Transformer inductor assembling equipment

Abstract

The transformer inductor assembling equipment comprises a rack, an electric control box is arranged in the rack, an electric control system is arranged in the electric control box, and a product conveying mechanism, a feeding mechanism, a taking mechanism and a locking mechanism are arranged on the rack; the product conveying mechanism is transversely arranged on the rack and is used for conveying and positioning a power supply product to be assembled; the feeding mechanism is arranged on one side of the product conveying mechanism and used for feeding the transformer and the inductor into the taking mechanism from the outer side of the rack. The material taking mechanism is installed above the product conveying mechanism and used for completing assembling of a transformer and an inductor of the power supply product and transferring the transformer and the inductor to the power supply product from the feeding mechanism. And the locking mechanism is arranged on one side of the feeding mechanism along the product conveying mechanism and is used for locking and fixing the transformer, the inductor and the power supply product. Automatic feeding, taking, assembling and locking are achieved, a transformer and an inductor which need to be assembled are assembled on a power product, the automation degree is high, and the working efficiency is high.

Description

Technical Field

[0001] The invention relates to the technical field of transformer assembly, in particular to a transformer inductance assembly device. Background Art

[0002] With the continuous development of electronic technology, various electronic products have appeared in people's lives. Most of these electronic products require power adapters. Transformers and inductors are indispensable in power adapters. The previous transformer and inductor assembly was generally manual assembly or semi-automatic mechanical assembly, which has low production efficiency, high labor intensity, and complicated processes. At the same time, the assembly quality cannot be guaranteed and is prone to errors. Therefore, the existing technology has defects and needs to be improved. Summary of the invention

[0003] Based on this, the purpose of the present invention is to provide a transformer inductor assembly equipment to realize automatic loading, picking, assembly and locking, so that the transformer and inductor to be assembled can be assembled on the power supply product with high automation and high work efficiency.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A transformer inductance assembly device comprises a frame, an electric control box is arranged in the frame, an electric control system is arranged in the electric control box, and a product conveying mechanism, a feeding mechanism, a material taking mechanism and a locking mechanism are arranged on the frame;

[0006] The product conveying mechanism is horizontally arranged on the frame and is used for conveying and positioning the power supply products to be assembled;

[0007] The feeding mechanism is arranged on one side of the product conveying mechanism, and is used to feed the transformer and the inductor from the outside of the frame into the taking mechanism;

[0008] The material taking mechanism is installed above the product conveying mechanism, and is used to complete the assembly of the transformer and inductor of the power supply product and transfer the transformer and inductor from the material feeding mechanism to the power supply product;

[0009] The locking mechanism is arranged on one side of the feeding mechanism along the product conveying mechanism, and is used to lock and fix the transformer and the inductor to the power supply product.

[0010] Furthermore, the product conveying mechanism includes a first conveying track, multiple first lifting components and a product carrier; the first conveying track is horizontally arranged on the frame, multiple first lifting components are installed on the first conveying track, and the product carrier is arranged on the first conveying track along the transmission direction of the first conveying track; the product carrier is used to place power products, and multiple first lifting components all include a first lifting drive component and a first lifting support plate connected to the first lifting drive component, and the first lifting component is used to lift the product carrier toward the assembly position and the locking position.

[0011] Furthermore, the feeding mechanism is arranged in three groups, and the three groups of feeding mechanisms are arranged side by side on one side of the product conveying mechanism. The feeding mechanism includes an upper track assembly, a lower track assembly, a pallet, a conveying assembly, a lifting assembly and a pallet positioning member; the upper track assembly transfers the pallet from the outside of the frame to the inside of the frame, the lower track assembly is arranged below the upper track assembly and connected to the lifting assembly, the conveying assembly transfers the pallet on the upper track assembly to the lifting assembly, the lifting assembly descends to transfer the pallet to the lower track assembly, and the lower track assembly transfers the pallet from the inside of the frame to the outside of the frame.

[0012] Further, the upper track assembly and the lower track assembly each include a first support frame, a second conveying track and a plurality of blocking members; the first support frame is mounted on the frame, the second conveying track is arranged on the first support frame, and the plurality of blocking members are arranged on the second conveying track;

[0013] The upper track assembly further includes a plurality of second lifting assemblies, the second lifting assemblies are arranged on the second conveying track, the blocking member is arranged at one end of the second lifting assembly along the conveying direction of the second conveying track, and the plurality of second lifting assemblies each include a second lifting driving member and a second lifting supporting plate connected to the second lifting driving member, and the second lifting driving member is used to lift the second lifting supporting plate toward the tray;

[0014] Furthermore, the lifting assembly is arranged at the front end of the upper track assembly and the lower track assembly, and the lifting assembly includes a first vertical plate, a lifting track, a transmission screw, a lifting motor and a transmission seat, the first vertical plate is installed on the frame, the transmission screw and the lifting track are vertically installed on the first vertical plate, the transmission seat is connected to the transmission screw and is transmitted with the transmission screw, and the transmission seat is connected to the lifting track through a slider; the output end of the lifting motor is connected to the transmission screw, and the lifting motor drives the transmission screw to drive the transmission seat to move up and down along the lifting track; the transmission seat includes a second support frame and a third conveying track installed on the second support frame, and the lifting assembly transfers the pallet of the second conveying track to the lower track assembly.

