Adjustable portal frame supporting system and using method

By designing an adjustable gantry support system including a central casing, oblique support rods, horizontal support rods and an automatic leveling structure, the problem of inconvenient fixation of the traditional gantry support structure is solved and a fast and safe The support and automatic leveling improve work efficiency and structural stability.

CN119332920AActive Publication Date: 2025-01-21CHINA CONSTR SECOND ENG BUREAU LTD

Patent Information

Application Number
CN202411455677.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-21
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

The traditional gantry support structure is fixed, which is inconvenient for adjustment, and there are certain limitations in the use scenarios.

Method used

A adjustable door frame support system that includes central sleeves, oblique support rods, horizontal support rods, and automatic leveling structures. The system realizes automatic leveling and structural adjustment through hydraulic pushing rods, sensor feedback systems and control systems.

Benefits of technology

Achieve the rapid and safe support of the door -type legs, improve work efficiency and structural stability, can adjust the height of the rod according to different situations, meet the needs of various use, and reduce manual participation through automation leveling. Construction or installation efficiency.

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Abstract

The invention provides an adjustable portal frame supporting system and a using method, and belongs to the technical field of constructions.The adjustable portal frame supporting system comprises a supporting structure, the supporting structure comprises a center sleeve, a plurality of inclined supporting rods and horizontal supporting rods are arranged on the outer side of the center sleeve in a circumferential array mode, and outer supporting sleeves and automatic leveling structures are welded to the outer ends of the horizontal supporting rods; the automatic leveling structure is installed at the bottom end of the outer supporting sleeve and comprises a hydraulic push rod, a top plate and a leveling piece, the sensor feedback system is used for monitoring the use state and the horizontal state of the supporting system, and the control system is used for automatically adjusting the automatic leveling structure. The topological graph generation module is used for creating a topological relation graph of supporting points by using data monitored by the sensor feedback system, and representing mutual influence and connection relations among the points. The problems that a traditional portal frame is fixed in structure, inconvenient to adjust and limited in use scene are solved.
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Description

Technical Field

[0001] The invention belongs to the field of building technology, and in particular relates to an adjustable portal frame support system and a use method thereof. Background Art

[0002] The traditional gantry support system relies on the combination of standard components to form a support system with a certain combination width. When using conventional methods to install gantry, most of the existing gantry brackets are single-leg designs, which cannot be adjusted according to actual working conditions and usage requirements, resulting in failure to meet usage requirements in some special environments. The installation process of some gantry brackets is relatively cumbersome, requiring more installation equipment, which increases installation costs and time.

[0003] After searching, for example, Chinese patent announcement number CN101886480A discloses an adjustable portal frame template support system (comparative document 1) that adjusts the width of the portal frame through a latch structure, CN215330475U discloses a portal support frame (comparative document 2) that supports the portal frame through fixed diagonal pillars, pads, weights and concrete beam top embedded reinforcement, and CN221372460U a portal frame type column support system (comparative document 3) that supports the portal frame through a triangular support structure formed between the main diagonal support beam, the lower cross beam and the column. Although the adjustment structure is adopted in comparative document 1, the width of the portal frame is set to be adjustable, which has the problem of limited bearing capacity. Comparative document 2 uses a fixed structure to support the portal frame, resulting in the problem that the portal frame structure is limited and cannot be adjusted. Comparative document 3 uses a triangular structure for support, and the support structure is stable but fixed. When the use situation requires adjustment, it is not convenient to adjust. For this reason, an adjustable portal frame support system and a method of use are designed that can be adjusted according to the situation of the portal frame. Summary of the invention

[0004] The embodiments of the present invention provide an adjustable portal frame support system and a use method, which solve the problems that the traditional portal frame support structure is fixed, inconvenient to adjust, and has certain limitations in usage scenarios.

[0005] In view of the above problems, the technical solution proposed by the present invention is:

[0006] The present invention provides an adjustable gantry support system, comprising a support structure, wherein the support structure comprises a central sleeve, a plurality of oblique support rods and horizontal support rods are arranged in a circular array on the outer side of the central sleeve, and an outer support sleeve is welded to the outer end of the horizontal support rod;

[0007] An automatic leveling structure, which is installed at the bottom end of the outer support sleeve, and includes a hydraulic push rod, a top plate and a leveling member, wherein the top plate is welded to the top of the hydraulic push rod, and the leveling member is fixed to the surface of the top plate;

[0008] A sensor feedback system, wherein the sensor feedback system is used to monitor the use status and level status of the support system;

[0009] A control system, wherein the control system is used to automatically adjust the automatic leveling structure;

[0010] A topology map generation module is used to create a topology relationship map of support points using data monitored by the sensor feedback system, indicating the mutual influence and connection relationship between the points.

