Omni-directional plate surface crack detection device and method thereof

By adopting rotary drive assembly and vortex guide assembly in the sheet surface crack detection device, combined with buffer protection and translation guide assembly, the rapid calibration and all-round detection of the probe are achieved, and the problems of inconvenience in calibration and inconsistent detection in the prior art are solved. , improves detection accuracy and efficiency.

CN119322160APending Publication Date: 2025-01-17NANTONG GAOCHENG INTELLIGENT TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411599010.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

The existing plate surface crack detection device is difficult to calibrate quickly before detection, and it is impossible to achieve all-round detection. The probe position calibration is inconsistent, which affects the detection accuracy.

Method used

A comprehensive detection plate surface crack detection device is designed, using a rotating drive assembly, a scroll guide assembly, a buffer protection assembly and a translation guide assembly. The second drive motor drives the ring gear rotation, combining the scroll groove and ball bearing to achieve The detection unit is fully moved, and the probe is quickly calibrated and position adjustment through the servo and calibration block.

Benefits of technology

It realizes rapid calibration and all-round detection of the probe, ensuring the position consistency and detection accuracy of each detection, and improving detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119322160A_ABST
    Figure CN119322160A_ABST
Patent Text Reader

Abstract

The invention discloses an omnibearing plate surface crack detection device and method, and belongs to the technical field of plate surface crack detection, and the omnibearing plate surface crack detection device comprises a detection assembly used for carrying out surface crack detection on a plate; the detection assembly comprises a rotation driving assembly, a rotating disc, a circular box body, a vortex guide assembly, a detection unit, a buffer protection assembly and a translation guide assembly; a position adjusting assembly used for driving the detection assembly to move up and down is installed on a rack of the conveying assembly. The lower end of the detection assembly is provided with a position calibration assembly used for carrying out position calibration on the plate. The position adjusting assembly is provided with a calibration assembly used for rapidly calibrating the detection assembly. By means of the mode, the purpose that the detection unit rotates and moves inwards at the same time is achieved, and therefore the all-around detection purpose is achieved. According to the invention, the probe can be quickly calibrated in time before each detection, and the calibration operation is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of plate surface crack detection, and in particular to a plate surface crack detection device and method for all-round detection. Background Art

[0002] Crack detection devices can be used in processes such as surface flaw detection of metal plates. Instruments such as metal ultrasonic flaw detectors can quickly, conveniently, non-destructively, and accurately inspect the interior of workpieces.

[0003] Chinese invention patent CN116423467B discloses an automated flaw detection device that can automatically scan a metal workpiece through a flaw detection block to detect whether the inside of the metal tool is damaged. During the scanning process, the flaw detection block transmits the scan data to a display for display. If the display shows that there is damage inside the metal somewhere.

[0004] However, the above device still has the following problems: First, it is difficult to quickly calibrate the detection probe before each test, and the calibration operation is inconvenient; Secondly, it uses two extrusion plates to squeeze and position the workpiece. Before the workpiece is tested, it is difficult to ensure the consistency of the detection position of each workpiece. Moreover, the threaded rod is driven by a driving motor to rotate, and when the threaded rod rotates, the matching block and the connecting plate are driven to move. The connecting plate will drive the flaw detection structure to move, and it is impossible to achieve a full range of detection effects.

[0005] Based on this, the present invention designs a plate surface crack detection device and method for all-round detection to solve the above problems. Summary of the Invention

[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a device and method for detecting cracks on the surface of a plate with all-round detection.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A plate surface crack detection device with all-round detection, installed on one side of the conveyor assembly, comprising: Detection components for performing surface crack detection on plates; The detection assembly includes a rotation drive assembly, a rotating disk, a circular box, a vortex guide assembly, a detection unit, a buffer protection assembly and a translation guide assembly. The rotating disk is rotatably mounted at the lower end of the circular box, the rotation drive assembly is mounted on the circular box, the rotation drive assembly is connected to the rotating disk, the vortex guide assembly is mounted on the inner top of the circular box and the vortex guide assembly is connected to the detection unit, the buffer protection assembly is mounted on the detection unit, and the detection unit is limitedly slidably connected to the rotating disk through the translation guide assembly; A position adjustment component is installed on the frame of the conveying component to drive the detection component to move up and down; A position calibration component for calibrating the position of the plate is installed at the lower end of the detection component; The position adjustment component is equipped with a calibration component for quickly calibrating the detection component.

