Water-cooled burner
By setting up a water cooling system and motor driving mechanism in the combustion machine, the problems of excessive temperature in the furnace and nitrogen oxide emissions are solved, and more efficient, stable combustion and longer equipment life are achieved.
Patent Information
- Application Number
- CN202411633666.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing combustion engines have problems such as excessive temperature in the furnace, which is prone to coking and produces a large number of nitrogen oxides and toxic substances, resulting in air pollution and shortening the service life of the device.
A water-cooled combustion machine is designed. By setting up a water tank, conveying pipe, heat exchange pipe and return pipe in the combustion chamber and combustion cylinder, the water pump and water temperature sensor can achieve rapid cooling, reduce flame temperature, reduce nitrogen oxide emissions, and pass The motor-driven rotating rod and gear mechanism prevents biomass particles from accumulating, improving combustion efficiency and equipment applicability.
It effectively reduces the emission of nitrogen oxides, extends the service life of the equipment, improves combustion efficiency and stability, avoids fuel coking and impurities accumulation, meets various combustion needs, and expands the applicability of the equipment.
Smart Images

Figure CN119321560A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of burners, and in particular relates to a water-cooled burner. Background Art
[0002] With the continuous development of economy and the continuous progress of society, new products and technologies that are safe, environmentally friendly and energy-saving are attracting more and more attention from countries around the world. As a safe, environmentally friendly and energy-saving burner, it is naturally favored by the country and supported by the government. A burner is a device that converts substances into heat energy through the chemical reaction of combustion.
[0003] Currently, most burners on the market have problems such as high furnace temperature, easy coking and the production of large amounts of toxic nitrogen oxides, which lead to serious air pollution and shorten the service life of the device. Summary of the invention
[0004] The purpose of the present invention is to provide a water-cooled burner, aiming to solve the problems of excessively high temperature, easy coking and easy generation of a large amount of toxic nitrogen oxides in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a water-cooled burner, comprising a shell, a combustion chamber is fixedly connected to one side of the outer surface of the shell, a water tank is fixedly connected to the middle of the back side of the combustion chamber, a delivery pipe is fixedly connected to the bottom of the inner side of the water tank, a water pump is fixedly connected to the outer surface of the delivery pipe, a heat exchange pipe is fixedly connected to one end of the delivery pipe, a return pipe is fixedly connected to one end of the heat exchange pipe, a water temperature sensor is fixedly connected to the top of the inner side of the water tank, a water inlet pipe is fixedly connected to the top of the outer surface of the water tank, a drain pipe is fixedly connected to the bottom of the outer surface of the water tank, and a control valve is fixedly connected to the outer surface of the drain pipe.
[0006] In order to make this water-cooled burner easy to open and close the cover, as a preferred embodiment of the present invention, a support rod is fixedly connected to one side of the upper surface of the shell, the outer surface of the support rod is rotatably connected to the cover, and a handle is fixedly connected to one side of the upper surface of the cover.
[0007] In order to facilitate feeding of the water-cooled burner, as a preferred embodiment of the present invention, a feed hopper is fixedly connected to the middle of the inner top wall of the shell, and a guide plate is fixedly connected to one end of the feed hopper.
[0008] In order to facilitate the fuel transportation of this water-cooled burner, as a preferred embodiment of the present invention, a first motor is fixedly connected to the middle of the inner side surface of the shell, a rotating rod is fixedly connected to the output end of the first motor, and a conveying blade is fixedly connected to the outer surface of the rotating rod.
[0009] In order to make this water-cooled burner achieve the effect of facilitating air blowing, as a preferred embodiment of the present invention, a fixing plate is fixedly connected to the bottom of the outer surface of the shell, and a blower is fixedly connected to the inner side of the fixing plate.
[0010] In order to make this water-cooled burner achieve the effect of facilitating gas mixing, as a preferred embodiment of the present invention, the inner bottom wall of the shell is fixedly connected with a bracket, the inner side surface of the bracket is fixedly connected with a mixing cylinder, the outer surface of the mixing cylinder is fixedly connected with an intake pipe, and the outer surface of the intake pipe is fixedly connected with a one-way valve.
[0011] In order to facilitate the delivery of gas by the water-cooled burner, as a preferred embodiment of the present invention, one end of the mixing barrel is fixedly connected to a diffusion cover, and one end of the diffusion cover is fixedly connected to an air duct.
[0012] In order to make this water-cooled burner achieve the effect of facilitating the rotation of the combustion cylinder, as a preferred embodiment of the present invention, the upper surface of the combustion chamber is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a gear, the outer surface of the gear is meshingly connected to a gear ring, and the interior of the gear ring is fixedly connected to the combustion cylinder.