[0011] As a preferred technical solution of the present invention, the oblique support rod is located above the horizontal support rod, the number of the oblique support rod is the same as that of the horizontal support rod, and they are welded to the central sleeve and the outer support sleeve, the internal thread of the outer support sleeve is matched with an adjusting vertical rod, and the bottom end of the adjusting vertical rod is clamped with the adjusting piece.

[0012] As a preferred technical solution of the present invention, the leveling member includes a fixed block, a screw and a spring, the fixed block is welded to the upper surface of the top plate, a center block adapted to the screw is arranged at the center of the fixed rod, a fixed rod is fixed between the center block and the fixed block, the spring is wrapped around the outside of the screw, the bottom end of the spring is fixedly connected to the center block, and a supporting bottom block is fixed to the bottom of the hydraulic push rod.

[0013] As a preferred technical solution of the present invention, the sensor feedback system includes a displacement sensor, a level sensor, an inclination sensor and a pressure sensor. The displacement sensor is used to monitor the height change of the automatic leveling structure and the supporting structure, the level sensor is used to monitor the horizontal position of the automatic leveling structure and the supporting structure, the inclination sensor is used to monitor the inclination angle of the automatic leveling structure, and the pressure sensor is used to monitor the pressure borne by the automatic leveling structure.

[0014] As a preferred technical solution of the present invention, the control system includes a central processing unit, a control interface and a data processing module, and the central processing unit is used to control the adjustment of the automatic leveling structure;

[0015] The control interface is used for staff to perform operations, including modifying leveling parameters, monitoring the leveling process and manual intervention operations;

[0016] The data processing module is used to process the data from the sensor feedback system.

[0017] As a preferred technical solution of the present invention, the topology map generation module includes a topology map mapping unit, a state evaluation unit and a relative position determination unit. The topology map mapping unit maps the data preprocessed by the data processing module to the topology map, the state of each node is updated, the relationship between the nodes is analyzed, and the influence relationship between the support points is determined;

[0018] The state evaluation unit is used to evaluate the difference between the current state of the support point and the preset state based on the topological map of the topological map mapping unit, and determine the deviation data;

[0019] The relative position determination unit is used to calculate the relative position relationship between the support points to determine the equilibrium state of the overall structure.

[0020] As a preferred technical solution of the present invention, the detailed processing steps of the state data difference of the state evaluation unit are as follows:

[0021] Step 1: Based on the topological diagram and the physical characteristics of the support points, a finite element model is established using finite element software to analyze the support points;

[0022] Step 2: Set the optimization goal of leveling and determine the constraints of the optimization goal;

[0023] Step 3, using an algorithm to calculate the specific adjustment amount of each support point that needs to be adjusted;

[0024] Step 4: converting the calculated adjustment amount into a specific control instruction to ensure that the instruction can be correctly understood and executed by the automatic leveling structure;

[0025] The detailed steps of the relative position determination unit calculation are as follows:

[0026] Step A, using the support point relationship diagram of the topological diagram, and using analytic geometry to calculate the relative positions between the support points;

[0027] Step B, based on the calculated relative positions, analyzing the spatial layout, interaction force and stability of the support points;

[0028] Step C: matching the analysis result with the control scheme preset in the control system.

[0029] As a preferred technical solution of the present invention, when the topological map is established by the map mapping unit, the supporting points need to be topologically numbered. The detailed steps are as follows:

[0030] Step a, numbering the supporting points of the automatic adjustment structure from 1 to n according to the number of supporting points;

[0031] Step b, selecting a numbering sequence to reflect the physical position of the support points according to the structure of the gantry;

[0032] Step c, determining the numbering interval according to the number and area of ​​the gantries, and setting independent numbering intervals for gantries in different positions or areas;

[0033] Step d: synchronizing the numbering information into the control system.