[0008] Furthermore, the rotation drive assembly includes a second drive motor, a first ring gear and a second ring gear; the second drive motor is fixedly mounted on the outer wall of the circular box, the driving end of the second drive motor is fixedly connected to the second ring gear, the upper end of the rotating disk is fixedly connected to the first ring gear, and the second ring gear is meshed with the first ring gear; a transverse groove is provided on the rotating disk for cooperating with the detection unit to move from the outside to the inside.

[0009] Furthermore, the vortex guide assembly includes a vortex groove, a third fixed ring and a ball bearing; the inner top of the circular box is fixedly connected to the third fixed ring, the bottom of the third fixed ring is provided with a vortex groove, the upper end of the detection unit is installed with a ball bearing, and the ball bearing is movably connected in the vortex groove; the middle part of the upper end of the rotating disk is fixedly connected to a straight cylinder, the upper end of the straight cylinder is rotatably connected to the inner top of the circular box through a conductive slip ring, a bridge is fixedly connected to the rotating disk, the drag chain is slidably connected to the bridge, and the wires of the detection unit pass through the drag chain and the straight cylinder and are connected to the conductive slip ring.

[0010] Furthermore, the detection unit includes a connecting plate and a straight rod; the drag chain is fixedly connected to the connecting plate, the lower end of the connecting plate is connected to the probe through a buffer protection component, and the connecting plate passes through the transverse groove.

[0011] Furthermore, the buffer protection assembly includes a straight rod, a spring, a limit block, a first fixing ring and a second fixing ring; the bottom of the connecting plate is fixedly connected to the second fixing ring, the lower end of the second fixing ring is fixedly connected to multiple groups of straight rods, the lower ends of the straight rods pass through the first fixing ring and are slidably connected to the first fixing ring, the bottoms of the straight rods are fixedly connected to the limit blocks, the limit blocks are located below the first fixing ring, and springs are installed on the straight rods, which are located between the second fixing ring and the first fixing ring; the top of the probe is fixedly connected to the bottom of the first fixing ring.

[0012] Furthermore, the translation guide assembly includes a second slider and a second guide rail, the second guide rail is fixedly installed on the bottom of the rotating disk, the second slider is slidably connected to the second guide rail, and the second slider is fixedly connected to the connecting plate.

[0013] Furthermore, the position adjustment assembly includes a support plate, a threaded rod, a connecting frame, a first slider, a first slide rail, a first drive motor and a transverse support plate; the top of the support plate is fixedly connected to the first drive motor, the driving end of the first drive motor is fixedly connected to the top of the threaded rod, the bottom of the threaded rod is rotatably mounted on the transverse support plate, the transverse support plate is fixedly mounted on the support plate, the threaded rod is threadedly connected to the connecting frame, the connecting frame is fixedly connected to the first slider, the first slider is slidably connected to the first slide rail, the first slide rail is vertically fixedly mounted on the support plate, and the connecting frame is fixedly connected to the circular box.

[0014] Furthermore, the position calibration component includes a straight limit plate and an arc guide plate; multiple groups of straight limit plates are fixedly connected at equal intervals to the bottom of the circular box, and the lower ends of the straight limit plates are fixedly connected to the arc guide plates; the bottom height of the straight limit plates is lower than the bottom height of the probe.

[0015] Furthermore, the calibration assembly includes a servo, a rotating plate and a calibration block; the servo is fixedly connected to the connecting frame, the output end of the servo is fixedly connected to the rotating plate, and the calibration block is fixedly connected to the rotating plate.

