Laminating device and method for photovoltaic module

By designing a lamination device for photovoltaic modules and using automated laying technology, the problem of component alignment deviation caused by manual laying of paper has been solved, and the yield and production efficiency have been improved.

CN119342912APending Publication Date: 2025-01-21WUXI YUNCHENG ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202411420110.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-01-21

AI Technical Summary

Technical Problem

During the manual paper laying process before lamination of existing photovoltaic modules, it is easy to cause the paper to contact the surface of the module, causing the assembly to deviate, and thus cause defects such as uneven spacing and parallel short circuits, affecting the current output and conversion efficiency.

Method used

Designed a layer pressure device for photovoltaic components, including the top positioning box, paper support roller, paper stretching mechanism and transfer mechanism. Through automated paper laying methods, ensure that paper is paved on the surface of photovoltaic components to avoid contact and partial partial partiality shift.

Benefits of technology

It realizes the prevention of offset of photovoltaic modules during the lamination process, improves the yield of module production, and improves production efficiency through automated laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of photovoltaic module production, in particular to a photovoltaic module laminating device and method.The photovoltaic module laminating device comprises a laminating machine body used for laminating a photovoltaic module and a supporting table installed on the outer side of the laminating machine body, and a conveying belt used for conveying the photovoltaic module is installed on the supporting table; the top positioning frame is mounted at the top of the outer side of the input end of the laminating machine body and is positioned above the conveying belt; the number of the paper supporting rollers is two; according to the laminating device and method for the photovoltaic modules, when the top paper sheet is laid, the top paper sheet is unfolded, then moves downwards and is directly placed on the upper surfaces of the plurality of photovoltaic modules, so that the paper sheet body is prevented from being in contact with the photovoltaic modules when being unfolded, and the anti-deviation effect of the photovoltaic modules during lamination is ensured; and the yield of photovoltaic composition production is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic module production, and in particular to a lamination device and method for photovoltaic modules. Background Art

[0002] When laminating photovoltaic modules, the laid cells are transferred to the laminator, the air in the module is extracted by vacuuming, and then the EVA is heated to melt, and the cells, glass and back sheet are bonded together; finally, the module is cooled and taken out. The lamination process is a key step in module production, and the lamination temperature and time are determined by the properties of EVA.

[0003] At present, before lamination, the existing photovoltaic modules are laminated synchronously for multiple photovoltaic modules, and in order to protect the laminated photovoltaic modules, the existing patent application number: CN201520529236.4 discloses: photovoltaic module lamination synchronous paper laying device;

[0004] That is, the existing method of laying paper at the bottom of multiple photovoltaic modules as an isolation layer can prevent the bottom of the module from directly rubbing against the laminator or other contact surfaces during the lamination process. At the same time, the paper laid on the top of multiple photovoltaic modules also plays a role of isolation and protection. The existing paper located at the bottom and top of multiple photovoltaic modules is laid manually. During the manual laying, especially the laying of the top paper, the paper is easily contacted with the surface of the photovoltaic module during the stretching process, resulting in the deviation of the arrangement position of the photovoltaic module, and then resulting in uneven spacing between multiple battery cells, which will cause defects such as parallel-series short circuit after lamination. These defects will directly affect the current output and conversion efficiency of the photovoltaic module. Summary of the invention

[0005] The object of the present invention is to provide a lamination device and method for photovoltaic modules to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a laminating device for photovoltaic modules, comprising a laminating machine body for laminating photovoltaic modules and a supporting platform installed outside the laminating machine body, wherein a conveyor belt for conveying photovoltaic modules is installed on the supporting platform, and further comprising:

[0007] A top positioning frame, the top positioning frame is installed on the top of the outside of the input end of the laminator body, and the top positioning frame is located above the conveyor belt;

[0008] A paper support roller, wherein two paper support rollers are provided, and the two paper support rollers are respectively located on one side of the support platform and the top positioning frame, and a paper body is wound around the outer side of the paper support roller;

[0009] A paper stretching mechanism, wherein two paper stretching mechanisms are provided, and the two paper stretching mechanisms are respectively located at the top of the support platform and the bottom of the top positioning frame. The paper stretching mechanism is used to sequentially stretch and lay the paper body at the paper support roller, so that the paper body can be stably laid on the outer surface of the photovoltaic module before lamination of the photovoltaic module.

[0010] A transfer mechanism, an opening is provided at the bottom of the top positioning frame, and the transfer mechanism is located at the opening, and the transfer mechanism is used to stably transfer the paper body at the top to the tops of multiple photovoltaic components.

