In-mold rotary forming mechanism of automobile part injection mold
By designing automated top material modules, power output modules, and vacuum modules, the problem of low degree of automation of two -color injection molding molding mechanism of existing automotive parts of the existing automotive parts has been solved. Efficiency and quality of molding.
Patent Information
- Application Number
- CN202411919139.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The rotation forming mechanism of existing two-color injection molds of automotive parts has low degree of automation, and requires manual control of the ejection of molded parts, resulting in low working efficiency and long molding cycle.
An in-mold rotational molding mechanism for automobile parts injection molding including an ejection module, a power output module and a dust suction module is designed to realize automatic ejection of molded parts and dust cleaning through mechanical linkage.
It realizes the automated molding and ejection of double-layer injection molded parts, improves work efficiency, reduces manual intervention, and ensures the quality and production continuity of molded parts.
Smart Images

Figure CN119348049A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile part injection molds, and more specifically to an in-mold rotation molding mechanism of an automobile part injection mold. Background Art
[0002] Two-color injection molding has been widely used in almost all plastic fields such as automobiles, electronic products, power tools, medical products, household appliances, toys, etc. The production and molding of two-color injection molds, the research and development of two-color machines and two-color injection materials have also been rapidly developed. At present, during the injection molding process of two-color injection molds for automotive parts, when two-shot injection molding is required, the mold needs to be rotated as a whole with the external rotating structure, so that after the cavity on one side completes the injection molding of one color layer, it turns to the other side for the injection molding of the second color.
[0003] Although the existing rotary molding mechanism has the function of realizing the rotational switching position of the cavity of the injection mold, the degree of automation of the entire rotary molding mechanism is low, and the staff is required to manually control the ejection of the molded parts after completing the two-color injection molding, which is very inconvenient and has low work continuity. The work efficiency is low and the staff is required to wait for a long time, resulting in a long injection molding cycle for the entire automotive part. Summary of the invention
[0004] The object of the present invention is to provide an in-mold rotational molding mechanism for an automobile part injection mold to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: An in-mold rotary molding mechanism for an automobile injection mold comprises a base, a top seat, a plurality of support plates and a protective shell, wherein the top seat is arranged on one side of the base, a plurality of support plates are symmetrically arranged between the base and the top seat and connect the top seat and the base, the protective shell is arranged on one side of the base and the top seat and connected to the support plate, the rotary molding mechanism further comprises a molding assembly, a mounting structure and a dust collection module, the mounting structure is arranged on the support plate and used to install an injection molding machine and a cavity, the molding assembly is arranged between the base and the top seat and used to receive molten rubber and cool it into a molded part, the molding assembly is rotated to adjust the position of the molded part when working, the dust collection module is arranged on the inner side of the protective shell and connected to the molding assembly, and the molding assembly controls the dust collection module to work synchronously when working and absorbs dust on the surface of the molded part exposed to the air; The molding assembly includes a molding module, a ejection module and a power output module. The molding module is movably arranged between the top seat and the base, and is used to receive molten rubber and mold it. The power output module is arranged between the top seat and the molding module, and is used to control the rotation of the molding module. The ejection module is arranged between the molding module and the power output module. When the power output module works and controls the rotation angle of the molding module to reach an expected value, it controls the ejection module to work and eject the molded part from the molding module.
[0006] A further technical solution of the present application is as follows: the molding module includes an intermediate seat, two partitions and two cavities, the intermediate seat is arranged between the base and the top seat, the two partitions are symmetrically arranged on the two sides of the intermediate seat, the cavity is arranged on the partition, and a plurality of cooling holes are arranged on the cavity, the intermediate seat and the base and the top seat are all movably connected, and the intermediate seat is connected to the power output module.
[0007] A further technical solution of the present application is as follows: the mounting structure comprises side panels, guide seats and a mounting frame, the side panels are in a group and are symmetrically arranged on both sides of the base and the top seat, the side panels are connected to the support plates, each of the side panels is symmetrically provided with a group of guide seats, a feed window is formed on the side panels, and the mounting frame is movably arranged between a group of guide seats.
[0008] A further technical solution of the present application is as follows: the ejection module includes a sealing plate, an ejection rod, a connecting sleeve, a push seat, a push rod, a cylinder and an air pipe, grooves are formed on both sides of the middle seat, the sealing plate is arranged in the groove, the ejection rods are in a plurality and are symmetrically and movably arranged in the groove, the ejection rods slide through the sealing plate, the partition plate and the cavity, each of the ejection rods is provided with a connecting sleeve, the push seats are in a group and are symmetrically and movably arranged in the groove, the push seats are movably connected to the connecting sleeve through the push rod, the cylinder is arranged in the groove and its movable end is connected to the push seat, the cylinder is connected to the power output module, and the power output module controls the extension and retraction of the cylinder when working.