[0034] On the other hand, a method for using an adjustable portal frame support system comprises the following steps:

[0035] S1, according to the structure and position of the gantry, pre-install the support system at its installation position, insert the bottom end of the gantry into the central sleeve, and support the central sleeve with oblique support rods and horizontal support rods;

[0036] S2, pre-install inclination sensors, level sensors, displacement sensors and pressure sensors at various key points of the support system. The sensors monitor the horizontal state of the structure in real time and transmit the data to the control system;

[0037] S3, the control system receives the sensor data, performs conventional preprocessing on the sensor data, generates a topology map using a topology map generation module, and adjusts the topology map according to the real-time transmitted data;

[0038] S4, the control system formulates a leveling plan based on the results of the topology analysis and the change trend of the sensor data;

[0039] S5, according to the leveling strategy of the control system, controls the hydraulic push rod at the position that needs to be leveled to rise and fall for adjustment, and uses the sensor feedback system for real-time monitoring until the data is consistent with the leveling plan, the control system stops sending control signals, and the leveling work is completed.

[0040] Compared with the prior art, the beneficial effects of the present invention are:

[0041] (1) The present invention can realize fast and safe support of scaffolding legs by setting sleeves and external support columns, thereby improving work efficiency. By setting horizontal support rods and oblique support rods, the stability of the entire support structure can be improved. By setting an adjustment structure, the height of the vertical pole can be conveniently adjusted to meet the needs of different situations.

[0042] (2) The present invention uses sensors to collect data, collects data on support points of the support system, establishes a topological map of the support points, and performs automatic leveling. The automatic leveling mechanism based on the topological map can adapt to different structures and environmental conditions, and can cope with various complex leveling requirements by adjusting the control strategy, thereby reducing the need for manual participation in the leveling process. The leveling task can be quickly completed through automated control, significantly improving the construction or installation efficiency.

[0043] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a structural schematic diagram of an adjustable portal frame support system disclosed in the present invention;

[0045] Figure 2 It is a structural schematic diagram of an automatic adjustment structure of an adjustable portal frame support system disclosed in the present invention;

[0046] Figure 3 It is a structural schematic diagram of an adjusting member of an adjustable portal frame support system disclosed in the present invention;

[0047] Figure 4 It is a control system block diagram of an adjustable portal frame support system disclosed in the present invention;

[0048] Figure 5 It is a schematic diagram of a method for using an adjustable portal frame support system disclosed in the present invention;

[0049] Explanation of the reference numerals: 100, supporting structure; 101, central sleeve; 102, oblique supporting rod; 103, horizontal supporting rod; 104, outer supporting sleeve; 105, adjusting pole; 200, automatic leveling structure; 201, hydraulic push rod; 202, top plate; 203, leveling member; 2031, fixing block; 2032, screw; 2033, spring; 2034, central connecting block; 2035, fixing rod; 204, supporting bottom block; 205, sensor feedback system; 2051, displacement sensor; 2052, level sensor; 2053, inclination sensor; 2054, pressure sensor; 206, control system; 2061, central processing unit; 2062, control interface; 2063, data processing module; 207, topology map generation module; 2071, topology map mapping unit; 2072, state evaluation unit; 2073, relative position determination unit. DETAILED DESCRIPTION

[0050] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0051] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0052] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0053] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0055] Embodiment 1

[0056] See attached Figure 1-4 As shown, the present invention provides a technical solution: an adjustable gantry support system, comprising a support structure 100, the support structure comprising a central sleeve 101, a plurality of oblique support rods 102 and horizontal support rods 103 are arranged in a circular array outside the central sleeve 101, and an outer end of the horizontal support rod 103 is welded with an outer support sleeve 104;

[0057] The automatic leveling structure 200 is installed at the bottom end of the outer support sleeve 104. The automatic leveling structure 200 includes a hydraulic push rod 201, a top plate 202 and a leveling member 203. The top plate 202 is welded to the top of the hydraulic push rod 201, and the leveling member 203 is fixed to the surface of the top plate 202.

[0058] Sensor feedback system 205, the sensor feedback system 205 is used to monitor the use status and horizontal status of the support system;

[0059] A control system 206, the control system 206 is used to automatically adjust the automatic leveling structure 200;

[0060] The topology map generation module 207 uses the data monitored by the sensor feedback system 205 to create a topological relationship diagram of the support points, which represents the mutual influence and connection relationship between the points, and accurately controls the various components and their mutual relationships in the leveling process of the support system to automatically adjust the structure to a preset horizontal state.