[0011] The paper stretching mechanism comprises two support frames fixedly mounted on one end of the top positioning frame or the support platform, and the two ends of the paper support roller are rotatably connected to the two support frames;

[0012] A rotating member for driving the paper support roller is mounted on one of the support frames;

[0013] A guide shaft, both ends of which are fixedly connected to the support frame, and the guide frame is used to guide the paper body;

[0014] A guide transmission mechanism, wherein two guide transmission mechanisms are provided, the two guide transmission mechanisms are respectively located on the support frame, and the guide transmission mechanism is used to guide the paper body;

[0015] A cutting mechanism, which is installed between the two support frames and is used to cut the paper body stretched to a certain length;

[0016] A stretching member is installed on a top positioning frame or a supporting platform, and is used to stretch the paper body transmitted from the guide transmission mechanism.

[0017] The guide transmission mechanism comprises a fixed frame and a moving frame, the fixed frame is fixedly connected to the support frame, a moving block is installed on the outer side of the moving frame, and a moving opening is provided on the support frame, the moving block slides through the moving opening, and an adjusting member for adjusting the moving block is installed on the support frame and located at the moving opening;

[0018] The fixed frame and the movable frame are both provided with a transmission opening on one side close to each other, and a transmission member for transmitting the paper body is installed at the transmission opening, and the paper body is transmitted through the provided guide transmission mechanism.

[0019] The adjusting member includes a rotating screw rod rotatably connected to the moving port, a handle is fixedly installed on one end of the rotating screw rod located at the top of the support frame, and the moving block is threadedly sleeved on the outside of the rotating screw rod. Through the adjusting member, the distance between the moving frame and the fixed frame is adjusted.

[0020] The transmission member comprises two transmission shafts respectively connected to the two ends of the transmission port in rotation, a conveyor belt is connected between the two transmission shafts in a transmission manner, the conveyor belt contacts the outer side of the paper body, and the paper body is transmitted by the movement of the conveyor belt;

[0021] A driving motor for driving one of the transmission shafts is installed on the fixed frame or the movable frame, and the paper body is driven by the transmission member.

[0022] The cutting mechanism comprises first electric push rods respectively fixedly mounted on one end of the top of two support frames, the output ends of the two first electric push rods pass through the support frames and a cutting knife is fixedly mounted between them, the output ends of the first electric push rods are slidably connected to the support frames, and the cutting knife is located on a side of the moving frame close to the outside of the laminator body;

[0023] A supporting plate is provided below the cutting knife, and the supporting plate is installed on a top positioning frame or a supporting platform, and a cutting mechanism is provided to achieve the function of cutting the stretched and unfolded paper.

[0024] The stretching member includes two support blocks slidably connected to the top positioning frame or the two sides of the support platform, and a moving member for synchronously driving the two support blocks is installed on the outside of the top positioning frame or the support platform;

[0025] The support block is connected to a connecting block, and the two connecting blocks are rotatably connected to a supporting tube on one side close to each other, and an adsorption roller is connected between the two supporting tubes, a hollow cavity is provided inside the adsorption roller, and a plurality of adsorption holes are equidistantly provided on one side of the adsorption roller;

[0026] A hose is connected to one of the support pipes, and one end of the hose is connected to a vacuum pump, and the vacuum pump is installed on an adjacent support block;

[0027] A U-shaped connecting frame is fixedly connected between the two connecting blocks, and the two ends of the connecting frame are rotatably sleeved on the outsides of the two supporting tubes;

[0028] A clamping plate is provided on the outside of the connecting frame, and the clamping plate is close to one side of the laminator body, and a clamping member for adjusting the state of the clamping plate is installed on the connecting frame;

[0029] A rotating member for connecting the support tube is installed at one end of the connecting frame, and the paper body is stretched through the provided stretching member.

[0030] Among them, a lifting cylinder is installed on the support block located on the outside of the support platform, and the output end of the lifting cylinder is fixedly connected to the connecting block, and a connecting plate is installed on the support block located on the outside of the top positioning frame, and the connecting plate is fixedly connected to the connecting block. By connecting the support block located on the support platform with the connecting block through the lifting cylinder, the support height of the adsorption roller at the support platform can be adjusted.

[0031] The transfer mechanism includes a positioning frame installed inside the top positioning frame, a telescopic cylinder is installed inside the positioning frame, and a vacuum suction plate is fixedly connected to the output end of the telescopic cylinder. Through the provided transfer mechanism, the paper body laid on the top is transferred.

[0032] A lamination method for a photovoltaic module device, comprising the following steps:

[0033] Step 1: First, the paper body is stretched by the paper stretching mechanism at the support platform. At this time, the paper at the top positioning frame is also stretched to a certain length. Then, the paper body is stably laid on the conveyor belt at the support platform.