[0009] The present application has a further technical solution: the power output module includes a rotary drive structure and an air pumping structure, the rotary drive structure is arranged on the top seat and connected to the middle seat, and is used to control the rotation of the middle seat, the air pumping structure is arranged between the top seat and the air pipe and is connected to the air pipe, the air pumping structure is connected to the rotary drive structure, and when the rotary drive structure is working, it controls the air pumping structure to work synchronously and drives the cylinder to extend and retract.
[0010] The present application has a further technical solution: the rotary drive structure includes an electric telescopic rod, a mounting platform, a lifting head, a push arm, a second rack and a second gear; the mounting platform is arranged on a top seat; the electric telescopic rod is arranged on the mounting platform; the lifting head is movably arranged between the mounting platform and the top seat and is connected to the movable end of the electric telescopic rod; the second gear is movably arranged on the top seat and is connected to the middle seat; the second rack is movably arranged on the top seat and is meshed with the second gear; and the second rack is movably connected to the lifting head through the push arm.
[0011] The present application has a further technical solution: the exhaust structure includes a guide ring, a drag reduction head, a roller, an exhaust pipe, a piston rod and a connecting piece, the guide ring is arranged on the top seat, the drag reduction head is arranged on the air pipe, the roller is movably arranged on the drag reduction head and slidingly cooperates with the guide ring, the exhaust pipe is arranged on the intermediate seat and is connected with the air pipe, the piston rod is movably arranged in the exhaust pipe and the two are threadedly cooperated, a gear ring is arranged on one side of the guide ring, a smooth portion is arranged on the gear ring, the number of connecting pieces is the same as the number of smooth portions and all are connected to the gear ring, the connecting piece includes at least a third gear, the third gear is connected to the piston rod, the third gear is meshed with the gear ring, and when the intermediate seat rotates, the meshing between the third gear of the connecting piece and the gear ring can control the movement of the piston rod in the exhaust pipe.
[0012] A further technical solution of the present application is as follows: the connecting part includes a connecting plate, a lifting shaft, a clamping shaft, a ratchet group, a matching block, a clamping seat and a positioning sub-part; the connecting plate is arranged on the intermediate seat; the clamping shaft is movably arranged on the connecting plate and is slidably clamped with the threaded rod; the third gear is movably arranged on the connecting plate and is concentrically arranged with the clamping shaft; the matching block is arranged on the third gear; the lifting shaft is movably arranged on a side of the third gear away from the clamping shaft; the lifting shaft is connected to the clamping shaft; the clamping seat is arranged on the lifting shaft and cooperates with the matching block; the ratchet group is arranged between the lifting shaft and the clamping seat; the positioning sub-part is arranged between the lifting shaft and the guide ring for adjusting the position of the lifting shaft.
[0013] A further technical solution of the present application is as follows: the positioning sub-component includes an elastic telescopic column, a positioning ring and a positioning inclined surface, the elastic telescopic column is connected between the connecting plate and the lifting shaft, the positioning ring is arranged on the guide ring, the positioning inclined surface is connected to the exhaust pipe, and the positioning inclined surface is arranged on the positioning ring.
[0014] A further technical solution of the present application is as follows: the dust suction module includes a threaded rod, a differential, a first gear, a first rack, a swivel arm, a sliding column, a dust suction seat and an air pump; the threaded rod is movably arranged in a protective shell; a guide plate is arranged on the support plate; the dust suction seat is movably arranged on the guide plate and threadedly cooperates with the threaded rod; the first gear is movably arranged in the protective shell and is connected to the threaded rod through the differential; the first rack is movably arranged on the base and meshes with the first gear; the swivel arm is movably arranged on one side of the base and is connected to the middle seat; a through groove is arranged on the swivel arm; the sliding column is arranged on the first rack and slidably cooperates with the through groove; the air pump is arranged on the top seat and is connected to the dust suction seat through a bellows.
