Intelligent wadding removing device for air inlet of ventilation system

Abstract

The invention belongs to a wadding removing device, and particularly relates to an intelligent wadding removing device for an air inlet of a ventilation system. The intelligent flocculus removing device for the air inlet of the ventilation system comprises a flocculus removing device support, the flocculus removing device support is of a cubic structure, a filter screen matched with a shutter in size and position is arranged on the flocculus removing device support, a sweeping system is further arranged on the flocculus removing device support, and the sweeping system is used for cleaning the filter screen. The device has the remarkable effects that the conditions that flying catkins are accumulated on the filter screen but not cleaned in a working period gap, the device works but the flying catkins are not accumulated on the filter screen, and energy waste is caused are avoided; secondary flying of flying catkins is avoided; the collection efficiency is high and the effect is good; flocks are discharged more thoroughly; and the reliability of the flocculus removing device is greatly improved.

Description

Technical Field

[0001] The invention belongs to a flocculation removal device, and in particular relates to an intelligent flocculation removal device for an air inlet of a ventilation system. Background Art

[0002] In the ventilation system, during the season when flying catkins are prevalent, the flying catkins enter the ventilation system through the air valve and accumulate on the ventilation system filter, which can easily lead to a high pressure difference alarm. The fan needs to be frequently isolated to replace the filter. Each time the fan is isolated, the equipment unavailability information needs to be recorded, which wastes manpower and material resources. In addition, the frequent start and stop of the fan has an adverse effect on the reliability of the equipment.

[0003] In addition, the invention patent with publication number CN111648707A and the utility model patent with publication number CN212837473U disclose an automatic fluff removal air inlet window, which is composed of an air inlet window frame, a fluff removal box assembly, a brush fluff removal assembly, a collection bag and a transmission system. The air inlet window frame is provided with a fixed insect screen (filter screen). After the motor is set to run, fluff removal is performed at a fixed frequency, and the collection bag is cleaned manually at a fixed period. The following defects exist: (1) The design of fixed frequency fluff removal has the risk of the filter screen being blocked during the cleaning cycle when the fluff is dense. When the fluff is sparse, the filter screen may not be blocked but the equipment may work, resulting in energy waste; (2) The design of separating the cleaning and collection process and collecting the fluff with a scraper is very likely to cause the fluff in the device to fly again because the fluff is fluffy; (3) The fluff on the cleaning brush is difficult to detach, and the fluff removal is not thorough; (4) The design of manually cleaning the collection bag at a fixed period is prone to the situation where personnel neglect to clean it; (5) The filter screen is mechanically fixed to the equipment frame, and the device filter screen cannot be easily replaced. Summary of the invention

[0004] In view of the defects of the prior art, the present invention provides an intelligent flocculation removal device for an air inlet of a ventilation system.

[0005] The present invention is implemented as follows: an intelligent flocculation removal device for an air inlet of a ventilation system, which includes a flocculation removal device bracket, which is a cubic structure, on which a filter screen that matches the size and position of the blinds is provided, and on which a cleaning system is also provided, which is used to clean the filter screen.

[0006] As described above, in the intelligent deflocculation device for the air inlet of a ventilation system, a filter screen quick-connect structure is also provided on the deflocculation device bracket, and the filter screen quick-connect structure is used for installing and removing the filter screen and the deflocculation device bracket.

[0007] As described above, an intelligent deflocculation device for an air inlet of a ventilation system is provided, wherein a filter rear end detection instrument is provided on the filter, the filter rear end detection instrument is used to detect the amount of dust and impurities on the filter, and the filter rear end detection instrument is connected to a control system signal.

[0008] As described above, an intelligent flocculation removal device for an air inlet of a ventilation system, wherein a cleaning system includes a guide rail arranged on a flocculation removal device bracket, the guide rail includes a transverse guide rail and a longitudinal guide rail arranged along the edge of the flocculation removal device bracket, a moving motor is arranged on the transverse guide rail, and a cleaning mechanism is arranged on the longitudinal guide rail. The cleaning mechanism can move along the longitudinal guide rail under the control of the moving motor, and a collecting mechanism is arranged on the cleaning mechanism, and the collecting mechanism is connected to the collecting system through a connecting hose.

[0009] As described above, an intelligent deflocculation device for an air inlet of a ventilation system, wherein the collection system comprises a collection box, a collection bag is arranged in the collection box, the collection box is connected to a negative pressure fan via a connecting hose, and the negative pressure fan is used to generate negative pressure.