[0034] Step 2: sequentially and stably placing a plurality of photovoltaic modules on the paper body on the support platform;

[0035] Step 3: After the cutting of one end of the paper body at the support platform body by the cutting knife is completed, the vacuum suction plate located at the top positioning frame is operated to stably adsorb the adjacent paper body. Subsequently, after the paper body at the top positioning frame is cut by the cutting knife, the vacuum pump located at the top positioning frame stops running, and the telescopic cylinder is slowly operated to stably lay the unfolded paper body on the top of multiple photovoltaic modules;

[0036] Step 4: The adsorption roller located at the support platform is relatively lifted by the operation of the lifting cylinder. At this time, the transmission belt runs to stably move the multiple photovoltaic modules with the paper protection layer laid to the inside of the laminator body, and perform synchronous and stable lamination of the multiple photovoltaic modules.

[0037] The present invention has at least the following beneficial effects:

[0038] 1. When the present invention is in use, a top fixing frame is provided above the support table and outside the laminator body, and paper support rollers and paper stretching mechanisms are provided at the top positioning frame and the support table. Thus, when laminating a plurality of photovoltaic modules synchronously, the paper body located at the bottom of the photovoltaic module, i.e., at the support table, is first stably laid. After the photovoltaic modules are placed, the paper body located at the top of the photovoltaic modules is stably laid. When laying, the top paper sheet in the present invention is unfolded and then moved downward to be directly placed on the upper surfaces of a plurality of photovoltaic modules, thereby avoiding contact between the paper body and the photovoltaic modules when unfolded, thereby ensuring the anti-deviating effect of the photovoltaic modules during lamination, and improving the yield rate of photovoltaic component production.

[0039] 2. In the present invention, the paper body is laid automatically to achieve stable unfolding of the paper body, ensuring that the unfolded paper body is in a horizontal state, thereby improving the production efficiency of photovoltaic module lamination. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0041] Figure 2 This is a schematic diagram of the support structure of the present invention;

[0042] Figure 3 It is a side view of the overall structure of the present invention;

[0043] Figure 4 It is a schematic diagram of the support platform structure of the present invention;

[0044] Figure 5 It is a schematic diagram of the supporting plate structure of the present invention;

[0045] Figure 6 This is a schematic diagram of the guide shaft structure of the present invention;

[0046] Figure 7 It is a schematic diagram of the fixed frame and the movable frame structure of the present invention;

[0047] Figure 8 It is a schematic diagram of the structure of the moving part of the present invention;

[0048] Fig. 9 This is a schematic diagram of the structure of the connecting frame of the present invention;

[0049] Fig.10 For the present invention Fig. 9 A schematic diagram of the enlarged structure of the middle A area;

[0050] Fig.11 It is a schematic diagram of the side structure of the clamping plate of the present invention;

[0051] Fig.12 It is a schematic diagram of the structure of the adsorption roller of the present invention;

[0052] Fig.13 This is a schematic diagram of the top positioning frame structure of the present invention;

[0053] Fig.14 It is a schematic diagram of the structure of the vacuum suction plate of the present invention.

[0054] In the figure: 1, laminator body; 2, support table; 21, conveyor belt; 3, top positioning frame; 4, paper support roller; 5, paper body; 6, paper stretching mechanism; 61, support frame; 62, rotating member; 63, guide shaft; 64, guide transmission mechanism; 641, fixed frame; 642, moving frame; 643, moving block; 644, adjusting member; 6441, rotating screw rod; 6442, handle; 645, transmission member; 6451, transmission shaft; 6452, conveyor belt; 6453, driving motor; 65, cutting mechanism; 651, first electric push rod; 652, cutting knife; 653, supporting plate; 66, stretching member; 661, support block; 6611, lifting cylinder; 6612, connecting plate; 662, connecting block; 663, supporting tube; 664, adsorption roller; 6641, adsorption hole; 665, hose; 666, vacuum pump; 667, clamping plate; 668, connecting frame; 7, transfer mechanism; 71, positioning frame; 72, telescopic cylinder; 73, vacuum suction plate; 8, moving part; 81, moving screw rod; 82, fixed block; 83, synchronous gear; 84, synchronous belt; 85, servo motor; 9, clamping part; 91, pushing block; 911, wedge-shaped mouth; 92, wedge-shaped block; 93, pushing cylinder; 94, sliding rod; 95, first limit block; 96, second limit block; 97, buffer spring; 10, rotating part; 101, second electric push rod; 102, pushing rack; 103, rotating gear. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] Embodiment 1

