Transformation impact type hot air flow module and hot air penetrating paper machine and method
By changing the impact hot air flow module and hot air penetration paper machine, the alternating movement of the hot air outlet and the motor drive structure are used to solve the problems of drying efficiency and paper performance improvement in hot air penetration technology, and better Improved drying and paper performance.
Patent Information
- Application Number
- CN202411726181.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-11-28
AI Technical Summary
The existing hot air penetration technology has limitations in improving the softness, looseness and absorption of paper. The efficiency of the hot air drying process is insufficient, making it difficult to meet higher paper processing needs.
Using a transformed impact hot air flow module and a hot air penetration paper machine, the reciprocating movement of the hot air outlet body in the sliding hole is realized, and the alternating movement of multiple hot air outlet bodies is changed, and the impact force and fluctuation mode of the hot air is combined with the motor driven. The crank connecting rod structure and pressure sensor adjust the hot air outlet distance and strength to form a variety of hot air blowing forms.
It improves the paper drying effect, improves softness, looseness and absorption, and enhances the drying effect through continuous impact changes of hot air to adapt to different usage needs.
Smart Images

Figure CN119321064A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hot air penetration, and more particularly to a conversion impact hot air flow module and a hot air penetration paper machine and method. Background Art
[0002] In the process of papermaking, the pulp needs to be dehydrated to facilitate pulp forming. In the existing pulp dehydration device, during the dehydration process, the pulp is squeezed and the net is dehydrated by centrifugal force at high speed, and the white water is discharged into the white water tank. At the same time, there is still some moisture in the pulp, and secondary dehydration is required, resulting in slow work efficiency.
[0003] In order to improve the quality of tissue paper, Procter & Gamble has developed a hot air through-drying technology that can minimize paper web squeezing. This process technology allows the wet paper to be sucked onto a structural fabric that can give the paper a three-dimensional structure, and then the paper web and the structural fabric are transferred together to a large porous roller. At this time, hot dry air with a temperature of up to 350° passes through the structural fabric and the paper web, thereby achieving the purpose of drying the paper web.
[0004] When the paper web is transferred from the porous roller to the Yankee dryer, the paper web has a high dryness. Only 25% of the paper web on the Yankee dryer is compressed, while 100% of the paper web in the traditional dry creping process is compressed. Therefore, the household paper products produced by this new technology have high softness, bulk and absorbency. The processed paper towel can absorb 15 times its own weight in water, while the absorbency of traditional household paper products is only half of the above, making this model a mainstream model in the world.
[0005] With the continuous development of hot air penetration technology, there is a constant pursuit for paper processing with higher softness, bulk and absorbency. In the existing hot air penetration technology, hot air drying is an important core process. The continuous upgrading of the role of hot air in order to improve its processing effect is a problem that technical personnel in this field urgently need to solve. Summary of the invention
[0006] In view of this, the present invention provides a conversion impact hot air flow module and a hot air penetration paper machine and method, aiming to solve the above technical problems.
[0007] In order to achieve the above object, the present invention adopts the following technical solution:
[0008] A variable impingement hot air flow module, comprising:
[0009] An outer shell, one side of which has an opening, an inner wall of which is divided into a plurality of sliding channels by a partition, and the plurality of sliding channels all correspond to the opening;
[0010] A hot air outlet body, wherein the number of the hot air outlet bodies is the same as the number of the sliding channels, and the plurality of hot air outlet bodies are respectively slidably arranged in the sliding channels, the hot air outlet body has a hot air outlet on one side facing the opening, and the other side of the hot air outlet body is connected to a hot air supply pipeline; the distances between the planes where the hot air outlets of the plurality of hot air outlet bodies are located and the plane where the opening is located are not equal;
[0011] A driving mechanism is installed on the outer shell, and a power output end of the driving mechanism is connected to a side of the plurality of hot air outlet bodies away from the hot air outlets thereof, and the driving mechanism can simultaneously drive the plurality of hot air outlet bodies to perform reciprocating linear motion in the sliding channel.
[0012] Through the above technical scheme, the present invention provides a hot air penetration structure that can realize the change of the impact force of hot air blasting. The reciprocating motion of the hot air outlet body in the sliding channel is utilized to realize the alternating movement of multiple hot air outlet bodies, thereby making it possible for the air outlet distance of each hot air outlet body to be changed. At the same time, multiple bodies move together to meet the impact-type hot air fluctuations, thereby changing the traditional single hot air blasting operation and proposing a diversified hot air blasting form. Under the action of the hot air shock wave, the drying effect of the paper tape to be dried is better, which is beneficial to the improvement of softness, bulkiness and absorbency.
