Intelligent detection crusher, crushing method and wine production process

Through the visual inspection and spacing adjustment technology of the intelligent detection crusher, the shortcomings of relying on experience to judge the crushing rate in the existing technology are solved, the precise and stable grape crushing is achieved, and the quality of wine is improved.

CN119319011AInactive Publication Date: 2025-01-17ANHUI QIAOCHI LAOJIAO LIQUOR CO LTD
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Patent Information

Application Number
CN202411523663.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-01-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing grape crushers rely on the experience of staff to judge the crushing rate, which can easily lead to the crushing rate being too low or too high, and cannot reach the most suitable crushing state, affecting the quality of the wine.

Method used

An intelligent detection crusher is designed, including crushing rollers, spacing adjustment components, sampling and transport components, screening components and visual inspection components. Through the visual detection components, the status of grape seeds is photographed, the fracture rate is judged, and the spacing between crushing rollers is adjusted adaptively. Achieve the optimal grape crushing effect.

Benefits of technology

It improves the accuracy and stability of the crushing process, ensures efficient dispersion of grape raw materials, improves the quality of wine production, and reduces the complexity of staff regulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of intelligent detection, and discloses an intelligent detection crusher, a crushing method and a wine production process, the intelligent detection crusher comprises a crusher main body, the bottom of the crusher main body is provided with a discharge port, and the discharge port is internally provided with two crushing rollers. According to the grape seed crushing machine, the crushing rollers, the distance adjusting assembly, the sampling and transferring assembly, the screening assembly and the visual detection assembly are arranged on the crushing machine body, grape seeds in crushed grapes can be collected, and the crushing state of the grape seeds is judged in a visual comparison mode after shooting; the distance between the crushing rollers is adaptively adjusted according to the crushing state of grape seeds, the optimal grape crushing effect is formed, the optimal grape crushing rate is guaranteed, important components of grape raw materials are efficiently emitted when the grape raw materials are crushed, and then the production quality of grape wine is improved; and compared with an existing mode that a worker regulates according to experience, the method is more accurate and stable, and the workload is reduced.
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Description

Technical Field

[0001] The present invention relates to the field of intelligent detection technology, and in particular to an intelligent detection crusher, a crushing method and a wine production process. Background Art

[0002] In the wine production process, crushing grapes is an important step before fermentation. The various ingredients contained in the raw materials after grape crushing are crucial to the taste of the finished wine. When crushing grapes, the crushing rate of grapes and the crushing rate of grape seeds are important reference factors. The crushing rate of grapes is relatively high, so that various substances can be fully dispersed, which is conducive to improving the taste. However, the crushing rate should not be too high. If the grapes are crushed too much, it is easy to cause the grape seeds in the grapes to break. The tannic acid overflowed after the grape seeds are broken has a negative impact on the quality of the wine. Therefore, in the crushing work, it is best to ensure a high crushing rate and avoid grape seed cracking. The existing grape crusher can only observe the crushed grapes by the staff, and then adjust the crushing adaptively according to experience. The accuracy of this method is low, and it can only judge the approximate crushing rate of grapes. It is easy to adjust the crushing degree of the crusher too high or too low, and it is impossible to achieve the most appropriate crushing state. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides an intelligent detection crusher, a crushing method and a wine production process, which have the advantages of being able to detect the grape seed breakage rate and adaptively adjust the crushing degree, thereby achieving the best grape crushing effect, etc., and solves the problem that the crushing rate in the existing grape crushing process can only be judged by the experience of the staff, which easily leads to a crushing rate that is too low or too high.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an intelligent detection crusher, comprising a crusher body, a discharge port is arranged at the bottom of the crusher body, two crushing rollers are installed in the discharge port, and a spacing adjustment component, a sampling and transporting component, a screening component and a visual detection component are also arranged at the bottom of the crusher body;

[0005] The spacing adjustment component is installed on the discharge port, and the spacing adjustment component is used to drive the two crushing rollers to move to adjust the roller spacing;

[0006] The sampling and transporting assembly is installed at the bottom of the crusher body and is located on one side of the discharge port. The sampling and transporting assembly includes a tray that can move and pass under the discharge port. The sampling and transporting assembly is used to collect crushed grape samples and transfer samples.

[0007] The screening assembly is installed at the bottom of the crusher body and located on one side of the sampling assembly, and includes a screening bed and a vibrating screen installed inside the screening bed. The screening assembly is used to receive samples and screen grape seeds.

[0008] The visual detection component is installed at the bottom of the crusher body and located on one side of the screening component. The visual detection component includes a supporting plate and a detection camera arranged directly above the supporting plate. The visual detection component is used to detect the state of the grape seeds.