[0057] See also Figures 1 to 7 and Figures 9 to 14 A laminating device for photovoltaic modules, comprising a laminating machine body 1 for laminating photovoltaic modules and a supporting platform 2 installed outside the laminating machine body 1, a conveyor belt 21 for conveying photovoltaic modules installed on the supporting platform 2, and also comprising:

[0058] A top positioning frame 3, which is installed on the top of the outside of the input end of the laminator body 1, and is located above the conveyor belt 21. The top positioning frame 3 is detachably installed on the top of the laminator body 1;

[0059] Paper support rollers 4, two paper support rollers 4 are provided, the two paper support rollers 4 are respectively located on one side of the support platform 2 and the top positioning frame 3, and a paper body 5 is wound around the outer side of the paper support rollers 4;

[0060] Paper stretching mechanism 6, paper stretching mechanism 6, two paper stretching mechanisms 6 are provided, and the two paper stretching mechanisms 6 are respectively located at the top of the support platform 2 and the bottom of the top positioning frame 3, and the paper stretching mechanism 6 is used to stretch and lay the paper body 5 at the paper support roller 4 in sequence, so that the paper body 5 can be stably laid on the outer surface of the photovoltaic module before lamination of the photovoltaic module.

[0061] The paper stretching mechanism 6 includes two support frames 61 fixedly mounted on one end of the top positioning frame 3 or the support platform 2, and both ends of the paper support roller 4 are rotatably connected to the two support frames 61;

[0062] A rotating member 62 for driving the paper support roller 4 is installed on one of the support frames 61, and in this embodiment, the rotating member 62 is preferably a rotating motor, and the rotating motor is operated so that the paper support roller 4 can be stably driven to achieve the function of unwinding the paper body 5 outside the paper support roller 4;

[0063] A guide shaft 63, both ends of which are fixedly connected to the support frame 61, and the guide frame is used to guide the paper body 5;

[0064] A guide transmission mechanism 64, wherein two guide transmission mechanisms 64 are provided, and the two guide transmission mechanisms 64 are respectively located on the support frame 61, and the guide transmission mechanism 64 is used to guide and transmit the paper body 5;

[0065] See also Figure 6 to Figure 7 The guide transmission mechanism 64 includes a fixed frame 641 and a moving frame 642. The fixed frame 641 is fixedly connected to the support frame 61. A moving block 643 is installed on the outer side of the moving frame 642. A moving opening is provided on the support frame 61. The moving block 643 slides through the moving opening. An adjusting member 644 for adjusting the moving block 643 is installed on the support frame 61 and located at the moving opening.

[0066] The adjusting member 644 includes a rotating screw rod 6441 rotatably connected to the moving opening, a handle 6442 is fixedly installed on one end of the rotating screw rod 6441 located at the top of the support frame 61, and the moving block 643 is threadedly sleeved on the outer side of the rotating screw rod 6441;

[0067] Therefore, when adjusting the distance between the moving frame 642 and the fixed frame 641, the handle 6442 is rotated to rotate the rotating screw rod 6441. When the rotating screw rod 6441 rotates, a driving force is provided to the moving block 643 outside the rotating screw rod 6441, so that the moving block 643 drives the moving frame 642 to adjust the distance relative to the fixed frame 641.

[0068] A transmission port is provided on the side where the fixed frame 641 and the movable frame 642 are close to each other, and a transmission member 645 for transmitting the paper body 5 is installed at the transmission port. The transmission member 645 includes two transmission shafts 6451 respectively rotatably connected to the two ends of the transmission port. A conveyor belt 6452 is transmission-connected between the two transmission shafts 6451. The conveyor belt 6452 contacts the outer side of the paper body 5, and the paper body 5 is transmitted by the movement of the conveyor belt 6452.

[0069] A driving motor 6453 for driving one of the transmission shafts 6451 is installed on the fixed frame 641 or the movable frame 642;

[0070] Specific implementation process: when installing the paper support shaft with the paper body 5, one end of the paper body 5 is passed through the conveyor belt 6452 between the two sets of fixed frames 641 and the moving block 643, and at the same time, under the guidance of the guide shaft 63, the paper between the conveyor belt 6452 and the paper support shaft is kept in a taut state;

[0071] Thus, the two conveyor belts 6452 on both sides of the paper body 5 are synchronously and unidirectionally driven, thereby realizing the auxiliary transmission function of the paper body 5, so that one end of the paper body 5 can be stably moved along the laminator body 1.