[0015] Further, the transport assembly is arranged at the front end or side end of the upper rail assembly, and the transport assembly includes a transport Y-axis, a transport Z-axis and a suction cup assembly, the transport Y-axis is installed on one side of the upper rail assembly, the transport Z-axis is slidably arranged on the transport Y-axis and moves along the transport Y-axis, the suction cup assembly is installed on the transport Z-axis and moves along the transport Z-axis, and the suction cup assembly transfers the tray on the upper rail assembly to the transmission seat.

[0016] Furthermore, the pallet positioning member is arranged on one side of the first vertical plate, and the pallet positioning member includes a second vertical plate, a first cylinder, a first connecting block and a first baffle; the second vertical plate is installed on the frame, the first cylinder is installed above the second vertical plate, the first baffle is connected to the output end of the first cylinder through the first connecting block, and the first baffle is provided with an L-shaped positioning groove, and the L-shaped positioning groove positions the pallet of the transmission seat.

[0017] Furthermore, the material picking mechanism includes a material picking robot installed above the product conveying mechanism and an assembly jig arranged below the material picking robot, the material picking robot includes a base, a first driving seat installed on the base, a first swing arm connected to the first driving seat, a second driving seat connected to the first swing arm, a second swing arm connected to the second driving seat, a driving shaft arranged on the second swing arm, and a material picking component connected to the driving shaft; the material picking component transfers the transformer and inductor from the feeding mechanism to the assembly jig for initial assembly, and then transfers the initially assembled transformer and inductor from the assembly jig to the power supply product, thereby completing the assembly of the transformer and inductor of the power supply product.

[0018] The material picking assembly comprises a base plate, a first clamping element, a second clamping element, a third clamping element and a first detection element, wherein the first clamping element, the second clamping element and the third clamping element are arranged below the base plate, the first clamping element and the second clamping element are arranged side by side below the base plate, and the third clamping element is arranged on the side of the first clamping element and the second clamping element;

[0019] The first clamping element, the second clamping element and the third clamping element each include a lifting cylinder and an air gripper, wherein the air gripper is connected to an output end of the lifting cylinder and is used to grasp the transformer and / or the inductor;

[0020] The first clamping element and the second clamping element are each provided with an air claw, and the first clamping element and the second clamping element are used to grab the transformer or the inductor; the third clamping element is provided with three air claws, and is used to grab the transformer and the inductor;

[0021] Furthermore, the first detection element is installed on one side of the substrate, and the first detection element includes a first light source and a first scanning camera. The first light source is vertically arranged below the first scanning camera. The first scanning camera integrates a data processor and a signal generator. The first detection element is used to detect whether the transformer and the inductor are assembled correctly.

[0022] Furthermore, the assembly fixture includes a base, a limit seat and a limit column, the base is installed on the frame, the limit seat and the limit column are distributed on the base, the limit seat is used to place the transformer and the inductor, and the limit column limits the position of the transformer and the inductor.

[0023] The material picking mechanism also includes a defective discharge mechanism, which is arranged on one side of the material picking robot. The defective discharge mechanism includes a bracket installed on the frame and a fourth conveying track installed on the bracket. The material picking robot transfers defective assembled products of transformers and inductors to the fourth conveying track, and then transports them out through the fourth conveying track.

[0024] Furthermore, the locking mechanism includes a three-axis positioning assembly, a screw locking assembly, a mask assembly and a screw collecting assembly;

[0025] The three-axis positioning assembly is arranged above the product conveying mechanism; the three-axis positioning assembly includes an X-axis linear module, a Y-axis linear module and a Z-axis linear module, the Y-axis linear module is horizontally arranged on the frame, the X-axis linear module is slidably arranged on the Y-axis linear module, the X-axis linear module moves along the Y-axis linear module, the Z-axis linear module is slidably arranged on the X-axis linear module, the Z-axis linear module moves along the X-axis linear module, the screw locking assembly is slidably arranged on the Z-axis linear module, and the screw locking assembly moves along the Z-axis linear module.

[0026] Furthermore, a second detection element is also provided on the Z-axis linear module, and the second detection element includes a second light source and a second scanning camera. The second light source is vertically arranged below the second scanning camera. The second scanning camera integrates a data processor and a signal generator. The second detection element is used to detect whether the locking state of the transformer and the inductor is correct.

[0027] Furthermore, the screw locking assembly includes a screw chuck, a locking tool, a vacuum adsorption tube and a second cylinder. The screw chuck includes a linear locking channel and an oblique nail feeding channel. The screwdriver rod of the locking tool is passed through the vacuum adsorption tube. The second cylinder drives the vacuum adsorption tube downward in the linear locking channel until the screw is adsorbed on the lower end of the vacuum adsorption tube. The second cylinder continues to move downward to open the screw chuck and keep the screw in an adsorbed state to be transported to the screw installation hole.

[0028] Furthermore, the mask assembly includes a lifting base plate group, a mask follower group and a quick-change panel, the lifting base plate group is arranged on the frame, the mask follower group is movably connected to the lifting base plate group, and the quick-change panel is connected to the mask follower group.

[0029] Furthermore, the screw collection assembly is arranged on one side of the mask assembly for recycling defective screws.

