Wire cable processing extruder
Through the multi-module head series design and adjustable cooling structure, the problems of complex die head structure and low cooling efficiency in the prior art are solved, and efficient, flexible and economical production of wire and cables are achieved.
Patent Information
- Application Number
- CN202411530129.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-17
AI Technical Summary
The die head of the existing wire and cable machining extruder has complex structure, high cost and inconvenient maintenance, and the single die head design limits the layout and cooling efficiency of the extruder.
The multi-module head series design is adopted, and through the detachable connected die head and discharge pipe structure, flexible butt and cooling adjustment between die heads are achieved, reducing maintenance costs and improving cooling efficiency.
It simplifies die configuration, reduces usage and maintenance costs, improves the efficiency and cooling efficiency of wire and cable production, and adapts to the rapid docking and efficient cooling of different production needs.
Smart Images

Figure CN119319659A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire cable production, and in particular to a wire cable processing extruder. Background Art
[0002] Cable is a general term for optical cables, electrical cables and other items. It is mainly used for connecting equipment, transmitting electricity and other purposes. The raw materials for manufacturing cables mainly include internal core wires and outer sheath structures. These raw materials are used to process sheath insulation and various specifications of wires into cables. Cables are widely used. They are not only used in daily life, but also play an important role in the power system, such as power transmission, information transmission, etc. Wire cables are widely used in all aspects of production and life. In the production process, an extruder is generally used to extrude the outer sheath structure around the wire;
[0003] At present, in the process of extrusion production of the outer sheath structure of the wire and cable, especially in the production of cables with multi-layer outer sheath structures, the die head is usually designed to have multiple groups of feeding cavities and cooling cavities inside, so that the wire can be coated with multiple layers of outer sheath when passing through the die head. Although it has the characteristics of small size, multiple cavities are integrated inside the die head, resulting in its structure being too complicated, high cost, and very inconvenient maintenance. The replacement cost is very high when blockage and wear occur, and the downtime maintenance takes a long time. At the same time, due to the use of a single die head structure design, the extruders must be installed very close to each other to ensure the short-distance connection between each extruder and the die head. If the extruders are arranged too close, it will affect the arrangement of the extruders, especially for the extruder unit with an external feeding component, the arrangement is very inconvenient. Therefore, a wire and cable processing extruder is proposed to use multi-die head series processing, optimize the die head configuration without affecting the production of multi-layer cables, simple structure, reduce the use and maintenance cost, and enable each group of extruder units to be arranged. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a wire cable processing extruder, which adopts multi-die series processing, optimizes the die head configuration without affecting the production of multi-clad cables, has a simple structure, reduces the cost of use and maintenance, and enables the groups of extruders to be arranged in an expanded manner.
[0005] The technical solution adopted by the present invention to solve the technical problem is a wire cable processing extruder, comprising an extruder body, an extrusion screw tube for material melting and extrusion is arranged on the top of the extruder body, a die head for wire cable outer sheath processing can be detachably connected to the discharge end of the extrusion screw tube, and a connecting plate is arranged at the feed end of the die head and connected to the discharge end of the extrusion screw tube through the connecting plate;
[0006] The die head is provided with an inner mold core inside, and a through cavity for the flow of conducting wires is opened in a horizontal direction inside the inner mold core. An annular cavity for feeding extruded material is arranged at the outer periphery of the through cavity inside the die head, and an injection groove connected with the inside of the annular cavity is opened on the top of the die head. The discharge end of the die head is provided with an end seat, and there are two end seats. A discharge pipe connected with the discharge end of the die head is inserted between the end seats. A slot corresponding to the specification of the end of the discharge pipe is opened at the end of the die head away from the end seat.
[0007] By adopting the above technical scheme, the discharge end of the die head is provided with an end seat and a discharge pipe structure, and the feed end of the die head is provided with a slot structure corresponding to the specification of the discharge pipe end. When the extrusion production of the wire cable is carried out, a suitable number of extruders are selected according to the number of outer sheath layers of the wire cable, and the die heads at the discharge end of the extruder are connected in series, so that the discharge pipe on the inner layer side of the outer sheath is inserted into the slot at the outer sheath production position, and the groups of die heads are connected and connected in series by connecting the flange and the end of the die head. Each group of extruder bodies extrude the corresponding outer sheath material, and the wire completes the coating, cooling and shaping of each layer of material in turn during the transportation process, and finally realizes the production of the wire cable.