[0072] See also Figure 3 to Figure 4 , a cutting mechanism 65, the cutting mechanism 65 is installed between the two support frames 61, and the cutting mechanism 65 is used to cut the paper body 5 stretched to a certain length;

[0073] The cutting mechanism 65 includes first electric push rods 651 respectively fixedly mounted on one end of the top of the two support frames 61, the output ends of the two first electric push rods 651 pass through the support frames 61 and a cutting knife 652 is fixedly mounted between them, the output ends of the first electric push rods 651 are slidably connected to the support frames 61, and the cutting knife 652 is located on one side of the moving frame 642 close to the outside of the laminator body 1;

[0074] A supporting plate 653 is provided below the cutting knife 652, and the supporting plate 653 is installed on the top positioning frame 3 or the support platform 2, that is, when the cutting knife 652 cuts the stretched paper, the two first electric push rods 651 operate synchronously, so that the cutting knife 652 moves along the supporting plate 653, and the cutting knife 652 and the supporting plate 653 cooperate with each other to achieve the effect of cutting the paper body 5.

[0075] See also Figure 4 , a stretching member 66, the stretching member 66 is installed on the top positioning frame 71 or the support platform 2, and the stretching member 66 is used to stretch the paper body 5 transmitted from the guide transmission mechanism 64, and the stretching member 66 includes two support blocks 661 slidably connected to the top positioning frame 3 or the two sides of the outside of the support platform 2, and a moving member 8 for synchronously driving the two support blocks 661 is installed on the outside of the top positioning frame 3 or the support platform 2, that is, the moving member 8 is an existing one that can synchronously drive the two support blocks 661, so that the two support blocks 661 are synchronously moved along the top positioning frame 71 or the outside of the support platform 2;

[0076] The support block 661 is connected to a connection block 662, and the two connection blocks 662 are rotatably connected to a support tube 663 on one side close to each other, and an adsorption roller 664 is connected between the two support tubes 663, and a hollow cavity is provided inside the adsorption roller 664, and a plurality of adsorption holes 6641 are equidistantly provided on one side of the adsorption roller 664;

[0077] A hose 665 is connected to one of the support tubes 663, and one end of the hose 665 is connected to a vacuum pump 666, which is installed on an adjacent support block 661;

[0078] A U-shaped connecting frame 668 is fixedly connected between the two connecting blocks 662, and the two ends of the connecting frame 668 are rotatably sleeved on the outside of the two supporting tubes 663;

[0079] See also Figure 8A clamping plate 667 is provided on the outside of the connecting frame 668. The bottom of the clamping plate 667 is arranged in an arc shape, which can cooperate with the adsorption roller 664 to achieve the function of clamping and fixing one end of the paper body 5, thereby assisting the adsorption roller 664 to stably adsorb the paper body 5. The clamping plate 667 is close to the side of the laminator body 1. A clamping member 9 for adjusting the state of the clamping plate 667 is installed on the connecting frame 668. The clamping member 9 includes a pushing block 91 arranged on the top of the clamping plate 667. One side of the pushing block 91 is provided with a wedge-shaped opening. 911, and a wedge-shaped block 92 is slidably connected at the wedge-shaped opening 911, a pushing cylinder 93 for driving the wedge-shaped block 92 is installed on the top of the connecting frame 668, and a plurality of slide bars 94 are slidably penetrated on the clamping plate 667, and a first limit block 95 and a second limit block 96 are fixedly installed at both ends of the slide bar 94, respectively, the first limit block 95 is fixedly connected to the connecting frame 668, and a buffer spring 97 is fixedly connected to one side of the first limit block 95, and the buffer spring 97 is sleeved on the outside of the slide bar 94, and one end of the buffer spring 97 is fixedly connected to the clamping plate 667;

[0080] A rotating member 10 for connecting the support tube 663 is installed at one end of the connecting frame 668. The rotating member 10 includes a second electric push rod 101 fixedly installed at one end of the connecting frame 668. A pushing rack 102 is fixedly connected to the output end of the second electric push rod 101. A rotating gear 103 is meshedly connected to the outer side of the pushing rack 102. The rotating gear 103 is fixedly sleeved on the outer side of one of the support tubes 663.