[0009] The main body of the crusher operates, forcing the two crushing rollers to rotate and crush the grapes passing between the crushing rollers. The sampling and transfer component operates, forcing the tray to move. When the tray passes the bottom of the discharge port, the sample is collected and transferred to the screening component. The screening component operates, forcing the screen to vibrate, and the grape seeds in the sample are screened and discharged. The visual inspection component operates, the support plate receives the grape seeds, and the inspection camera takes pictures of the grape seeds and controls the spacing adjustment component to operate, thereby forcing the two crushing rollers to move, thereby adjusting the roller spacing.

[0010] Preferably, two groups of strip holes are provided on the surface of the discharge port, both ends of the crushing roller pass through the strip holes and extend to the outside of the discharge port, and two symmetrically distributed mounting frames are also provided outside the discharge port, and the two mounting frames are both laterally slidably connected to the outer wall of the discharge port, and the two ends of the mounting frames extend to both sides of the discharge port respectively, and the ends of the two crushing rollers are rotatably connected to the two mounting frames respectively, and a driving motor is also fixed on each of the two mounting frames, and the output shaft of the driving motor is fixed to the end of the crushing roller.

[0011] Preferably, the spacing adjustment assembly includes an adjusting motor fixed to the outer wall of the discharge port, the adjusting motor output shaft is fixed with a bidirectional screw, two bearing seats are installed on the bidirectional screw, the two bearing seats are fixed to the outer wall of the discharge port, and the bidirectional screw is also threaded with two nut sleeves, and the two nut sleeves are respectively fixedly connected to two mounting frames.

[0012] Preferably, the sampling and transporting assembly also includes a vertical rod fixed to the bottom of the crusher body, a base plate is fixed to the middle of the vertical rod, an active motor is fixed on the base plate, a driving gear is fixed to the output shaft of the active motor, an incomplete surface gear is fixed to the bottom of the base plate close to the screening assembly, a sleeve is rotatably connected to the bottom end of the vertical rod, a driven gear is fixedly connected to the sleeve, the driven gear is meshed with the active gear, a horizontally arranged base rod is rotatably connected to one side of the sleeve, the base rod is fixedly connected to the tray at one end away from the sleeve, a driving gear is fixedly connected to the base rod, the driving gear corresponds to the position of the incomplete surface gear, and a torsion spring is also installed at the connection between the base rod and the sleeve.

[0013] Preferably, the sieve bed is arranged tilted, a bracket is fixed on one side of the sieve bed, the bracket is fixed to the bottom of the crusher body, a funnel is fixed to the bottom of the sieve bed, a discharge pipe is fixed to the bottom of the funnel, the screen is arranged in the sieve bed and has the same inclination angle as the sieve bed, a plurality of fixing rings are fixed to the inner wall of the sieve bed, a plurality of plug rods are fixed to the bottom of the screen, the plug rods are movably plugged into the fixing rings, a spring is fixedly connected between the screen and the fixing ring, the spring is sleeved on the outside of the plug rod, the screening assembly also includes a push motor, the push motor is fixed to the outer wall of the sieve bed, the output shaft of the push motor is fixedly connected to a rotating shaft, the rotating shaft extends to the bottom of the screen and has both ends rotatably connected to the sieve bed, and a cam is fixed on the rotating shaft.

[0014] Preferably, the visual inspection component also includes a support frame fixed on the crusher body, the inspection camera is fixed on the support frame and faces vertically downward, and a vertically downward annular fill light is also fixed on the support frame. A tube shell is arranged directly below the inspection camera, and the outer wall of the tube shell is fixedly connected to the support frame. The support plate is installed in the tube shell and matches the shape of the inner cavity of the tube shell.

[0015] Preferably, a collecting trough box is detachably connected to the bottom of the tube shell, a transverse motor is fixed to the outer wall of the tube shell, a transverse axis is fixed to the output shaft of the transverse motor, the transverse axis extends to the inside of the tube shell and is fixedly connected to the center of the supporting plate, both ends of the transverse axis are rotatably connected to the outer wall of the tube shell, a connecting frame is provided on one side of the screening assembly, the top end of the connecting frame is fixedly connected to the bottom of the crusher body, and a sensor is fixed to the bottom end of the connecting frame.

[0016] Preferably, the inner bottom wall of the tray is configured as an arc surface, and the inner bottom wall of the tray is provided with evenly distributed hydrophobic holes.

[0017] The present invention also discloses a crushing method, which uses the above-mentioned crushing device, specifically: before crushing the grapes, a small part is taken out and put into the crusher body first, and the crusher body is started for crushing. At the same time, the sampling and transportation component, the screening component, and the visual detection component on the crusher body are operated simultaneously to collect grape seeds and visually detect the grape seeds to judge the breakage rate of the grape seeds. When the grape seeds are not broken, the spacing adjustment component drives the two crushing rollers on the crusher body to move and increase the squeezing strength. When the grape seeds are broken, the spacing adjustment component drives the two crushing rollers on the crusher body to move and reduce the squeezing strength, so as to determine the most suitable crushing method for the grapes, and finally all the remaining grapes are crushed in this crushing method.