[0015] Compared with the prior art, the technical solution provided by the embodiment of the present invention has the following beneficial effects: The embodiment of the present invention provides a ejection module, a power output module and a dust collection module, and utilizes a mechanical linkage method to control the power output module to control the repeated rotation of the middle seat, thereby switching the positions of the cavities on both sides of the middle seat to realize the injection molding of double-layer injection molded parts. While the final molded part carrying the second layer of injection molded parts rotates and resets, the ejection module can be controlled to work automatically through the power output module, thereby ejecting the final molded part from the cavity. There is no need for staff to manually control the ejection time, thereby ensuring the working continuity of the entire mold and improving the working efficiency of the entire injection mold. While the middle seat rotates, the dust collection module can also be controlled to clean the dust that may exist on the surface of the first layer of injection molded parts exposed to the air, thereby avoiding dust from being mixed between the first layer of injection molded parts and the second layer of injection molded parts, further improving the quality of the final molded parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of an in-mold rotary molding mechanism of an automobile part injection mold in an embodiment of the present invention; Figure 2 It is a structural schematic diagram of the installation structure in the in-mold rotational molding mechanism of the injection mold for automobile parts in an embodiment of the present invention; Figure 3 It is a structural schematic diagram of a molding component in an in-mold rotary molding mechanism of an injection mold for an automobile part according to an embodiment of the present invention; Figure 4 It is a structural schematic diagram of a molding module in an in-mold rotary molding mechanism of an automobile part injection mold according to an embodiment of the present invention; Figure 5 An exploded view of a molding module in an in-mold rotary molding mechanism of an injection mold for an automobile part according to an embodiment of the present invention; Figure 6 It is a schematic diagram of the structure inside the middle seat in the in-mold rotational molding mechanism of the injection mold for automobile parts in an embodiment of the present invention; Figure 7 It is a structural schematic diagram of a dust collection module in an in-mold rotary molding mechanism of an automobile injection mold according to an embodiment of the present invention; Figure 8 It is a schematic structural diagram of a power output module in an in-mold rotary molding mechanism of an automobile injection mold according to an embodiment of the present invention; Fig. 9 It is a structural schematic diagram of the exhaust structure in the in-mold rotary molding mechanism of the injection mold for automobile parts in an embodiment of the present invention; Fig.10 It is a schematic structural diagram of a connecting member in an in-mold rotational molding mechanism of an injection mold for an automobile part according to an embodiment of the present invention.
[0017] Explanation of the symbols in the schematic diagram: 1-base, 2-top seat, 3-support plate, 4-side plate, 5-guide seat, 6-installation frame, 7-feed window, 8-protective shell, 9-cavity, 10-cooling hole, 11-partition, 12-middle seat, 13-top rod, 14-air pipe, 15-sealing plate, 16-connecting sleeve, 17-push seat, 18-cylinder, 19-push rod, 20-first rack, 21-rotating arm, 22-groove, 23-sliding column, 24-guide plate, 25-dust suction seat, 26-differential, 27-first gear, 28-threaded rod, 29-drag reduction head, 30-roller, 31-air pump, 32-bellows, 33-electric telescopic rod, 34-safety Mounting platform, 35-lifting head, 36-push arm, 37-second rack, 38-second gear, 39-guide ring, 40-exhaust pipe, 41-gear ring, 42-connecting plate, 43-clamping shaft, 44-third gear, 45-lifting shaft, 46-ratchet group, 47-elastic telescopic column, 48-matching block, 49-cage, 50-piston rod, 51-positioning ring, 52-positioning inclined surface, 53-molding component, 531-molding module, 532-top material module, 533-power output module, 5331-rotational drive structure, 5332-exhaust structure, 53321-connector, 54-installation structure, 55-dust suction module. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described below in combination with the embodiments.
[0019] See also Figure 1-Figure 10In one embodiment of the present application, an in-mold rotary molding mechanism of an automobile injection mold includes a base 1, a top seat 2, a plurality of support plates 3 and a protective shell 8, wherein the top seat 2 is arranged on one side of the base 1, and a plurality of support plates 3 are symmetrically arranged between the base 1 and the top seat 2 and connect the top seat 2 and the base 1, and the protective shell 8 is arranged on one side of the base 1 and the top seat 2 and connected to the support plate 3. The rotary molding mechanism also includes a molding component 53, a mounting structure 54 and a dust collection module 55, wherein the mounting structure 54 is arranged on the support plate 3 and is used to install an injection molding machine and a cavity 9, wherein the molding component 53 is arranged between the base 1 and the top seat 2 and is used to receive molten rubber and cool it into a molded part, wherein the molding component 53 rotates to adjust the position of the molded part when working, wherein the dust collection module 55 is arranged on the inner side of the protective shell 8 and is connected to the molding component 53, wherein the molding component 53 controls the dust collection module 55 to work synchronously and absorb dust on the surface of the molded part exposed to the air when working; The molding assembly 53 includes a molding module 531, a ejection module 532 and a power output module 533. The molding module 531 is movably arranged between the top seat 2 and the base 1, and is used to receive molten rubber and mold it. The power output module 533 is arranged between the top seat 2 and the molding module 531, and is used to control the rotation of the molding module 531. The ejection module 532 is arranged between the molding module 531 and the power output module 533. When the power output module 533 works and controls the rotation angle of the molding module 531 to reach an expected value, it controls the ejection module 532 to work and eject the molded part from the molding module 531.
