Magnetic steel dislocation detection system for nano permanent magnet disc type motor production

By using magnetic steel misalignment detection system in motor production, the deviation problem caused by the instability of magnet installation is solved, accurate detection and stability correction of magnets are achieved, and improved The production quality of motors and the convenience of the system.

CN119315775AActive Publication Date: 2025-01-14NANJING GAOQI ELECTRIC
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Patent Information

Application Number
CN202411500331.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-14
Estimated Expiration
2044-10-25

AI Technical Summary

Technical Problem

During the motor production process, unstable installation of magnet steel leads to deviation of magnet steel, increasing the difficulty of detecting magnet misalignment and affecting the production quality of the motor.

Method used

A magnetic steel misalignment detection system for nano permanent magnetic disk motor production is designed, using components such as laser detection head, flip plate, arc block and pressure sensor. Through rotation and jet cleaning mechanisms, accurate detection and stability of magnetic steel are achieved. to prevent the magnetic steel from being offset when the sheath is installed.

Benefits of technology

It improves the accuracy of magnetic steel misalignment detection and motor production quality, enhances the functional applicability and convenience of use of the system, and ensures the stability of magnetic steel installation and the optimization of motor performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of motor production, and particularly discloses a magnetic steel dislocation detection system for nano permanent magnet disc type motor production, which comprises a fixed base, an electric lifting rod is movably mounted at one end of the fixed base, the lifting end of the electric lifting rod faces upwards, and a supporting plate is mounted at the lifting end of the electric lifting rod; a detection mechanism is arranged at the bottom of the supporting plate, a cleaning mechanism is arranged at the end, away from the electric lifting rod, of the supporting plate, a movable disc is movably installed at the top of the fixed base, and multiple movable plates are movably installed at the top of the movable disc. By arranging the laser detection head, the overturning plate and the arc-shaped block, the overturning plate is driven by the first rotating shaft to rotate, the second rotating shaft drives the fixing frame to rotate at a preset angle, and the third rotating shaft drives the laser detection head to rotate at a preset angle. Therefore, the system can carry out dislocation detection on magnetic steel of different types of motors, and the functional applicability of the system is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of motor production, and in particular to a magnetic steel misalignment detection system for producing nano-permanent magnetic disk type motors. Background Art

[0002] During the production and processing of the motor, magnets need to be installed around the rotor, and when installing the magnets on the disc motor, it is necessary to ensure that the magnets are installed 7.5° offset from the center of the rotor to ensure that the motor has optimal performance.

[0003] At present, after the motor magnets are installed, the magnetic steel sheath is often directly installed on the outside of the motor, which increases the difficulty of the later detection of magnetic steel misalignment. The magnetic steel is installed on the outside of the rotor by coating the magnetic steel glue on the outside of the rotor, and then sticking the magnetic steel to the outside of the rotor. The magnetic steel sheath is generally installed by hydraulic sleeve. For some unstable magnetic steel, the magnetic steel will be offset during the installation of the magnetic steel sheath, affecting the production quality of the motor. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a magnetic steel misalignment detection system for the production of nano-permanent magnetic disc motors.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A magnetic steel misalignment detection system for the production of nano-permanent magnetic disk type motors comprises a fixed base, one end of the fixed base is movably mounted with an electric lifting rod, the lifting end of the electric lifting rod faces upward, a support plate is mounted on the lifting end of the electric lifting rod, a detection mechanism is provided at the bottom of the support plate, a cleaning mechanism is provided at one end of the support plate away from the electric lifting rod, a movable disk is movably mounted on the top of the fixed base, a plurality of movable plates are movably mounted on the top of the movable disk, an auxiliary mechanism is provided on the side of the movable plate facing the center of the movable disk, and a fixing mechanism is provided at the top center of the movable disk.

[0007] Preferably, a first rotating motor is embedded and installed at the top of one end of the fixed base, the output end of the first rotating motor faces upward, and the output end of the first rotating motor is connected to the bottom of the electric lifting rod.