[0016] A method for using the omnidirectional plate surface crack detection device comprises the following steps: 1. The workpiece is placed on the conveying assembly and transported to the bottom of the detection assembly through the conveying assembly; Second, the servo drives the rotating plate to rotate, and the rotating plate drives the calibration block to rotate. When the calibration block rotates to the bottom of the circular box and is located directly under the probe, the probe is calibrated; 3. The first drive motor drives the threaded rod to rotate, and the threaded rod drives the connecting frame to move vertically to adjust the height under the limiting and guiding action of the first slider and the first slide rail, and the connecting frame drives the circular box to move vertically to adjust the height; when the circular box moves downward, it drives the straight limit plate and the arc-shaped guide plate to move downward, and when the arc-shaped guide plate moves downward, it contacts the plate and guides the plate, and then the position of the plate is calibrated by the straight limit plate; 4. The second drive motor drives the second gear ring to rotate, the second gear ring drives the first gear ring to rotate, the first gear ring drives the rotating disk to rotate, the rotating disk drives the detection unit to rotate, and under the guidance of the vortex groove, the ball bearing is driven to move along the vortex groove, and at the same time, the detection unit is driven to translate inward along the transverse groove, so that the detection unit can rotate and move inward at the same time, and the plate can be detected in all directions. Beneficial effects

[0017] The present invention drives the second ring gear to rotate through the second drive motor, the second ring gear drives the first ring gear to rotate, the first ring gear drives the rotating disk to rotate, and the rotating disk drives the detection unit to rotate. Under the guidance of the vortex groove, the ball bearing is driven to move along the vortex groove, and at the same time, the detection unit is driven to translate inward along the transverse groove, so that the detection unit can rotate and move inward at the same time, thereby achieving the purpose of all-round detection.

[0018] If the probe moves downward too far and collides with the plate, the probe drives the first fixing ring upward. The first fixing ring slides upward along the straight rod to compress the spring, thereby providing a buffering and protective effect. Simultaneously, the spring drives the first fixing ring and the probe downward to reset. As the connecting plate moves along the transverse groove, it drives the second slider along the second guide rail, providing a limiting and guiding function, ensuring the stability of the connecting plate's movement.

[0019] The present invention drives the rotating plate to rotate by the steering gear, and the rotating plate drives the calibration block to rotate. When the calibration block rotates to the bottom of the circular box and is located directly below the probe, the probe is calibrated. The probe can be quickly calibrated in time before each detection, and the calibration operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.

[0021] Figure 1 This is a three-dimensional diagram of the working structure of a plate surface crack detection device capable of all-round detection according to the present invention; Figure 2 The present invention is a three-dimensional plate surface crack detection device for all-round detection Figure 1 ; Figure 3 This is a front view of a plate surface crack detection device capable of all-around detection according to the present invention; Figure 4 This is a left side view of a plate surface crack detection device capable of all-around detection according to the present invention; Figure 5 The present invention is a three-dimensional plate surface crack detection device for all-round detection Figure 2 ; Figure 6 The present invention is a three-dimensional plate surface crack detection device for all-round detection Figure 3 ; Figure 7The present invention is a three-dimensional plate surface crack detection device for all-round detection Figure 4 ; Figure 8 To follow Figure 4 AA direction section Figure 1 ; Figure 9 To follow Figure 4 AA direction section Figure 2 ; Figure 10 for Figure 8 Enlarged view of point B in the middle.

[0022] The numbers in the figure represent: 1. Conveying assembly; 2. Position adjustment assembly; 21. Support plate; 22. Threaded rod; 23. Connecting frame; 24. First slider; 25. First slide rail; 26. First drive motor; 27. Horizontal support plate; 3. Position calibration assembly; 31. Straight limit plate; 32. Arc guide plate; 4. Detection assembly; 41. Round box; 42. Second drive motor; 43. Rotating disk; 44. Horizontal groove; 45. Probe; 46. Second slider; 47. First Second guide rail; 48. Conductive slip ring; 49. Straight cylinder; 410. First gear ring; 411. Drag chain; 412. Bridge; 413. Connecting plate; 414. First fixing ring; 415. Straight rod; 416. Spring; 417. Second fixing ring; 418. Vortex groove; 419. Second gear ring; 420. Third fixing ring; 421. Limit block; 422. Ball bearing; 5. Calibration assembly; 51. Servo; 52. Rotating plate; 53. Calibration block. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The present invention will be further described below with reference to the embodiments.