[0013] In order to facilitate the support of the gear ring of the water-cooled combustion engine, as a preferred embodiment of the present invention, a supporting wheel is slidably connected to the outer surface of the gear ring, and the supporting wheel is rotatably connected to the housing.
[0014] In order to facilitate the exhaust gas discharge of the water-cooled burner, as a preferred embodiment of the present invention, a through hole is provided on the outer surface of the combustion tube, and an exhaust gas cover is fixedly connected to the inner bottom wall of the combustion chamber.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The water-cooled burner is provided with a delivery pipe, a heat exchange pipe, a return pipe and a drain pipe. The water in the water tank is delivered to the inside of the heat exchange pipe through a water pump and a delivery pipe, so as to quickly cool down the combustion chamber and the combustion tube to avoid fuel coking. The heat exchange pipe is a curved pipe with consistent temperature at each point. While rapidly cooling down, the stability of combustion will not be affected by inconsistent temperature. The return pipe will deliver the heat-exchanged water back to the inside of the water tank, so that the water circulates all the time. It can not only stabilize the combustion flame through water cooling, but also reduce the combustion temperature of the flame, thereby reducing the emission of toxic substances such as nitrogen oxides. The use of hot water will not pollute the environment while improving the utilization rate of resources and extending the service life of the device.
[0017] 2. The water-cooled burner is provided with a conveying blade, a blower and a mixing barrel. The first motor drives the rotating rod to rotate, so that the biomass particles inside the guide plate are conveyed to the inside of the combustion barrel under the action of the conveying blade, and the biomass particles are broken up to avoid the phenomenon of insufficient combustion of the clumped biomass particles, thereby improving the combustion efficiency. The air supply of the blower can effectively increase the fire. The external combustion-supporting gas enters the mixing barrel through the air inlet pipe and can be conveyed to the inside of the combustion barrel under the action of the blower, which can transform the biomass particles from the original unstable combustion state into a stable combustion, or burn only by gas, which can meet a variety of combustion needs and expand the applicability of the equipment.
[0018] 3. The water-cooled burner is provided with gears, gear rings, combustion barrels, through holes and exhaust covers. The second motor drives the gears to rotate, and the combustion barrels are slowly rotated through the gears, so that the biomass particles can be prevented from rising after entering the combustion barrel. The biomass particle fuel has no accumulation points and burns fully, thereby improving its combustion efficiency. At the same time, the ash content inside the combustion barrel is reduced and will not coke or agglomerate. A plurality of through holes are evenly arranged on the outer surface of the combustion barrel in the form of horizontal arrays and circular arrays. After the fuel is completely burned, the impurities generated are discharged to the outside through the through holes and the exhaust cover, thereby avoiding the phenomenon of blockage inside the combustion barrel caused by accumulation of impurities, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the cross-sectional plan structure in the present invention;
[0022] Figure 3 It is a schematic diagram of the internal structure of the housing in the present invention;
[0023] Figure 4 It is a schematic diagram of the combustion tube structure in the present invention;
[0024] Figure 5 It is a schematic diagram of the internal structure of the water tank in the present invention;
[0025] Figure 6 It is a schematic diagram of the internal structure of the shell and the guide plate in the present invention.
[0026] In the figure: 1. shell; 2. combustion chamber; 3. water tank; 4. delivery pipe; 5. water pump; 6. heat exchange pipe; 7. return pipe; 8. water temperature sensor; 9. water inlet pipe; 10. drain pipe; 11. control valve; 12. support rod; 13. cover plate; 14. handle; 15. feed hopper; 16. guide plate; 17. first motor; 18. rotating rod; 19. delivery blade; 20. fixing plate; 21. blower; 22. bracket; 23. mixing cylinder; 24. air inlet pipe; 25. one-way valve; 26. diffusion cover; 27. air duct; 28. second motor; 29. gear; 30. gear ring; 31. combustion cylinder; 32. support wheel; 33. through hole; 34. exhaust cover. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example
[0029] See also Figure 1-6 The present invention provides the following technical solutions: a water-cooled burner, comprising a shell 1, a combustion chamber 2 is fixedly connected to one side of the outer surface of the shell 1, a water tank 3 is fixedly connected to the middle of the back side of the combustion chamber 2, a delivery pipe 4 is fixedly connected to the bottom of the inner side of the water tank 3, a water pump 5 is fixedly connected to the outer surface of the delivery pipe 4, a heat exchange pipe 6 is fixedly connected to one end of the delivery pipe 4, a return pipe 7 is fixedly connected to one end of the heat exchange pipe 6, a water temperature sensor 8 is fixedly connected to the top of the inner side of the water tank 3, a water inlet pipe 9 is fixedly connected to the top of the outer surface of the water tank 3, a drain pipe 10 is fixedly connected to the bottom of the outer surface of the water tank 3, and a control valve 11 is fixedly connected to the outer surface of the drain pipe 10.