[0061] The embodiment of the present invention is also implemented through the following technical solutions.

[0062] In an embodiment of the present invention, the oblique support rods 102 are located above the horizontal support rods 103, the number of the oblique support rods 102 is the same as that of the horizontal support rods 103, and are welded to the central sleeve 101 and the outer support sleeve 104. The internal thread of the outer support sleeve 104 is equipped with an adjusting vertical rod 105, and the bottom end of the adjusting vertical rod 105 is clamped with the adjusting member. The central sleeve 101 is supported by the oblique support rods 102 and the horizontal support rods 103, and is connected to the gantry frame by using the central sleeve 101 and the outer support sleeve 104. The number of the outer support sleeves 104 is adjusted according to the structure of the gantry frame.

[0063] In the embodiment of the present invention, the leveling member 203 includes a fixed block 2031, a screw rod 2032 and a spring 2033. The fixed block 2031 is welded to the upper surface of the top plate 202. A center block adapted to the screw rod 2032 is arranged at the center of the fixed rod 2035. The fixed rod 2035 is fixed between the center block and the fixed block 2031. The spring 2033 surrounds the outer side of the screw rod 2032. The bottom end of the spring 2033 is fixedly connected to the center block. The upper end of the screw rod 2032 is connected to the adjustment vertical rod 105. The rotation of the screw rod 2032 is controlled by adjusting the vertical rod 105. The distance between the support system and the gantry frame is adjusted by rotating the adjustment vertical rod 105 and the screw 2032. The screw rod 2032 compresses the spring 2033 when it rotates downward, and the spring 2033 provides resistance during the rotation of the screw 2032. The force helps the staff feel the force of leveling, so as to control the leveling process more finely. When the desired horizontal position is reached, stop rotating the screw 2032, and the restoring force of the spring 2033 will maintain the current position to prevent position changes caused by external force or vibration, so that the support system can be manually adjusted. The screw 2032 and the fixed block 2031 cooperate to allow a small rotation to produce precise vertical displacement, which is suitable for occasions requiring high-precision leveling. The spring 2033 provides a damping effect, so that the leveling process will not become overly sensitive due to the rapid rotation of the nut, which helps to achieve smooth leveling. A supporting bottom block 204 is fixed to the bottom of the hydraulic push rod 201, and the position is installed through the supporting bottom block 204. It can be fixed to the ground with bolts, or the supporting bottom block 204 can be cast into a concrete brick for position fixation.

[0064] In an embodiment of the present invention, the sensor feedback system 205 includes a displacement sensor 2051, a level sensor 2052, an inclination sensor 2053 and a pressure sensor 2054. The displacement sensor 2051 is used to monitor the height change of the automatic leveling structure 200 and the support structure 100, and usually adopts a linear potentiometer, a magnetostrictive sensor or a laser ranging sensor, etc. The level sensor 2052 is used to monitor the horizontal position of the automatic leveling structure 200 and the support structure 100. The inclination sensor 2053 is used to monitor the inclination angle of the automatic leveling structure 200 to determine whether it reaches a horizontal state. The pressure sensor 2054 is used to monitor the pressure on the automatic leveling structure 200 to ensure that the supporting force is within a safe range and help determine whether it is evenly distributed. The displacement sensor 2051 is embedded in the top plate 202 and the gantry to monitor the height of the top plate 202 and the gantry. The level sensor 2052 is embedded in the support block and the inside of the top plate 202 and the bottom end surface of the gantry. The inclination sensor 2053 is arranged inside the top plate 202.

[0065] In an embodiment of the present invention, a control system 206, the control system 206 includes a central processor 2061, a control interface 2062 and a data processing module 2063, the central processor 2061 is used to control the adjustment of the automatic leveling structure 200;

[0066] The control interface 2062 is used for the staff to perform operations, including modifying the leveling parameters, monitoring the leveling process and manual intervention operations;

[0067] The data processing module 2063 is used to process the data from the sensor feedback system 205, including filtering, denoising and calibration, to improve the accuracy and reliability of the data.