[0025] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0026] Example 1

[0027] Please refer to the instruction manual Figure 1-10 , a plate surface crack detection device with all-round detection, installed on one side of the conveying component 1, comprising: A detection component 4 for detecting surface cracks on a plate; The workpiece is placed on the conveying assembly 1 and transported to the bottom of the detection assembly 4 through the conveying assembly 1; The detection assembly 4 includes a rotation drive assembly, a rotating disk 43, a circular box 41, a vortex guide assembly, a detection unit, a buffer protection assembly and a translation guide assembly. The rotating disk 43 is rotatably mounted on the lower end of the circular box 41, the rotation drive assembly is mounted on the circular box 41, the rotation drive assembly is connected to the rotating disk 43, the vortex guide assembly is mounted on the inner top of the circular box 41 and the vortex guide assembly is connected to the detection unit, a buffer protection assembly is mounted on the detection unit, and the detection unit is limitedly slidably connected to the rotating disk 43 through the translation guide assembly; The rotation drive assembly includes a second drive motor 42, a first ring gear 410, and a second ring gear 419; the second drive motor 42 is fixedly mounted on the outer wall of the circular box 41, the driving end of the second drive motor 42 is fixedly connected to the second ring gear 419, the upper end of the rotating disk 43 is fixedly connected to the first ring gear 410, and the second ring gear 419 is meshed with the first ring gear 410; the rotating disk 43 is provided with a transverse groove 44 for cooperating with the detection unit to move from the outside to the inside; The second drive motor 42 drives the second ring gear 419 to rotate, the second ring gear 419 drives the first ring gear 410 to rotate, the first ring gear 410 drives the rotating disk 43 to rotate, and the rotating disk 43 drives the detection unit to move from outside to inside under the guidance of the vortex guide assembly, thereby achieving the purpose of all-round detection; The vortex guide assembly includes a vortex groove 418, a third fixing ring 420 and a ball bearing 422; the inner top of the circular box 41 is fixedly connected to the third fixing ring 420, and the bottom of the third fixing ring 420 is provided with a vortex groove 418. The upper end of the detection unit is installed with a ball bearing 422, and the ball bearing 422 is movably connected in the vortex groove 418; the middle part of the upper end of the rotating disk 43 is fixedly connected to the straight cylinder 49, and the upper end of the straight cylinder 49 is rotatably connected to the inner top of the circular box 41 through the conductive slip ring 48. The rotating disk 43 is fixedly connected to the bridge 412, and the drag chain 411 is slidably connected to the bridge 412. The wires of the detection unit pass through the drag chain 411 and the straight cylinder 49 and are connected to the conductive slip ring 48; The detection unit is driven to rotate by the rotating disk 43, and the ball bearing 422 is driven to move along the vortex groove 418 under the guidance of the vortex groove 418, and the detection unit is driven to translate inward along the transverse groove 44 at the same time, so that the detection unit can move inward while rotating, thereby achieving the purpose of all-round detection. When the detection unit moves horizontally, it drives the drag chain 411 to move along the bridge 412. The conductive slip ring 48 helps to avoid the entanglement of the wires, and the ball bearing 422 helps to reduce the rotational friction. The detection unit includes a connecting plate 413 and a straight rod 415; the drag chain 411 is fixedly connected to the connecting plate 413, the lower end of the connecting plate 413 is connected to the probe 45 through the buffer protection component, and the connecting plate 413 passes through the transverse groove 44; The buffer protection assembly includes a straight rod 415, a spring 416, a limit block 421, a first fixing ring 414 and a second fixing ring 417; the bottom of the connecting plate 413 is fixedly connected to the second fixing ring 417, and the lower end of the second fixing ring 417 is fixedly connected to multiple groups of straight rods 415, the lower end of the straight rod 415 passes through the first fixing ring 414 and is slidably connected to the first fixing ring 414, the bottom of the straight rod 415 is fixedly connected to the limit block 421, the limit block 421 is located below the first fixing ring 414, and the straight rod 415 is installed with a spring 416, which is located between the second fixing ring 417 and the first fixing ring 414; the top of the probe 45 is fixedly connected to the bottom of the first fixing ring 414; If the probe 45 moves downward too far and collides with the plate, the probe 45 drives the first fixing ring 414 to move upward, and the first fixing ring 414 can slide upward along the straight rod 415 to squeeze the spring 416, thereby playing a buffering and protective role. At the same time, the spring 416 can drive the first fixing ring 414 and the probe 45 to move downward and reset.