[0020] In a specific case of this embodiment, the molding module 531 includes an intermediate seat 12, two partitions 11 and two cavities 9. The intermediate seat 12 is arranged between the base 1 and the top seat 2. The two partitions 11 are symmetrically arranged on the two sides of the intermediate seat 12. The cavity 9 is arranged on the partition 11. A plurality of cooling holes 10 are arranged on the cavity 9. The intermediate seat 12 and the base 1 and the top seat 2 are movably connected. The intermediate seat 12 is connected to the power output module 533.
[0021] In another specific case of this embodiment, the mounting structure 54 includes side panels 4, guide seats 5 and mounting frames 6. The side panels 4 are in a group and are symmetrically arranged on both sides of the base 1 and the top seat 2. The side panels 4 are connected to the support plates 3. A group of guide seats 5 are symmetrically arranged on each of the side panels 4. A feed window 7 is formed on the side panels 4. The mounting frame 6 is movably arranged between a group of guide seats 5.
[0022] In actual application, the cores on the two injection molding machines are respectively installed on the mounting frames 6 on both sides of the middle seat 12, and the injection molding machine is controlled to drive the core to move and connect with the cavity 9. Through the operation of the injection molding machine, the molten rubber can be injected into the cavity 9 and the core for molding. Then the injection molding machine controls the core and cavity 9 to open the mold to complete the molding of the first layer of injection molded parts. At this time, the power output module 533 is controlled to drive the middle seat 12 to rotate, so that the positions of the cavities 9 on both sides are switched. At this time, the injection molding machine is controlled to work for the second time, and the second layer of injection molded parts is covered on the basis of the first layer of injection molded parts. Then the mold is opened for the second time, and the power output module 533 controls the ejection module 532 to eject the molded double-layer injection molded parts from the cavity 9 to complete the rotational molding process of the double-layer injection molded parts.
[0023] See also Figure 1-Figure 10 As another preferred embodiment of the present application, the ejection module 532 includes a sealing plate 15, an ejection rod 13, a connecting sleeve 16, a push seat 17, a push rod 19, a cylinder 18 and an air pipe 14. Grooves are formed on both sides of the intermediate seat 12. The sealing plate 15 is arranged in the groove. The ejection rods 13 are in a plurality and are symmetrically and movably arranged in the groove. The ejection rods 13 slide through the sealing plate 15, the partition 11 and the cavity 9. A connecting sleeve 16 is sleeved on each of the ejection rods 13. The push seats 17 are in a group and are symmetrically and movably arranged in the groove. The push seats 17 are movably connected to the connecting sleeve 16 through the push rod 19. The cylinder 18 is arranged in the groove and its movable end is connected to the push seat 17. The cylinder 18 is connected to the power output module 533. When the power output module 533 is working, it controls the extension and retraction of the cylinder 18.
[0024] It should be noted that the present embodiment is not limited to the above-mentioned cylinder 18 to adjust the position of the push seat 17, and a linear motor or a hydraulic cylinder may be used instead, which are not listed here one by one.
[0025] In this exemplary embodiment, the power output module 533 includes a rotation drive structure 5331 and an air suction structure 5332. The rotation drive structure 5331 is arranged on the top seat 2 and connected to the middle seat 12, and is used to control the rotation of the middle seat 12. The air suction structure 5332 is arranged between the top seat 2 and the air pipe 14 and is connected to the air pipe 14. The air suction structure 5332 is connected to the rotation drive structure 5331. When the rotation drive structure 5331 is working, it controls the air suction structure 5332 to work synchronously and drives the cylinder 18 to extend and retract.
[0026] In actual application, the rotation of the middle seat 12 and the cavity 9 can be controlled by the rotary drive structure 5331, so that after the molding of the first layer of injection molded parts, the cavity 9 on one side rotates to the other side and receives the molding of the second layer of injection molded parts. When the rotary drive structure 5331 works to make the middle seat 12 complete the molding of the second layer of injection molded parts and reset, the air extraction structure 5332 can be controlled to work. The air extraction structure 5332 can control the cylinder 18 to contract, thereby adjusting the position of the push seat 17. Under the action of the push rod 19, the connecting sleeve 16 and the ejector rod 13 can be controlled as shown in FIG. Figure 6 The state shown is moved upward, thereby ejecting the molded injection molded part from the mold cavity 9.
[0027] See also Figure 1-Figure 10 As another preferred embodiment of the present application, the rotary drive structure 5331 includes an electric telescopic rod 33, a mounting platform 34, a lifting head 35, a push arm 36, a second rack 37 and a second gear 38. The mounting platform 34 is arranged on the top seat 2, the electric telescopic rod 33 is arranged on the mounting platform 34, the lifting head 35 is movably arranged between the mounting platform 34 and the top seat 2 and is connected to the movable end of the electric telescopic rod 33, the second gear 38 is movably arranged on the top seat 2 and connected to the middle seat 12, the second rack 37 is movably arranged on the top seat 2 and meshes with the second gear 38, and the second rack 37 is movably connected to the lifting head 35 through the push arm 36.