[0030] Furthermore, the lifting base plate group includes a base plate, a guide rail vertically arranged on one side of the base plate, and a third cylinder arranged on the other side of the base plate, the mask follower group includes a mounting frame and a locking screw, the mounting frame is slidably arranged on the guide rail, an opening is arranged on the side of the mounting frame away from the base plate, and slots are arranged on the two side frames of the mounting frame facing the opening, the quick-change panel enters the mounting frame from the opening, and the side edge of the quick-change panel is clamped in the slot; the locking screw is installed on at least one side of the mounting frame, and the third cylinder drives the mounting frame to move up and down along the guide rail.

[0031] Furthermore, the product conveying mechanism, feeding mechanism, material taking mechanism and locking mechanism are all provided with a plurality of position sensors and are communicatively connected with the electric control system.

[0032] The beneficial effects of the present invention are:

[0033] The present invention realizes automatic loading, taking, assembly and locking by arranging product conveying mechanism, feeding mechanism, taking mechanism and locking mechanism, so that transformers and inductors to be assembled can be assembled on power products, with high automation and high work efficiency.

[0034] The present invention is provided with multiple groups of feeding mechanisms, including an upper track component, a lower track component, a tray, a transport component, a lifting component and a tray positioning member. The tray is used to place transformers and inductors. The upper track component transfers the tray from the outside of a rack to the inside of the rack. The lower track component is arranged below the upper track component and connected to the lifting component. The transport component transfers the tray on the upper track component to the lifting component. The lifting component descends to transfer the tray to the lower track component. The lower track component transfers the tray from the inside of the rack to the outside of the rack, thereby realizing continuous and automatic feeding of transformers and inductors.

[0035] The present invention provides a material picking mechanism, including a material picking component installed on a material picking robot and an assembly jig. The material picking component transfers the transformer and the inductor from the material feeding mechanism to the assembly jig for initial assembly, and then transfers the initially assembled transformer and inductor from the assembly jig to the power supply product, thereby completing the automatic assembly of the transformer and the inductor of the power supply product.

[0036] The locking mechanism of the present invention includes a three-axis positioning component, a screw locking component and a mask component. The screw locking component is arranged on the three-axis positioning component, slides along the three-axis positioning component and can be positioned at any point within the range of the three-axis positioning component, thereby improving the accuracy and convenience of the screw locking mechanism. The three-axis positioning component, the screw locking component and the mask component cooperate with each other, automatically and quickly switch according to different product requirements, are precisely controlled by a program, have high positioning accuracy, high locking qualification rate, and high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 A schematic structural diagram of a transformer inductance assembly device provided by the present invention;

[0038] Figure 2 A schematic diagram of the internal structure of the transformer inductance assembly equipment provided by the present invention;

[0039] Figure 3 Figure 2 A schematic diagram of the structure from another perspective;

[0040] Figure 4A schematic structural diagram of a product conveying mechanism provided by the present invention;

[0041] Figure 5 A schematic structural diagram of a feeding mechanism provided by the present invention;

[0042] Figure 6 Another structural schematic diagram of the feeding mechanism provided by the present invention;

[0043] Figure 7 A schematic structural diagram of an upper track assembly provided by the present invention;

[0044] Figure 8 A schematic structural diagram of a lifting assembly provided by the present invention;

[0045] Fig. 9 A schematic structural diagram of a handling assembly provided by the present invention;

[0046] Fig.10 A schematic structural diagram of a tray positioning member provided by the present invention;

[0047] Fig.11 A schematic structural diagram of a material taking mechanism provided by the present invention;

[0048] Fig.12 A schematic structural diagram of a material taking assembly provided by the present invention;

[0049] Fig.13 A schematic structural diagram of an assembly jig provided by the present invention;

[0050] Fig.14 A schematic structural diagram of a defective discharge mechanism provided by the present invention;

[0051] Fig.15 A structural schematic diagram of the locking mechanism provided by the present invention;

[0052] Fig.16 A schematic structural diagram of a screw locking assembly provided by the present invention;

[0053] Fig.17 A schematic structural diagram of a mask assembly provided by the present invention;

[0054] Reference numerals:

[0055] 100- Transformer and inductor assembly equipment; 101- Transformer; 102- Inductor;

[0056] 10- rack;

[0057] 20-product conveying mechanism; 21-first conveying track; 22-first lifting assembly; 23-product carrier;

[0058] 30-feeding mechanism; 31-upper track assembly; 311-first support frame; 312-second conveying track; 313-blocking member; 314-second lifting assembly; 32-lower track assembly; 33-tray; 34-lifting assembly; 341-first vertical plate; 342-lifting track; 343-transmission screw rod; 344-lifting motor; 345-transmission seat; 346-second support frame; 347-third conveying track; 35-handling assembly; 351-handling Y axis; 352-handling Z axis; 353-suction cup assembly; 36-tray positioning member; 361-second vertical plate; 362-first cylinder; 363-first connecting block; 364-first baffle; 365-L-shaped positioning groove;

[0059] 40- material picking mechanism; 41- material picking robot; 411- base; 412- first driving seat; 413- first swing arm; 414- second driving seat; 415- second swing arm; 416- driving shaft; 42- material picking assembly; 421- base plate; 422- first clamping element; 423- second clamping element; 424- third clamping element; 425- first detection element; 426- lifting cylinder; 427- air claw; 43- assembly fixture; 431- base; 432- limiting seat; 433- limiting column; 44- bad discharge mechanism; 441- bracket; 444- fourth conveying track;