[0018] The invention also discloses a wine production process, which includes the above-mentioned crushing method for crushing wine raw materials.

[0019] Compared with the prior art, the present invention provides an intelligent detection crusher, a crushing method and a wine production process, which have the following beneficial effects:

[0020] 1. The crusher, crushing method and wine production process with intelligent sampling and detection can collect grape seeds in crushed grapes by arranging crushing rollers, spacing adjustment components, sampling and transport components, screening components and visual detection components on the crusher body, and judge the crushing state of the grape seeds by visual comparison after shooting. The spacing between the crushing rollers is adaptively adjusted according to the crushing state of the grape seeds to form the best grape crushing effect, ensure the best grape crushing rate, and make the important components of the grape raw materials efficiently dissipate when crushing, which is beneficial to improve the production quality of wine. Compared with the existing method of regulation based on experience by staff, it is more accurate and stable, and reduces the workload.

[0021] 2. The crusher, crushing method and wine production process of this intelligent sampling and detection, by setting up a screening component and a visual detection component, is conducive to screening the grape seeds in the sample and transferring the grape seeds to the support plate, thereby avoiding the pulp and peel part in the sample interfering with the detection of the grape seeds. After that, the detection camera above the support plate can directly take pictures for detection, which is more efficient.

[0022] 3. The crusher, crushing method and wine production process of this intelligent sampling and detection are equipped with sensors and horizontal motors. After each visual inspection, the support plate can be rotated to pour the tested grape seeds into the collection tank box, avoiding the mixing of grape seeds from different groups to affect the accuracy of visual inspection. The collected grape seed samples can be uniformly disposed of by disassembling the collection tank box.

[0023] 4. The crusher, crushing method and wine production process of this intelligent sampling and testing method provide hydrophobic holes on the tray. When collecting crushed grape samples, the grape pulp, skin and grape seeds remain in the tray, and the grape juice is discharged through the hydrophobic holes, thereby reducing the waste of grape juice in the testing work. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the three-dimensional structure of an intelligent detection crusher of the present invention Figure 1 ;

[0025] Figure 2 A schematic diagram of the three-dimensional structure of an intelligent detection crusher of the present invention Figure 2 ;

[0026] Figure 3 It is a structural schematic diagram of the discharge port of the present invention;

[0027] Figure 4 It is a schematic structural diagram of the screening assembly of the present invention;

[0028] Figure 5 It is a structural schematic diagram of the visual detection component of the present invention;

[0029] Figure 6 It is a structural schematic diagram of the spacing adjustment component of the present invention;

[0030] Figure 7 It is a schematic diagram of the structure of the sampling and transporting assembly of the present invention;

[0031] Figure 8 is a cross-sectional view of a sieve bed of the present invention;

[0032] Fig. 9 is a cross-sectional view of the tube shell of the present invention;

[0033] Fig.10 Schematic diagram of the operation of the sensor of the present invention.

[0034] In the figure: 1. Crusher body; 2. Discharge port; 21. Strip hole; 22. Mounting frame; 23. Driving motor; 3. Crushing roller; 4. Spacing adjustment assembly; 41. Adjusting motor; 42. Bidirectional screw; 43. Bearing seat; 44. Nut sleeve; 5. Sampling and transport assembly; 501. Tray; 502. Vertical rod; 503. Base plate; 504. Active motor; 505. Active gear; 506. Incomplete gear; 507. Casing; 508. Driven gear; 509. Base rod; 510. Driving gear; 511. Torsion spring; 512 , hydrophobic holes; 6, screening components; 601, screening bed; 602, screen; 603, bracket; 604, funnel; 605, discharge pipe; 606, fixing ring; 607, plug rod; 608, spring; 609, push motor; 610, rotating shaft; 611, cam; 7, visual inspection components; 701, supporting plate; 702, inspection camera; 703, support frame; 704, annular fill light; 705, tube shell; 706, collecting trough box; 707, horizontal motor; 708, horizontal axis; 709, connecting frame; 710, sensor. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, this application proposes an intelligent detection crusher, a crushing method and a wine production process.

[0037] Example 1: Please refer to Figure 1-Figure 5 , an intelligent detection crusher, comprising a crusher body 1, a discharge port 2 is arranged at the bottom of the crusher body 1, two crushing rollers 3 are installed in the discharge port 2, and a spacing adjustment component 4, a sampling and transporting component 5, a screening component 6 and a visual detection component 7 are also arranged at the bottom of the crusher body 1;

[0038] The spacing adjustment component 4 is installed on the discharge port 2, and the spacing adjustment component 4 is used to drive the two crushing rollers 3 to move to adjust the roller spacing;

[0039] The sampling and transporting assembly 5 is installed at the bottom of the crusher body 1 and is located on one side of the discharge port 2. The sampling and transporting assembly 5 includes a tray 501 that can move and pass under the discharge port 2. The sampling and transporting assembly 5 is used to collect crushed grape samples and transfer samples.