[0008] Specifically, a feed pipe is integrally formed on the side of the connection plate surface away from the extruder body, and a feed groove connecting the discharge end of the extrusion spiral tube and the inside of the feed pipe is opened inside the connection plate, a sleeve is sleeved on the outer periphery of the feed pipe, and the end of the sleeve away from the feed pipe is connected to the side of the die head top close to the injection groove, a fixing plate is fixedly connected to the side of the connection plate surface facing the feed pipe, and a screw is threadedly connected to the inside of the fixing plate, and the fixing plate is connected to the end of the sleeve through the screw.
[0009] By adopting the above technical scheme, the connecting plate is used to connect with the discharge end of the extrusion screw tube, and the feed end of the die head is connected with the feed tube through the sleeve. Before connecting the groups of die heads in series, the screw is turned to drive the sleeve to slide along the outer periphery of the feed tube, so that the feed tube body is inserted into the sleeve, shortening the distance between the discharge end and the connecting plate, making it convenient to connect the discharge tubes together. After the connection is in place, the screw is turned in the opposite direction to make the sleeve slide along the outer periphery of the feed tube, driving the end of the discharge tube to move and insert into the slot, thereby realizing the connection processing between the die heads. It is flexible to use and easy to adjust, and can quickly connect different numbers of die heads according to different production needs.
[0010] Specifically, a fixing seat is fixedly connected horizontally between the end seats, a rotating shaft is embedded in the upper and lower ends of the fixing seat and a clamping ring is movably connected to the rotating shaft, the outer periphery of the feed pipe is located between the inner parts of the clamping ring to form a new type of heat dissipation ring sheet, a cooling cavity is opened between the clamping rings and the feed pipe runs through the cooling cavity.
[0011] By adopting the above technical scheme, according to the production requirements of different wire coating materials, the cooling temperature required for the cable coating layer is different due to the differences in different raw materials and production processes. After the wire is coated on the outer periphery of the cable inside the die head, it is transported along the discharge pipe. A heat dissipation ring and an adjustable clamping ring structure are provided on the outer periphery of the discharge pipe. When the cooling temperature requirement of the coating layer is not high, the clamping ring can be opened and spread out to both sides so that the heat dissipation ring is fully exposed. During the transportation inside the feed pipe, the heat dissipation ring is used for natural heat dissipation cooling treatment, or auxiliary heat dissipation equipment such as fans are added to achieve slow cooling during the transportation of the wires and cables, thereby reducing the cooling cost. When the cooling temperature requirement of the coating layer is high, the closed clamping ring can be rotated along the rotating shaft to dock and lock the docking plates. At this time, the cooling chamber forms a closed space, and cooling water is supplied through the water inlet pipe and discharged from the drain pipe. In conjunction with the external cooling water circulation supply equipment, the temperature of the outer periphery of the discharge pipe can be greatly reduced, the heat dissipation efficiency can be improved, and rapid and efficient cooling of the wires and cables during transportation can be achieved, thereby improving the cooling efficiency.
[0012] Specifically, a connecting flange is welded on one end of the outer periphery of the discharge pipe away from the die head, and a docking hole A is opened inside the connecting flange. A docking hole B corresponding to the position of the docking hole A is opened on the surface of the die head close to the slot.
[0013] By adopting the above technical solution, when the discharge pipe is docked with the die head, after the docking is in place, the connecting flange is fitted to the end of the die head, the docking hole A is aligned with the docking hole B, and the fastener is screwed into the connection to achieve the fastening docking of the connection.
[0014] Specifically, the outer periphery of the feed trough, the outer periphery of the feed pipe and the outer periphery of the sleeve are all covered with a heating module.
[0015] By adopting the above technical solution, the heating modules located at the periphery of the feed trough, the feed pipe and the sleeve can heat the internal materials during the material transportation process to avoid material agglomeration.
[0016] Specifically, a screw hole is provided inside the fixing plate and is connected to a screw rod through the screw hole. A connecting ring located inside the sleeve is installed at one end of the screw rod close to the sleeve.
[0017] By adopting the above technical solution, the screw can be screwed along the screw hole, and when the screw is screwed, the connecting ring can be driven to rotate inside the sleeve, thereby adjusting the position of the sleeve and the die head in the horizontal direction.
[0018] Specifically, a docking plate is welded to one end of the clamping ring away from the fixing seat, corresponding locking holes are opened inside the docking plate, and fastening bolts are detachably connected between the locking holes, and rubber pads are bonded to the connection between the clamping ring and the fixing seat and one side of the connecting surface of the clamping plate.