[0068] In the embodiment of the present invention, the topology map generation module 207 includes a topology map mapping unit 2071, a state evaluation unit 2072 and a relative position determination unit 2073. The topology map mapping unit 2071 maps the data preprocessed by the data processing module 2063 to the topology map, the state (such as height, pressure) of each node is updated, the mutual relationship between the nodes is analyzed, and the influence relationship between the support points is determined;

[0069] The state evaluation unit 2072 is used to evaluate the difference between the current state of the support point and the preset state based on the topological map of the topological map mapping unit 2071, and determine the deviation data;

[0070] The relative position determination unit 2073 is used to calculate the relative position relationship between the support points to determine the equilibrium state of the overall structure.

[0071] In the embodiment of the present invention, the detailed processing steps of the status data difference of the status evaluation unit 2072 are as follows:

[0072] Step 1: Based on the topological diagram and the physical characteristics of the support points, use finite element software to establish a finite element model, calculate the stress, strain and displacement of each element, or establish a PID control model. The PID control model adjusts the support points through proportional, integral and differential control, which is suitable for simple leveling tasks. Perform support point layout analysis, interaction force analysis, structural stiffness evaluation and stability analysis. The geometric layout analysis is to analyze the layout of the support points in space to ensure that they are evenly distributed and there are no overly concentrated support points. Check the distance and angle between the support points to ensure that they meet the requirements of the structural design. Use structural analysis software for analysis;

[0073] Structural stiffness assessment is to evaluate the contribution of support points to structural stiffness, to ensure that the structure does not deform excessively when subjected to stress, and to check the connection method of the support points to ensure that the connection is firm and can transmit force and torque.

[0074] Analyze using finite element software;

[0075] Stability analysis uses the principle of static balance to ensure that the support points can stably support the structure 100 without overturning or instability. The location and distribution of the support points are checked to ensure the stability of the structure under various working conditions.

[0076] Step 2: Set the optimization goal of leveling, such as minimizing the height difference and pressure difference of all support points, determine the constraints of the optimization goal, such as the maximum adjustment amount and maximum bearing pressure of the support points, and design the leveling algorithm, such as using the gradient descent method, genetic algorithm, simulated annealing algorithm, etc. The algorithm needs to be able to handle multivariable optimization problems and take into account real-time requirements;

[0077] Step 3: Use an algorithm to calculate the specific adjustment amount of each support point that needs to be adjusted. The adjustment amount includes the height that the support point needs to rise or fall, the pressure change, etc., and preset a difference threshold to determine whether there is a difference in the status of the support point;

[0078] Step 4: convert the calculated adjustment amount into a specific control instruction to ensure that the instruction can be correctly understood and executed by the automatic leveling structure 200;

[0079] After executing the adjustment command, continue to monitor the sensor data, perform closed-loop feedback, and fine-tune the control command according to the actual leveling effect until the preset leveling accuracy is achieved;

[0080] The detailed steps of the relative position determination unit 2073 calculation are as follows:

[0081] Step A, using the support point relationship diagram of the topological graph, using analytic geometry to calculate the relative positions between the support points, such as distance, angle, etc.;

[0082] Step B, based on the calculated relative positions, analyzing the spatial layout, interaction force and stability of the support points;

[0083] Step C: matching the analysis result with the control scheme preset in the control system 206.

[0084] In the embodiment of the present invention, when the topological map is established by the map mapping unit, it is necessary to topologically number the supporting points. The detailed steps are as follows:

[0085] Step a, numbering from 1 to n according to the number of support points of the automatic adjustment structure;

[0086] Step b, selecting a numbering sequence according to the structure of the gantry, such as from left to right, from inside to outside, etc., to ensure that the numbering sequence can clearly reflect the physical position of the support point;

[0087] Step c, determining the numbering interval according to the number and area of ​​the gantries, and setting independent numbering intervals for gantries in different positions or areas;

[0088] Step d, synchronizing the number information to the control system 206, so that the control system 206 can control the corresponding hydraulic push rod 201 according to the number.