[0040] The screening component 6 is installed at the bottom of the crusher body 1 and located on one side of the sampling component, and includes a screening bed 601 and a vibrating screen 602 installed inside the screening bed 601. The screening component 6 is used to receive samples and screen grape seeds;

[0041] The visual inspection component 7 is installed at the bottom of the crusher body 1 and located on one side of the screening component 6. The visual inspection component 7 includes a supporting plate 701 and a detection camera 702 arranged just above the supporting plate 701. The visual inspection component 7 is used to detect the state of the grape seeds.

[0042] The crusher body 1 operates, forcing the two crushing rollers 3 to rotate, and crushing the grapes passing between the crushing rollers 3. The sampling and transporting component 5 operates, forcing the tray 501 to move. When the tray 501 passes the bottom of the discharge port 2, the sample is collected and transferred to the screening component 6. The screening component 6 operates, forcing the screen 602 to vibrate, and the grape seeds in the sample are screened and discharged. The visual inspection component 7 operates, the supporting plate 701 receives the grape seeds, and the inspection camera 702 takes pictures of the grape seeds and collects them, and controls the spacing adjustment component 4 to operate, thereby forcing the two crushing rollers 3 to move, so as to adjust the roller spacing.

[0043] Among them, when the grapes pass between the two crushing rollers 3 of the pot, they are squeezed by the crushing rollers 3 to achieve crushing, and the crushed grape flesh, grape seeds and grape skins all fall from the discharge port 2. The screening component 6 and the discharge port 2 are respectively arranged on different sides of the sampling and transporting component 5. The position of the screening bed 601 is just below a certain point on the moving path of the tray 501, so as to receive the collected crushed grape samples. The diameter of the aperture on the screen 602 is larger than the diameter of the grape seeds and smaller than the diameter of the grape flesh and skin. In the initial state, the supporting plate 701 is horizontal. The principle of visual detection is mainly to take pictures of grape seeds by the detection camera 702, and compare the pictures with the pictures of the broken grape seeds to determine the damaged position and damaged state of the grape seeds. This part of the technology is mainly realized by the visual detection module in conjunction with the visual detection camera 702, and no further elaboration is made;

[0044] When in use, firstly put the grapes into the crusher body 1, start the crusher, make the two crushing rollers 3 rotate, and the grapes are squeezed and crushed when passing through the gap between the two crushing rollers 3. The crushed grapes have pulp, peel, grape seeds and juice parts, and fall from the discharge port 2. At the same time, start the sampling and transporting component 5, the screening component 6 and the visual inspection component 7. When the sampling and transporting component 5 is running, it forces the tray 501 to move, and the tray 501 passes the bottom of the discharge port 2 during the movement. At this time, some of the crushed grapes will fall into the tray 501, so as to realize sample collection. After that, the tray 501 continues to move and transfers the collected samples to the screen 602 in the screen bed 601. When the screening component 6 is running, the screen 602 vibrates, making the volume smaller. The grape seeds pass through the screen 602 and fall on the support plate 701. At this time, the visual detection component 7 operates, and the detection camera 702 just takes pictures of the grape seeds on the bottom support plate 701 to detect whether the grape seeds are damaged. When the grape seeds are not damaged, it indicates that the crushing rate of the grapes still has redundancy for upward adjustment. At this time, the spacing adjustment component 4 operates to drive the two crushing rollers 3 to move, so that the spacing between the two crushing rollers 3 is reduced, and the crushing degree of the grapes is higher. When the grape seeds are damaged, it indicates that the crushing rate of the grapes is too high, resulting in an increase in the rupture rate of the grape seeds. At this time, the spacing adjustment component 4 operates to drive the two crushing rollers 3 to move, so that the spacing between the two crushing rollers 3 is increased, and the crushing degree of the grapes is reduced, and finally the optimal grape crushing rate is formed;

[0045] By arranging the crushing rollers 3, the spacing adjustment component 4, the sampling and transporting component 5, the screening component 6 and the visual detection component 7 on the crusher body 1, the grape seeds in the crushed grapes can be collected, and the crushing state of the grape seeds can be judged by visual comparison after shooting. The spacing between the crushing rollers 3 is adaptively adjusted according to the crushing state of the grape seeds to form an optimal grape crushing effect, ensure the best grape crushing rate, and enable the important components of the grape raw materials to be efficiently released when crushed, which is beneficial to improving the production quality of wine. Compared with the existing method of regulation based on experience by staff, it is more accurate and stable, and reduces the workload.