[0008] Preferably, the detection mechanism includes a flip plate and a laser detection head, a third slot is provided at the bottom of the support plate, a flip plate is movably installed inside the third slot, a plurality of fourth slots are provided at the bottom of the flip plate, a fixed frame is movably installed inside the fourth slot, a fifth slot is provided at the bottom of the fixed frame, and a laser detection head is movably installed inside the fifth slot.

[0009] Preferably, the third slot is embedded with a first rotating shaft on both side walls away from one end of the electric lifting rod, and the end of the first rotating shaft close to the flip plate is connected to the flip plate, the second rotating shaft is embedded with a second rotating shaft on both side walls of the fourth slot, and the end of the second rotating shaft close to the fixed frame is connected to the fixed frame, and the third rotating shaft is embedded with a third rotating shaft on both side walls of the fifth slot, and the end of the third rotating shaft close to the laser detection head is connected to the laser detection head.

[0010] Preferably, the cleaning mechanism includes an arc-shaped block, a cleaning brush is provided on the side of the arc-shaped block away from the support plate, a plurality of air outlet holes are evenly provided at both ends of the arc-shaped block away from the support plate, an air groove is provided inside the arc-shaped block, an air inlet is provided through the arc-shaped block on the side close to the support plate, and the air inlet, the air groove and the air outlet holes are connected.

[0011] Preferably, a first slide groove is horizontally opened on the top of the fixed base along the length direction, and a first electric slider is installed on the bottom of the movable plate, and the first electric slider is slidably installed inside the first slide groove.

[0012] Preferably, a second slide groove is provided on the top of the movable disk near the movable plate, a second electric slider is installed on the bottom of the movable plate, and the second electric slider is slidably installed inside the second slide groove.

[0013] Preferably, the auxiliary mechanism includes an abutment block, a lifting slide groove is vertically opened on the side of the movable plate close to the center of the movable disk, a lifting slider is slidably installed inside the lifting slide groove, the abutment block is opened on the side close to the movable plate, the movable block is slidably installed inside the first groove, a support rod is installed at the top of the inner wall of the first groove, the bottom of the support rod abuts with the top of the movable block, a telescopic connecting rod is installed at the bottom of the movable block, a pressure sensor is installed at the bottom end of the inner wall of the first groove, the bottom of the telescopic connecting rod abuts with the top of the pressure sensor, and the lifting slider is connected to the movable block on the side close to the abutment block.

[0014] Preferably, an electric push rod is installed at the bottom of the abutment block, the telescopic end of the electric push rod is away from the movable plate, and a clamping plate is installed at the telescopic end of the electric push rod.

[0015] Preferably, the fixing mechanism includes a lifting plate and a fixed plate, a second slot is opened at the top center position of the movable plate, a second rotating motor is installed at the bottom of the second slot, the output end of the second rotating motor faces upward, an electric telescopic rod is installed at the output end of the second rotating motor, the telescopic end of the electric telescopic rod faces upward, the telescopic end of the electric telescopic rod is installed with the lifting plate, a plurality of movable slide grooves are evenly opened on the top of the lifting plate, a movable slider is slidably installed inside the movable slide groove, and a fixed plate is installed on the top of the movable slider.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In the present invention, a laser detection head, a flip plate and an arc block are provided, the flip plate is driven to rotate by the first rotating shaft, the fixed frame is driven to rotate by a preset angle by the second rotating shaft and the laser detection head is driven to rotate by a preset angle by the third rotating shaft. Through this operation mode, the system can detect the misalignment of magnetic steels of different types of motors, thereby increasing the functional applicability of the system.

[0018] The motor rotor moves close to the arc block, and after moving to the preset position, the air outlet sprays air, and the second rotating motor drives the lifting plate to rotate, so that the motor rotor can rotate. During the rotation of the motor rotor, the motor rotor can be cleaned by blowing air through the air outlet and brushing the motor rotor with the cleaning brush on the arc block, thereby ensuring the production quality of the motor rotor.

