, then an abnormal detection result is returned and uploaded to the MES system. The MES system issues a command to replace the gas cylinder, and the gas cylinder cabinet switches the gas cylinder synchronously.
[0030] Specifically, in the systematic monitoring, the gas remaining value in the gas cylinder is used as the output signal of the display page, and the status output signal is intuitively displayed through four status modes: low, low-low, high, and high-high. The low mode is used to indicate that you are ready to change the cylinder, the low-low mode is used to indicate that you can start changing the cylinder, the high mode is used to indicate that the cylinder is sufficient, and the high-high mode is used to indicate that the cylinder is full.
[0031] Specifically, the systematic monitoring performs automatic control and remote monitoring by uploading the measured weight curve of the gas cylinder to the MES system, and records the weight change of the gas cylinder in the MES; when the weight measurement task is executed, the gross weight data of the gas cylinder stored in the gas cylinder information is called, and the weight data measured by the weighing sensor is subtracted from the gross weight data of the cylinder when returning to the dynamic monitoring platform to generate the weight data of the gas in the gas cylinder, and is converted into the remaining gas in the cylinder through the weight conversion system in the real-time monitoring unit.
[0032] The computer storage medium of the embodiment of the present invention may adopt any combination of one or more computer-readable media. The computer-readable medium may be a computer-readable signal medium or a computer-readable storage medium. The computer-readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination of the above. More specific examples (non-exhaustive list) of computer-readable storage media include: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In this document, a computer-readable storage medium may be any tangible medium containing or storing a program that may be used by or in combination with an instruction execution system, device or device.
[0033] Computer-readable signal media may include data signals propagated in baseband or as part of a carrier wave, which carry computer-readable program code. Such propagated data signals may take a variety of forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. Computer-readable signal media may also be any computer-readable medium other than a computer-readable storage medium, which may send, propagate, or transmit a program for use by or in conjunction with an instruction execution system, apparatus, or device.
[0034] The program code included on the computer readable medium can be transmitted with any appropriate medium, including but not limited to wireless, electric wire, optical cable, RF, etc., or any suitable combination of the above. The computer program code for performing the operation of the present invention can be written in one or more programming languages or their combinations, and the programming language includes object-oriented programming languages-such as Java, Smalltalk, C++, and also includes conventional procedural programming languages-such as "C" language or similar programming languages. The program code can be executed completely on the user's computer, partially on the user's computer, as an independent software package, partially on the user's computer and partially on the remote computer, or completely on the remote computer or server. In the case of a remote computer, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or it can be connected to an external computer (for example, using an Internet service provider to connect through the Internet).
[0035] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A gas cylinder weight dynamic monitoring system based on real-time data acquisition, characterized in that: Including information recognition unit, weight monitoring unit, real-time monitoring unit: The information identification unit is used to read the steel cylinder information and collect the gas cylinder cabinet information, and perform information verification on the steel cylinder information and the gas cylinder cabinet information through the MES system. If the steel cylinder information is verified to be consistent with the steel cylinder material information required by the gas cylinder cabinet, a loading operation command is issued to the steel cylinder corresponding to the steel cylinder information through the MES system; if the steel cylinder information is verified to be inconsistent with the steel cylinder material information required by the gas cylinder cabinet, a material replacement operation command is issued to the steel cylinder corresponding to the steel cylinder information through the MES system; The weight monitoring unit weighs the gas cylinder that has completed the feeding operation command. If the weighing result is ≥ the set full bottle weight, the weight conversion system in the real-time monitoring unit converts the collected weight data into the remaining gas in the bottle and displays it on the page; the real-time monitoring unit monitors the cylinder systematically and uploads the cylinder data to the MES system in real time; if the weighing result is < the full bottle weight, the weight conversion system in the real-time monitoring unit converts the collected weight data into the remaining gas in the bottle and displays it on the page; and determines whether to switch the cylinder according to the remaining use time of the cylinder, and monitors the weight during subsequent use; The real-time monitoring unit includes a client management module, a measurement task generation module, a real-time measurement module, and a status inspection module; The client management module is used to obtain real-time monitoring tasks, and parse the real-time monitoring tasks through a task analyzer to obtain the monitoring execution time and the monitoring object, wherein the monitoring object is a gas cylinder in the gas cylinder cabinet during the gas supply process; the measurement task generation module is used to send the address number of the weighing sensor corresponding to the monitored object to the program receiving unit through the data storage unit, and the program receiving unit generates a weight measurement task according to the location information of the monitored object, the monitoring execution time and the address number of the weighing sensor; the real-time measurement module is used to establish a command frame for the weight measurement task through a dynamic monitoring platform, and the control module of the weighing sensor is connected to the dynamic monitoring platform according to the command frame, and the dynamic monitoring platform sends a control signal to the connected control module, and the control module executes the weight measurement task according to the control signal to obtain the weight data of the gas cylinder, and sends a feedback signal to the dynamic monitoring platform, and the dynamic monitoring platform controls the safety detection of the weight data of the gas cylinder and feeds back the detection results to the safety warning unit, the MES system and the weight conversion system; The collected weight data is converted into the remaining gas in the bottle and displayed on the page; the state inspection module is used to perform multi-state event-driven parallel management on the dynamic monitoring platform, and the operating state of the dynamic monitoring platform includes idle state, parameter configuration state, interrupt state, measurement state, data transmission state, and safety detection state; The MES system issues a command to stop gas supply, and the corresponding gas cylinder cabinet stops the gas supply to the gas cylinder, and detects the weight of the gas cylinder in the real-time monitoring unit. The weight conversion system in the real-time monitoring unit converts the collected weight data into the remaining gas in the bottle, and uploads it to the MES system through the real-time monitoring unit to input the gas remaining into the material information unit.
2. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: The real-time monitoring task is a multi-target character field sequence set according to the gas cylinder regular inspection objectives and safety facility operation implementation standards.
3. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: The task analyzer is used to extract content from the attribute field of the real-time monitoring task, and the analysis sequence of the attribute field is set according to the data input format of the client management module.
4. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: Each of the monitored objects corresponds to a weighing sensor, the weighing sensor is initially in a closed state, and the data storage unit is used to count the address number and start / stop state information of the weighing sensor.
5. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: The program receiving unit adopts parallel programming and realizes multi-threaded operation in a single processor core through an SPMD parallel computing model.
6. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: Before starting, the real-time measurement module sends the monitoring execution time to the measurement node of the control module through the control center of the dynamic monitoring platform. The measurement node calibrates its own time according to the clock synchronization mechanism and the monitoring execution time. After the clock information of the monitoring execution time of the dynamic monitoring platform and the measurement node is synchronized, the measurement node system performs collection work.
7. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: The multi-state event-driven parallel management converts the input data of the dynamic monitoring platform into corresponding state events according to preset state events and triggers the corresponding event response mechanism for processing. The idle state is the standby process when the dynamic monitoring platform does not receive the weight measurement task generated by the program receiving unit. The parameter configuration state is the execution process of configuring, sending and processing the system parameters corresponding to the event response mechanism. The interrupt state is the execution process of scheduling the system tasks according to the command frame. The measurement state is the process from the issuance of the command frame to the receipt of the feedback signal. The data transmission state is the system communication scheduling process. The safety detection state is the process of performing the control safety detection to obtain the detection result.
8. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: The method for controlling safety detection is: obtaining the ID, original weight and set gas remaining value in the gas cylinder according to the monitored object, presetting a safety deviation threshold, detecting the gas remaining value in the detected gas cylinder corresponding to the gas cylinder ID through a special detection device, if the absolute difference between the detected gas remaining value in the gas cylinder and the set gas remaining value in the gas cylinder is less than the deviation threshold, then returning a normal detection result, and the cylinder can continue to supply gas; if the absolute difference between the detected gas remaining value in the gas cylinder and the set gas remaining value in the gas cylinder is greater than the deviation threshold, then returning an abnormal detection result and uploading it to the MES system, the MES system issues a command to replace the gas cylinder, and the gas cylinder cabinet switches the gas cylinder synchronously.
9. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: In the systematic monitoring, the gas remaining value in the gas cylinder is used as the output signal of the display page, and the status output signal is intuitively displayed through four status modes: low, low-low, high, and high-high. The low mode is used to indicate a prompt to prepare to change the cylinder, the low-low mode is used to indicate that the cylinder can be changed, the high mode is used to indicate that the cylinder is sufficient, and the high-high mode is used to indicate a full cylinder state.
10. The gas cylinder weight dynamic monitoring system based on real-time data acquisition according to claim 1 is characterized in that: The systematic monitoring uploads the measured gas cylinder weight curve to the MES system for automatic control and remote monitoring, and records the weight changes of the gas cylinder in the MES; when the weight measurement task is executed, the gross weight data of the gas cylinder stored in the gas cylinder information is called, and the weight data measured by the weighing sensor is subtracted from the cylinder gross weight data when returning to the dynamic monitoring platform to generate the gas weight data in the gas cylinder, and is converted into the remaining gas in the cylinder through the weight conversion system in the real-time monitoring unit.
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