[0046] Example 2: See Figure 3 and Figure 6 , different from the above embodiment, the surface of the discharge port 2 is provided with two groups of strip holes 21, both ends of the crushing roller 3 pass through the strip holes 21 and extend to the outside of the discharge port 2, and two symmetrically distributed mounting frames 22 are also provided on the outside of the discharge port 2, and the two mounting frames 22 are both connected to the outer wall of the discharge port 2 for transverse sliding, and the two ends of the mounting frames 22 extend to both sides of the discharge port 2 respectively, and the ends of the two crushing rollers 3 are respectively rotatably connected to the two mounting frames 22, and the two mounting frames 22 are also respectively fixed with a driving motor 23, and the output shaft of the driving motor 23 is fixed to the end of the crushing roller 3, and the spacing adjustment component 4 includes an adjusting motor 41 fixed to the outer wall of the discharge port 2, and the output shaft of the adjusting motor 41 is fixed with a bidirectional screw 42, and two bearing seats 43 are installed on the bidirectional screw 42, and the two bearing seats 43 are fixed to the outer wall of the discharge port 2, and the bidirectional screw 42 is also threaded with two nut sleeves 44, and the two nut sleeves 44 are respectively fixedly connected to the two mounting frames 22.

[0047] Among them, the strip hole 21 is set to be a horizontal strip shape, the width of the strip hole 21 is greater than the diameter of the end of the crushing roller 3, and the crushing roller 3 can only move within the range of the strip hole 21. In actual application, the outer walls of the front and rear sides of the discharge port 2 are provided with transverse slide rails, and the two mounting frames 22 are provided with sliders matching the slide rails to achieve a transverse sliding connection. The surface of the bidirectional screw 42 is provided with two groups of threads with opposite rotation directions and symmetrical distribution, and the two nut sleeves 44 are matched with the two groups of threads respectively;

[0048] When in use, during the crushing operation, the two driving motors 23 are started. When the driving motors 23 are running, the two crushing rollers 3 can be driven to rotate. When the grapes pass between the two crushing rollers 3, they are squeezed and crushed. When the crushing degree needs to be adjusted, the adjusting motor 41 is started. The adjusting motor 41 drives the bidirectional screw 42 to rotate. When the bidirectional screw 42 rotates, the two nut sleeves 44 are driven to move simultaneously, thereby driving the two mounting frames 22 to slide horizontally at the same time. When the two mounting frames 22 slide at the same time, the two crushing rollers 3 are driven to move at the same time, so as to adjust the distance between the two crushing rollers 3. When the distance between the two crushing rollers 3 changes, the crushing degree of the grapes also changes.

[0049] By setting the spacing adjustment component 4, it is beneficial to drive the two nut sleeves 44 to move by adjusting the motor 41, thereby driving the two crushing rollers 3 to move at the same time, facilitating the precise adjustment of the spacing between the crushing rollers 3, and then adjusting the crushing degree of the grapes according to demand.

[0050] Example 3, see Figure 1 and Figure 7 , different from the above embodiment, the sampling and transporting component 5 also includes a vertical rod 502 fixed to the bottom of the crusher body 1, a base plate 503 is fixed in the middle of the vertical rod 502, an active motor 504 is fixed on the base plate 503, a driving gear 505 is fixed on the output shaft of the active motor 504, an incomplete surface gear 506 is fixed on the bottom of the base plate 503 near the screening component 6, a sleeve 507 is rotatably connected to the bottom end of the vertical rod 502, a driven gear 508 is fixedly connected to the sleeve 507, and the driven gear 508 is meshed with the driving gear 505, and a horizontally arranged base rod 509 is rotatably connected to one side of the sleeve 507, and the base rod 509 is fixedly connected to the tray 501 at one end away from the sleeve 507, and a driving gear 510 is fixedly connected to the base rod 509, and the driving gear 510 corresponds to the position of the incomplete surface gear 506, and a torsion spring 511 is also installed at the connection between the base rod 509 and the sleeve 507.

[0051] The distance between the driving gear 510 and the axis of the vertical rod 502 is the same as the distance between the incomplete surface gear 506 and the axis of the vertical rod 502. The top edge of the driving gear 510 and the incomplete surface gear 506 have the same height. When the torsion spring 511 is installed, the two connecting ends are respectively connected to the base rod 509 and the sleeve 507. The incomplete surface gear 506 is set to be an arc shape.