[0010] As described above, in the intelligent flocculation removal device for the air inlet of a ventilation system, a collection detector is provided at the inlet of the collection system.

[0011] As described above, an intelligent deflocculation device for an air inlet of a ventilation system, wherein the collecting mechanism comprises a cleaning motor, the output end of the cleaning motor is connected to a cleaning brush, a collecting main pipe is arranged close to the cleaning brush, and the collecting main pipe comprises a U-shaped collecting trough and a collecting manifold.

[0012] As described above, an intelligent flocculation removal device for an air inlet of a ventilation system, wherein the U-shaped collecting groove is a hollow arc-shaped part, a cleaning brush is arranged in the U-shaped collecting groove, and one edge of the U-shaped collecting groove is arranged as a toothed baffle, which is used to collect debris on the cleaning brush into the U-shaped collecting groove.

[0013] In the above-mentioned intelligent deflocculation device for the air inlet of a ventilation system, a control system is arranged on the bracket of the deflocculation device, and the control system is used to receive all sensor signals and control all electrical appliances.

[0014] The remarkable effects of the present invention are as follows: the present invention adopts an intelligent cleaning design, and starts and stops the deflocculation device according to the feedback from the detection instrument behind the filter, thereby avoiding the situation that the filter accumulates flying catkins but is not cleaned during the working cycle, and the device works before the filter accumulates flying catkins, and the energy waste caused thereby; adopts an integrated cleaning and collection design, and the cleaning process and the collection process are seamlessly connected to avoid the secondary flying of flying catkins; adopts a negative pressure fan to suck and collect flying catkins, and the flying catkins will not accumulate in the collection trough, with high collection efficiency and good effect, avoiding the problem of secondary flying of the cleaned flying catkins during the cleaning process; adopts a toothed baffle design to scrape the flying catkins on the cleaning brush, making the deflocculation more thorough; adopts an automatic alarm design to avoid the situation that the collection bag is not cleaned due to negligence of personnel, and the resulting weakening of the negative pressure suction effect; adopts a convenient filter replacement design, and when the device fails, the filter can be quickly replaced to ensure the ventilation quality and thus ensure the normal operation of the ventilation system; the above-mentioned design greatly improves the reliability of the deflocculation device.

[0015] The entire device is made of stainless steel, which has strong corrosion and rust resistance, extending the service life of the deflocculation device. It is suitable for use in factory ventilation systems and general environments, and will have a wide range of applications in the future. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the present invention (the filter screen is hidden);

[0018] Figure 3 This is a schematic diagram of the cleaning and collecting integration of the present invention;

[0019] Figure 4 It is a structural schematic diagram of the U-shaped collecting tank of the present invention;

[0020] Among them: 1- deflocculation device bracket; 2-filter screen; 3-cleaning mechanism; 4-collecting mechanism; 5-control system; 6-filter screen quick-connect structure; 7-filter screen rear end detection instrument; 8-cleaning brush; 9-cleaning motor; 10-moving motor; 11-guide rail; 12-U-shaped collecting trough; 12-1-toothed baffle; 13-collecting manifold; 14-collecting main pipe; 15-connecting hose; 16-collecting box; 17-collecting detector; 18-collecting bag; 19-negative pressure fan; 20-side baffle. DETAILED DESCRIPTION

[0021] The invention discloses an intelligent deflocculation device for an air inlet of a ventilation system. The deflocculation device is installed indoors and is close to the position of a louver of the ventilation system.

[0022] The deflocculation device is composed of five parts: a deflocculation device bracket 1, a filter screen 2, a cleaning mechanism 3, a collection mechanism 4, and a control system 5. The deflocculation device bracket 1 is welded or bolted as a whole by steel pipes, supporting the cleaning system, effectively improving stability, and reducing the space occupied by the device. The filter screen 2 is fixed to the deflocculation device bracket 1 through a filter screen quick-connect structure 6, which can be replaced conveniently and quickly, and a filter screen rear end detection instrument 7 is arranged on it. The cleaning mechanism 3 is composed of a cleaning brush 8, a cleaning motor 9, a moving motor 10, and a guide rail 11, which is used to clean the flying fluff and make the flying fluff separate from the filter screen 2, and can move up and down along the guide rail 11. The collecting mechanism 4 is composed of a U-shaped collecting trough 12, a collecting manifold 13, a collecting main pipe 14, a connecting hose 15, a collecting box 16, a collecting bag 18, a collecting detector 17, a negative pressure fan 19, etc.; a toothed baffle 12-1 is provided on the U-shaped collecting trough 12 to prevent the flying catkins on the cleaning brush 8 from staying in the U-shaped collecting trough 12; the collecting main pipe 14 and the collecting box 16, and the collecting box 16 and the negative pressure fan 19 are connected by a connecting hose 15 to form a passage.