[0019] By adopting the above technical solution, after the docking plates are closed, the locking holes are aligned and the clamping rings can be fixed by screwing in the fastening bolts. The rubber pad structure can ensure the sealing of the connection between the clamping rings and avoid the problem of leakage in the cooling chamber.
[0020] Specifically, a water inlet pipe connected to the interior of the cooling chamber is installed at the bottom of the clamping ring located on the bottom side of the fixing seat, and a drain pipe connected to the interior of the cooling chamber is installed at the top of the clamping ring located on the top side of the fixing seat.
[0021] By adopting the above technical solution, cooling water is supplied through the water inlet pipe for liquid cooling treatment, and the used cooling water is discharged through the drain pipe.
[0022] Beneficial effects of the present invention:
[0023] (1) The wire and cable processing extruder described in the present invention, when performing extrusion production of wires and cables, selects a suitable number of extruders according to the number of outer sheath layers of the wires and cables, and connects the die heads at the discharge ends of the extruders in series, so that the discharge pipe on the inner layer side of the outer sheath is inserted into the slot at the outer sheath production position, and connects the groups of die heads in series by connecting the flange and the end of the die head. Each group of extruder bodies extrude the corresponding outer sheath material, and the wire is coated, cooled and shaped in turn during the conveying process, thereby finally realizing the production of wires and cables.
[0024] (2) The wire and cable processing extruder described in the present invention, before connecting the groups of die heads in series, turns the screw to drive the sleeve to slide along the outer circumference of the feed tube, so that the feed tube body is inserted into the sleeve, shortening the distance between the discharge end and the connecting plate, making it convenient to connect the discharge tubes together. After the connection is in place, the screw is turned in the opposite direction to make the sleeve slide along the outer circumference of the feed tube, driving the end of the discharge tube to move and insert into the slot, thereby realizing the connection processing between the die heads. The extruder is flexible to use and easy to adjust, and can quickly connect different numbers of die heads according to different production needs.
[0025] (3) In the wire and cable processing extruder described in the present invention, when the cooling temperature requirement of the coating layer is not high, the clamping ring can be opened and spread to both sides so that the heat dissipation ring plate is fully exposed. The heat dissipation ring plate is used for natural heat dissipation cooling during the transportation inside the feed pipe, or an auxiliary heat dissipation device such as a fan is added to achieve slow cooling during the transportation of the wire and cable, thereby reducing the cooling cost. When the cooling temperature requirement of the coating layer is high, the closed clamping ring can be rotated along the rotating shaft to dock and lock the docking plates. At this time, the cooling chamber forms a closed space, and cooling water is supplied through the water inlet pipe and discharged through the drain pipe. In combination with the external cooling water circulation supply device, the temperature of the outer periphery of the discharge pipe can be greatly reduced, the heat dissipation efficiency can be improved, and the fast and efficient cooling of the wire and cable during transportation can be achieved, thereby improving the cooling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the die head and discharge pipe structure of the present invention;
[0029] Figure 3 It is a schematic diagram of the die head installation end structure of the present invention;
[0030] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;
[0031] Figure 5 It is a schematic diagram of the internal cross-sectional structure of the clamp ring of the present invention;
[0032] Figure 6 It is a schematic diagram of the structure of the clamp ring between the end seats of the present invention when it is in an expanded state;
[0033] In the figure: 1. extruder body; 2. extrusion screw tube; 3. die head; 301. inner mold core; 302. through cavity; 303. ring cavity; 304. injection groove; 305. end seat; 306. discharge pipe; 307. connecting flange; 308. docking hole A; 309. slot; 310. docking hole B; 4. connecting plate; 401. feed groove; 402. feed pipe; 403. sleeve; 404. heating module; 405. fixing plate; 406. screw hole; 407. screw; 408. connecting ring; 5. fixing seat; 501. rotating shaft; 502. snap ring; 503. heat dissipation ring; 504. cooling cavity; 505. docking plate; 506. rubber pad; 507. locking hole; 508. fastening bolt; 509. water inlet pipe; 510. drain pipe. DETAILED DESCRIPTION
[0034] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0035] Embodiment 1:
[0036] The technical solution adopted by the present invention to solve the technical problem is a wire cable processing extruder, comprising an extruder body 1, wherein an extrusion screw tube 2 for material melting and extrusion is arranged on the top of the extruder body 1, and a die head 3 for processing the outer sheath of the wire cable can be detachably connected to the discharge end of the extrusion screw tube 2, and a connecting plate 4 is arranged at the feeding end of the die head 3 and connected to the discharge end of the extrusion screw tube 2 through the connecting plate 4;
[0037] The die head 3 has an inner mold core 301 built in, and the inner mold core 301 has a through cavity 302 for the flow of conductive wires in a horizontal direction. The die head 3 has an annular cavity 303 for feeding extruded material at the outer periphery of the through cavity 302, and a material injection groove 304 connected to the inside of the annular cavity 303 is opened on the top of the die head 3. The discharge end of the die head 3 is provided with an end seat 305, and there are two end seats 305. A discharge pipe 306 connected to the discharge end of the die head 3 is inserted between the end seats 305. The end of the die head 3 away from the end seat 305 is provided with a slot 309 corresponding to the specification of the end of the discharge pipe 306.