[0028] In a specific case of the present embodiment, the air extraction structure 5332 includes a guide ring 39, a drag reduction head 29, a roller 30, an air extraction pipe 40, a piston rod 50 and a connecting piece 53321, wherein the guide ring 39 is arranged on the top seat 2, the drag reduction head 29 is arranged on the air pipe 14, the roller 30 is movably arranged on the drag reduction head 29 and is slidably matched with the guide ring 39, the air extraction pipe 40 is arranged on the middle seat 12 and is connected with the air pipe 14, the piston rod 50 is movably arranged in the air extraction pipe 40 and the two are threadedly matched, and the A gear ring 41 is provided on one side of the guide ring 39, and a smooth portion is arranged on the gear ring 41. The number of the connecting members 53321 is the same as the number of the smooth portions and all are connected to the gear ring 41. The connecting member 53321 includes at least a third gear 44, and the third gear 44 is connected to the piston rod 50. The third gear 44 is meshed with the gear ring 41. When the intermediate seat 12 rotates, the engagement between the third gear 44 of the connecting member 53321 and the gear ring 41 can control the movement of the piston rod 50 in the exhaust pipe 40.
[0029] In another specific case of the present embodiment, the connecting member 53321 includes a connecting plate 42, a lifting shaft 45, a clamping shaft 43, a ratchet group 46, a matching block 48, a clamping seat 49 and a positioning sub-component, wherein the connecting plate 42 is arranged on the intermediate seat 12, the clamping shaft 43 is movably arranged on the connecting plate 42 and is slidably clamped with the threaded rod 28, the third gear 44 is movably arranged on the connecting plate 42 and is concentrically arranged with the clamping shaft 43, the matching block 48 is arranged on the third gear 44, the lifting shaft 45 is movably arranged on the side of the third gear 44 away from the clamping shaft 43, the lifting shaft 45 is connected to the clamping shaft 43, the clamping seat 49 is arranged on the lifting shaft 45 and cooperates with the matching block 48, the ratchet group 46 is arranged between the lifting shaft 45 and the clamping seat 49, and the positioning sub-component is arranged between the lifting shaft 45 and the guide ring 39 for adjusting the position of the lifting shaft 45.
[0030] It should be noted that the positioning sub-component includes an elastic telescopic column 47, an adjusting ring 51 and a positioning inclined surface 52. The elastic telescopic column 47 is connected between the connecting plate 42 and the lifting shaft 45. The positioning ring 51 is arranged on the guide ring 39. The positioning inclined surface 52 is connected to the exhaust pipe 40 and the positioning inclined surface 52 is arranged on the positioning ring 51.
[0031] In actual application, by controlling the electric telescopic rod 33 to continuously extend and retract, the lifting head 35 can be driven to reciprocate relative to the mounting platform 34. Under the action of the push arm 36, the second rack 37 can be driven to reciprocate. Under the meshing action between the second rack 37 and the second gear 38, the second gear 38 and the intermediate seat 12 are driven to rotate repeatedly, thereby realizing the continuous switching of the position of the cavity 9 on both sides of the intermediate seat 12. In this process, the connecting plate 42 and the third gear 44 can be driven to rotate synchronously. Under the interference action of the adjustment ring 51 and the lifting shaft 45, the lifting shaft 45 and the card seat 49 can be driven to move downward. At this time, the card seat 49 is connected to the matching block 48. Although the third gear 44 is meshed with the gear ring 41, due to the setting of the ratchet group 46, When the middle seat 12 is rotated to adjust the position of the first layer of injection molded parts, the clamping shaft 43 is in a static state. When the middle seat 12 is reset, the third gear 44 can be rotated. The third gear 44 drives the lifting shaft 45 and the clamping shaft 43 to rotate, thereby driving the piston rod 50 to rotate. Under the action of the threaded cooperation between the piston rod 50 and the exhaust pipe 40, the piston rod 50 is controlled to rotate while moving along the exhaust pipe 40, so that the air in the cylinder 18 is extracted along the air pipe 14, driving the cylinder 18 to contract, thereby adjusting the position of the ejector rod 13, and realizing the ejection of the two-layer injection molded parts. In the actual process, by setting a torsion spring between the clamping shaft 43 and the connecting plate 42, the resetting work of the cylinder 18 and the piston rod 50 can be controlled.