[0081] Specific implementation process: that is, when the paper body 5 is transmitted between the two conveyor belts 6452 on both sides thereof, the adsorption roller 664 moves to a position close to the conveyor belt 6452 through the bottom of the moving member 8, and the two sets of conveyor belts 6452 continue to run, so that the paper body 5 moves to the adsorption roller 664, and then, the vacuum pump 666 is operated to form a negative pressure state in the hollow cavity of the adsorption roller 664, and the adsorption roller 664 stably and steadily adsorbs the paper body 5 through the multiple adsorption holes 6641 thereon. At this time, the conveyor belt 6452 continues to run, and the second electric push rod 101 is operated to move the push rack 102, and the push rack The bar 102 drives one of the support tubes 663 to rotate by rotating the gear 103, until the second electric push rod 101 stops running, then the support tube 663 drives the adsorption roller 664 to rotate 90 degrees, so that one end of the paper is rotated to the inner side of the pressing plate 667, and then, by pushing the cylinder 93 to operate, the wedge block 92 moves along the wedge opening 911, so that the pressing plate 667 moves along the adsorption roller 664, until one end of the paper body 5 is pressed and fixed between the pressing plate 667 and the adsorption roller 664, then the two support blocks 661 drive the paper body 5 to move along the laminator body 1 under the drive of the moving member 8;

[0082] Until one end of the paper body 5 at the support table 2 moves close to the laminator body 1, and at the same time, one end of the paper body 5 at the top positioning frame 3 moves close to the laminator body 1, at this time, the curled paper is unfolded to form a flat state;

[0083] Then, the photovoltaic module body is placed on the paper body 5 on the support table 2 in sequence, and then the paper body 5 near the conveyor belt 6452 is cut by the cutting knife 652. In this state, since the paper is laid for a long time and multiple photovoltaic modules are superimposed on the paper body 5, the paper body 5 will not be deformed after cutting.

[0084] Subsequently, the cutting knife 652 located at the top positioning frame 3 simultaneously cuts the paper body 5, and the transfer mechanism 7, the top positioning frame 3 has an opening at the bottom, and the transfer mechanism 7 is located at the opening, and the transfer mechanism 7 is used to stably transfer the top paper body 5 to the top of multiple photovoltaic modules.

[0085] See also Figure 2 The transfer mechanism 7 includes a positioning frame 71 installed inside the top positioning frame 3, and a telescopic cylinder 72 is installed inside the positioning frame 71. The output end of the telescopic cylinder 72 is fixedly connected to a vacuum suction plate. The vacuum suction plate is an existing principle of utilizing negative pressure to achieve adsorption of the paper body. No further elaboration is given for this purpose. While cutting, the vacuum suction plate operates to achieve adsorption and fixation of the unfolded paper body 5 to ensure that the paper body 5 after cutting does not move. Subsequently, the telescopic cylinder 72 operates to move the paper body 5 at its bottom through the vacuum suction plate until the paper body 5 moves down to the upper surface of multiple photovoltaic modules. The vacuum negative pressure at the vacuum suction plate slowly decreases, and the paper body 5 is stably covered on the upper surface of multiple photovoltaic modules due to its own gravity, thereby achieving the effect of stably covering the paper body 5.

[0086] A lifting cylinder 6611 is installed on the support block 661 located outside the support platform 2, and the output end of the lifting cylinder 6611 is fixedly connected to the connecting block 662, and a connecting plate 6612 is installed on the support block 661 located outside the top positioning frame 3, and the connecting plate 6612 is fixedly connected to the connecting block 662.

[0087] In this embodiment, a lifting cylinder 6611 is provided on the support block 661 at the support platform 2, so that after the photovoltaic components are placed on the paper body 5, the lifting cylinder 6611 is operated to make the adsorption roller 664 relatively move to above the multiple photovoltaic components without contacting the photovoltaic components, thereby not affecting the movement of the photovoltaic components along the laminator body 1, and assisting the laminator body 1 to stably laminate the photovoltaic components.

[0088] A lamination method for a photovoltaic module lamination device comprises the following steps:

[0089] Step 1: First, the paper body 5 is stretched by the paper stretching mechanism 6 at the support platform 2. At this time, the paper at the top positioning frame 3 is also stretched to a certain length. Then, the paper body 5 is stably laid on the conveyor belt 21 at the support platform 2.

[0090] Step 2: sequentially and stably placing a plurality of photovoltaic modules on the paper body 5 on the support platform 2;

[0091] Step 3: After the cutting knife 652 is used to cut one end of the paper body 5 at the main body of the support platform 2, the vacuum suction plate located at the top positioning frame 3 is operated to stably adsorb the adjacent paper body 5. Subsequently, after the cutting knife 652 is used to cut the paper body 5 at the top positioning frame 3, the vacuum pump 666 located at the top positioning frame 3 stops running, and the telescopic cylinder 72 is slowly operated to stably lay the unfolded paper body 5 on the top of multiple photovoltaic modules;

[0092] Step 4: The adsorption roller 664 located at the support platform 2 is relatively lifted by the operation of the lifting cylinder 6611. At this time, the transmission belt runs to stably move the multiple photovoltaic modules with the paper protective layer laid to the inside of the laminator body 1, and perform synchronous and stable lamination of the multiple photovoltaic modules.