[0038] When in use, the discharge end of the die head 3 is provided with an end seat 305 and a discharge pipe 306 structure, and the feed end of the die head 3 is provided with a slot 309 structure corresponding to the specification of the end of the discharge pipe 306. When extruding the wire cable, a suitable number of extruders are selected according to the number of outer sheath layers of the wire cable, and the die heads 3 at the discharge ends of the extruders are connected in series, so that the discharge pipe 306 on the inner layer side of the outer sheath is inserted into the slot 309 at the outer sheath production position, and the groups of die heads 3 are connected in series by connecting the flange 307 and the end of the die head 3. Each group of extruder bodies 1 extrude the corresponding outer sheath material, and the wire completes the coating, cooling and shaping of each layer of material in turn during the transportation process, and finally realizes the production of wire cables.
[0039] Specifically, a feed pipe 402 is integrally formed on the side of the surface of the connecting disk 4 away from the extruder body 1, and a feed groove 401 is opened inside the connecting disk 4 to connect the discharge end of the extrusion spiral tube 2 and the inside of the feed pipe 402. A sleeve 403 is sleeved on the outer periphery of the feed pipe 402, and the end of the sleeve 403 away from the feed pipe 402 is connected to the top of the die head 3 near the injection groove 304. A fixing plate 405 is fixedly connected to the side of the surface of the connecting disk 4 facing the feed pipe 402, and a screw 407 is threadedly connected inside the fixing plate 405. The fixing plate 405 is connected to the end of the sleeve 403 via the screw 407.
[0040] When in use, the connecting disk 4 is used to connect with the discharge end of the extrusion screw tube 2, and the feed end of the die head 3 is connected with the feed tube 402 through the sleeve 403. Before the series connection between each group of die heads 3, the screw 407 is turned to drive the sleeve 403 to slide along the outer periphery of the feed tube 402, so that the main body of the feed tube 402 is inserted into the sleeve 403, shortening the distance between the discharge end and the connecting disk 4, and facilitating the connection of the discharge tubes 306. After the connection is in place, the screw 407 is turned in the opposite direction to make the sleeve 403 slide along the outer periphery of the feed tube 402, drive the end of the discharge tube 306 to move and insert it into the slot 309, thereby realizing the connection processing between each die head 3. It is flexible to use and easy to adjust, and can quickly connect different numbers of die heads 3 according to different production needs.
[0041] Specifically, a fixing seat 5 is fixedly connected horizontally between the end seats 305, and a rotating shaft 501 is embedded in the upper and lower ends of the fixing seat 5 and is movably connected with a clamping ring 502 through the rotating shaft 501. The outer periphery of the feed pipe 402 is located between the inner portions of the clamping ring 502 to form a new type of heat dissipation ring sheet 503, and a cooling cavity 504 is opened between the clamping rings 502 and the feed pipe 402 runs through the cooling cavity 504.
[0042] When in use, according to the production requirements of different wire coating materials, the cooling temperature required for the cable coating layer is different due to the differences in different raw materials and production processes. After the wire is coated on the outer periphery of the cable inside the die head 3, it is transported along the discharge pipe 306. The outer periphery of the discharge pipe 306 is provided with a heat dissipation ring sheet 503 and an adjustable clamping ring 502 structure. When the cooling temperature requirement of the coating layer is not high, the clamping ring 502 can be opened and spread out to both sides to fully expose the heat dissipation ring sheet 503. During the transportation process inside the feed pipe 402, the heat dissipation ring sheet 503 is used for natural heat dissipation cooling treatment, or auxiliary heat dissipation equipment such as a fan is added to achieve slow cooling of the wire and cable during transportation, thereby reducing cooling costs.