[0028] The wire of the probe 45 passes through the drag chain 411 and the straight tube 49 and is connected to the conductive slip ring 48.

[0029] A ball bearing 422 is fixedly connected to the top of the connecting plate 413 .

[0030] The translation guide assembly includes a second slider 46 and a second guide rail 47. The second guide rail 47 is fixedly mounted on the bottom of the rotating disk 43. The second slider 46 is slidably connected to the second guide rail 47. The second slider 46 is fixedly connected to the connecting plate 413. When the connecting plate 413 moves along the transverse groove 44 , it drives the second slider 46 to slide along the second guide rail 47 , which plays a limiting and guiding role, ensuring the stability of the movement of the connecting plate 413 ; The frame of the conveying assembly 1 is equipped with a position adjustment assembly 2 for driving the detection assembly 4 to move up and down; The position adjustment assembly 2 includes a support plate 21, a threaded rod 22, a connecting frame 23, a first slider 24, a first slide rail 25, a first drive motor 26 and a transverse support plate 27; the top of the support plate 21 is fixedly connected to the first drive motor 26, the driving end of the first drive motor 26 is fixedly connected to the top of the threaded rod 22, the bottom of the threaded rod 22 is rotatably mounted on the transverse support plate 27, the transverse support plate 27 is fixedly mounted on the support plate 21, the threaded rod 22 is threadedly connected to the connecting frame 23, the connecting frame 23 is fixedly connected to the first slider 24, the first slider 24 is slidably connected to the first slide rail 25, the first slide rail 25 is vertically fixedly mounted on the support plate 21, and the connecting frame 23 is fixedly connected to the circular box 41; The first drive motor 26 drives the threaded rod 22 to rotate, and the threaded rod 22 drives the connecting frame 23 to move vertically to adjust the height under the limiting and guiding action of the first slider 24 and the first slide rail 25. The connecting frame 23 drives the circular box 41 to move vertically to adjust the height; A position calibration component 3 for calibrating the position of the plate is installed at the lower end of the detection component 4; The position calibration assembly 3 includes a straight limit plate 31 and an arc-shaped guide plate 32; a plurality of straight limit plates 31 are fixedly connected to the bottom of the circular box 41 at equal intervals, and the lower ends of the straight limit plates 31 are fixedly connected to the arc-shaped guide plate 32; The bottom height of the straight limit plate 31 is lower than the bottom height of the probe 45; When the straight limit plate 31 calibrates the position of the plate, the top height of the plate is lower than the bottom height of the probe 45; When the circular box 41 moves downward, it drives the straight limit plate 31 and the arc-shaped guide plate 32 to move downward. When the arc-shaped guide plate 32 moves downward, it contacts the plate and guides the plate. Then, the straight limit plate 31 is used to calibrate the position of the plate. At this time, there is still a certain gap between the probe 45 and the top of the plate. The present invention ensures that the detection position of each plate is consistent, avoiding the problem of inaccurate detection structure caused by large detection errors. The position adjustment component 2 is provided with a calibration component 5 for quickly calibrating the detection component 4; The calibration assembly 5 includes a steering gear 51, a rotating plate 52 and a calibration block 53; the steering gear 51 is fixedly connected to the connecting frame 23, the output end of the steering gear 51 is fixedly connected to the rotating plate 52, and the calibration block 53 is fixedly connected to the rotating plate 52; The servo 51 drives the rotating plate 52 to rotate, and the rotating plate 52 drives the calibration block 53 to rotate. When the calibration block 53 rotates to the bottom of the circular box 41 and is located directly below the probe 45, the probe 45 is calibrated. The probe 45 can be quickly calibrated in time before each test, and the calibration operation is convenient.