[0060] 50-locking mechanism; 51-three-axis positioning assembly; 511-X-axis linear module; 512-Y-axis linear module; 513-Z-axis linear module; 52-screw locking assembly; 521-screw chuck; 522-locking tool; 523-vacuum adsorption tube; 524-second cylinder; 525-linear locking channel; 526-oblique nail feeding channel; 53-mask assembly; 531-base plate; 532-guide rail; 533-third cylinder; 534-installation frame; 535-locking screw; 536-quick-change panel; 54-screw collection assembly; 55-second detection element. DETAILED DESCRIPTION

[0061] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0062] In the description of the present invention, it should be noted that the terms "vertical direction", "up", "down", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0063] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0064] like Figures 1 to 3 As shown, the embodiment of the present invention provides a transformer inductance assembly device 100, including a frame 10, an electric control box is arranged in the frame 10, an electric control system is arranged in the electric control box, and a product conveying mechanism 20, a feeding mechanism 30, a material taking mechanism 40 and a locking mechanism 50 are arranged on the frame 10;

[0065] The product conveying mechanism 20 is disposed horizontally on the frame 10 and is used for conveying and positioning the power supply products to be assembled;

[0066] The feeding mechanism 30 is disposed on one side of the product conveying mechanism 20 and is used to feed the transformer 101 and the inductor 102 from the outside of the frame 10 into the taking mechanism 40;

[0067] The material taking mechanism 40 is installed above the product conveying mechanism 20, and is used to complete the assembly of the transformer 101 and the inductor 102 of the power product and transfer the transformer 101 and the inductor 102 from the material feeding mechanism 30 to the power product;

[0068] The locking mechanism 50 is disposed on one side of the feeding mechanism 30 along the product conveying mechanism 20 , and is used to lock and fix the transformer 101 and the inductor 102 to the power product.

[0069] In this embodiment, if Figures 2 to 4As shown, the product conveying mechanism 20 includes a first conveying track 21, two first lifting assemblies 22 and a product carrier 23; the first conveying track 21 is horizontally arranged on the frame 10, the two first lifting assemblies 22 are installed on the first conveying track 21, and the product carrier 23 is arranged on the first conveying track 21 along the transmission direction of the first conveying track 21; the product carrier 23 is placed with a power product, and the two first lifting assemblies 22 each include a first lifting drive member and a first lifting support plate connected to the first lifting drive member, the first lifting drive member is used to lift the first lifting support plate, and the two first lifting assemblies 22 are used to lift the product carrier 23 toward the assembly position and the locking position respectively. The product conveying mechanism 20 conveys the power product to the assembly position and the locking position, and automatically positions it, so as to facilitate the assembly and locking of the transformer 101, the inductor 102 and the power product. Specifically, the first lifting drive member 22 is a cylinder.

[0070] In this embodiment, if Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the feeding mechanism 30 is arranged in three groups, and the three groups of feeding mechanisms 30 are arranged side by side on one side of the product conveying mechanism 20. The feeding mechanism 30 includes an upper track assembly 31, a lower track assembly 32, a pallet 33, a transport assembly 35, a lifting assembly 34 and a pallet positioning member 36.

[0071] In this embodiment, if Figure 5 and Figure 7 As shown, the upper track assembly 31 and the lower track assembly 32 both include a first support frame 311, a second conveying track 312 and a plurality of blocking members 313; the first support frame 311 is mounted on the frame 10, the second conveying track 312 is arranged on the first support frame 311, and a plurality of blocking members 313 are arranged on the second conveying track 312; the upper track assembly 31 also includes a plurality of second jacking assemblies 314, the second jacking assemblies 314 are arranged on the second conveying track 312, the blocking member 313 is arranged at one end of the second jacking assemblies 314 along the conveying direction of the second conveying track 312, and the plurality of second jacking assemblies 314 each include a second jacking driving member, and a second jacking support plate connected to the second jacking driving member, and the second jacking driving member is used to lift the second jacking support plate toward the tray 33. Specifically, the second jacking driving member is a cylinder.

[0072] In this embodiment, if Figure 5 and Figure 8As shown, the lifting assembly 34 is arranged at the front end of the upper track assembly 31 and the lower track assembly 32, and the lifting assembly 34 includes a first vertical plate 341, a lifting track 342, a transmission screw 343, a lifting motor 344 and a transmission seat 345. The first vertical plate 341 is installed on the frame 10, and the transmission screw 343 and the lifting track 342 are vertically installed on the first vertical plate 341. The transmission seat 345 is connected to the transmission screw 343 and is driven with the transmission screw 343, and the transmission seat 345 is connected to the lifting track 342 through a slider; the output end of the lifting motor 344 is connected to the transmission screw 343, and the lifting motor 344 drives the transmission screw 343 to drive the transmission seat 345 to move up and down along the lifting track 342; the transmission seat 345 includes a second support frame 346 and a third conveying track 347 installed on the second support frame 346. The lifting assembly 34 transfers the tray 33 of the second conveying track 312 to the lower track assembly 32.

[0073] In this embodiment, if Fig. 9 As shown, the transport assembly 35 includes a transport Y-axis 351, a transport Z-axis 352 and a suction cup assembly 353. The transport Y-axis 351 is installed on one side of the upper track assembly 31. The transport Z-axis 352 is slidably disposed on the transport Y-axis 351 and moves along the transport Y-axis 351. The suction cup assembly 353 is installed on the transport Z-axis 352 and moves along the transport Z-axis 352. The suction cup assembly 353 transfers the tray 33 on the upper track assembly 31 to the transmission seat 345.