[0019] In the present invention, an abutment block and a clamping plate are provided. The clamping plate moves to the top of the motor rotor magnet. The abutment block moves downward by sliding the lifting slider in the lifting slot. When the top of the clamping plate abuts against the top of the magnet, the abutment block continues to move downward. As the abutment block moves downward, the movable block slides downward inside the first slot. The movable block squeezes the telescopic connecting rod. The telescopic connecting rod squeezes the pressure sensor. The pressure sensor transmits the measured pressure value to the background control system. The abutment block continues to press down until the pressure value measured by the pressure sensor reaches the preset pressure value. During this period, the change of the magnet is observed by the camera. Through this operation mode, the installation stability of the magnet can be detected.

[0020] The abutment block moves to the preset height position of the motor rotor magnet, and then fixes the magnet by abutting the magnet with the abutment block. The magnet sleeve installation machine starts to sleeve the magnet sleeve on the outside of the motor rotor. This operation method can prevent the magnet on the outside of the motor rotor from shifting during the process of sleeve-down installation of the magnet sleeve, thereby affecting the production quality of the motor.

[0021] In the present invention, a lifting plate and a first electric slider are provided, and the fixed plate on the lifting plate can complete the clamping and fixing of the motor rotor shaft, thereby increasing the detection stability of the motor rotor by the system. The first electric slider drives the movable plate to move on the fixed base, thereby completing the classification and unloading of qualified and unqualified motor rotors, thereby increasing the convenience of using the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the fixed base structure of the present invention;

[0024] Figure 3 It is a schematic diagram of the installation structure of the movable disk and the movable plate of the present invention;

[0025] Figure 4 It is a schematic diagram of the installation structure of the movable plate and the abutment block of the present invention;

[0026] Figure 5 It is a schematic diagram of the installation structure of the movable block and the pressure sensor of the present invention;

[0027] Figure 6 This is a schematic diagram of the installation structure of the lifting slider of the present invention;

[0028] Figure 7 It is a schematic diagram of the installation structure of the second rotating motor and the electric telescopic rod of the present invention;

[0029] Figure 8 It is a schematic diagram of the installation structure of the electric telescopic rod and the lifting plate of the present invention;

[0030] Fig. 9 It is a schematic diagram of the installation structure of the electric lifting rod, the support plate and the arc block of the present invention;

[0031] Fig.10 For the present invention Fig. 9 The enlarged structural diagram at A in the middle;

[0032] Fig.11 It is a schematic diagram of the installation structure of the flip plate and the first rotating shaft of the present invention;

[0033] Fig.12 It is a schematic diagram of the installation structure of the fixing frame and the second rotating shaft of the present invention;

[0034] Fig.13 It is a schematic diagram of the installation structure of the laser detection head and the third rotating shaft of the present invention;

[0035] Fig.14 It is a schematic diagram of the cross-sectional structure of the arc block of the present invention.

[0036] In the figure: 1, fixed base; 2, movable plate; 3, movable plate; 4, electric lifting rod; 5, support plate; 6, arc block; 7, first slide groove; 8, first electric slider; 9, first rotating motor; 10, second slide groove; 11, second electric slider; 12, abutment block; 13, electric push rod; 14, clamping plate; 15, first slot; 16, movable block; 17, support rod; 18, telescopic connecting rod; 19, pressure sensor; 20, lifting slide groove; 21. lifting slider; 22. second slot; 23. second rotating motor; 24. electric telescopic rod; 25. lifting plate; 26. moving slide slot; 27. moving slider; 28. fixed plate; 29. ​​air outlet; 30. third slot; 31. flip plate; 32. laser detection head; 33. first rotating shaft; 34. fourth slot; 35. fixed frame; 36. second rotating shaft; 37. fifth slot; 38. third rotating shaft; 39. air groove; 40. air inlet. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0038] Reference Figure 1-14 A magnetic steel misalignment detection system for the production of nano-permanent magnetic disc motors includes a fixed base 1, an electric lifting rod 4 is movably installed at one end of the fixed base 1, the lifting end of the electric lifting rod 4 faces upward, a support plate 5 is installed at the lifting end of the electric lifting rod 4, a detection mechanism is provided at the bottom of the support plate 5, and a cleaning mechanism is provided at the end of the support plate 5 away from the electric lifting rod 4. A movable disk 2 is movably installed on the top of the fixed base 1, and multiple movable plates 3 are movably installed on the top of the movable disk 2. An auxiliary mechanism is provided on the side of the movable plate 3 facing the center of the movable disk 2, and a fixing mechanism is provided at the top center of the movable disk 2. By providing a detection mechanism, the magnetic steel misalignment detection of the motor can be completed, the cleaning mechanism can complete the cleaning of the outer side of the motor rotor and the outer magnetic steel to ensure the production quality of the motor, the auxiliary mechanism can complete the detection of the magnetic steel installation stability and fix the magnetic steel when the magnetic steel sheath is installed on the motor to prevent the magnetic steel from running off, and the fixing mechanism can complete the fixing of the motor.