[0023] When the device is not in operation, the cleaning mechanism 3 is located at the top / bottom of the deflocculation device support 1;

[0024] Working unit: the cleaning motor 9 in the cleaning mechanism 3 works, driving the cleaning brush 8 in the cleaning mechanism 3 to rotate, and at the same time the negative pressure fan 19 in the collecting mechanism 4 works to generate negative pressure; then the moving motor 10 works, driving the cleaning mechanism 3 and the collecting mechanism 4 to move along the guide rail 11, the flying fluff on the filter screen 2 is cleaned away from the filter screen 2 by the cleaning brush 8, and the flying fluff on the cleaning brush 8 is scraped away by the toothed baffle 12-1 of the U-shaped collecting groove 12 and remains in the U-shaped collecting groove 12, and then the flying fluff enters the collecting main pipe 14 along the collecting manifold 13 through the negative pressure, and finally is sucked into the collecting bag 18 through the connecting hose 15. After the moving motor 10 drives the cleaning mechanism 3 to complete the up and down movement, it returns to the initial position of the deflocculation device bracket 1, and this process is a working unit of the deflocculation device.

[0025] Working principle: When the flying flocs block the filter 2 and the value of the filter rear end detection instrument 7 reaches the cleaning setting value, the control system 5 issues a cleaning command, and the deflocculation device starts working and completes a working unit. If the value of the filter rear end detection instrument 7 does not reach the stop setting value, the deflocculation device proceeds to the next working unit; until the value of the filter rear end detection instrument 7 reaches the stop setting value, the control system 5 will issue a stop working command, and the cleaning mechanism 3 will complete the ongoing working unit along the guide rail 11, and after returning to the initial position of the deflocculation device bracket 1, the cleaning mechanism 3 and the collecting mechanism 4 will stop working.

[0026] When the value of the collection detector 17 in the collection box 16 reaches the alarm setting value, the control system 5 alarms to prompt the collection bag 18 to be cleaned.

[0027] When the deflocculation device fails, the side baffle 20 is removed, and then the filter screen 2 is quickly replaced through the filter screen quick connection structure 6 to ensure the ventilation quality and further ensure the normal operation of the ventilation system.

[0028] The innovations of this application are mainly reflected in the following aspects:

[0029] Innovation 1: Intelligent cleaning

[0030] The present invention achieves the effect of intelligent cleaning by setting a detection instrument at the rear end of the filter screen, and the control system controls the start and stop of the deflocculation device according to the setting value of the detection instrument, without a fixed cleaning frequency. In the season with high incidence of flying catkins, flying catkins will quickly accumulate on the filter screen. This design avoids the situation where the filter screen is blocked by flying catkins during the regular cleaning work interval; when flying catkins are sparse, it takes a long time for the filter screen to be covered with flying catkins. This design avoids the situation where the filter screen has not accumulated flying catkins but the device is working, thereby reducing energy consumption.

[0031] Preferably, the back-end detection instrument of the filter can be replaced with a pressure sensor, a flow sensor, a flow velocity sensor or other measurement and detection instruments;

[0032] Preferably, the number of detection instruments at the rear end of the filter can be adjusted according to actual conditions;

[0033] Innovation 2: Cleaning and collection integration

[0034] The present invention combines a cleaning brush, a U-shaped collecting trough, a collecting manifold and a collecting main pipe to form an overall mobile structure, thereby realizing the integration of cleaning and collecting. The cleaning process and the collecting process are seamlessly connected, avoiding the problem of secondary flying of the cleaned catkins during the cleaning process, and ensuring the cleaning effect of the device.

[0035] Preferably, the collection manifold mechanism can be replaced by a slit on the collection main pipe;

[0036] Preferably, the outlet of the collecting main pipe can be changed to multiple.

[0037] Innovation 3: Negative pressure collection

[0038] The present invention arranges a negative pressure fan in the collection mechanism to generate a negative pressure airflow, which drives the flying catkins into the collection bag through the collection manifold and the collection main pipe, thereby completing the collection of the catkins. The flying catkins will not accumulate in the collection trough, and the collection efficiency is high and the effect is good, thus avoiding the problem of the flying catkins being cleaned flying again during the cleaning process.