[0013] Preferably, in the above-mentioned conversion impingement hot air flow module, the driving mechanism is a crank-connecting rod structure with a motor as the driving force. In order to simplify the structure and improve the feasibility of the structure, the driving mechanism of the present invention adopts a crank-connecting rod structure with a motor as the driving force. It should be noted that the present invention adopts the same crank-connecting rod structure as the four-stroke internal combustion engine in the automotive field. The only difference is that the four-stroke internal combustion engine uses the action of the piston to drive the crank-connecting rod structure to move, and then realizes power output. The present invention operates in reverse, using the motor to provide motion power to the crank-connecting rod structure, thereby driving the hot air outlet body to move.
[0014] Preferably, in the above-mentioned conversion impingement hot air flow module, each of the sliding channels is provided with the crank-connecting rod structure, and the power of the plurality of crank-connecting rod structures is sequentially connected in series, and each crank-connecting rod structure comprises cam 1, cam 2 and a crank; the support shafts of cam 1 and cam 2 are respectively rotatably connected to the two side walls of the sliding channel, one end of the crank is hinged to the hot air outlet body, and the other end of the crank is rotatably connected between cam 1 and cam 2 through a pin shaft. The present invention uses a partition as a support body for the support shaft, replacing the bearing seat, and the bearing can be directly installed on the partition to connect the support shaft.
[0015] Preferably, in the above-mentioned conversion impingement hot air flow module, the motor is fixed on the inner wall of the outer shell, and the power output shaft of the motor passes through the outer shell, and a driving pulley is fixed at the end; the support shafts at one end of the plurality of series-connected crank-connecting rod structures pass through the outer shell, and a driven pulley is fixed at the end, and a transmission belt is sleeved between the driving pulley and the driven pulley. Power is transmitted through the belt, the structure is simple, and the power transmission is stable and reliable.
[0016] Preferably, in the above-mentioned conversion impingement hot air flow module, the crank on each of the hot air outlet bodies is connected to the middle of its top surface, and each of the hot air outlet bodies is connected to two hot air supply pipes, which are symmetrically arranged on both sides of the crank. The connection position of the hot air outlet body, the crank and the hot air supply pipe is reasonable, and can reasonably avoid mutual interference during the action.
[0017] Preferably, in the above-mentioned conversion impingement type hot air flow module, a main interface is installed on a side wall of the outer shell away from the opening, and the main interface is connected to the plurality of hot air supply pipes.
[0018] Preferably, in the above-mentioned conversion impingement hot air flow module, a pressure sensor is installed inside the hot air outlet body. By arranging the pressure sensor inside the hot air outlet body, the hot air pressure can be monitored, which has a stronger intelligent adjustment effect.
[0019] Preferably, in the above-mentioned conversion impingement hot air flow module, the distance between the plane where the hot air outlets of the multiple hot air outlet bodies are located and the plane where the openings are located increases or decreases in sequence. By regularly arranging the positions of the multiple hot air outlets, regularity under irregular movements can be achieved, with more adjustable space.
[0020] The present invention also provides a conversion impact hot air penetrating paper machine, comprising:
[0021] A paper conveying part, the paper conveying part is used to convey the paper tape that needs to be dried, and the conveying surface of the paper conveying part is correspondingly provided with the above-mentioned conversion impact type hot air flow module, and the hot air outlets of the multiple hot air outlet bodies are oriented toward the paper tape that needs to be dried during the conveying process;
[0022] A moisture collecting part is arranged on a side of the paper conveying part facing away from the hot air outlet body, and is used to collect moisture separated during the drying process of the paper tape.
[0023] Through the above technical scheme, the present invention provides a transformable impact type hot air penetration paper machine based on the above hot air impact type structure, and cooperates with the setting of the paper surface conveying part and the moisture collection part to form a complete paper tape drying structure. Since the effect of hot air blowing is different from that of traditional stable hot air, the continuous impact change of hot air can have a stronger effect on the paper tape.
[0024] It should be noted that the principle of the present invention can be referred to blowing air at a paper placed on a desktop with a mouth. By controlling the size of the blowing force to imitate the adjustment of the distance, it can be found that the paper will produce certain fluctuations due to the change in force during the blowing process. This fluctuation can be used to enhance the hot air impact effect on the paper. At the same time, due to the fluctuation of the paper, the paper is not always pressed and penetrated, but has a certain degree of self-floating, which is conducive to improving the flexibility of the paper.