[0039] As a technical optimization solution of the present invention, a first rotary motor 9 is embedded and installed on the top of one end of the fixed base 1, and the output end of the first rotary motor 9 faces upward, and the output end of the first rotary motor 9 is connected to the bottom of the electric lifting rod 4. The first rotary motor 9 can drive the electric lifting rod 4 to rotate according to the use requirements, so that the connected mechanism on the electric lifting rod 4 will not interfere with the operation of other mechanisms on the system when not in use, thereby increasing the operational stability of the system.

[0040] As a technical optimization solution of the present invention, the detection mechanism includes a flip plate 31 and a laser detection head 32. A third slot 30 is provided at the bottom of the support plate 5. The flip plate 31 is movably installed inside the third slot 30. A plurality of fourth slots 34 are provided at the bottom of the flip plate 31. A fixed frame 35 is movably installed inside the fourth slot 34. A fifth slot 37 is provided at the bottom of the fixed frame 35. A laser detection head 32 is movably installed inside the fifth slot 37. The laser detection head 32 moves to the top of the motor rotor, and the laser detection head 32 rotates at a preset angle. The laser detection head 32 can detect the inclination of the magnetic steel on the motor rotor. The magnetic steel misalignment detection of the motor can be completed by this operation mode.

[0041] As a technical optimization solution of the present invention, the third slot 30 is embedded with a first rotating shaft 33 on both side walls away from the end of the electric lifting rod 4, and the end of the first rotating shaft 33 close to the flip plate 31 is connected to the flip plate 31, the second rotating shaft 36 is embedded with both side walls of the fourth slot 34, and the end of the second rotating shaft 36 close to the fixed frame 35 is connected to the fixed frame 35, and the third rotating shaft 38 is embedded with both side walls of the fifth slot 37, and the end of the third rotating shaft 38 close to the laser detection head 32 is connected to the laser detection head 32. The first rotating shaft 33 drives the flip plate 31 to rotate, combined with the second rotating shaft 36 driving the fixed frame 35 to rotate at a preset angle and the third rotating shaft 38 driving the laser detection head 32 to rotate at a preset angle. Through this operation mode, the system can detect the misalignment of the magnetic steel of different types of motors, which increases the functional applicability of the system.

[0042] As a technical optimization scheme of the present invention, the cleaning mechanism includes an arc block 6, a cleaning brush is provided on the side of the arc block 6 away from the support plate 5, a plurality of air outlets 29 are evenly provided at both ends of the arc block 6 away from the support plate 5, an air groove 39 is provided inside the arc block 6, and an air inlet 40 is provided on the side of the arc block 6 close to the support plate 5, and the air inlet 40, the air groove 39 and the air outlet 29 are connected. The motor rotor moves close to the arc block 6, and after moving to a preset position, the fan connected to the air inlet 40 is started, and the wind of the fan enters the air groove 39 through the air inlet 40, and then sprays out through the air outlet 29, and the second rotary motor 23 drives the lifting plate 25 to rotate, so that the motor rotor can rotate. In the process of the rotation of the motor rotor, the motor rotor can be cleaned by blowing air to the motor rotor through the air outlet 29 and brushing the motor rotor by the cleaning brush on the arc block 6, thereby ensuring the production quality of the motor rotor.