[0030] In a specific embodiment of the present invention, through the arrangement of the combustion chamber 2, the delivery pipe 4, the heat exchange pipe 6, the return pipe 7 and the drain pipe 10, the combustion chamber 2 is fixed to the outer surface of the shell 1, and the combustion tube 31 is shielded and protected to play a role in heat insulation. The combustion tube 31 is rotatably connected to the combustion chamber 2, and a cavity is left between the two. A heat exchange pipe 6 is arranged inside the cavity. When the burner performs combustion operation, the water inside the water tank 3 is transported to the inside of the heat exchange pipe 6 through the water pump 5 and the delivery pipe 4, so that the combustion chamber 2 and the combustion tube 31 are quickly cooled down to avoid fuel coking. The heat exchange pipe 6 is a curved pipe with the same temperature at each point. While cooling down quickly, the stability of combustion will not be affected by inconsistent temperatures. The return pipe 7 transfers the heat exchanged water to the heat exchanger 6. The water is transported back to the inside of the water tank 3 so that the water circulates all the time, the cooling effect is enhanced, and the practicality is high. The water temperature will gradually increase after a long period of heat exchange. The water temperature sensor 8 detects the water temperature. When the water temperature reaches the set value, the control valve 11 is used to open the drain pipe 10 to discharge the hot water to the designated location. The water inlet pipe 9 is connected to the external water flow pipeline. After the hot water inside the water tank 3 is discharged, water is replenished to the inside of the water tank 3 through the water inlet pipe 9, thereby continuously cooling the combustion chamber 2 with water. Not only can the combustion flame be stabilized by water cooling, but the combustion temperature of the flame can also be reduced, thereby reducing the emission of toxic substances such as nitrogen oxides. The use of hot water will not pollute the environment while improving the utilization rate of resources and extending the service life of the device.
[0031] Specifically, a support rod 12 is fixedly connected to one side of the upper surface of the shell 1 , a cover plate 13 is rotatably connected to the outer surface of the support rod 12 , and a handle 14 is fixedly connected to one side of the upper surface of the cover plate 13 .
[0032] In this embodiment: through the setting of the cover 13, the cover 13 is rotatably connected to the upper surface of the shell 1 through the support rod 12, which is convenient to open and close. When the device is not in use, the cover 13 blocks the top opening of the shell 1 to reduce the entry of dust and extend the service life of the device. When in use, the cover 13 can be opened by the handle 14.
[0033] Specifically, a feed hopper 15 is fixedly connected to the middle of the top wall of the shell 1 , and a material guide plate 16 is fixedly connected to one end of the feed hopper 15 .
[0034] In this embodiment, the feed hopper 15 and the guide plate 16 are arranged to cooperate with each other to avoid the blockage of the transported biomass particles, and at the same time guide the biomass particles to avoid falling into other positions inside the shell 1.
[0035] Specifically, a first motor 17 is fixedly connected to the middle of the inner side surface of the shell 1 , a rotating rod 18 is fixedly connected to the output end of the first motor 17 , and a conveying blade 19 is fixedly connected to the outer surface of the rotating rod 18 .
[0036] In this embodiment: by setting the conveying blade 19, the first motor 17 drives the rotating rod 18 to rotate, so that the biomass particles conveyed into the guide plate 16 can be conveyed to the inside of the combustion tube 31 under the action of the conveying blade 19, and the conveying is continuous to ensure the normal use of the burner. At the same time, the biomass particles can be broken up to avoid the phenomenon of insufficient combustion of clumped biomass particles, thereby improving the combustion efficiency.
[0037] Specifically, a fixing plate 20 is fixedly connected to the bottom of the outer surface of the shell 1 , and a blower 21 is fixedly connected to the inner side surface of the fixing plate 20 .
[0038] In this embodiment: by setting the blower 21, the fixing plate 20 supports and fixes the blower 21, and the air supplied by the blower 21 can effectively increase the fire.
[0039] Specifically, the inner bottom wall of the shell 1 is fixedly connected with a bracket 22 , the inner side surface of the bracket 22 is fixedly connected with a mixing cylinder 23 , the outer surface of the mixing cylinder 23 is fixedly connected with an air inlet pipe 24 , and the outer surface of the air inlet pipe 24 is fixedly connected with a one-way valve 25 .