[0025] The present invention also provides a conversion impact hot air penetration method, which adopts the above conversion impact hot air penetration paper machine, specifically comprising:
[0026] By controlling the driving mechanism to switch the movement speed of the hot air outlet body, the intensity of the hot air impact can be changed;
[0027] By setting different numbers of the hot air outlet bodies, or matching different positions with the traditional hot air penetration structure, the performance change of the hot air impact can be achieved.
[0028] Through the above technical scheme, the present invention provides a variable impact hot air penetration method based on the above device structure, which can be adaptively adjusted according to the use requirements, or can be tentatively adjusted to change the movement speed of different hot air outlet bodies, or set different numbers, and arrange different positions, and can also be coordinated with traditional structures to meet different use requirements.
[0029] It can be seen from the above technical solutions that, compared with the prior art, the present invention discloses a conversion impingement hot air flow module and a hot air penetrating paper machine and method, which have the following beneficial effects:
[0030] 1. The present invention provides a hot air penetration structure that can achieve changes in the impact force of hot air blasting. The reciprocating motion of the hot air outlet body in the sliding channel is utilized to achieve the alternate movement of multiple hot air outlet bodies, thereby enabling the air outlet distance of each hot air outlet body to be changed. At the same time, multiple hot air outlet bodies move together to meet the impact-type hot air fluctuations, thereby changing the traditional single hot air blasting operation and proposing a diversified hot air blasting form. Under the action of the hot air shock wave, the drying effect of the paper tape to be dried is better, which is beneficial to the improvement of softness, bulkiness and absorbency.
[0031] 2. Based on the above hot air impact structure, the present invention provides a transformable impact hot air penetration paper machine, which cooperates with the setting of the paper surface conveying part and the moisture collection part to form a complete paper tape drying structure. Since the effect of hot air blowing is different from that of traditional stable hot air, the continuous impact change of hot air can have a stronger effect on the paper tape.
[0032] 3. Based on the above device structure, the present invention provides a method for changing the impact-type hot air penetration, which can be adaptively adjusted according to the use requirements, or can be tentatively adjusted to change the movement speed of different hot air outlet bodies, or set different numbers, and arrange different positions. It can also be coordinated with traditional structures to meet different use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0034] Figure 1 The accompanying drawing is a schematic diagram of the external structure of the conversion impingement type hot air flow module of Example 1 provided by the present invention;
[0035] Figure 2 The accompanying drawing is a schematic diagram of the internal structure of the conversion impingement type hot air flow module of Example 1 provided by the present invention;
[0036] Figure 3 The accompanying drawing is a front view of the internal structure of the conversion impingement type hot air flow module of Example 1 provided by the present invention;
[0037] Figure 4 The accompanying drawing is a schematic diagram of a conversion impact hot air penetration paper machine according to Example 2 provided by the present invention;
[0038] Figure 5 The accompanying drawing is a schematic diagram of a conversion impact hot air penetration paper machine according to Example 3 provided by the present invention;
[0039] Figure 6 The accompanying drawing is a schematic diagram of a conversion impact hot air penetration paper machine according to Example 4 provided by the present invention.
[0040] in:
[0041] 1- Outer shell;
[0042] 11- opening; 12- partition; 13- sliding channel; 14- main interface;
[0043] 2-hot air outlet;
[0044] 21-hot air outlet; 22-hot air supply pipeline;
[0045] 3- Driving mechanism;
[0046] 31-motor; 32-crank-connecting rod structure; 321-cam 1; 322-cam 2; 323-crank; 324-support shaft; 33-driving pulley; 34-driven pulley; 35-transmission belt;
[0047] 4-paper conveying unit;
[0048] 5- Water collection unit;
[0049] 6-Paper tape;
[0050] 7- Traditional hot air hood. DETAILED DESCRIPTION
[0051] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0052] Embodiment 1:
[0053] See attached Figure 1 To Attachment Figure 3 The embodiment of the present invention discloses a transformation impingement hot air flow module, comprising:
[0054] An outer shell 1, one side of the outer shell 1 has an opening 11, and the inner wall of the outer shell 1 is divided into a plurality of sliding channels 13 by a partition 12, and the plurality of sliding channels 13 all correspond to the opening 11;
[0055] Hot air outlet bodies 2, the number of hot air outlet bodies 2 is the same as the number of sliding channels 13, and multiple hot air outlet bodies 2 are respectively slidably arranged in the sliding channels 13, and the hot air outlet body 2 has a hot air outlet 21 on one side facing the opening 11, and the other side of the hot air outlet body 2 is connected to a hot air supply pipeline 22; the distances between the planes where the hot air outlets 21 of the multiple hot air outlet bodies 2 are located and the plane where the opening 11 is located are not equal;
[0056] The driving mechanism 3 is installed on the outer shell 1, and the power output end of the driving mechanism 3 is connected to the side of the multiple hot air outlet bodies 2 away from their hot air outlets 21. The driving mechanism 3 can simultaneously drive the multiple hot air outlet bodies 2 to perform reciprocating linear motion in the sliding channel 13.