[0093] Embodiment 2

[0094] See also Figure 8 , Embodiment 2 is a further supplementary explanation of the moving member 8 in Embodiment 1, specifically: the moving member 8 includes two moving screws 81, the moving screws 81 are located on both sides of the outside of the support platform 2 or the top positioning frame 3, the two ends of the moving screws 81 are rotatably connected with fixed blocks 82, and the four fixed blocks 82 are fixedly installed on the outside of the support platform 2 or the top positioning frame 3, the support block 661 is threadedly sleeved on the outside of the moving screws 81, the ends of the two moving screws 81 away from the laminator body 1 are fixedly connected with synchronous gears 83, and a synchronous belt 84 is transmission-connected between the two synchronous gears 83, and a servo motor 85 for driving one of the synchronous gears 83 is installed on the outside of the support platform 2 or the top fixed frame 641;

[0095] The servo motor 85 is operated so that the two synchronous gears 83 rotate synchronously under the transmission action of the synchronous belt 84. When the movable screw rod 81 rotates, it provides driving force to the support block 661 on its outside, so that the two support blocks 661 move synchronously and stably along the outside of the support platform 2 or the top fixed frame 641.

[0096] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0097] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laminating device for photovoltaic modules, comprising a laminating machine body (1) for laminating photovoltaic modules and a supporting platform (2) installed outside the laminating machine body (1), wherein a conveyor belt (21) for conveying photovoltaic modules is installed on the supporting platform (2), characterized in that: Also included are: A top positioning frame (3), wherein the top positioning frame (3) is installed at the top of the outer side of the input end of the laminator body (1), and the top positioning frame (3) is located above the conveyor belt (21); A paper support roller (4), wherein two paper support rollers (4) are provided, and the two paper support rollers (4) are respectively located on one side of the support platform (2) and the top positioning frame (3), and a paper body (5) is wound around the outer side of the paper support roller (4); A paper stretching mechanism (6), wherein two paper stretching mechanisms (6) are provided, and the two paper stretching mechanisms (6) are respectively located at the top of the support platform (2) and the bottom of the top positioning frame (3), and the paper stretching mechanism (6) is used to sequentially stretch and lay the paper body (5) at the paper support roller (4), so that the paper body (5) is stably laid on the outer surface of the photovoltaic module before lamination of the photovoltaic module. A transfer mechanism (7), wherein an opening is provided at the bottom of the top positioning frame (3), and the transfer mechanism (7) is located at the opening, and the transfer mechanism (7) is used to stably transfer the paper body (5) at the top to the top of multiple photovoltaic modules.

2. A laminating device for photovoltaic modules according to claim 1, characterized in that: The paper stretching mechanism (6) comprises two support frames (61) fixedly mounted on one end of the top positioning frame (3) or the support platform (2), and the two ends of the paper support roller (4) are rotatably connected to the two support frames (61); A rotating member (62) for driving the paper support roller (4) is installed on one of the support frames (61); A guide shaft (63), both ends of which are fixedly connected to the support frame (61), and the guide frame is used to guide the paper body (5); A guide transmission mechanism (64), wherein two guide transmission mechanisms (64) are provided, and the two guide transmission mechanisms (64) are respectively located on the support frame (61), and the guide transmission mechanism (64) is used to guide and transmit the paper body (5); A cutting mechanism (65), wherein the cutting mechanism (65) is installed between the two support frames (61), and the cutting mechanism (65) is used to cut the paper body (5) stretched to a certain length; A stretching member (66) is installed on a top positioning frame (71) or a support platform (2), and the stretching member (66) is used to stretch the paper body (5) transmitted from the guide transmission mechanism (64).

3. A laminating device for photovoltaic modules according to claim 2, characterized in that: The guide transmission mechanism (64) comprises a fixed frame (641) and a movable frame (642), wherein the fixed frame (641) is fixedly connected to the support frame (61), a movable block (643) is installed on the outer side of the movable frame (642), and a movable opening is provided on the support frame (61), the movable block (643) slides through the movable opening, and an adjusting member (644) for adjusting the movable block (643) is installed on the support frame (61) and located at the movable opening; The fixed frame (641) and the movable frame (642) are both provided with a transmission opening on one side close to each other, and a transmission member (645) for transmitting the paper body (5) is installed at the transmission opening.

4. A laminating device for photovoltaic modules according to claim 3, characterized in that: The adjusting member (644) comprises a rotating screw rod (6441) rotatably connected to the moving opening, a handle (6442) is fixedly mounted on one end of the rotating screw rod (6441) located at the top of the support frame (61), and the moving block (643) is threadedly sleeved on the outside of the rotating screw rod (6441).