[0043] Specifically, a connecting flange 307 is welded on the end of the outer periphery of the discharge pipe 306 away from the die head 3, and a docking hole A308 is opened inside the connecting flange 307. A docking hole B310 corresponding to the position of the docking hole A308 is opened on the surface of the die head 3 near the slot 309.
[0044] When in use, when the discharge pipe 306 is docked with the die head 3, after docking, the connecting flange 307 is attached to the end of the die head 3, the docking hole A308 is aligned with the docking hole B310, and the fastener is screwed into the connection to achieve the fastening docking of the connection.
[0045] Specifically, the outer periphery of the feed trough 401 , the outer periphery of the feed pipe 402 and the outer periphery of the sleeve 403 are all covered with a heating module 404 .
[0046] When in use, the heating module 404 located at the outer periphery of the feeding trough 401, the feeding pipe 402 and the sleeve 403 can heat the internal material during the material transportation process to avoid material agglomeration.
[0047] Specifically, a screw hole 406 is opened inside the fixing plate 405 and is connected to a screw rod 407 through the screw hole 406 . A connecting ring 408 located inside the sleeve 403 is installed at one end of the screw rod 407 close to the sleeve 403 .
[0048] When in use, the screw rod 407 can be screwed along the screw hole 406 , and when the screw rod 407 is screwed, the connecting ring 408 can be driven to rotate inside the sleeve 403 , thereby adjusting the position of the sleeve 403 and the die head 3 in the horizontal direction.
[0049] Specifically, a docking plate 505 is welded to one end of the retaining ring 502 away from the fixing seat 5, corresponding locking holes 507 are opened inside the docking plate 505, and fastening bolts 508 are detachably connected between the locking holes 507, and rubber pads 506 are bonded to the connection between the retaining ring 502 and the fixing seat 5 and one side of the connecting surface of the retaining plate.
[0050] When in use, after the docking plate 505 is closed, the locking holes 507 are aligned, and the fastening bolts 508 are screwed in to fix the clamping rings 502. The rubber pad 506 structure can ensure the sealing of the connection between the clamping rings 502 to avoid leakage of the cooling chamber 504.
[0051] Specifically, a water inlet pipe 509 connected to the interior of the cooling chamber 504 is installed at the bottom of the clamping ring 502 located at the bottom side of the fixing seat 5, and a drain pipe 510 connected to the interior of the cooling chamber 504 is installed at the top of the clamping ring 502 located at the top side of the fixing seat 5.
[0052] When in use, cooling water is supplied through the water inlet pipe 509 for liquid cooling treatment, and the used cooling water is discharged through the drain pipe 510.
[0053] When in use, during the extrusion production of wire cables, a suitable number of extruders are selected according to the number of outer sheath layers of the wire cables, and the die heads 3 at the discharge ends of the extruders are connected in series, so that the discharge pipe 306 on the inner layer side of the outer sheath is inserted into the slot 309 at the outer sheath production position, and the groups of die heads 3 are connected in series by connecting the flange 307 and the end of the die head 3. Each group of extruder bodies 1 extrude the corresponding outer sheath material, and the wire completes the coating, cooling and shaping of each layer of material in turn during the transportation process, and finally realizes the production of wire cables. Before connecting the groups of die heads 3 in series, the screw 407 is turned to drive the sleeve 403 to slide along the outer periphery of the feed pipe 402, so that the main body of the feed pipe 402 is inserted into the sleeve 403, shortening the distance between the discharge end and the outer sheath. The spacing between the connecting plates 4 makes it convenient to dock the discharge pipes 306 together. After docking, the screw 407 can be turned in the opposite direction to make the sleeve 403 slide along the outer periphery of the feed pipe 402, drive the end of the discharge pipe 306 to move and insert it into the slot 309, so as to achieve docking between the die heads 3. It is flexible to use and easy to adjust. It can quickly dock different numbers of die heads 3 according to different production needs. When the cooling temperature of the coating layer is not required, the retaining ring 502 can be opened and spread out to both sides to fully expose the heat dissipation ring sheet 503. During the transportation inside the feed pipe 402, the heat dissipation ring sheet 503 can be used for natural heat dissipation cooling, or auxiliary heat dissipation equipment such as fans can be added to achieve slow cooling of the wires and cables during transportation, thereby reducing cooling costs.