[0089] Embodiment 2

[0090] See attached Figure 5 As shown, an embodiment of the present invention further provides a method for using an adjustable portal frame support system, comprising the following steps:

[0091] S1, according to the structure and position of the gantry, pre-install the support system at its installation position, insert the bottom end of the gantry into the central sleeve 101, and support the central sleeve 101 with the oblique support rods 102 and the horizontal support rods 103;

[0092] S2, pre-install inclination sensors 2053, level sensors 2052, displacement sensors 2051 and pressure sensors 2054 at various key points of the support system. The sensors monitor the horizontal state of the structure in real time and transmit the data to the control system 206;

[0093] S3, the control system 206 receives the sensor data, performs conventional preprocessing on the sensor data, generates a topology map using the topology map generation module 207, and adjusts the topology map according to the real-time transmitted data;

[0094] S4, the control system 206 formulates a leveling plan based on the results of the topology analysis and the sensor data change trend. The detailed steps of the sensor data change trend are as follows:

[0095] Step S41, based on the data monitored by the sensor feedback system 205, a chart tool is used to perform a visual display, such as drawing a time series graph, a line graph, a scatter graph, etc., to facilitate analysis and interpretation of the data;

[0096] Step S42, performing data trend analysis of the sensor according to the chart, and using the data to establish a suitable model;

[0097] Step S43, using the established model to predict the trend of data changes, comparing the prediction results with the actual data to verify the accuracy of the prediction model, and adjusting the model parameters or selecting a more appropriate model according to the verification results;

[0098] S5, according to the leveling strategy of the control system 206, the hydraulic push rod 201 at the position that needs to be leveled is controlled to rise and fall for adjustment, and the sensor feedback system 205 is used for real-time monitoring until the data is consistent with the leveling plan, and the control system 206 stops sending control signals to complete the leveling work.

[0099] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0100] It should be understood that the specific order or hierarchy of steps in the disclosed process is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process can be rearranged without departing from the scope of protection of the present disclosure. The attached method claims present the elements of the various steps in an exemplary order and are not intended to be limited to the specific order or hierarchy described.

[0101] In the above detailed description, various features are grouped together in a single embodiment to simplify the disclosure. This method of disclosure should not be interpreted as reflecting an intention that the embodiments of the claimed subject matter require more features than are clearly stated in each claim. On the contrary, as reflected in the appended claims, the invention is in a state of having less than all the features of the disclosed individual embodiments. Therefore, the appended claims are hereby expressly incorporated into the detailed description, with each claim standing on its own as a separate preferred embodiment of the invention.

[0102] For software implementation, the techniques described in this application can be implemented with modules (e.g., procedures, functions, etc.) that perform the functions described in this application. These software codes can be stored in a memory unit and executed by a processor. The memory unit can be implemented within the processor or outside the processor. In the latter case, it is coupled to the processor in a communication manner via various means, which are well known in the art.

Claims

1. An adjustable portal frame support system, characterized in that: The invention comprises a support structure (100), wherein the support structure comprises a central sleeve (101), a plurality of oblique support rods (102) and horizontal support rods (103) are arranged in an array on the outer circumference of the central sleeve (101), and an outer support sleeve (104) is welded to the outer end of the horizontal support rod (103); An automatic leveling structure (200), the automatic leveling structure (200) being installed at the bottom end of the outer support sleeve (104), the automatic leveling structure (200) comprising a hydraulic push rod (201), a top plate (202) and a leveling member (203), the top plate (202) being welded to the top of the hydraulic push rod (201), and the leveling member (203) being fixed to the surface of the top plate (202); A sensor feedback system (205), the sensor feedback system (205) is used to monitor the use status and horizontal status of the support system; A control system (206), the control system (206) being used to automatically adjust the automatic leveling structure (200); A topology map generation module (207) is used to create a topology relationship diagram of support points using data monitored by the sensor feedback system (205), indicating the mutual influence and connection relationship between the points.

2. The adjustable portal frame support system according to claim 1, characterized in that: The oblique support rod (102) is located above the horizontal support rod (103), the number of the oblique support rod (102) is the same as that of the horizontal support rod (103), and is welded to the central sleeve (101) and the outer support sleeve (104), the internal thread of the outer support sleeve (104) is matched with an adjustment rod (105), and the bottom end of the adjustment rod (105) is clamped with the adjustment member.

3. The adjustable portal frame support system according to claim 2, characterized in that: The leveling member (203) comprises a fixed block (2031), a screw rod (2032) and a spring (2033); the fixed block (2031) is welded to the upper surface of the top plate (202); a central block adapted to the screw rod (2032) is arranged at the center of the fixed rod (2035); a fixed rod (2035) is fixed between the central block and the fixed block (2031); the spring (2033) surrounds the outer side of the screw rod (2032); the bottom end of the spring (2033) is fixedly connected to the central block; and a supporting bottom block (204) is fixed to the bottom of the hydraulic push rod (201).