[0031] Example 2 A method for using a plate surface crack detection device for all-around detection comprises the following steps: 1. The workpiece is placed on the conveying assembly 1 and transported to the bottom of the detection assembly 4 through the conveying assembly 1; Second, the servo 51 drives the rotating plate 52 to rotate, and the rotating plate 52 drives the calibration block 53 to rotate. When the calibration block 53 rotates to the bottom of the circular box 41 and is located directly below the probe 45, the probe 45 is calibrated; 3. The first drive motor 26 drives the threaded rod 22 to rotate, and the threaded rod 22 drives the connecting frame 23 to move vertically to adjust the height under the limiting and guiding action of the first slider 24 and the first slide rail 25. The connecting frame 23 drives the circular box 41 to move vertically to adjust the height; when the circular box 41 moves downward, it drives the straight limit plate 31 and the arc-shaped guide plate 32 to move downward. When the arc-shaped guide plate 32 moves downward, it contacts the plate and guides the plate, and then the position of the plate is calibrated by the straight limit plate 31; 4. The second drive motor 42 drives the second ring gear 419 to rotate, the second ring gear 419 drives the first ring gear 410 to rotate, the first ring gear 410 drives the rotating disk 43 to rotate, the rotating disk 43 drives the detection unit to rotate, and under the guidance of the vortex groove 418, the ball bearing 422 is driven to move along the vortex groove 418, and at the same time, the detection unit is driven to translate inward along the transverse groove 44, so that the detection unit can rotate and move inward at the same time, and the plate can be detected in all directions.

[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A plate surface crack detection device for all-round detection, installed on one side of a conveying assembly (1), characterized in that: include: A detection component (4) for detecting surface cracks in a plate; The detection assembly (4) comprises a rotation drive assembly, a rotating disk (43), a circular box (41), a vortex guide assembly, a detection unit, a buffer protection assembly and a translation guide assembly, the rotating disk (43) being rotationally mounted at the lower end of the circular box (41), the rotation drive assembly being mounted on the circular box (41), the rotation drive assembly being connected to the rotating disk (43), the vortex guide assembly being mounted on the inner top of the circular box (41) and the vortex guide assembly being connected to the detection unit, the buffer protection assembly being mounted on the detection unit, and the detection unit being limitedly slidably connected to the rotating disk (43) via the translation guide assembly; A position adjustment component (2) for driving the detection component (4) to move up and down is installed on the frame of the conveying component (1); A position calibration component (3) for calibrating the position of the plate is installed at the lower end of the detection component (4); The position adjustment component (2) is provided with a calibration component (5) for quickly calibrating the detection component (4).

2. The plate surface crack detection device for all-round detection according to claim 1 is characterized in that: The rotary drive assembly comprises a second drive motor (42), a first gear ring (410) and a second gear ring (419); the second drive motor (42) is fixedly mounted on the outer wall of the circular box (41); the driving end of the second drive motor (42) is fixedly connected to the second gear ring (419); the upper end of the rotating disk (43) is fixedly connected to the first gear ring (410); the second gear ring (419) is meshingly connected to the first gear ring (410); and the rotating disk (43) is provided with a transverse groove (44) for cooperating with the detection unit to move from the outside to the inside.

3. The plate surface crack detection device for all-round detection according to claim 2 is characterized in that: The vortex guide assembly comprises a vortex groove (418), a third fixing ring (420) and a ball bearing (422); the inner top of the circular box (41) is fixedly connected to the third fixing ring (420), the bottom of the third fixing ring (420) is provided with a vortex groove (418), the upper end of the detection unit is installed with a ball bearing (422), and the ball bearing (422) is movably connected in the vortex groove (418); a straight cylinder (49) is fixedly connected to the middle of the upper end of the rotating disk (43), the upper end of the straight cylinder (49) is rotatably connected to the inner top of the circular box (41) through a conductive slip ring (48), a bridge frame (412) is fixedly connected to the rotating disk (43), a drag chain (411) is slidably connected to the bridge frame (412), and a wire of the detection unit passes through the drag chain (411) and the straight cylinder (49) and is connected to the conductive slip ring (48).

4. The plate surface crack detection device for all-round detection according to claim 3 is characterized in that: The detection unit comprises a connecting plate (413) and a straight rod (415); the drag chain (411) is fixedly connected to the connecting plate (413); the lower end of the connecting plate (413) is connected to a probe (45) via a buffer protection component; and the connecting plate (413) passes through the transverse groove (44).