[0054] Embodiment 2:
[0055] The technical solution adopted by the present invention to solve the technical problem is a wire cable processing extruder, comprising an extruder body 1, wherein an extrusion screw tube 2 for material melting and extrusion is arranged on the top of the extruder body 1, and a die head 3 for processing the outer sheath of the wire cable can be detachably connected to the discharge end of the extrusion screw tube 2, and a connecting plate 4 is arranged at the feeding end of the die head 3 and connected to the discharge end of the extrusion screw tube 2 through the connecting plate 4;
[0056] The die head 3 has an inner mold core 301 built in, and the inner mold core 301 has a through cavity 302 for the flow of conductive wires in a horizontal direction. The die head 3 has an annular cavity 303 for feeding extruded material at the outer periphery of the through cavity 302, and a material injection groove 304 connected to the inside of the annular cavity 303 is opened on the top of the die head 3. The discharge end of the die head 3 is provided with an end seat 305, and there are two end seats 305. A discharge pipe 306 connected to the discharge end of the die head 3 is inserted between the end seats 305. The end of the die head 3 away from the end seat 305 is provided with a slot 309 corresponding to the specification of the end of the discharge pipe 306.
[0057] When in use, the discharge end of the die head 3 is provided with an end seat 305 and a discharge pipe 306 structure, and the feed end of the die head 3 is provided with a slot 309 structure corresponding to the specification of the end of the discharge pipe 306. When extruding the wire cable, a suitable number of extruders are selected according to the number of outer sheath layers of the wire cable, and the die heads 3 at the discharge ends of the extruders are connected in series, so that the discharge pipe 306 on the inner layer side of the outer sheath is inserted into the slot 309 at the outer sheath production position, and the groups of die heads 3 are connected in series by connecting the flange 307 and the end of the die head 3. Each group of extruder bodies 1 extrude the corresponding outer sheath material, and the wire completes the coating, cooling and shaping of each layer of material in turn during the transportation process, and finally realizes the production of wire cables.
[0058] Specifically, a feed pipe 402 is integrally formed on the side of the surface of the connecting disk 4 away from the extruder body 1, and a feed groove 401 is opened inside the connecting disk 4 to connect the discharge end of the extrusion spiral tube 2 and the inside of the feed pipe 402. A sleeve 403 is sleeved on the outer periphery of the feed pipe 402, and the end of the sleeve 403 away from the feed pipe 402 is connected to the top of the die head 3 near the injection groove 304. A fixing plate 405 is fixedly connected to the side of the surface of the connecting disk 4 facing the feed pipe 402, and a screw 407 is threadedly connected inside the fixing plate 405. The fixing plate 405 is connected to the end of the sleeve 403 via the screw 407.
[0059] When in use, the connecting disk 4 is used to connect with the discharge end of the extrusion screw tube 2, and the feed end of the die head 3 is connected with the feed tube 402 through the sleeve 403. Before the series connection between each group of die heads 3, the screw 407 is turned to drive the sleeve 403 to slide along the outer periphery of the feed tube 402, so that the main body of the feed tube 402 is inserted into the sleeve 403, shortening the distance between the discharge end and the connecting disk 4, and facilitating the connection of the discharge tubes 306. After the connection is in place, the screw 407 is turned in the opposite direction to make the sleeve 403 slide along the outer periphery of the feed tube 402, drive the end of the discharge tube 306 to move and insert it into the slot 309, thereby realizing the connection processing between each die head 3. It is flexible to use and easy to adjust, and can quickly connect different numbers of die heads 3 according to different production needs.
[0060] Specifically, a fixing seat 5 is fixedly connected horizontally between the end seats 305, and a rotating shaft 501 is embedded in the upper and lower ends of the fixing seat 5 and is movably connected with a clamping ring 502 through the rotating shaft 501. The outer periphery of the feed pipe 402 is located between the inner portions of the clamping ring 502 to form a new type of heat dissipation ring sheet 503, and a cooling cavity 504 is opened between the clamping rings 502 and the feed pipe 402 runs through the cooling cavity 504.
[0061] During use, according to the production requirements of different wire coating materials, the differences in raw materials and production processes make the required cooling temperature of the cable coating layer different. After the wire is coated on the outer periphery of the cable inside the die head 3, it is transported along the discharge pipe 306. The outer periphery of the discharge pipe 306 is provided with a heat dissipation ring sheet 503 and an adjustable clamping ring 502 structure. When the cooling temperature of the coating layer is required to be high, the closed clamping ring 502 can be rotated along the rotating shaft 501 to dock and lock the docking plates 505. At this time, the cooling chamber 504 forms a closed space, and cooling water is supplied through the water inlet pipe 509 and discharged through the drain pipe 510. In combination with the external cooling water circulation supply equipment, the temperature of the outer periphery of the discharge pipe 306 can be greatly reduced, the heat dissipation efficiency can be improved, and rapid and efficient cooling of the wire and cable during transportation can be achieved, thereby improving the cooling efficiency.