5. A laminating device for photovoltaic modules according to claim 3, characterized in that: The transmission member (645) comprises two transmission shafts (6451) respectively rotatably connected to the two ends of the transmission port, a conveyor belt (6452) is transmission-connected between the two transmission shafts (6451), the conveyor belt (6452) is in contact with the outer side of the paper body (5), and the paper body (5) is transmitted through the movement of the conveyor belt (6452); A driving motor (6453) for driving one of the transmission shafts (6451) is installed on the fixed frame (641) or the movable frame (642).

6. A laminating device for photovoltaic modules according to claim 2, characterized in that: The cutting mechanism (65) comprises a first electric push rod (651) fixedly mounted on one end of the top of two support frames (61), the output ends of the two first electric push rods (651) pass through the support frames (61) and a cutting knife (652) is fixedly mounted between them, the output ends of the first electric push rods (651) are slidably connected to the support frames (61), and the cutting knife (652) is located on a side of the moving frame (642) close to the outside of the laminating machine body (1); A supporting plate (653) is provided below the cutting knife (652), and the supporting plate (653) is installed on the top positioning frame (3) or the supporting platform (2).

7. A laminating device for photovoltaic modules according to claim 2, characterized in that: The stretching member (66) comprises two support blocks (661) slidably connected to the outer sides of the top positioning frame (3) or the support platform (2), and a moving member (8) for synchronously driving the two support blocks (661) is installed on the outer side of the top positioning frame (3) or the support platform (2); The support block (661) is connected to a connection block (662), and the two connection blocks (662) are rotatably connected to a support tube (663) on one side close to each other, and an adsorption roller (664) is connected between the two support tubes (663), a hollow cavity is provided inside the adsorption roller (664), and a plurality of adsorption holes (6641) are provided at equal distances on one side of the adsorption roller (664); A hose (665) is connected to one of the support tubes (663), and one end of the hose (665) is connected to a vacuum pump (666), and the vacuum pump (666) is installed on an adjacent support block (661); A U-shaped connecting frame (668) is fixedly connected between the two connecting blocks (662), and two ends of the connecting frame (668) are rotatably sleeved on the outsides of the two supporting tubes (663); A clamping plate (667) is provided on the outside of the connecting frame (668), and the clamping plate (667) is close to one side of the laminator body (1). A clamping member (9) for adjusting the state of the clamping plate (667) is installed on the connecting frame (668); A rotating member (10) for connecting the support tube (663) is installed at one end of the connecting frame (668).

8. A laminating device for photovoltaic modules according to claim 7, characterized in that: A lifting cylinder (6611) is installed on the support block (661) located outside the support platform (2), and the output end of the lifting cylinder (6611) is fixedly connected to the connecting block (662), and a connecting plate (6612) is installed on the support block (661) located outside the top positioning frame (3), and the connecting plate (6612) is fixedly connected to the connecting block (662).

9. A laminating device for photovoltaic modules according to claim 1, characterized in that: The transfer mechanism (7) comprises a positioning frame (71) installed inside the top positioning frame (3), a telescopic cylinder (72) is installed inside the positioning frame (71), and a vacuum suction plate (73) is fixedly connected to the output end of the telescopic cylinder (72).

10. A lamination method for a photovoltaic module device according to claim 9, characterized in that: The following steps are involved: Step 1: First, the paper body (5) is stretched by the paper stretching mechanism (6) at the support platform (2). At this time, the paper at the top positioning frame (3) is also stretched to a certain length. Then, the paper body (5) is stably laid on the conveyor belt (21) at the support platform (2); Step 2: sequentially and stably placing a plurality of photovoltaic modules on the paper body (5) at the support platform (2); Step 3: After one end of the paper body (5) at the main body of the support platform (2) is cut by the cutting knife (652), the vacuum suction plate located at the top positioning frame (3) is operated to stably adsorb the adjacent paper body (5). Subsequently, after the paper body (5) at the top positioning frame (3) is cut by the cutting knife (652), the vacuum pump (666) located at the top positioning frame (3) stops operating, and the telescopic cylinder (72) is slowly operated to stably lay the unfolded paper body (5) on the top of the plurality of photovoltaic modules; Step 4: The adsorption roller (664) located at the support platform (2) is relatively lifted by the operation of the lifting cylinder (6611). At this time, the transmission belt runs to stably move the multiple photovoltaic modules with the paper protection layer already laid to the inside of the laminator body (1), and perform synchronous and stable lamination of the multiple photovoltaic modules.

Citation Information

Patent Citations

  • Paper device is spread in step to photovoltaic module lamination

    CN204792849U