[0043] As a technical optimization solution of the present invention, a first slide groove 7 is horizontally opened at the top of the fixed base 1 along the length direction, and a first electric slider 8 is installed at the bottom of the movable disk 2. The first electric slider 8 is slidably installed inside the first slide groove 7. By sliding the first electric slider 8 in the first slide groove 7, the movable disk 2 can be moved on the fixed base 1.

[0044] As a technical optimization solution of the present invention, a second slide groove 10 is provided on the top of the movable disk 2 near the movable plate 3, and a second electric slider 11 is installed at the bottom of the movable plate 3. The second electric slider 11 is slidably installed inside the second slide groove 10. The movable plate 3 can be moved on the movable disk 2 by sliding the second electric slider 11 in the second slide groove 10.

[0045] As a technical optimization scheme of the present invention, the auxiliary mechanism includes a contact block 12, a lifting slot 20 is vertically opened on the side of the movable plate 3 close to the center of the movable disk 2, a lifting slider 21 is slidably installed inside the lifting slot 20, the contact block 12 is opened on the side close to the movable plate 3, a movable block 16 is slidably installed inside the first slot 15, a support rod 17 is installed at the top of the inner wall of the first slot 15, the bottom of the support rod 17 is abutted against the top of the movable block 16, a telescopic connecting rod 18 is installed at the bottom of the movable block 16, a pressure sensor 19 is installed at the bottom end of the inner wall of the first slot 15, the bottom of the telescopic connecting rod 18 is abutted against the top of the pressure sensor 19, and the lifting slider 21 is connected to the movable block 16 on the side close to the contact block 12. The clamping plate 14 moves to the top of the motor rotor magnet, and the lifting slider 21 slides in the lifting slot 20 to make the abutment block 12 move downward. When the top of the clamping plate 14 abuts the top of the magnet, the abutment block 12 continues to move downward. As the abutment block 12 moves downward, the movable block 16 slides downward inside the first slot 15, and the movable block 16 squeezes the telescopic connecting rod 18. The telescopic connecting rod 18 squeezes the pressure sensor 19. The pressure sensor 19 transmits the measured pressure value to the background control system. The abutment block 12 continues to press down until the pressure sensor 1 9 The measured pressure value reaches the preset pressure value. During this period, the change of the magnetic steel is observed by the camera. Through this operation mode, the installation stability of the magnetic steel can be detected; the abutment block 12 moves to the preset height position of the motor rotor magnetic steel, and then the abutment block 12 abuts the magnetic steel to fix the magnetic steel, and the magnetic steel sheath installation machine starts to sleeve the magnetic steel sheath on the outside of the motor rotor. Through this operation mode, it can be prevented that when the motor rotor is sleeved and installed with the magnetic steel sheath, the magnetic steel on the outside of the motor rotor is shifted during the process of the magnetic steel sheath being sleeved downward, thereby affecting the production quality of the motor.

[0046] As a technical optimization solution of the present invention, an electric push rod 13 is installed at the bottom of the abutment block 12, the telescopic end of the electric push rod 13 is away from the movable plate 3, and a clamping plate 14 is installed at the telescopic end of the electric push rod 13. The clamping plate 14 can be driven to move by the electric push rod 13.

[0047] As a technical optimization solution of the present invention, the fixing mechanism includes a lifting plate 25 and a fixed plate 28. A second slot 22 is provided at the top center of the movable plate 2. A second rotating motor 23 is installed at the bottom of the second slot 22. The output end of the second rotating motor 23 faces upward. An electric telescopic rod 24 is installed at the output end of the second rotating motor 23. The telescopic end of the electric telescopic rod 24 faces upward. The lifting plate 25 is installed at the telescopic end of the electric telescopic rod 24. A plurality of moving slides 26 are evenly provided on the top of the lifting plate 25. A moving slider 27 is installed inside the moving slide 26 for sliding movement. A fixed plate 28 is installed on the top of the moving slider 27. The sliding of the moving slider 27 in the moving slide 26 can drive the fixed plate 28 to move, thereby completing the clamping and fixing of the motor rotor shaft. The lifting plate 25 can be driven to rotate by the second rotating motor 23, and the lifting plate 25 can be driven to rise and fall by the electric telescopic rod 24.