[0039] Innovation 3: Toothed baffle design

[0040] The U-shaped collecting trough of the present invention is provided with a toothed baffle, which can scrape the flying catkins on the rotating cleaning brush and leave them in the U-shaped collecting trough, thus solving the problem that the flying catkins on the cleaning brush are difficult to separate, making the catkin removal more thorough and ensuring the cleaning effect.

[0041] Preferably, the toothed baffle can be replaced with other structures that scrape and clean the flying catkins of the brush;

[0042] Preferably, the toothed baffle can be located at any position of the U-shaped collecting trough.

[0043] Innovation 5: Automatic alarm when the collection bag is full

[0044] The present invention arranges a collection detector in the collection mechanism to transmit a signal to the control system. When the set value is reached, the control system controls to issue an alarm prompt to remind the staff to clean the collection bag, thereby avoiding the situation where the staff neglects to clean the collection bag and the resulting weakening of the negative pressure suction effect, thereby improving the reliability of the device.

[0045] Preferably, the collection detector can be replaced by a pressure sensor, a flow sensor, a flow velocity sensor or other measuring and detecting instruments.

[0046] Innovation 6: Convenient filter replacement

[0047] The present invention fixes the filter on the device bracket by adopting a filter quick-connect structure. When the device fails, the side baffle is removed and the deflocculation filter is quickly replaced through the quick-connect structure to ensure ventilation quality without affecting the operation of the ventilation system, thereby greatly improving the reliability of the device.

[0048] Preferably, the filter screen quick-connect structure can be replaced by a quick-install structure, a quick-disassemble structure, etc.

Claims

1. An intelligent deflocculation device for an air inlet of a ventilation system, characterized in that: The deflocculation device comprises a deflocculation device support (1), the deflocculation device support (1) being a cubic structure, a filter screen (2) matching the size and position of the shutter being arranged on the deflocculation device support (1), and a cleaning system being arranged on the deflocculation device support (1), the cleaning system being used to clean the filter screen (2).

2. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 1, characterized in that: A filter screen quick-connect structure (6) is also provided on the deflocculation device support (1), and the filter screen quick-connect structure (6) is used for installing and removing the filter screen (2) and the deflocculation device support (1).

3. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 2, characterized in that: A filter rear end detection instrument (7) is arranged on the filter (2). The filter rear end detection instrument (7) is used to detect the amount of dust and impurities on the filter (2). The filter rear end detection instrument (7) is connected to the control system (5) by signal.

4. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 3, characterized in that: The cleaning system comprises a guide rail (11) arranged on a deflocculation device support (1), the guide rail (11) comprising a transverse guide rail and a longitudinal guide rail arranged along the edge of the deflocculation device support (1), a moving motor (10) being arranged on the transverse guide rail, a cleaning mechanism (3) being arranged on the longitudinal guide rail, the cleaning mechanism (3) being able to move along the longitudinal guide rail under the control of the moving motor (10), a collecting mechanism (4) being arranged on the cleaning mechanism (3), and the collecting mechanism (4) being connected to the collecting system via a connecting hose (15).

5. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 4, characterized in that: The collection system comprises a collection box (16), a collection bag (18) is arranged in the collection box (16), and the collection box (16) is connected to a negative pressure fan (19) through a connecting hose (15), and the negative pressure fan (19) is used to generate negative pressure.

6. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 5, characterized in that: A collection detector (17) is provided at the inlet of the collection system.

7. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 6, characterized in that: The collecting mechanism (4) comprises a cleaning motor (9), the output end of the cleaning motor (9) is connected to a cleaning brush (8), a collecting main pipe (14) is arranged close to the cleaning brush (8), and the collecting main pipe (14) comprises a U-shaped collecting trough (12) and a collecting manifold (13).

8. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 7, characterized in that: The U-shaped collecting groove (12) is a hollow arc-shaped part. The cleaning brush (8) is arranged in the U-shaped collecting groove (12). One edge of the U-shaped collecting groove (12) is arranged as a toothed baffle (12-1). The toothed baffle (12-1) is used to collect debris on the cleaning brush (8) into the U-shaped collecting groove (12).

9. The intelligent deflocculation device for the air inlet of a ventilation system according to claim 8, characterized in that: A control system (5) is arranged on the deflocculation device support (1), and the control system (5) is used to receive all sensor signals and control all electrical appliances.

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