[0052] When in use, the active motor 504 is started, and the active motor 504 drives the active gear 505 to rotate. When the active gear 505 rotates, it drives the driven gear 508 to rotate, and then drives the sleeve 507 to rotate. When the sleeve 507 rotates, it drives the base rod 509 installed on one side of the sleeve 507, the driving gear 510, and the tray 501 to rotate around the vertical rod 502. In the process of rotating around the vertical rod 502, the tray 501 first passes through the bottom of the discharge port 2, and the broken part of the grape pulp falls into the tray 501, so as to collect the sample. After that, the driving gear 510 cannot contact the bottom of the tray 501. The full-surface gear 506 rolls along the surface of the incomplete-surface gear 506, thereby causing the driving gear 510 to rotate. When the driving gear 510 rotates, it drives the base rod 509 and the tray 501 on the base rod 509 to rotate, and also causes the torsion spring 511 to deform. When the tray 501 rotates, the sample on the surface just falls onto the sieve 602 in the sieve bed 601, thereby realizing the transportation of the sample. When the driving gear 510 is separated from the incomplete-surface gear 506, the elastic force of the torsion spring 511 drives the base rod 509, the driving gear 510 and the tray 501 to rotate and reset.

[0053] By setting up the sampling and transporting component 5, the tray 501 is driven to rotate and flip at a specified position by the active motor 504, which is conducive to collecting broken grape samples and then transporting them. It has a high degree of automation and can achieve efficient collection of samples multiple times, continuously, and at equal time intervals, which is conducive to improving the accuracy and reliability of subsequent detection.

[0054] Example 4, see Figure 4 and Figure 8, which is different from the above embodiment, the sieve bed 601 is tilted, a bracket 603 is fixed on one side of the sieve bed 601, the bracket 603 is fixed to the bottom of the crusher body 1, a funnel 604 is fixed to the bottom of the sieve bed 601, a discharge pipe 605 is fixed to the bottom of the funnel 604, the sieve 602 is arranged in the sieve bed 601 and has the same inclination angle as the sieve bed 601, a plurality of fixing rings 606 are fixed to the inner wall of the sieve bed 601, a plurality of plug rods 607 are fixed to the bottom of the sieve 602, the plug rods 607 are movably plugged with the fixing rings 606, a spring 608 is fixedly connected between the sieve 602 and the fixing ring 606, the spring 608 is sleeved on the outside of the plug rod 607, and the screening assembly 6 also includes a push motor 60 9, the push motor 609 is fixed on the outer wall of the sieve bed 601, the output shaft of the push motor 609 is fixedly connected with a rotating shaft 610, the rotating shaft 610 extends to the bottom of the sieve 602 and is rotatably connected to the sieve bed 601 at both ends, a cam 611 is fixed on the rotating shaft 610, the visual detection component 7 also includes a support frame 703 fixed on the crusher body 1, the detection camera 702 is fixed on the support frame 703 and faces vertically downward, a ring-shaped fill light 704 facing vertically downward is also fixed on the support frame 703, a tube shell 705 is arranged directly below the detection camera 702, the outer wall of the tube shell 705 is fixedly connected to the support frame 703, and the supporting plate 701 is installed in the tube shell 705 and matches the shape of the inner cavity of the tube shell 705.

[0055] The discharge pipe 605 is also tilted, and the tilting direction of the discharge pipe 605 is opposite to the tilting direction of the sieve bed 601 and the sieve 602, so that the grape seeds and the grape pulp and peel are discharged in different directions, which are convenient for separate collection. The fixing ring 606, the plug rod 607 and the spring 608 at the bottom of the sieve 602 are preferably set to four groups. The detection camera 702 is just above the central gap of the annular fill light 704. The inner cavity section of the tube shell 705 is set to be square, and the shape of the supporting plate 701 matches the inner cavity section shape of the tube shell 705.

[0056] When in use, the push motor 609 is started, and the push motor drives the rotating shaft 610 and the cam 611 to rotate. During the rotation of the cam 611, the screen 602 is reciprocated to move upward, thereby pulling the spring 608. The elastic force of the stretched spring 608 drives the screen 602 to move downward and reset. In this way, the screen 602 vibrates reciprocatingly. When the broken grape sample falls on the screen 602, the smaller grape seeds pass through the screen 602 and fall into the funnel 604, and are finally discharged from the discharge pipe 605 and directly fall on the surface of the supporting plate 701. The detection camera 702 takes pictures of the grape seeds on the supporting plate 701 to determine whether the grape seeds are damaged.

[0057] The screening component 6 and the visual inspection component 7 are provided to facilitate screening of grape seeds in the sample and transfer the grape seeds to the support plate 701, thereby preventing the pulp and peel in the sample from interfering with the detection of the grape seeds. Afterwards, the detection camera 702 above the support plate 701 can be used to directly take photos for detection, which is more efficient.