[0032] See also Figure 1-Figure 10 As another preferred embodiment of the present application, the dust collection module 55 includes a threaded rod 28, a differential 26, a first gear 27, a first rack 20, a rotating arm 21, a sliding column 23, a dust collection seat 25 and an air pump 31. The threaded rod 28 is movably arranged in the protective shell 8. A guide plate 24 is arranged on the support plate 3. The dust collection seat 25 is movably arranged on the guide plate 24 and threadedly cooperates with the threaded rod 28. The first gear 27 is movably arranged in the protective shell 8 and is connected to the threaded rod 28 through the differential 26. The first rack 20 is movably arranged on the base 1 and meshes with the first gear 27. The rotating arm 21 is movably arranged on one side of the base 1 and is connected to the middle seat 12. A through groove 22 is arranged on the rotating arm 21. The sliding column 23 is arranged on the first rack 20 and slides with the through groove 22. The air pump 31 is arranged on the top seat 2 and is connected to the dust collection seat 25 through the bellows 32.
[0033] In the process of controlling the repeated rotation of the middle seat 12, the rotating arm 21 can be driven to swing repeatedly. Under the sliding cooperation between the sliding column 23 and the through groove 22, the first rack 20 can be driven to reciprocate relative to the base 1, and then under the meshing action between the first rack 20 and the first gear 27, the first gear 27 is driven to rotate, and then under the action of the differential 26, the threaded rod 28 is driven to rotate. Under the threaded cooperation between the threaded rod 28 and the dust suction seat 25, the dust suction seat 25 is driven to reciprocate in the vertical direction along the guide plate 24, thereby adjusting the position of the dust suction seat 25, and at the same time, it can drive the air pump 31 to work. When the air pump 31 is working, it can control the dust suction seat 25 to suck in the dust in front of it, so that when the middle seat 12 drives the cavity 9 and the injection molded parts in the cavity 9 to rotate, the dust on the surface of the injection molded parts in the cavity 9 is cleaned through the dust suction seat 25 to avoid affecting the second-layer injection molding.
[0034] How this application works: By installing the cores on the two injection molding machines on the mounting frames 6 on both sides of the middle seat 12 respectively, and controlling the operation of the injection molding machine to drive the core to move and connect with the cavity 9, the molten rubber can be injected into the cavity 9 and the core for molding through the operation of the injection molding machine, and then the injection molding machine controls the core and cavity 9 to open the mold to complete the molding of the first layer of injection molded parts, and by controlling the electric telescopic rod 33 to continuously extend and retract, the lifting head 35 can be driven to reciprocate relative to the mounting platform 34, and under the action of the push arm 36, the second rack 37 can be driven to reciprocate, and under the meshing action between the second rack 37 and the second gear 38, the second gear 38 and the middle seat 12 are driven to rotate repeatedly, thereby realizing the continuous switching of the position of the cavity 9 on both sides of the middle seat 12, and in this process, the connecting plate 42 and the third gear 44 can be driven to rotate synchronously, and the positioning ring 51 and the lifting shaft can be adjusted. Under the interference of 45, the lifting shaft 45 and the card seat 49 can be driven to move downward. At this time, the card seat 49 and the matching block 48 are connected. Although the third gear 44 and the gear ring 41 are meshed, due to the setting of the ratchet group 46, when the intermediate seat 12 is rotated to adjust the position of the first layer of injection molded parts, the card shaft 43 is in a static state. When the intermediate seat 12 is reset, the third gear 44 can be rotated at this time. The third gear 44 drives the lifting shaft 45 and the card shaft 43 to rotate, thereby driving the piston rod 50 to rotate. Under the action of the threaded cooperation between the piston rod 50 and the exhaust pipe 40, the piston rod 50 is controlled to rotate while moving along the exhaust pipe 40, so that the air in the cylinder 18 is extracted along the air pipe 14, and the cylinder 18 is controlled to shrink, thereby adjusting the position of the push seat 17. Under the action of the push rod 19, the connecting sleeve 16 and the ejector rod 13 can be controlled as Figure 6 The state shown is moved upward, thereby ejecting the molded injection molded part from the mold cavity 9. In the actual process, by arranging a torsion spring between the clamping shaft 43 and the connecting plate 42, the reset work of the cylinder 18 and the piston rod 50 can be controlled. In the process of controlling the repeated rotation of the middle seat 12, the rotating arm 21 can be driven to swing repeatedly. Under the sliding cooperation between the sliding column 23 and the through groove 22, the first rack 20 can be driven to reciprocate relative to the base 1, and then under the meshing action between the first rack 20 and the first gear 27, the first gear 27 is driven to rotate, and then under the action of the differential 26, the threaded rod 28 is driven to rotate. Under the threaded cooperation between the threaded rod 28 and the dust suction seat 25, the dust suction seat 25 is driven to reciprocate in the vertical direction along the guide plate 24, thereby adjusting the position of the dust suction seat 25, and at the same time, it can drive the air pump 31 to work. When the air pump 31 is working, it can control the dust suction seat 25 to suck in the dust in front of it, so that when the middle seat 12 drives the cavity 9 and the injection molded parts in the cavity 9 to rotate, the dust on the surface of the injection molded parts in the cavity 9 is cleaned through the dust suction seat 25 to avoid affecting the second-layer injection molding.