[0040] In this embodiment: through the setting of the mixing cylinder 23, the bracket 22 supports and fixes the mixing cylinder 23, one end of the air intake pipe 24 is fixed inside the mixing cylinder 23, and the other end can be connected to the oxygen production equipment or the gas equipment. The one-way valve 25 allows the air intake pipe 24 to only intake air in one direction to avoid gas backflow. The external combustion-supporting gas enters the mixing cylinder 23 and can be transported to the interior of the combustion cylinder 31 under the action of the blower 21, which can transform the biomass particles from the original unstable combustion state to stable combustion, or rely only on gas for combustion, which can meet a variety of combustion needs and expand the applicability of the equipment.
[0041] Specifically, one end of the mixing cylinder 23 is fixedly connected to a diffusion cover 26 , and one end of the diffusion cover 26 is fixedly connected to an air duct 27 .
[0042] In this embodiment: through the setting of the diffusion cover 26, the diffusion cover 26 is fixed at one end of the mixing cylinder 23, and its shape gradually expands from left to right, which can increase the wind force. The air duct 27 is fixed at one end of the diffusion cover 26, close to the combustion cylinder 31, and does not contact the combustion cylinder 31. The mixed gas is transported to the interior of the combustion cylinder 31 through the wind holes on the side of the combustion cylinder 31.
[0043] Specifically, the upper surface of the combustion chamber 2 is fixedly connected with a second motor 28 , the output end of the second motor 28 is fixedly connected with a gear 29 , the outer surface of the gear 29 is meshingly connected with a gear ring 30 , and the interior of the gear ring 30 is fixedly connected with a combustion tube 31 .
[0044] In this embodiment: through the setting of the combustion tube 31, the combustion tube 31 is rotatably connected to the inside of the combustion chamber 2, and a ring gear 30 is installed on one side of its outer surface. The ring gear 30 is meshed with the gear 29. The second motor 28 drives the gear 29 to rotate. The gear 29 can make the combustion tube 31 rotate slowly, which can prevent the biomass particles from rising after entering the combustion tube 31. The biomass particle fuel has no accumulation point and burns fully, thereby improving its combustion efficiency. At the same time, the ash content inside the combustion tube 31 is reduced and will not coke or agglomerate.
[0045] Specifically, a supporting wheel 32 is slidably connected to the outer surface of the gear ring 30 , and the supporting wheel 32 is rotatably connected to the housing 1 .
[0046] In this embodiment: through the setting of the supporting wheels 32, four groups of supporting wheels 32 are rotatably connected to the inner side of the shell 1, and are slidably connected to the ring gear 30, so as to lift and support the ring gear 30, so that the ring gear 30 can rotate more smoothly.
[0047] Specifically, a through hole 33 is formed on the outer surface of the combustion tube 31 , and a waste cover 34 is fixedly connected to the inner bottom wall of the combustion chamber 2 .
[0048] In the present embodiment: through the provision of through holes 33, a plurality of through holes 33 are evenly opened on the outer surface of the combustion tube 31 in the form of a horizontal array and a circular array. After the fuel is completely burned, the generated impurities are discharged to the outside through the through holes 33 and the exhaust cover 34, thereby avoiding the phenomenon of impurity accumulation causing blockage inside the combustion tube 31, thereby improving the practicability of the equipment.
[0049] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.
[0050] Working principle and use process of the present invention: When the water-cooled burner is in use, the cover plate 13 is opened by the handle 14, and the biomass particles are transported into the interior of the housing 1 through the feed hopper 15 and the guide plate 16. The first motor 17 drives the rotating rod 18 to rotate, so that the biomass particles are transported to the interior of the combustion tube 31 under the action of the conveying blades 19, and the biomass particles are broken up to avoid the phenomenon of insufficient combustion of the clumped biomass particles. At the same time, the second motor 28 drives the gear 29 to rotate, and the gear 29 causes the combustion tube 31 to rotate slowly to prevent the biomass particles from burning. After the particles enter the combustion tube 31, they rise up. The biomass particle fuel has no accumulation point and burns fully, which improves its combustion efficiency. At the same time, the ash content inside the combustion tube 31 is reduced and will not coke or agglomerate. The blower 21 supplies air to increase the fire. One end of the air intake pipe 24 is fixed inside the mixing tube 23, and the other end can be connected to the oxygen-generating equipment or the gas equipment. The one-way valve 25 allows the air intake pipe 24 to only intake air in one direction. The external combustion-supporting gas enters the mixing tube 23 and is transported to the interior of the combustion tube 31 under the action of the blower 21, which can change the original unstable combustion state of the biomass particles. The state is changed to stable combustion, or only relying on gas for combustion, which can meet various combustion needs. The water in the water tank 3 is transported to the inside of the heat exchange tube 6 through the water pump 5 and the delivery pipe 4, and the combustion chamber 2 and the combustion tube 31 are quickly cooled to avoid fuel coking. The return pipe 7 transports the water after heat exchange back to the inside of the water tank 3, so that the water circulates all the time, and the cooling effect is enhanced. The temperature of water that has been heat exchanged for a long time will gradually increase. The water temperature sensor 8 detects the water temperature. When the water temperature reaches the set value, the control valve 11 is used to open the drain pipe 10 to discharge the hot water. At the designated location, the water inlet pipe 9 is connected to the external water flow pipeline. When the hot water in the water tank 3 is discharged, water is replenished to the inside of the water tank 3 through the water inlet pipe 9, so as to continuously perform water cooling treatment on the combustion chamber 2. Not only can the combustion flame be stabilized by water cooling, but also the combustion temperature of the flame can be reduced, thereby reducing the emission of toxic substances such as nitrogen oxides. The use of hot water will not pollute the environment while improving the utilization rate of resources. After the fuel is completely burned, the impurities generated are discharged to the outside through the through hole 33 and the exhaust cover 34, avoiding the phenomenon of impurity accumulation causing blockage inside the combustion tube 31.