[0048] When the present invention is in use, the driving devices used in the system are all electric driving devices, and the electric driving devices used in the system are all powered by wires, external power supplies or built-in power supplies. In the system, the electrical equipment in the system is controlled by setting a background control system. The fixed base 1 is provided with a magnetic steel sheath installation machine above one end close to the electric lifting rod 4. The magnetic steel sheath installation machine is an existing mature technology, so it will not be elaborated on in detail. The fixed base 1 is provided with a loading manipulator above one end close to the electric lifting rod 4. The fixed base 1 is provided with a loading manipulator above one end close to the electric lifting rod 4. Two unloading robots are provided above one end, one is a unloading robot for qualified products and the other is a unloading robot for unqualified products. Both the loading robot and the unloading robot are existing mature technologies, so they will not be elaborated in detail. The laser detection head 32 is an existing mature technology, so its specific working form and principle will not be elaborated in detail. Cameras are installed on both sides of the electric push rod 13 at the bottom of the abutment block 12, and the air inlet 40 is connected to a preset fan outside the system through a flexible conduit (which can be a conduit made of rubber or plastic), and the reserved length of the flexible conduit is sufficient for the support plate 5 to move.

[0049] When multiple motors are needed to detect the misalignment of magnetic steel, the loading robot clamps the motor rotor with the magnetic steel attached to the top of the fixed base 1, and then the movable plate 2 is moved to the bottom of the loading robot by the sliding of the first electric slider 8 in the first slide groove 7. The loading robot lowers the clamped motor rotor. At the same time, the electric telescopic rod 24 drives the lifting plate 25 to rise. The lifting plate 25 stops rising after rising to a preset height position. At this time, the bottom of the motor rotor shaft abuts the top of the lifting plate 25, and then the sliding of the moving slider 27 in the moving slide groove 26 makes the multiple fixed plates 28 move close to the motor rotor shaft. The fixed plates 28 clamp the motor rotor shaft to complete the system's fixation of the motor rotor, and then the loading robot performs a reset movement away from the fixed base 1;

[0050] The lifting plate 25 continues to rise until the top of the lifting plate 25 rises above the top of the movable plate 3, and the electric lifting rod 4 drives the support plate 5 to rise until the bottom of the support plate 5 rises above the top of the motor rotor, and then the first rotating motor 9 drives the electric lifting rod 4 to rotate, so that the support plate 5 rotates to the top of the motor rotor, and then drives the fixed frame 35 to rotate at a preset angle through the second rotating shaft 36, and drives the laser detection head 32 to rotate at a preset angle in combination with the third rotating shaft 38, so that the laser detection head 32 can perform inclination detection on the magnetic steel on the motor rotor. Through this operation mode, the magnetic steel misalignment detection of the motor can be completed; when the motor needs to perform magnetic steel misalignment detection on the side of the magnetic steel, at this time, the first rotating shaft 33 drives the flip plate 31 to rotate, so that the flip plate 31 flips downward until it flips to a preset state. Through this operation mode, the system can detect the magnetic steel of different types of motors, thereby increasing the functional applicability of the system.

[0051] After the motor's magnetic steel misalignment detection is completed, the motor rotor that fails the detection is directly moved to the bottom of the unqualified unloading robot through the movable plate 2, and then the unqualified product is grabbed by the robot to complete the unloading of the unqualified product; after the motor magnetic steel misalignment detection is qualified, the lifting plate 25 is lowered until the top of the lifting plate 25 drops to a position at the same horizontal height as the top of the movable plate 2. At this time, the second electric slider 11 slides in the second slide groove 10, so that the movable plate 3 moves close to the motor rotor until the movable plate 3 moves to the preset position, and then the electric push rod 13 drives the clamping plate 14 to move close to the motor rotor. When the clamping plate 14 moves to the preset position, the clamping plate 14 is located at the top of the motor rotor magnetic steel. Above the part, the lifting slider 21 slides in the lifting slot 20 to make the abutment block 12 move downward. When the top of the clamping plate 14 abuts the top of the magnetic steel, the abutment block 12 continues to move downward. As the abutment block 12 moves downward, the movable block 16 slides downward inside the first slot 15. The movable block 16 squeezes the telescopic connecting rod 18, and the telescopic connecting rod 18 squeezes the pressure sensor 19. The pressure sensor 19 transmits the measured pressure value to the background control system. The abutment block 12 continues to press down until the pressure value measured by the pressure sensor 19 reaches the preset pressure value. During this period, the changes of the magnetic steel are observed by the camera. Through this operation method, the installation stability of the magnetic steel can be detected.