[0035] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention. In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An in-mold rotational molding mechanism for an automobile injection mold, characterized in that: The invention comprises a base (1), a top seat (2), a plurality of support plates (3) and a protective shell (8), wherein the top seat (2) is arranged at intervals on one side of the base (1), the plurality of support plates (3) are symmetrically arranged between the base (1) and the top seat (2) and connect the top seat (2) and the base (1), the protective shell (8) is arranged on one side of the base (1) and the top seat (2) and connected to the support plates (3), and the rotary molding mechanism further comprises a molding component (53), a mounting structure (54) and a dust collection module (55), the mounting structure (54) is arranged on the support plate (3) and is used to install the injection molding machine and the cavity (9); the molding assembly (53) is arranged between the base (1) and the top seat (2) and is used to receive the molten rubber material and cool it into a molded part; the molding assembly (53) is rotated to adjust the position of the molded part when it is in operation; the dust collection module (55) is arranged on the inner side of the protective shell (8) and is connected to the molding assembly (53); the molding assembly (53) is controlled to synchronously work with the dust collection module (55) when it is in operation and absorb dust on the surface of the molded part exposed to the air; The molding assembly (53) comprises a molding module (531), a material ejection module (532) and a power output module (533); the molding module (531) is movably arranged between the top seat (2) and the base (1) for receiving molten rubber and molding; the power output module (533) is arranged between the top seat (2) and the molding module (531) for controlling the rotation of the molding module (531); the material ejection module (532) is arranged between the molding module (531) and the power output module (533); when the power output module (533) works and controls the molding module (531) to rotate to a desired angle, the material ejection module (532) is controlled to work and eject the molded part from the molding module (531).
2. The in-mold rotational molding mechanism for an automobile injection mold according to claim 1, characterized in that: The molding module (531) comprises an intermediate seat (12), two partitions (11) and two cavities (9); the intermediate seat (12) is arranged between the base (1) and the top seat (2); the two partitions (11) are symmetrically arranged on two sides of the intermediate seat (12); the cavity (9) is arranged on the partition (11); a plurality of cooling holes (10) are arranged on the cavity (9); the intermediate seat (12) and the base (1) and the top seat (2) are all movably connected; and the intermediate seat (12) is connected to the power output module (533).
3. The in-mold rotational molding mechanism for an automobile injection mold according to claim 1, characterized in that: The mounting structure (54) comprises a side panel (4), a guide seat (5) and a mounting frame (6); the side panels (4) are provided in a group and are symmetrically arranged on both sides of the base (1) and the top seat (2); the side panels (4) are connected to the support plate (3); a group of guide seats (5) are symmetrically arranged on each side panel (4); a feed window (7) is formed on the side panel (4); and the mounting frame (6) is movably arranged between the group of guide seats (5).
4. The in-mold rotational molding mechanism for an automobile injection mold according to claim 2, characterized in that: The ejection module (532) comprises a sealing plate (15), an ejection rod (13), a connecting sleeve (16), a push seat (17), a push rod (19), a cylinder (18) and an air pipe (14); grooves are formed on both sides of the intermediate seat (12); the sealing plate (15) is arranged in the groove; the ejection rods (13) are in a plurality and are symmetrically and movably arranged in the groove; the ejection rods (13) slide through the sealing plate (15), the partition plate (11) and the cavity (9); Each of the ejector rods (13) is sleeved with a connecting sleeve (16); the push seats (17) are provided in a group and are symmetrically and movably arranged in the groove; the push seats (17) are movably connected to the connecting sleeve (16) via a push rod (19); the cylinder (18) is arranged in the groove and its movable end is connected to the push seat (17); the cylinder (18) is connected to the power output module (533); and the power output module (533) controls the extension and retraction of the cylinder (18) when working.
5. The in-mold rotational molding mechanism for an automobile injection mold according to claim 4, characterized in that: The power output module (533) comprises a rotational drive structure (5331) and an air pumping structure (5332); the rotational drive structure (5331) is arranged on the top seat (2) and connected to the middle seat (12) and is used to control the rotation of the middle seat (12); the air pumping structure (5332) is arranged between the top seat (2) and the air pipe (14) and is in communication with the air pipe (14); the air pumping structure (5332) is connected to the rotational drive structure (5331); when the rotational drive structure (5331) is in operation, it controls the air pumping structure (5332) to work synchronously and drives the cylinder (18) to extend and retract.