[0074] like Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the feeding mechanism 30 is arranged in three groups, and in one group of the feeding mechanism 30, the lifting assembly 34 and the conveying assembly 35 are arranged at the front end of the upper track assembly 31 along the conveying direction of the upper track assembly 31. In the feeding mechanisms 30 of other groups, the lifting assembly 34 is arranged at the front end of the upper track assembly 31 along the conveying direction of the upper track assembly 31, and the conveying assembly 35 is arranged at the side end of the upper track assembly 31. Specifically, in the present invention, in the three groups of feeding mechanisms 30, the setting position of the conveying assembly 35 can be adjusted according to the space requirements of the equipment, and the position adjustment of the conveying assembly 35 does not affect the conveying and handling of the tray 33.

[0075] In this embodiment, if Figure 5 and Fig.10As shown, the pallet positioning member 36 is arranged on one side of the first vertical plate 341, and the pallet positioning member 36 includes a second vertical plate 361, a first cylinder 362, a first connecting block 363 and a first baffle 364; the second vertical plate 361 is installed on the frame 10, the first cylinder 362 is installed above the second vertical plate 361, the first baffle 364 is connected to the output end of the first cylinder 362 through the first connecting block 363, and the first baffle 364 is provided with an L-shaped positioning groove 365, and the L-shaped positioning groove 365 positions the pallet 33 of the transmission seat 345, and is used to determine the stacking height of the pallet 33 on the transmission seat 345. After reaching the corresponding height, the lifting assembly 34 descends.

[0076] In this embodiment, the operation process of the feeding mechanism 30 is as follows: the upper track assembly 31 transfers the tray 33 from the outside of the frame 10 to the inside of the frame 10, the lower track assembly 32 is arranged below the upper track assembly 31 and connected to the lifting assembly 34, the transport assembly 35 transfers the tray 33 on the upper track assembly 31 to the lifting assembly 34, and after the picking mechanism 40 grabs the transformer 101 or the inductor 102 from the tray 33, the lifting assembly 34 descends and transfers the tray 33 to the lower track assembly 32, and the lower track assembly 32 transfers the tray 33 from the inside of the frame 10 to the outside of the frame 10, thereby realizing continuous loading of the transformer 101 and the inductor 102. The entire process does not require manual labor and has a high degree of automation.

[0077] In this embodiment, if Figure 2 , Figure 3 and Fig.11 As shown, the material picking mechanism 40 includes a material picking robot 41 installed above the product conveying mechanism 20 and an assembly jig 43 arranged below the material picking robot 41. The material picking robot 41 includes a base 411, a first driving seat 412 installed on the base 411, a first swing arm 413 connected to the first driving seat 412, a second driving seat 414 connected to the first swing arm 413, a second swing arm 415 connected to the second driving seat 414, a driving shaft 416 arranged on the second swing arm 415, and a material picking component 42 connected to the driving shaft 416. The material picking component 42 transfers the transformer 101 and the inductor 102 from the feeding mechanism 30 to the assembly jig 43, and the material picking component 42 is replaced according to different products.

[0078] In this embodiment, if Fig.11 and Fig.12As shown, the material taking component 42 includes a base plate 421, a first clamping element 422, a second clamping element 423, a third clamping element 424 and a first detection element 425. The first clamping element 422, the second clamping element 423 and the third clamping element 424 are arranged below the base plate 421, the first clamping element 422 and the second clamping element 423 are arranged side by side below the base plate 421, and the third clamping element 424 is arranged on the side of the first clamping element 422 and the second clamping element 423; the first clamping element 422, the second clamping element 423 and the third clamping element 424 all include a lifting cylinder 426 and a gas Claw 427, air claw 427 is connected to the output end of lifting cylinder 426, air claw 427 is used to grab transformer 101 and / or inductor 102; first clamping element 422 and second clamping element 423 are each provided with an air claw 427, first clamping element 422 and second clamping element 423 are used to grab transformer 101 or inductor 102; third clamping element 424 is provided with three air claws 427, used to grab transformer 101 and inductor 102; the present invention is provided with robot air claw 427, further improves the convenience of using the device, and provides different clamping elements to complete grabbing and assembly work, thereby improving the practicality of the device.

[0079] The first detection element 425 is installed on one side of the substrate 421. The first detection element 425 includes a first light source and a first scanning camera. The first light source is vertically arranged below the first scanning camera. The first scanning camera integrates a data processor and a signal generator. The first detection element 425 is used to detect whether the transformer 101 and the inductor 102 are assembled correctly, eliminate defective products, and improve assembly accuracy.

[0080] In this embodiment, if Fig.11 and Fig.13 As shown, the assembly fixture 43 includes a base 431, a limit seat 432 and a limit column 433. The base 431 is installed on the frame 10, and the limit seat 432 and the limit column 433 are distributed on the base 431. The limit seat 432 is used to place the transformer 101 and the inductor 102. The limit column 433 limits the position of the transformer 101 and the inductor 102. The position of the transformer 101 and the inductor 102 is fixed, which is convenient for the material picking robot 41 to grab the transformer 101 and the inductor 102 at the same time, thereby improving the assembly accuracy of the transformer 101 and the inductor 102.