[0052] After the magnetic steel installation stability test is qualified, the movable disk 2 moves away from the electric lifting rod 4 until the motor rotor moves out from under the arc block 6, and then the motor rotor is driven to rise by the lifting disk 25 until the bottom of the motor rotor rises above the top of the movable plate 3, and then the support plate 5 is driven to rise and fall by the electric lifting rod 4, so that the bottom of the arc block 6 and the bottom of the motor rotor are in the same horizontal plane. At this time, the movable disk 2 drives the motor rotor to move close to the arc block 6. After moving to the preset position, the fan connected to the air inlet 40 is started, and the wind of the fan enters the air groove 39 through the air inlet 40, and then is ejected through the air outlet 29. The second rotating motor 23 drives the lifting disk 25 to rotate, so that the motor rotor can rotate. During the rotation of the motor rotor, the motor rotor can be cleaned by blowing air to the motor rotor through the air outlet 29 and brushing the motor rotor with the cleaning brush on the arc block 6, thereby ensuring the production quality of the motor rotor.

[0053] After the motor rotor is cleaned, the electric lifting rod 4 is driven to rotate by the first rotating motor 9, so that the electric lifting rod 4 moves to Figure 1The movable plate 2 then moves to the bottom of the magnetic steel sheath installation machine, and the lifting plate 25 drives the motor rotor to descend to the preset position. At this time, the abutment block 12 moves to the preset height position of the motor rotor magnetic steel, and then the abutment block 12 abuts the magnetic steel to fix the magnetic steel, and the magnetic steel sheath installation machine begins to sleeve the magnetic steel sheath on the outside of the motor rotor. Through this operation method, it can be prevented that when the motor rotor is sleeved and installed with the magnetic steel sheath, the magnetic steel on the outside of the motor rotor is shifted during the process of the magnetic steel sheath being sleeved downward, thereby affecting the production quality of the motor. In this process, the movable plate 3 is moved away from the motor rotor, and then the abutment block 12 moves downward, so that the abutment block 12 can abut and fix different positions of the magnetic steel, thereby increasing the convenience of using the system.

[0054] After the magnetic steel sheath is installed, the movable plate 2 drives the motor rotor to move to the bottom of the qualified product unloading robot, and then the lifting plate 25 drives the motor rotor to rise to the preset height position, and the qualified product unloading robot completes the unloading of the motor rotor; during the magnetic steel installation stability detection and the magnetic steel misalignment detection, if one of the two is unqualified, it can be directly transferred to the unqualified unloading robot for unloading. Through this operation method, the classified unloading of qualified and unqualified products can be completed, which increases the convenience of using the system.

[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A magnetic steel misalignment detection system for the production of nano-permanent magnetic disc motors, comprising a fixed base (1), characterized in that: An electric lifting rod (4) is movably mounted on one end of the fixed base (1), the lifting end of the electric lifting rod (4) faces upward, a support plate (5) is mounted on the lifting end of the electric lifting rod (4), a detection mechanism is provided at the bottom of the support plate (5), and a cleaning mechanism is provided at one end of the support plate (5) away from the electric lifting rod (4); a movable disk (2) is movably mounted on the top of the fixed base (1), a plurality of movable plates (3) are movably mounted on the top of the movable disk (2), an auxiliary mechanism is provided on one side of the movable plate (3) facing the center of the movable disk (2), and a fixing mechanism is provided at the top center of the movable disk (2).

2. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1 is characterized in that: A first rotating motor (9) is embedded and installed at the top of one end of the fixed base (1), the output end of the first rotating motor (9) faces upward, and the output end of the first rotating motor (9) is connected to the bottom of the electric lifting rod (4).

3. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1 is characterized in that: The detection mechanism comprises a flip plate (31) and a laser detection head (32); a third slot (30) is provided at the bottom of the support plate (5); a flip plate (31) is movably mounted inside the third slot (30); a plurality of fourth slots (34) are provided at the bottom of the flip plate (31); a fixed frame (35) is movably mounted inside the fourth slots (34); a fifth slot (37) is provided at the bottom of the fixed frame (35); and a laser detection head (32) is movably mounted inside the fifth slot (37).

4. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 3 is characterized in that: The third slot (30) is embedded with a first rotating shaft (33) on both side walls away from one end of the electric lifting rod (4), and the end of the first rotating shaft (33) close to the flip plate (31) is connected to the flip plate (31). The second rotating shaft (36) is embedded with both side walls of the fourth slot (34), and the end of the second rotating shaft (36) close to the fixed frame (35) is connected to the fixed frame (35). The third rotating shaft (38) is embedded with both side walls of the fifth slot (37), and the end of the third rotating shaft (38) close to the laser detection head (32) is connected to the laser detection head (32).

5. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1 is characterized in that: The cleaning mechanism comprises an arc block (6), a cleaning brush is provided on the side of the arc block (6) away from the support plate (5), a plurality of air outlet holes (29) are evenly provided at both ends of the side of the arc block (6) away from the support plate (5), an air groove (39) is provided inside the arc block (6), an air inlet (40) is provided through the side of the arc block (6) close to the support plate (5), and the air inlet (40), the air groove (39) and the air outlet hole (29) are connected.

6. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1 is characterized in that: A first slide groove (7) is horizontally opened on the top of the fixed base (1) along the length direction, and a first electric slider (8) is installed at the bottom of the movable plate (2). The first electric slider (8) is slidably installed inside the first slide groove (7).

7. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1 is characterized in that: A second slide groove (10) is provided on the top of the movable plate (2) near the movable plate (3), and a second electric slider (11) is installed at the bottom of the movable plate (3). The second electric slider (11) is slidably installed inside the second slide groove (10).

8. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1 is characterized in that: The auxiliary mechanism comprises an abutment block (12); a lifting slot (20) is vertically provided on the side of the movable plate (3) close to the center of the movable disk (2); a lifting slider (21) is slidably installed inside the lifting slot (20); a first slot (15) is provided on the side of the abutment block (12) close to the movable plate (3); a movable block (16) is slidably installed inside the first slot (15); a support rod (17) is installed at the top of the inner wall of the first slot (15); the bottom of the support rod (17) abuts against the top of the movable block (16); a telescopic connecting rod (18) is installed at the bottom of the movable block (16); a pressure sensor (19) is installed at the bottom of the inner wall of the first slot (15); the bottom of the telescopic connecting rod (18) abuts against the top of the pressure sensor (19); and the lifting slider (21) is connected to the movable block (16) on the side close to the abutment block (12).

9. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 8, characterized in that: An electric push rod (13) is installed at the bottom of the abutment block (12), the telescopic end of the electric push rod (13) is away from the movable plate (3), and a clamping plate (14) is installed at the telescopic end of the electric push rod (13).

10. The magnetic steel misalignment detection system for nano-permanent magnetic disc motor production according to claim 1, characterized in that: The fixing mechanism comprises a lifting plate (25) and a fixing plate (28), a second slot (22) is provided at the top center of the movable plate (2), a second rotating motor (23) is installed at the bottom of the second slot (22), the output end of the second rotating motor (23) faces upward, an electric telescopic rod (24) is installed at the output end of the second rotating motor (23), the telescopic end of the electric telescopic rod (24) faces upward, the lifting plate (25) is installed at the telescopic end of the electric telescopic rod (24), a plurality of moving slide grooves (26) are evenly provided at the top of the lifting plate (25), a moving slider (27) is slidably installed inside the moving slide groove (26), and a fixing plate (28) is installed on the top of the moving slider (27).

Citation Information

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