4. The adjustable portal frame support system according to claim 3, characterized in that: The sensor feedback system (205) comprises a displacement sensor (2051), a level sensor (2052), an inclination sensor (2053) and a pressure sensor (2054); the displacement sensor (2051) is used to monitor the height change of the automatic leveling structure (200) and the supporting structure (100); the level sensor (2052) is used to monitor the horizontal positions of the automatic leveling structure (200) and the supporting structure (100); the inclination sensor (2053) is used to monitor the inclination angle of the automatic leveling structure (200); and the pressure sensor (2054) is used to monitor the pressure borne by the automatic leveling structure (200).

5. The adjustable portal frame support system according to claim 4, characterized in that: The control system (206), the control system (206) comprising a central processor (2061), a control interface (2062) and a data processing module (2063), the central processor (2061) being used to control the adjustment of the automatic leveling structure (200); The control interface (2062) is used by the staff to perform operations, including modifying the leveling parameters, monitoring the leveling process and manual intervention operations; The data processing module (2063) is used to process data from the sensor feedback system (205).

6. The adjustable portal frame support system according to claim 5, characterized in that: The topology map generation module (207) comprises a topology map mapping unit (2071), a state evaluation unit (2072) and a relative position determination unit (2073), wherein the topology map mapping unit (2071) maps the data pre-processed by the data processing module (2063) onto the topology map, the state of each node is updated, the mutual relationship between the nodes is analyzed, and the influence relationship between the support points is determined; The state evaluation unit (2072) is used to evaluate the difference between the current state of the support point and the preset state based on the topological map of the topological map mapping unit (2071) and determine the deviation data; The relative position determination unit (2073) is used to calculate the relative position relationship between the supporting points to determine the equilibrium state of the overall structure.

7. The adjustable portal frame support system according to claim 6, characterized in that: The detailed processing steps of the status data difference of the status evaluation unit (2072) are as follows: Step 1: Based on the topological diagram and the physical characteristics of the support points, a finite element model is established using finite element software to analyze the support points; Step 2: Set the optimization goal of leveling and determine the constraints of the optimization goal; Step 3, using an algorithm to calculate the specific adjustment amount of each support point that needs to be adjusted; Step 4, converting the calculated adjustment amount into a specific control instruction to ensure that the instruction can be correctly understood and executed by the automatic leveling structure (200); The detailed steps of calculation by the relative position determination unit (2073) are as follows: Step A, using the support point relationship diagram of the topological diagram, and using analytic geometry to calculate the relative positions between the support points; Step B, based on the calculated relative positions, analyzing the spatial layout, interaction force and stability of the support points; Step C, matching the analysis result with the control scheme preset in the control system (206).

8. The adjustable portal frame support system according to claim 7, characterized in that: When the topological map is established by the mapping unit, the supporting points need to be topologically numbered. The detailed steps are as follows: Step a, numbering the supporting points of the automatic adjustment structure from 1 to n according to the number of supporting points; Step b, selecting a numbering sequence to reflect the physical position of the support points according to the structure of the gantry; Step c, determining the numbering interval according to the number and area of ​​the gantries, and setting independent numbering intervals for gantries in different positions or areas; Step d, synchronizing the numbering information into the control system (206).

9. A method for using an adjustable portal frame support system, applied to an adjustable portal frame support system according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, according to the structure and position of the gantry, pre-install the support system at its installation position, insert the bottom end of the gantry into the central sleeve (101), and support the central sleeve (101) by using the oblique support rod (102) and the horizontal support rod (103); S2, pre-installing inclination sensors (2053), level sensors (2052), displacement sensors (2051) and pressure sensors (2054) at various key points of the support system, the sensors monitor the horizontal state of the structure in real time and transmit the data to the control system (206); S3, the control system (206) receives the sensor data, performs conventional preprocessing on the sensor data, generates a topology map using a topology map generation module (207), and adjusts the topology map according to the real-time transmitted data; S4, the control system (206) formulates a leveling plan according to the results of the topological map analysis and the change trend of the sensor data; S5, according to the leveling strategy of the control system (206), the hydraulic push rod (201) at the position that needs to be leveled is controlled to rise and fall for adjustment, and the sensor feedback system (205) is used for real-time monitoring until the data is consistent with the leveling plan, and the control system (206) stops sending the control signal, and the leveling work is completed.

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