[0081] In this embodiment, if Figure 3 and Fig.14As shown, the picking mechanism 40 also includes a defective discharge mechanism 44, which is arranged on one side of the picking robot 41. The defective discharge mechanism 44 includes a bracket 441 installed on the frame 10 and a fourth conveying track 444 installed on the bracket 441. The picking robot 41 transfers the defective assembly products of the transformer 101 and the inductor 102 to the fourth conveying track 444, and then transports them out by the fourth conveying track 444.

[0082] In this embodiment, the material picking component 42 moves between the feeding mechanism 30 and the product conveying mechanism 20. The material picking component 42 transfers the transformer 101 and the inductor 102 from the feeding mechanism 30 to the assembly jig 43 for initial assembly, and then transfers the initially assembled transformer 101 and inductor 102 from the assembly jig 43 to the power supply product, thereby completing the assembly of the transformer 101 and the inductor 102 of the power supply product. A multi-axis robot drive is adopted, which has great flexibility, high material picking accuracy and good stability.

[0083] In this embodiment, if Figure 2 , Figure 3 and Fig.15 As shown, the locking mechanism 50 includes a three-axis positioning component 51, a screw locking component 52, a mask component 53 and a screw collecting component 54; the screw collecting component 54 is arranged on one side of the mask component 53 and is used for recovering defective screws.

[0084] In this embodiment, if Fig.14 and Fig.15 As shown, the three-axis positioning assembly 51 is arranged above the product conveying mechanism 20; the three-axis positioning assembly 51 includes an X-axis linear module 511, a Y-axis linear module 512 and a Z-axis linear module 513, the Y-axis linear module 512 is horizontally arranged on the frame 10, the X-axis linear module 511 is slidably arranged on the Y-axis linear module 512, the X-axis linear module 511 moves along the Y-axis linear module 512, the Z-axis linear module 513 is slidably arranged on the X-axis linear module 511, the Z-axis linear module 513 moves along the X-axis linear module 511, the screw locking assembly 52 is slidably arranged on the Z-axis linear module 513, and the screw locking assembly 52 moves along the Z-axis linear module 513. In the present invention, the screw locking mechanism 50 slides along the three-axis positioning assembly 51 and can be positioned at any point within the range of the three-axis positioning assembly 51, which improves the accuracy and convenience of the positioning of the locking mechanism 50 and improves the degree of automation.

[0085] A second detection element 55 is also provided on the Z-axis linear module 513. The second detection element 55 includes a second light source and a second scanning camera. The second light source is vertically arranged below the second scanning camera. The second scanning camera integrates a data processor and a signal generator. The second detection element 55 is used to detect whether the locking state of the transformer 101 and the inductor 102 is correct, so as to improve the locking quality.

[0086] In this embodiment, if Fig.16 As shown, the screw locking assembly 52 includes a screw chuck 521, a locking tool 522, a vacuum adsorption tube 523 and a second cylinder 524. The screw chuck 521 includes a linear locking channel 525 and an oblique nail feeding channel 526. The screwdriver rod of the locking tool 522 is passed through the vacuum adsorption tube 523. The second cylinder 524 drives the vacuum adsorption tube 523 to move downward in the linear locking channel 525 until the screw is adsorbed on the lower port of the vacuum adsorption tube 523. The second cylinder 524 continues to move downward to open the screw chuck 521 and keep the screw in an adsorbed state to be transported to the screw installation hole.

[0087] Specifically, the locking tool 522 is an electric screwdriver. When working, the screw is fed into the screw chuck 521 through the oblique nail feeding channel 526, and then the second cylinder 524 drives the vacuum adsorption tube 523 to move downward in the linear locking channel 525 to a position close to the screw. The vacuum adsorption tube 523 adsorbs the screw at the lower end of the vacuum adsorption tube 523. Then the second cylinder 524 drives the vacuum adsorption tube 523 to continue to move downward. The screw is pushed out of the screw chuck 521 in an adsorbed state and then transported to the screw mounting hole of the workpiece to be assembled. At this time, the screwdriver rod locks the screw to the screw mounting hole. The present invention uses the adsorption effect of the vacuum adsorption tube 523 on the screw, so that the screw will not separate from the vacuum adsorption tube 523 and is always transported to the screw mounting hole in an adsorbed state, so that the screwdriver rod can accurately lock the screw, thereby improving the locking quality.

[0088] In this embodiment, if Fig.17 As shown, the mask assembly 53 includes a lifting base plate 531 group, a mask follower group and a quick-change panel 536. The lifting base plate 531 group is arranged on the frame 10, the mask follower group is movably connected to the lifting base plate 531 group, and the quick-change panel 536 is connected to the mask follower group. The present invention uses the mask assembly 53 to pre-align the panel and the product to be locked, thereby improving the locking quality. At the same time, a quick-change panel 536 is provided, and different models of panels can be replaced, which is suitable for the locking of various products.

[0089] The lifting base plate 531 group includes a base plate 531, a guide rail 532 vertically arranged on one side of the base plate 531, and a third cylinder 533 arranged on the other side of the base plate 531. The mask follower group includes a mounting frame 534 and a locking screw 535. The mounting frame 534 is slidably arranged on the guide rail 532. An opening is arranged on the side of the mounting frame 534 away from the base plate 531. Slots are arranged on the two side frames of the mounting frame 534 facing the opening. The quick-change panel 536 enters the mounting frame 534 from the opening, and the side of the quick-change panel 536 is clamped in the slot; the locking screw 535 is installed on at least one side of the mounting frame 534, and the third cylinder 533 drives the mounting frame 534 to move up and down along the guide rail 532.