[0058] Example 5, see Fig. 9 and Fig.10 , which is different from the above-mentioned embodiment, a collecting trough box 706 is detachably connected to the bottom of the tube shell 705, a transverse motor 707 is fixed to the outer wall of the tube shell 705, a transverse shaft 708 is fixed to the output shaft of the transverse motor 707, the transverse shaft 708 extends to the inside of the tube shell 705 and is fixedly connected to the center of the supporting plate 701, both ends of the transverse shaft 708 are rotatably connected to the outer wall of the tube shell 705, a connecting frame 709 is provided on one side of the screening assembly 6, the top of the connecting frame 709 is fixedly connected to the bottom of the crusher body 1, and a sensor 710 is fixed to the bottom of the connecting frame 709.

[0059] The collecting tank box 706 is preferably detachably connected by snapping, and the sensor 710 is set to be infrared type, and the position of the sensor 710 is vertically downward and points to a certain point in the moving path of the base rod 509;

[0060] During use, when the sampling and transporting assembly 5 is in operation, the base rod 509 rotates continuously. When the base rod 509 passes under the sensor 710, the sensor 710 detects an object and directly controls the transverse motor 707 to operate. When the transverse motor 707 operates, it drives the transverse axis 708 to rotate 180 degrees, thereby driving the support plate 701 to rotate 180 degrees, turning over the sampled sample on the surface of the support plate 701 and pouring it into the collection tank box 706 at the bottom, thereby avoiding the mixing of grape seeds of different groups that affects the accuracy of visual detection. The collected grape seed samples can be uniformly disposed of by disassembling the collection tank box 706.

[0061] Example 6, see Fig.10 , which is different from the above-mentioned embodiment, the inner bottom wall of the tray 501 is configured as an arc surface, and the inner bottom wall of the tray 501 is provided with evenly distributed hydrophobic holes 512 .

[0062] The diameter of the hydrophobic hole 512 is smaller than the diameter of the grape seed. When collecting the crushed grape sample, the grape pulp, skin and grape seed remain in the tray 501, and the grape juice is discharged through the hydrophobic hole 512, thereby reducing the waste of grape juice.

[0063] Embodiment 7, see Figure 1-Figure 10A crushing method, which uses a crushing device in the above embodiment, specifically: before crushing the grapes, a small part is taken out and put into the crusher body 1, and the crusher body 1 is started to crush. At the same time, the sampling and transportation component 5, the screening component 6, and the visual detection component 7 on the crusher body 1 are operated simultaneously to collect grape seeds and visually detect the grape seeds to determine the cracking rate of the grape seeds. When the grape seeds are not cracked, the spacing adjustment component 4 drives the two crushing rollers 3 on the crusher body 1 to move and increase the squeezing strength. When the grape seeds are cracked, the spacing adjustment component 4 drives the two crushing rollers 3 on the crusher body 1 to move and reduce the squeezing strength, so as to determine the most suitable crushing method for the grapes, and finally all the remaining grapes are crushed in this crushing method.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent detection crusher, comprising a crusher body, a discharge port is provided at the bottom of the crusher body, and two crushing rollers are installed in the discharge port, characterized in that: The bottom of the crusher body is also provided with a spacing adjustment component, a sampling and transporting component, a screening component and a visual detection component; The spacing adjustment component is installed on the discharge port, and the spacing adjustment component is used to drive the two crushing rollers to move to adjust the roller spacing; The sampling and transporting assembly is installed at the bottom of the crusher body and is located on one side of the discharge port. The sampling and transporting assembly includes a tray that can move and pass under the discharge port. The sampling and transporting assembly is used to collect crushed grape samples and transfer samples. The screening assembly is installed at the bottom of the crusher body and located on one side of the sampling assembly, and includes a screening bed and a vibrating screen installed inside the screening bed. The screening assembly is used to receive samples and screen grape seeds. The visual detection component is installed at the bottom of the crusher body and located on one side of the screening component. The visual detection component includes a supporting plate and a detection camera arranged directly above the supporting plate. The visual detection component is used to detect the state of the grape seeds. The main body of the crusher operates, forcing the two crushing rollers to rotate and crush the grapes passing between the crushing rollers. The sampling and transfer component operates, forcing the tray to move. When the tray passes the bottom of the discharge port, the sample is collected and transferred to the screening component. The screening component operates, forcing the screen to vibrate, and the grape seeds in the sample are screened and discharged. The visual inspection component operates, the support plate receives the grape seeds, and the inspection camera takes pictures of the grape seeds and controls the spacing adjustment component to operate, thereby forcing the two crushing rollers to move, thereby adjusting the roller spacing.