[0062] Specifically, a connecting flange 307 is welded on the end of the outer periphery of the discharge pipe 306 away from the die head 3, and a docking hole A308 is opened inside the connecting flange 307. A docking hole B310 corresponding to the position of the docking hole A308 is opened on the surface of the die head 3 near the slot 309.
[0063] When in use, when the discharge pipe 306 is docked with the die head 3, after docking, the connecting flange 307 is attached to the end of the die head 3, the docking hole A308 is aligned with the docking hole B310, and the fastener is screwed into the connection to achieve the fastening docking of the connection.
[0064] Specifically, the outer periphery of the feed trough 401 , the outer periphery of the feed pipe 402 and the outer periphery of the sleeve 403 are all covered with a heating module 404 .
[0065] When in use, the heating module 404 located at the outer periphery of the feeding trough 401, the feeding pipe 402 and the sleeve 403 can heat the internal material during the material transportation process to avoid material agglomeration.
[0066] Specifically, a screw hole 406 is opened inside the fixing plate 405 and is connected to a screw rod 407 through the screw hole 406 . A connecting ring 408 located inside the sleeve 403 is installed at one end of the screw rod 407 close to the sleeve 403 .
[0067] When in use, the screw rod 407 can be screwed along the screw hole 406 , and when the screw rod 407 is screwed, the connecting ring 408 can be driven to rotate inside the sleeve 403 , thereby adjusting the position of the sleeve 403 and the die head 3 in the horizontal direction.
[0068] Specifically, a docking plate 505 is welded to one end of the retaining ring 502 away from the fixing seat 5, corresponding locking holes 507 are opened inside the docking plate 505, and fastening bolts 508 are detachably connected between the locking holes 507, and rubber pads 506 are bonded to the connection between the retaining ring 502 and the fixing seat 5 and one side of the connecting surface of the retaining plate.
[0069] When in use, after the docking plate 505 is closed, the locking holes 507 are aligned, and the fastening bolts 508 are screwed in to fix the clamping rings 502. The rubber pad 506 structure can ensure the sealing of the connection between the clamping rings 502 to avoid leakage of the cooling chamber 504.
[0070] Specifically, a water inlet pipe 509 connected to the interior of the cooling chamber 504 is installed at the bottom of the clamping ring 502 located at the bottom side of the fixing seat 5, and a drain pipe 510 connected to the interior of the cooling chamber 504 is installed at the top of the clamping ring 502 located at the top side of the fixing seat 5.
[0071] When in use, cooling water is supplied through the water inlet pipe 509 for liquid cooling treatment, and the used cooling water is discharged through the drain pipe 510.
[0072] When in use, during the extrusion production of wire cables, a suitable number of extruders are selected according to the number of outer sheath layers of the wire cables, and the die heads 3 at the discharge ends of the extruders are connected in series, so that the discharge pipe 306 on the inner layer side of the outer sheath is inserted into the slot 309 at the outer sheath production position, and the groups of die heads 3 are connected in series by connecting the flange 307 and the end of the die head 3. Each group of extruder bodies 1 extrude the corresponding outer sheath material, and the wire completes the coating, cooling and shaping of each layer of material in turn during the transportation process, and finally realizes the production of wire cables. Before connecting the groups of die heads 3 in series, the screw 407 is turned to drive the sleeve 403 to slide along the outer periphery of the feed pipe 402, so that the main body of the feed pipe 402 is inserted into the sleeve 403, shortening the distance between the discharge end and the connecting plate 4, and facilitating the connection of the discharge pipe 306. The two dies 3 are butt-jointed together. After the butt-jointed is in place, the screw 407 is turned in the opposite direction, so that the sleeve 403 can slide along the outer periphery of the feed pipe 402, drive the end of the discharge pipe 306 to move and insert it into the slot 309, so as to realize the butt-jointing between the die heads 3. The die heads 3 are flexible to use and easy to adjust. Different numbers of die heads 3 can be quickly butt-jointed according to different production requirements. When the cooling temperature of the coating layer is required to be high, the closed clamp ring 502 can be rotated along the rotating shaft 501 to butt and lock the butt-jointed plates 505. At this time, the cooling chamber 504 forms a closed space, and cooling water is supplied through the water inlet pipe 509 and discharged through the drain pipe 510. In combination with the external cooling water circulation supply equipment, the temperature of the outer periphery of the discharge pipe 306 can be greatly reduced, the heat dissipation efficiency can be improved, and the fast and efficient cooling of the wire and cable during transportation can be realized, thereby improving the cooling efficiency.