[0057] In order to further optimize the above technical solution, the driving mechanism 3 is a crank-connecting rod structure 32 with a motor 31 as the driving force.
[0058] See attached Figure 2 and attached Figure 3 A crank-connecting rod structure 32 is provided in each sliding channel 13, and the power of multiple crank-connecting rod structures 32 is connected in series in sequence. Each crank-connecting rod structure 32 includes a cam 1 321, a cam 2 322 and a crank 323; the support shafts 324 of the cam 1 321 and the cam 2 322 are respectively rotatably connected to the two side walls of the sliding channel 13, one end of the crank 323 is hinged to the hot air outlet body 2, and the other end of the crank 323 is rotatably connected between the cam 1 321 and the cam 2 322 through a pin shaft.
[0059] In order to further optimize the above technical solution, the motor 31 is fixed on the inner wall of the outer shell 1, and the power output shaft of the motor 31 passes through the outer shell 1, and a driving pulley 33 is fixed to the end; the support shaft 324 at one end of a plurality of crank-connecting rod structures 32 connected in series passes through the outer shell 1, and a driven pulley 34 is fixed to the end, and a transmission belt 35 is sleeved between the driving pulley 33 and the driven pulley 34.
[0060] In order to further optimize the above technical solution, the crank 323 on each hot air outlet body 2 is connected to the middle of its top surface, and each hot air outlet body 2 is connected to two hot air supply pipes 22, which are symmetrically arranged on both sides of the crank 323.
[0061] In order to further optimize the above technical solution, a main interface 14 is installed on a side wall of the outer shell 1 away from the opening 11 , and the main interface 14 is connected to a plurality of hot air supply pipes 22 .
[0062] In order to further optimize the above technical solution, a pressure sensor is installed inside the hot air outlet body 2.
[0063] In order to further optimize the above technical solution, the distances between the plane where the hot air outlets 21 of the multiple hot air outlet bodies 2 are located and the plane where the openings 11 are located are increased or decreased in sequence.
[0064] In this embodiment, in order to meet the requirements of intensity and smoothness of movement, four hot air outlet bodies 2 are provided.
[0065] Embodiment 2:
[0066] See attached Figure 4 The embodiment of the present invention discloses a conversion impact hot air penetrating paper machine, comprising:
[0067] The paper conveying part 4 is used to convey the paper tape 6 to be dried. The conveying surface of the paper conveying part 4 is provided with a conversion impact hot air flow module of the embodiment 1. The hot air outlets 21 of the multiple hot air outlet bodies 2 face the paper tape 6 to be dried during the conveying process.
[0068] The moisture collecting part 5 is arranged on the side of the paper conveying part 4 facing away from the hot air outlet body 2, and is used to collect moisture separated during the drying process of the paper tape 6.
[0069] In this embodiment, only one conversion impingement type hot air flow module of Embodiment 1 is provided above the paper conveying part 4 .
[0070] In this embodiment, the paper conveying part 4 is a linear conveyor belt structure, using a hollow mesh belt, and together with the moisture collecting part 5, they are all traditional conventional structures, which are not the focus of this application and will not be described here.
[0071] In this embodiment, the intensity of the hot air impact is changed by controlling the driving mechanism 3 to switch the movement speed of the hot air outlet body 2.
[0072] Embodiment 3:
[0073] See attached Figure 5 This embodiment is a further improvement on the basis of the embodiment 2, and a traditional hot air hood 8 is respectively arranged on the front and rear sides of the conversion impact hot air flow module, and the performance change of the hot air impact is achieved by matching different positions with the traditional hot air penetration structure.
[0074] Embodiment 4:
[0075] This embodiment adopts a drum drying structural design, as shown in the figure, and arranges the conversion impact type hot air flow module of embodiment 1. Similarly, the movement speed of the hot air outlet body 2 can be switched by controlling the driving mechanism 3 to achieve the intensity change of the hot air impact.
[0076] In this embodiment, the control speeds of the two conversion impingement type hot air flow modules are different, and the first one can be controlled faster and the second one can be controlled slower.
