Micro LED module supporting hot plug
By designing a hot-swap-enabled connector structure in the MicroLED module, the on-site personnel allow simple replacement of problem chips, solve display failures caused by chip damage, reduce maintenance and learning costs, and achieve rapid fault resolution and stability.
Patent Information
- Application Number
- CN202411495379.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-14
AI Technical Summary
Micro LED modules often face display failures caused by chip damage during manufacturing and terminal applications. Existing solutions rely on manual repair or whole module replacement, resulting in high costs and difficult learning, and require professional and technical personnel to operate.
A MicroLED module that supports hot-swap is designed. By setting the connector male on the PCB board and the connector female on the chip, the chip is electrically connected and hot-swap is enabled, allowing on-site personnel to simply replace the problem chip. , reduce maintenance costs and learning costs.
It realizes rapid chip replacement and electrical connection stability, reduces maintenance costs and time consumption, does not require professional operation, and improves the efficiency and stability of fault resolution.
Smart Images

Figure CN119315294A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of semiconductor devices, and more specifically, to a MicroLED module supporting hot plugging. Background Art
[0002] Micro LED module is a display module manufactured using Micro LED technology. Micro LED, or micro light-emitting diode, is a new type of self-luminous display technology that uses micron-sized (less than 100 microns) inorganic LEDs as pixels, each of which can emit light independently; the technical principle of the Micro LED module is based on the self-luminous properties of LEDs. Each Micro LED pixel is a semiconductor device made of direct bandgap semiconductor materials. When current passes through, electrons and holes recombine at the PN junction, releasing photons to generate light. These photons pass through a microlens array to increase brightness and contrast and form an image.
[0003] Currently, Micro LED modules often face display failures caused by chip damage during manufacturing and terminal application, which damages the overall visual experience of users during use. For such problems, conventional solutions include manual repair and overall module replacement.
[0004] Manual repair often relies on professional technicians to use soldering technology to replace damaged chips. This process not only requires maintenance specialists to be on site, but also comes with a high time cost. It also requires maintenance personnel to have certain professional skills, which is difficult to learn and master. On the other hand, if you choose to directly replace the entire module, it means that you will incur a higher economic cost. Based on this, we provide a MicroLED module that supports hot swapping. Summary of the invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a MicroLED module supporting hot plugging.
[0006] The present invention provides a hot-swappable MicroLED module that adopts the following technical solution:
[0007] A MicroLED module supporting hot plugging comprises a PCB board; a male connector head, which is arranged on the side of the PCB board; and a chip, wherein a female connector head is arranged on the side of the chip; the chip is plugged into the male connector head through the female connector head to complete the electrical connection with the PCB board. Through this structural design, the chip of the MicroLED module can be hot plugged. If a terminal encounters a chip problem, no professional maintenance personnel are required. The problem can be solved by on-site personnel plugging and replacing the problem chip, thereby reducing the maintenance cost, and no professional personnel are required to operate, so the learning cost is low. If a problem occurs in the terminal, it can be solved quickly with less time consumption.
[0008] Preferably, the male connector includes a connecting plate fixedly connected to the side of the PCB board, a pair of inserting strips are mounted on the top of the connecting plate, and contact wires are arranged on the sides of the inserting strips.
[0009] Preferably, the connector female head comprises an inserting plate fixedly connected to the bottom of the chip, the bottom of the inserting plate is provided with two inserting cavities, and contact wires are arranged inside the inserting cavities.
[0010] Preferably, the two inserts are integrally formed by a connecting plate.
[0011] Preferably, the connecting plate is assembled on the top of the PCB board through fastener threads.
[0012] Preferably, the fastener comprises a screw rod, a rotating sleeve is fixedly connected to the top of the screw rod, and a cross groove is provided inside the rotating sleeve.
[0013] Preferably, a socket is provided at the bottom of the female connector.
[0014] Preferably, the interior of the jack is equipped with a rubber column. When installing the insert strip, the screw can be passed through the connecting plate and threadedly connected to the PCB board 1, thereby completing the assembly of the connector male head on the PCB board. At the same time, the rotating sleeve can be plugged into the jack, thereby restricting the connector female head, increasing the stability of the plugging of the connector female head and the connector male head. At the same time, the rubber column can be squeezed and contacted with the jack, further increasing the stability of the two after insertion.
[0015] In summary, the present invention includes the following beneficial technical effects:
[0016] 1. By plugging the female connector into the male connector, the two cavities will be plugged into the corresponding plug strips, and the contact wires on the plug strips will contact the contact wires in the cavities, thereby completing the electrical connection between the chip and the PCB board. When a single chip is abnormal, the staff only needs to pull out the chip for replacement. Through this structural design, the chip of the MicroLED module can be hot-swapped. When the terminal encounters a chip problem, no professional maintenance personnel are required. The problem can be solved by on-site personnel by plugging and replacing the problem chip, thereby reducing the maintenance cost, and no professional personnel are required to operate, the learning cost is low, and problems with the terminal can be solved quickly with less time consumption.
[0017] 2. By setting fasteners, when installing the insert strip, the screw can be passed through the connecting plate and threadedly connected to the PCB board 1, thereby completing the assembly of the connector male head on the PCB board, and the rotating sleeve can be plugged into the socket, thereby restricting the connector female head, increasing the stability of the plug-in connection between the connector female head and the connector male head, and at the same time, the rubber column can be squeezed and contacted with the socket, further increasing the stability of the two after insertion.
[0018] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of a MicroLED module supporting hot swapping in an embodiment of the present invention;
[0020] Figure 2 is a schematic structural diagram of the other side of a MicroLED module supporting hot plugging in an embodiment of the present invention;
[0021] Figure 3 is a schematic diagram of the structure of a fastener and an insert in an embodiment of the present invention;
[0022] Figure 4 is a schematic diagram of the structure of the jack in an embodiment of the present invention;
[0023] Figure 5 yes Figure 4 The enlarged structural diagram at A in the middle;
[0024] Figure 6 Schematic diagram of the structure of the fastener in the embodiment of the present invention.