[0073] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A wire cable processing extruder, comprising an extruder body (1), wherein the top of the extruder body (1) is provided with an extrusion screw tube (2) for material melting and extrusion, the discharge end of the extrusion screw tube (2) is detachably connected with a die head (3) for processing the outer sheath of the wire cable, and the feed end of the die head (3) is provided with a connecting plate (4) and connected to the discharge end of the extrusion screw tube (2) through the connecting plate (4); It is characterized in that The die head (3) is provided with an inner mold core (301) inside, and a through cavity (302) for the flow of a conducting wire is provided inside the inner mold core (301) in a horizontal direction. An annular cavity (303) for feeding extruded material is provided inside the die head (3) at the outer periphery of the through cavity (302), and a material injection groove (304) connected to the inside of the annular cavity (303) is provided on the top of the die head (3). An end seat (305) is provided at the discharge end of the die head (3), and there are two end seats (305). A discharge pipe (306) connected to the discharge end of the die head (3) is inserted between the end seats (305). A slot (309) corresponding to the specification of the end of the discharge pipe (306) is provided at one end of the die head (3) away from the end seat (305).
2. A wire and cable processing extruder according to claim 1, characterized in that: A feed pipe (402) is integrally formed on the side of the surface of the connection disk (4) away from the extruder body (1), and a feed groove (401) is provided inside the connection disk (4) to connect the discharge end of the extrusion spiral tube (2) and the inside of the feed pipe (402). A sleeve (403) is sleeved on the outer periphery of the feed pipe (402), and the end of the sleeve (403) away from the feed pipe (402) is connected to the top of the die head (3) near the injection groove (304). A fixed plate (405) is fixedly connected to the side of the surface of the connection disk (4) facing the feed pipe (402), and a screw rod (407) is screwed inside the fixed plate (405), and the fixed plate (405) is connected to the end of the sleeve (403) via the screw rod (407).
3. A wire and cable processing extruder according to claim 2, characterized in that: A fixing seat (5) is fixedly connected between the end seats (305) in the horizontal direction, and a rotating shaft (501) is embedded in the upper and lower ends of the fixing seat (5), and a clamping ring (502) is movably connected through the rotating shaft (501). The outer periphery of the feed pipe (402) is located between the inner part of the clamping ring (502) to form a new type of heat dissipation ring sheet (503), and a cooling cavity (504) is opened between the clamping rings (502), and the feed pipe (402) runs through the interior of the cooling cavity (504).
4. A wire and cable processing extruder according to claim 3, characterized in that: A connecting flange (307) is welded to one end of the outer periphery of the discharge pipe (306) away from the die head (3), and a docking hole A (308) is provided inside the connecting flange (307); a docking hole B (310) corresponding to the position of the docking hole A (308) is provided on the surface of the die head (3) near the slot (309).
5. A wire and cable processing extruder according to claim 4, characterized in that: The outer periphery of the feed trough (401), the outer periphery of the feed pipe (402) and the outer periphery of the sleeve (403) are all covered with a heating module (404).
6. A wire and cable processing extruder according to claim 5, characterized in that: The fixing plate (405) has a screw hole (406) formed inside and is connected to a screw rod (407) through the screw hole (406). The screw rod (407) is provided with a connecting ring (408) located inside the sleeve (403) at one end thereof close to the sleeve (403).
7. A wire and cable processing extruder according to claim 6, characterized in that: A docking plate (505) is welded to one end of the clamping ring (502) away from the fixing seat (5), locking holes (507) corresponding to the positions are opened inside the docking plate (505), and fastening bolts (508) are detachably connected between the locking holes (507), and a rubber pad (506) is bonded to the connection between the clamping ring (502) and the fixing seat (5) and one side of the connection surface of the clamping plate.
8. A wire and cable processing extruder according to claim 7, characterized in that: A water inlet pipe (509) connected to the interior of the cooling chamber (504) is installed at the bottom of the clamping ring (502) located on the bottom side of the fixing seat (5), and a drain pipe (510) connected to the interior of the cooling chamber (504) is installed at the top of the clamping ring (502) located on the top side of the fixing seat (5).