[0090] In the present invention, the screw locking component 52 is arranged on the three-axis positioning component 51, slides along the three-axis positioning component 51 and can be positioned at any point within the range of the three-axis positioning component 51, and the mask component 53 is arranged below the screw locking component 52, and the mask component 53 is used to cooperate with the screw locking component 52 to lock the transformer 101 and the inductor 102 on the power supply product;

[0091] In the transformer inductor assembly equipment 100, the product conveying mechanism 20, the feeding mechanism 30, the material taking mechanism 40 and the locking mechanism 50 are all provided with a plurality of position sensors and are connected in communication with the electric control system, thereby realizing the automation of the present invention.

[0092] The above only expresses the preferred technical solution of the present invention, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, and the present invention is also intended to include these modifications and modifications.

Claims

1. A transformer inductance assembly device, comprising a frame, an electric control box is arranged in the frame, and an electric control system is arranged in the electric control box, characterized in that: The frame is provided with a product conveying mechanism, a feeding mechanism, a material taking mechanism and a locking mechanism; The product conveying mechanism is horizontally arranged on the frame and is used for conveying and positioning the power supply products to be assembled; The feeding mechanism is arranged on one side of the product conveying mechanism, and is used to feed the transformer and the inductor from the outside of the frame into the taking mechanism; The material taking mechanism is installed above the product conveying mechanism, and is used to complete the assembly of the transformer and inductor of the power supply product and transfer the transformer and inductor from the material feeding mechanism to the power supply product; The locking mechanism is arranged on one side of the feeding mechanism along the product conveying mechanism, and is used to lock and fix the transformer and the inductor to the power supply product.

2. The transformer inductor assembly equipment according to claim 1, characterized in that: The product conveying mechanism includes a first conveying track, multiple first lifting components and a product carrier; the first conveying track is horizontally arranged on the frame, multiple first lifting components are installed on the first conveying track, and the product carrier is arranged on the first conveying track along the transmission direction of the first conveying track; the product carrier is used to place power products, and multiple first lifting components all include a first lifting drive component and a first lifting support plate connected to the first lifting drive component, and the first lifting component is used to lift the product carrier toward the assembly position and the locking position.

3. The transformer inductor assembly equipment according to claim 1, characterized in that: The feeding mechanism is arranged in three groups, and the three groups of feeding mechanisms are arranged side by side on one side of the product conveying mechanism. The feeding mechanism includes an upper track assembly, a lower track assembly, a pallet, a conveying assembly, a lifting assembly and a pallet positioning member; the upper track assembly transfers the pallet from the outside of the frame to the inside of the frame, the lower track assembly is arranged below the upper track assembly and connected to the lifting assembly, the conveying assembly transfers the pallet on the upper track assembly to the lifting assembly, the lifting assembly descends to transfer the pallet to the lower track assembly, and the lower track assembly transfers the pallet from the inside of the frame to the outside of the frame.

4. The transformer inductor assembly equipment according to claim 3, characterized in that: The upper track assembly and the lower track assembly each include a first support frame, a second conveying track and a plurality of blocking members; the first support frame is mounted on the frame, the second conveying track is arranged on the first support frame, and the plurality of blocking members are arranged on the second conveying track; The upper track assembly further includes a plurality of second lifting assemblies, the second lifting assemblies are arranged on the second conveying track, the blocking member is arranged at one end of the second lifting assembly along the conveying direction of the second conveying track, and the plurality of second lifting assemblies each include a second lifting driving member and a second lifting supporting plate connected to the second lifting driving member, and the second lifting driving member is used to lift the second lifting supporting plate toward the tray; The lifting assembly is arranged at the front end of the upper track assembly and the lower track assembly, and the lifting assembly includes a first vertical plate, a lifting track, a transmission screw, a lifting motor and a transmission seat, the first vertical plate is installed on the frame, the transmission screw and the lifting track are vertically installed on the first vertical plate, the transmission seat is connected to the transmission screw and is driven by the transmission screw, and the transmission seat is connected to the lifting track through a slider; the output end of the lifting motor is connected to the transmission screw, and the lifting motor drives the transmission screw to drive the transmission seat to move up and down along the lifting track; the transmission seat includes a second support frame and a third conveying track installed on the second support frame, and the lifting assembly transfers the pallet of the second conveying track to the lower track assembly; The transport assembly is arranged at the front end or side end of the upper track assembly, and includes a transport Y-axis, a transport Z-axis and a suction cup assembly. The transport Y-axis is installed on one side of the upper track assembly, the transport Z-axis is slidably arranged on the transport Y-axis and moves along the transport Y-axis, the suction cup assembly is installed on the transport Z-axis and moves along the transport Z-axis, and the suction cup assembly transfers the tray on the upper track assembly to the transmission seat; The pallet positioning member is arranged on one side of the first vertical plate, and the pallet positioning member includes a second vertical plate, a first cylinder, a first connecting block and a first baffle plate; the second vertical plate is installed on the frame, the first cylinder is installed above the second vertical plate, the first baffle plate is connected to the output end of the first cylinder through the first connecting block, and the first baffle plate is provided with an L-shaped positioning groove, and the L-shaped positioning groove positions the pallet of the transmission seat.