5. The plate surface crack detection device for all-round detection according to claim 4 is characterized in that: The buffer protection assembly comprises a straight rod (415), a spring (416), a limit block (421), a first fixing ring (414) and a second fixing ring (417); the bottom of the connecting plate (413) is fixedly connected to the second fixing ring (417); the lower end of the second fixing ring (417) is fixedly connected to a plurality of groups of straight rods (415); the lower end of the straight rod (415) passes through the first fixing ring (414) and is slidably connected to the first fixing ring (414); the bottom of the straight rod (415) is fixedly connected to the limit block (421); the limit block (421) is located below the first fixing ring (414); the straight rod (415) is installed with a spring (416); the spring (416) is located between the second fixing ring (417) and the first fixing ring (414); the top of the probe (45) is fixedly connected to the bottom of the first fixing ring (414).

6. The plate surface crack detection device for all-round detection according to claim 5 is characterized in that: The translation guide assembly comprises a second slider (46) and a second guide rail (47); the second guide rail (47) is fixedly mounted on the bottom of the rotating disk (43); the second slider (46) is slidably connected to the second guide rail (47); and the second slider (46) is fixedly connected to the connecting plate (413).

7. The plate surface crack detection device for all-round detection according to claim 6, characterized in that: The position adjustment assembly (2) comprises a support plate (21), a threaded rod (22), a connecting frame (23), a first slider (24), a first slide rail (25), a first drive motor (26) and a transverse support plate (27); the top of the support plate (21) is fixedly connected to the first drive motor (26); the drive end of the first drive motor (26) is fixedly connected to the top of the threaded rod (22); the bottom of the threaded rod (22) is rotatably mounted on the transverse support plate (27); the transverse support plate (27) is fixedly mounted on the support plate (21); the threaded rod (22) is threadedly connected to the connecting frame (23); the connecting frame (23) is fixedly connected to the first slider (24); the first slider (24) is slidably connected to the first slide rail (25); the first slide rail (25) is vertically fixedly mounted on the support plate (21); and the connecting frame (23) is fixedly connected to the circular box (41).

8. The plate surface crack detection device for all-round detection according to claim 7, characterized in that: The position calibration component (3) comprises a straight limit plate (31) and an arc-shaped guide plate (32); a plurality of groups of straight limit plates (31) are fixedly connected at equal intervals to the bottom of the circular box (41); the lower ends of the straight limit plates (31) are fixedly connected to the arc-shaped guide plates (32); and the bottom height of the straight limit plates (31) is lower than the bottom height of the probe (45).

9. The plate surface crack detection device for all-round detection according to claim 8, characterized in that: The calibration assembly (5) comprises a steering gear (51), a rotating plate (52) and a calibration block (53); the steering gear (51) is fixedly connected to the connecting frame (23); the output end of the steering gear (51) is fixedly connected to the rotating plate (52); and the calibration block (53) is fixedly connected to the rotating plate (52).

10. A method for using the plate surface crack detection device for all-round detection according to claim 9, characterized in that: The following steps are involved:

1. The workpiece is placed on the conveying assembly (1) and is conveyed by the conveying assembly (1) to the bottom of the detection assembly (4); Second, the steering engine (51) drives the rotating plate (52) to rotate, and the rotating plate (52) drives the calibration block (53) to rotate. When the calibration block (53) rotates to the bottom of the circular box (41) and is located directly below the probe (45), the probe (45) is calibrated; 3. The first driving motor (26) drives the threaded rod (22) to rotate, and the threaded rod (22) drives the connecting frame (23) to move vertically to adjust the height under the limiting and guiding action of the first sliding block (24) and the first sliding rail (25), and the connecting frame (23) drives the circular box (41) to move vertically to adjust the height; when the circular box (41) moves downward, it drives the straight limiting plate (31) and the arc-shaped guide plate (32) to move downward, and when the arc-shaped guide plate (32) moves downward, it contacts the plate and guides the plate to move, and then the position of the plate is calibrated through the straight limiting plate (31); Fourth, the second drive motor (42) drives the second gear ring (419) to rotate, the second gear ring (419) drives the first gear ring (410) to rotate, the first gear ring (410) drives the rotating disk (43) to rotate, the rotating disk (43) drives the detection unit to rotate, and under the guidance of the vortex groove (418), the ball bearing (422) is driven to move along the vortex groove (418), and at the same time, the detection unit is driven to translate inward along the transverse groove (44), so that the detection unit can rotate and move inward at the same time, so as to perform all-round detection of the plate.

Citation Information

Patent Citations

  • An automated flaw detection device

    CN116423467B