[0077] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0078] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A variable impingement hot air flow module, characterized in that: include: An outer shell (1), one side of the outer shell (1) having an opening (11), an inner wall of the outer shell (1) being divided into a plurality of sliding channels (13) by a partition (12), and the plurality of sliding channels (13) all corresponding to the opening (11); A hot air outlet body (2), the number of the hot air outlet bodies (2) is the same as the number of the sliding channels (13), and the plurality of hot air outlet bodies (2) are respectively slidably arranged in the sliding channels (13), the hot air outlet body (2) has a hot air outlet (21) on one side facing the opening (11), and the other side of the hot air outlet body (2) is connected to a hot air supply pipeline (22); the distances between the planes where the hot air outlets (21) of the plurality of hot air outlet bodies (2) are located and the plane where the opening (11) is located are not equal; A driving mechanism (3), wherein the driving mechanism (3) is mounted on the outer shell (1), and a power output end of the driving mechanism (3) is connected to a side of the plurality of hot air outlet bodies (2) away from the hot air outlets (21), and the driving mechanism (3) can simultaneously drive the plurality of hot air outlet bodies (2) to perform reciprocating linear motion in the sliding channel (13).
2. A conversion impingement hot air flow module according to claim 1, characterized in that: The driving mechanism (3) is a crank-connecting rod structure (32) with a motor (31) as a driving force.
3. A conversion impingement hot air flow module according to claim 2, characterized in that: The crank-connecting rod structure (32) is provided in each of the sliding channels (13), and the power of the plurality of crank-connecting rod structures (32) is connected in series in sequence, and each of the crank-connecting rod structures (32) comprises a cam 1 (321), a cam 2 (322) and a crank (323); the support shafts (324) of the cam 1 (321) and the cam 2 (322) are rotatably connected to the two side walls of the sliding channel (13), one end of the crank (323) is hinged to the hot air outlet body (2), and the other end of the crank (323) is rotatably connected between the cam 1 (321) and the cam 2 (322) through a pin shaft.
4. A conversion impingement hot air flow module according to claim 3, characterized in that: The motor (31) is fixed on the inner wall of the outer shell (1), and the power output shaft of the motor (31) passes through the outer shell (1), and a driving pulley (33) is fixed at the end; the support shaft (324) at one end of the plurality of crank-connecting rod structures (32) connected in series passes through the outer shell (1), and a driven pulley (34) is fixed at the end, and a transmission belt (35) is sleeved between the driving pulley (33) and the driven pulley (34).
5. A conversion impingement hot air flow module according to claim 3, characterized in that: The crank (323) on each of the hot air outlet bodies (2) is connected to the middle of its top surface, and each of the hot air outlet bodies (2) is connected to two of the hot air supply pipes (22), which are symmetrically arranged on both sides of the crank (323).
6. A conversion impingement hot air flow module according to claim 1, characterized in that: A main interface (14) is installed on a side wall of the outer shell (1) away from the opening (11), and the main interface (14) is connected to a plurality of hot air supply pipes (22).
7. A conversion impingement hot air flow module according to claim 1, characterized in that: A pressure sensor is installed inside the hot air outlet body (2).
8. A conversion impingement hot air flow module according to claim 1, characterized in that: The distances between the planes where the hot air outlets (21) of the plurality of hot air outlet bodies (2) are located and the plane where the openings (11) are located increase or decrease in sequence.
9. A conversion impact hot air penetrating paper machine, characterized in that: include: A paper conveying section (4), the paper conveying section (4) being used to convey the paper tape (6) to be dried, the conveying surface of the paper conveying section (4) being provided with a conversion impact hot air flow module according to any one of claims 1 to 8, the hot air outlets (21) of the plurality of hot air outlet bodies (2) being directed toward the paper tape (6) to be dried during the conveying process; A moisture collecting portion (5), the moisture collecting portion (5) being arranged on a side of the paper conveying portion (4) facing away from the hot air outlet body (2), the moisture collecting portion (5) being used to collect moisture separated during the drying process of the paper tape (6).
10. A method for converting impact hot air penetration, characterized in that: The conversion impact hot air penetrating paper machine according to claim 9 specifically comprises: By controlling the driving mechanism (3) to switch the movement speed of the hot air outlet body (2), the intensity of the hot air impact can be changed; By arranging different numbers of the hot air outlet bodies (2), or matching different positions with the traditional hot air penetration structure, the performance change of the hot air impact can be achieved.
Citation Information
Patent Citations
Penetration type hot air equipment with adjustable paper stabilizing frame
CN116324084A
Efficient hot air drying box
CN219531571U
Method and machine for producing web with unidirectionally arranged filaments
JP2003286647A
Method and apparatus for cooling rolling mill rolls and flat rolled products
US5212975A
Water-removing apparatus for papermaking process
US6085437A