5. The transformer inductor assembly equipment according to claim 1, characterized in that: The material picking mechanism includes a material picking robot installed above the product conveying mechanism and an assembly jig arranged below the material picking robot. The material picking robot includes a base, a first driving seat installed on the base, a first swing arm connected to the first driving seat, a second driving seat connected to the first swing arm, a second swing arm connected to the second driving seat, a driving shaft arranged on the second swing arm, and a material picking component connected to the driving shaft; the material picking component transfers the transformer and inductor from the feeding mechanism to the assembly jig for initial assembly, and then transfers the initially assembled transformer and inductor from the assembly jig to the power supply product, thereby completing the assembly of the transformer and inductor of the power supply product.

6. The transformer inductor assembly equipment according to claim 5, characterized in that: The material picking assembly comprises a base plate, a first clamping element, a second clamping element, a third clamping element and a first detection element, wherein the first clamping element, the second clamping element and the third clamping element are arranged below the base plate, the first clamping element and the second clamping element are arranged side by side below the base plate, and the third clamping element is arranged on the side of the first clamping element and the second clamping element; The first clamping element, the second clamping element and the third clamping element each include a lifting cylinder and an air gripper, wherein the air gripper is connected to an output end of the lifting cylinder and is used to grasp a transformer and / or an inductor; The first clamping element and the second clamping element are each provided with an air claw, and the first clamping element and the second clamping element are used to grab the transformer or the inductor; the third clamping element is provided with three air claws, and is used to grab the transformer and the inductor; The first detection element is installed on one side of the substrate, and includes a first light source and a first scanning camera. The first light source is vertically arranged below the first scanning camera, and the first scanning camera integrates a data processor and a signal generator. The first detection element is used to detect whether the transformer and the inductor are assembled correctly. The assembly jig includes a base, a limit seat and a limit column. The base is installed on the frame. The limit seat and the limit column are distributed on the base. The limit seat is used to place the transformer and the inductor. The limit column limits the position of the transformer and the inductor.

7. The transformer inductor assembly equipment according to claim 5, characterized in that: The material picking mechanism also includes a defective discharge mechanism, which is arranged on one side of the material picking robot. The defective discharge mechanism includes a bracket installed on the frame and a fourth conveying track installed on the bracket. The material picking robot transfers defective assembled products of transformers and inductors to the fourth conveying track, and then transports them out through the fourth conveying track.

8. The transformer inductor assembly equipment according to claim 1, characterized in that: The locking mechanism includes a three-axis positioning component, a screw locking component, a mask component and a screw collecting component; The three-axis positioning assembly is arranged above the product conveying mechanism; the three-axis positioning assembly comprises an X-axis linear module, a Y-axis linear module and a Z-axis linear module, the Y-axis linear module is arranged horizontally on the frame, the X-axis linear module is slidably arranged on the Y-axis linear module, the X-axis linear module moves along the Y-axis linear module, the Z-axis linear module is slidably arranged on the X-axis linear module, the Z-axis linear module moves along the X-axis linear module, the screw locking assembly is slidably arranged on the Z-axis linear module, and the screw locking assembly moves along the Z-axis linear module; The Z-axis linear module is also provided with a second detection element, which includes a second light source and a second scanning camera, the second light source is vertically arranged below the second scanning camera, the second scanning camera integrates a data processor and a signal generator, and the second detection element is used to detect whether the locking state of the transformer and the inductor is correct; The screw locking assembly includes a screw chuck, a locking tool, a vacuum adsorption tube and a second cylinder. The screw chuck includes a linear locking channel and an oblique nail feeding channel. The screwdriver rod of the locking tool is inserted into the vacuum adsorption tube. The second cylinder drives the vacuum adsorption tube downward in the linear locking channel until the screw is adsorbed on the lower end of the vacuum adsorption tube. The second cylinder continues to move downward to open the screw chuck and keep the screw in an adsorbed state to be transported into the screw installation hole. The mask assembly includes a lifting base plate group, a mask follower group and a quick-change panel, the lifting base plate group is arranged on the frame, the mask follower group is movably connected to the lifting base plate group, and the quick-change panel is connected to the mask follower group; The screw collection assembly is arranged on one side of the mask assembly and is used for recycling defective screws.

9. The transformer inductor assembly equipment according to claim 8, characterized in that: The lifting base plate group includes a base plate, a guide rail vertically arranged on one side of the base plate, and a third cylinder arranged on the other side of the base plate; the mask follower group includes a mounting frame and a locking screw; the mounting frame is slidably arranged on the guide rail; an opening is arranged on the side of the mounting frame away from the base plate; slots are arranged on the two side frames of the mounting frame facing the opening; the quick-change panel enters the mounting frame from the opening; the side edge of the quick-change panel is clamped in the slot; the locking screw is installed on at least one side of the mounting frame; the third cylinder drives the mounting frame to move up and down along the guide rail.

10. The transformer inductor assembly equipment according to any one of claims 1 to 9, characterized in that: The product conveying mechanism, feeding mechanism, material taking mechanism and locking mechanism are all provided with a plurality of position sensors and are in communication connection with the electric control system.

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