[0051] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A water-cooled combustion engine, comprising a housing (1), characterized in that: A combustion chamber (2) is fixedly connected to one side of the outer surface of the shell (1), a water tank (3) is fixedly connected to the middle of the back side of the combustion chamber (2), a delivery pipe (4) is fixedly connected to the bottom of the inner side of the water tank (3), a water pump (5) is fixedly connected to the outer surface of the delivery pipe (4), one end of the delivery pipe (4) is fixedly connected to a heat exchange pipe (6), one end of the heat exchange pipe (6) is fixedly connected to a return pipe (7), a water temperature sensor (8) is fixedly connected to the top of the inner side of the water tank (3), a water inlet pipe (9) is fixedly connected to the top of the outer surface of the water tank (3), a drain pipe (10) is fixedly connected to the bottom of the outer surface of the water tank (3), and a control valve (11) is fixedly connected to the outer surface of the drain pipe (10).
2. A water-cooled burner according to claim 1, characterized in that: A support rod (12) is fixedly connected to one side of the upper surface of the shell (1), a cover plate (13) is rotatably connected to the outer surface of the support rod (12), and a handle (14) is fixedly connected to one side of the upper surface of the cover plate (13).
3. A water-cooled burner according to claim 1, characterized in that: A feed hopper (15) is fixedly connected to the middle portion of the inner top wall of the shell (1), and a material guide plate (16) is fixedly connected to one end of the feed hopper (15).
4. A water-cooled burner according to claim 1, characterized in that: A first motor (17) is fixedly connected to the middle of the inner side surface of the housing (1), a rotating rod (18) is fixedly connected to the output end of the first motor (17), and a conveying blade (19) is fixedly connected to the outer surface of the rotating rod (18).
5. A water-cooled burner according to claim 1, characterized in that: A fixing plate (20) is fixedly connected to the bottom of the outer surface of the shell (1), and a blower (21) is fixedly connected to the inner side surface of the fixing plate (20).
6. A water-cooled burner according to claim 1, characterized in that: The inner bottom wall of the shell (1) is fixedly connected to a bracket (22), the inner side surface of the bracket (22) is fixedly connected to a mixing cylinder (23), the outer surface of the mixing cylinder (23) is fixedly connected to an air intake pipe (24), and the outer surface of the air intake pipe (24) is fixedly connected to a one-way valve (25).
7. A water-cooled burner according to claim 6, characterized in that: One end of the mixing cylinder (23) is fixedly connected to a diffusion cover (26), and one end of the diffusion cover (26) is fixedly connected to an air duct (27).
8. The water-cooled burner according to claim 1, characterized in that: A second motor (28) is fixedly connected to the upper surface of the combustion chamber (2); a gear (29) is fixedly connected to the output end of the second motor (28); a gear ring (30) is meshingly connected to the outer surface of the gear (29); and a combustion cylinder (31) is fixedly connected to the interior of the gear ring (30).
9. A water-cooled burner according to claim 8, characterized in that: The outer surface of the gear ring (30) is slidably connected to a supporting wheel (32), and the supporting wheel (32) is rotationally connected to the housing (1).
10. The water-cooled burner according to claim 8, characterized in that: A through hole (33) is provided on the outer surface of the combustion cylinder (31), and a waste discharge cover (34) is fixedly connected to the inner bottom wall of the combustion chamber (2).