2. An intelligent detection crusher according to claim 1, characterized in that: Two groups of strip holes are arranged on the surface of the discharge port, both ends of the crushing roller pass through the strip holes and extend to the outside of the discharge port, two symmetrically distributed mounting frames are also arranged outside the discharge port, the two mounting frames are both connected to the outer wall of the discharge port in a transverse sliding manner, the two ends of the mounting frames extend to both sides of the discharge port respectively, the ends of the two crushing rollers are respectively connected to the two mounting frames in rotation, and the two mounting frames are respectively fixed with a driving motor, and the output shaft of the driving motor is fixed to the end of the crushing roller.

3. An intelligent detection crusher according to claim 2, characterized in that: The spacing adjustment component includes an adjustment motor fixed to the outer wall of the discharge port, the output shaft of the adjustment motor is fixed with a bidirectional screw, two bearing seats are installed on the bidirectional screw, the two bearing seats are fixed to the outer wall of the discharge port, and two nut sleeves are threadedly connected to the bidirectional screw, and the two nut sleeves are respectively fixedly connected to two mounting frames.

4. The intelligent detection crusher according to claim 1, characterized in that: The sampling and transporting assembly also includes a vertical rod fixed to the bottom of the crusher body, a base plate is fixed to the middle of the vertical rod, an active motor is fixed on the base plate, a driving gear is fixed to the output shaft of the active motor, an incomplete surface gear is fixed to the bottom of the base plate close to the screening assembly, a sleeve is rotatably connected to the bottom end of the vertical rod, a driven gear is fixedly connected to the sleeve, the driven gear is meshed with the active gear, a horizontally arranged base rod is rotatably connected to one side of the sleeve, the base rod is fixedly connected to the tray at one end away from the sleeve, a driving gear is fixedly connected to the base rod, the driving gear corresponds to the position of the incomplete surface gear, and a torsion spring is also installed at the connection between the base rod and the sleeve.

5. The intelligent detection crusher according to claim 1, characterized in that: The sieve bed is arranged tilted, a bracket is fixed on one side of the sieve bed, the bracket is fixed to the bottom of the crusher body, a funnel is fixed to the bottom of the sieve bed, a discharge pipe is fixed to the bottom of the funnel, the screen is arranged in the sieve bed and is consistent with the inclination angle of the sieve bed, a plurality of fixing rings are fixed to the inner wall of the sieve bed, a plurality of plug rods are fixed to the bottom of the screen, the plug rods are movably plugged with the fixing rings, a spring is fixedly connected between the screen and the fixing ring, the spring is sleeved on the outside of the plug rod, the screening assembly also includes a push motor, the push motor is fixed to the outer wall of the sieve bed, the output shaft of the push motor is fixedly connected to a rotating shaft, the rotating shaft extends to the bottom of the screen and has both ends rotatably connected to the sieve bed, and a cam is fixed on the rotating shaft.

6. The intelligent detection crusher according to claim 4, characterized in that: The visual inspection component also includes a support frame fixed on the crusher body, the inspection camera is fixed on the support frame and faces vertically downward, and a ring-shaped fill light facing vertically downward is also fixed on the support frame. A tube shell is arranged directly below the inspection camera, and the outer wall of the tube shell is fixedly connected to the support frame. The supporting plate is installed in the tube shell and matches the shape of the inner cavity of the tube shell.

7. An intelligent detection crusher according to claim 6, characterized in that: The bottom of the tube shell is detachably connected to a collecting trough box, the outer wall of the tube shell is fixed with a transverse motor, the output shaft of the transverse motor is fixed with a transverse axis, the transverse axis extends to the inside of the tube shell and is fixedly connected to the center of the supporting plate, both ends of the transverse axis are rotatably connected to the outer wall of the tube shell, a connecting frame is provided on one side of the screening assembly, the top end of the connecting frame is fixedly connected to the bottom of the crusher body, and a sensor is fixed to the bottom end of the connecting frame.

8. The intelligent detection crusher according to claim 4, characterized in that: The inner bottom wall of the tray is configured as an arc surface, and the inner bottom wall of the tray is provided with evenly distributed hydrophobic holes.

9. A crushing method, characterized in that: The crushing method uses a crushing device as described in any of claims 1 to 8, specifically: before crushing the grapes, a small portion is taken out and placed in a crusher body, and the crusher body is started for crushing. At the same time, the sampling and transporting components, the screening components, and the visual inspection components on the crusher body are operated simultaneously to collect grape seeds and visually inspect the grape seeds to determine the breakage rate of the grape seeds. When the grape seeds are not broken, the spacing adjustment component drives the two crushing rollers on the crusher body to move and increase the squeezing strength. When the grape seeds are broken, the spacing adjustment component drives the two crushing rollers on the crusher body to move and reduce the squeezing strength, so as to determine the most suitable crushing method for the grapes, and finally all the remaining grapes are crushed in this crushing method.

10. A wine production process, characterized in that: The wine production process comprises a crushing method according to any one of claims 1 to 9, which is used for crushing wine raw materials.