[0025] Explanation of the reference numerals: 1. PCB board; 2. male connector; 200. connecting board; 201. insert strip; 202. connecting board; 3. chip; 4. female connector; 400. insert board; 401. insert cavity; 5. screw; 6. rotating sleeve; 7. socket; 8. rubber column. DETAILED DESCRIPTION
[0026] The following is combined with Figures 1 to 6 The present invention is described in further detail.
[0027] It should be noted that the drawings are schematic and not to scale. For the sake of clarity and convenience, the relative sizes and proportions of the parts shown in the drawings are exaggerated or reduced in size, and any size is only illustrative and not restrictive. In addition, the same reference symbol is used for the same structure, element or accessory appearing in more than two figures to reflect similar features.
[0028] Embodiment 1
[0029] The embodiment of the present invention discloses a MicroLED module supporting hot plugging. Figures 1 to 6 A hot-swappable MicroLED module includes a PCB board 1; a connector male head 2, which is arranged on the side of the PCB board 1; a chip 3, and a connector female head 4 is arranged on the side of the chip 3; the chip 3 is plugged into the connector male head 2 through the connector female head 4 to complete the electrical connection with the PCB board 1.
[0030] Specifically, the connector male head 2 includes a connecting plate 200 fixedly connected to the side of the PCB board 1 , a pair of inserting strips 201 are assembled on the top of the connecting plate 200 , and contact wires are arranged on the sides of the inserting strips 201 .
[0031] Specifically, the female connector 4 includes a plug board 400 fixedly connected to the bottom of the chip 3 , and two plug cavities 401 are provided at the bottom of the plug board 400 , and contact wires are arranged inside the plug cavities 401 .
[0032] Plug the female connector 4 into the male connector 2. At this time, the two cavities 401 will be plugged into the corresponding plug strips 201, and the contact wires on the plug strips 201 will contact the contact wires in the cavity 401, thereby completing the electrical connection between the chip 3 and the PCB board 1. When a single chip 3 is abnormal, the staff only needs to pull out the chip 3 for replacement. Through this structural design, the chip 3 of the MicroLED module can be hot-swapped. When the terminal encounters a problem with the chip 3, no professional maintenance personnel are required. The problem can be solved by on-site personnel just by plugging and replacing the problem chip 3. This can reduce the maintenance cost, and does not require professional personnel to operate. The learning cost is low. Problems with the terminal can be solved quickly with less time consumption.
[0033] Specifically, the two inserts 201 are integrally formed through the connecting plate 202 .
[0034] Embodiment 2
[0035] This embodiment is further optimized on the basis of the above embodiment, and the same parts as the above technical solution will not be repeated here. Figure 5 and Figure 6 As shown, in order to better realize the present invention, the following setting method is particularly adopted: in this embodiment, the connecting plate 202 is assembled on the top of the PCB board 1 through a fastener thread, the fastener includes a screw 5, the top of the screw 5 is fixedly connected with a rotating sleeve 6, the interior of the rotating sleeve 6 is provided with a cross groove, the bottom of the connector female head 4 is provided with a socket 7, and the interior of the socket 7 is equipped with a rubber column 8.
[0036] Specifically, by setting fasteners, when installing the insertion strip 201, the screw 5 can pass through the connecting plate 202 and be threadedly connected to the PCB board 1, thereby completing the assembly of the connector male head 2 on the PCB board 1, and at the same time, the rotating sleeve 6 can be plugged into the socket 7, thereby restricting the connector female head 4, increasing the stability of the plugging of the connector female head 4 and the connector male head 2, and at the same time, the rubber column 8 can be squeezed and contacted with the socket 7, further increasing the stability of the two after plugging.
[0037] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0038] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. "Multiple" means two or more, unless otherwise clearly and specifically defined.
[0039] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0042] In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.
[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A MicroLED module supporting hot-swap, characterized in that: include: PCB board (1); A connector male head (2) is arranged on a side surface of the PCB board (1); A chip (3), wherein a female connector (4) is provided on a side surface of the chip (3); The chip (3) is plugged into the male connector (2) via the female connector (4) to complete the electrical connection with the PCB board (1).
2. The hot-swappable MicroLED module according to claim 1, characterized in that: The connector male head (2) comprises a connecting plate (200) fixedly connected to the side of the PCB board (1), a pair of inserting strips (201) are mounted on the top of the connecting plate (200), and contact wires are arranged on the sides of the inserting strips (201).
3. The hot-swappable MicroLED module according to claim 1, characterized in that: The connector female head (4) comprises a plug board (400) fixedly connected to the bottom of the chip (3), two plug cavities (401) are provided at the bottom of the plug board (400), and contact wires are arranged inside the plug cavities (401).
4. The hot-swappable MicroLED module according to claim 2, characterized in that: The two insert strips (201) are integrally formed via a connecting plate (202).
5. The hot-swappable MicroLED module according to claim 4, characterized in that: The connecting plate (202) is assembled on the top of the PCB board (1) via fastener threads.
6. The hot-swappable MicroLED module according to claim 5, characterized in that: The fastener comprises a screw rod (5), a rotating sleeve (6) is fixedly connected to the top of the screw rod (5), and a cross groove is provided inside the rotating sleeve (6).
7. The hot-swappable MicroLED module according to claim 1, characterized in that: A plug hole (7) is provided at the bottom of the connector female head (4).
8. The hot-swappable MicroLED module according to claim 7, characterized in that: A rubber column (8) is installed inside the insertion hole (7).