6. The in-mold rotational molding mechanism for an automobile part injection mold according to claim 5, characterized in that: The rotary drive structure (5331) comprises an electric telescopic rod (33), a mounting platform (34), a lifting head (35), a push arm (36), a second rack (37) and a second gear (38); the mounting platform (34) is arranged on a top seat (2); the electric telescopic rod (33) is arranged on the mounting platform (34); the lifting head (35) is movably arranged between the mounting platform (34) and the top seat (2) and is connected to a movable end of the electric telescopic rod (33); the second gear (38) is movably arranged on the top seat (2) and is connected to the middle seat (12); the second rack (37) is movably arranged on the top seat (2) and is meshed with the second gear (38); and the second rack (37) is movably connected to the lifting head (35) via the push arm (36).
7. The in-mold rotational molding mechanism for an automobile injection mold according to claim 6, characterized in that: The air extraction structure (5332) comprises a guide ring (39), a drag reduction head (29), a roller (30), an air extraction pipe (40), a piston rod (50), and a connecting piece (53321), wherein the guide ring (39) is arranged on the top seat (2), the drag reduction head (29) is arranged on the air pipe (14), the roller (30) is movably arranged on the drag reduction head (29) and is slidably matched with the guide ring (39), the air extraction pipe (40) is arranged on the middle seat (12) and is connected to the air pipe (14), the piston rod (50) is movably arranged in the air extraction pipe (40) and the two are threadedly matched, and the guide ring ( A toothed ring (41) is provided on one side of the intermediate seat (12), and a smooth portion is arranged on the toothed ring (41). The number of the connecting members (53321) is the same as the number of the smooth portions and both are connected to the toothed ring (41). The connecting member (53321) includes at least a third gear (44), and the third gear (44) is connected to the piston rod (50). The third gear (44) and the toothed ring (41) are meshed with each other. When the intermediate seat (12) rotates, the meshing between the third gear (44) of the connecting member (53321) and the toothed ring (41) can control the piston rod (50) to move in the exhaust pipe (40).
8. The in-mold rotational molding mechanism for an automobile injection mold according to claim 7, characterized in that: The connecting member (53321) comprises a connecting plate (42), a lifting shaft (45), a clamping shaft (43), a ratchet assembly (46), a matching block (48), a clamping seat (49) and a positioning sub-assembly, wherein the connecting plate (42) is arranged on the intermediate seat (12), the clamping shaft (43) is movably arranged on the connecting plate (42) and is slidably clamped with the threaded rod (28), the third gear (44) is movably arranged on the connecting plate (42) and is arranged concentrically with the clamping shaft (43), and the matching block (48) is arranged on the first On the third gear (44), the lifting shaft (45) is movably arranged on a side of the third gear (44) away from the clamping shaft (43), the lifting shaft (45) is connected to the clamping shaft (43), the clamping seat (49) is arranged on the lifting shaft (45) and cooperates with the matching block (48), the ratchet group (46) is arranged between the lifting shaft (45) and the clamping seat (49), and the position adjustment sub-component is arranged between the lifting shaft (45) and the guide ring (39) for adjusting the position of the lifting shaft (45).
9. The in-mold rotational molding mechanism for an automobile injection mold according to claim 8, characterized in that: The positioning sub-component comprises an elastic telescopic column (47), a positioning ring (51) and a positioning inclined surface (52); the elastic telescopic column (47) is connected between the connecting plate (42) and the lifting shaft (45); the positioning ring (51) is arranged on the guide ring (39); the positioning inclined surface (52) is connected to the exhaust pipe (40); and the positioning inclined surface (52) is arranged on the positioning ring (51).
10. The in-mold rotational molding mechanism for an automobile injection mold according to claim 2, characterized in that: The dust collection module (55) comprises a threaded rod (28), a differential (26), a first gear (27), a first rack (20), a rotating arm (21), a sliding column (23), a dust collection seat (25) and an air pump (31); the threaded rod (28) is movably arranged in the protective shell (8); a guide plate (24) is arranged on the support plate (3); the dust collection seat (25) is movably arranged on the guide plate (24) and is threadably engaged with the threaded rod (28); the first gear (27) is movably arranged in the protective shell (8) and is engaged with the threaded rod (28); The differential (26) is connected to the threaded rod (28); the first rack (20) is movably arranged on the base (1) and meshes with the first gear (27); the rotating arm (21) is movably arranged on one side of the base (1) and is connected to the middle seat (12); a through groove (22) is arranged on the rotating arm (21); the sliding column (23) is arranged on the first rack (20) and slidably cooperates with the through groove (22); and the air pump (31) is arranged on the top seat (2) and is connected to the dust suction seat (25) through a bellows (32).
Citation Information
Patent Citations
Novel automotive trim injection molding framework preparation process
CN116214832A
Demolding structure of plastic mold
CN208930635U
Double colored plastic injection machine
CN218615086U