Environment-friendly anti-scald bathroom hardware and artificial stone integrated production process

Abstract

The invention relates to an environment-friendly anti-scald bathroom hardware and artificial stone integrated production process which comprises the steps that 1, materials, main materials, an accelerant, a curing agent and demolding water are prepared, and the main materials comprise resin and aluminum hydroxide powder or resin and quartz stone powder; 2, mixing and stirring: mixing and stirring the main materials; 3, removing bubbles, and putting into a vacuum machine or a vibration disc; 4, molding: coating demolding water on the surface of a mold, pouring into the mold, adding a curing agent and an accelerant, uniformly stirring, cooling and molding; and fifthly, surface treatment is conducted, specifically, the product is polished and ground, and burrs are removed. The environment-friendly anti-scald bathroom hardware and artificial stone integrated production process has the beneficial effects that the quality, durability and production efficiency of the bathroom hardware are improved, the thermal comfort of the product is remarkably improved, and the problem that a traditional product scalds hands is thoroughly solved.

Description

Technical Field

[0001] The invention specifically relates to an integrated production process of environment-friendly anti-scalding bathroom hardware and artificial stone. Background Art

[0002] As an important part of bathroom equipment, the quality, performance and user experience of bathroom hardware are crucial. Although the traditional bathroom hardware production process has made certain progress in material selection and processing technology, there are still some problems, such as low production efficiency, unstable product quality, and poor user experience. In particular, the product has poor thermal comfort, fast heat transfer, and is easy to burn when used, which brings inconvenience to users. Therefore, it is necessary to develop a brand-new bathroom hardware production process to solve these problems. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide an integrated production process of environmentally friendly anti-scalding bathroom hardware and artificial stone in response to the above-mentioned deficiencies in the prior art, thereby improving the quality, durability and production efficiency of bathroom hardware, and significantly improving the thermal comfort of the products, completely solving the problem of traditional products being scalding.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an integrated production process of environmentally friendly anti-scalding bathroom hardware and artificial stone, characterized in that it includes the following contents:

[0005] Step 1, prepare materials, main materials, accelerator, curing agent, and demoulding water. The main materials include 49% resin and 49% aluminum hydroxide powder or 49% resin and 49% quartz powder. The accelerator, curing agent, and demoulding water together account for 2%;

[0006] Step 2: Mixing and stirring: Mixing and stirring the main materials in step 1;

[0007] Step 3, remove bubbles, put the mixture obtained in step 2 into a vacuum machine or a vibration plate, and take out the mixture after 1-20 minutes;

[0008] Step 4: molding. First, apply release water on the surface of the mold, then pour the mixture obtained in step 3 into the mold, then add curing agent and accelerator and stir evenly, and finally cool and mold. The cooling molding time is 20-40 minutes.

[0009] Step five, surface treatment, first take out the product in step four, then polish and grind the product to remove burrs, and then "coat" it to make the outer surface smooth.

[0010] The ratio of resin to aluminum hydroxide powder or resin to quartz powder can be changed according to actual needs; if the resin accounts for a high proportion and the aluminum hydroxide powder or quartz powder accounts for a small proportion, the mixture is relatively thin under this ratio; if the resin accounts for a small proportion and the aluminum hydroxide powder or quartz powder accounts for a high proportion, the mixture is relatively thick under this ratio.

[0011] As a further solution of the present invention: Step 4 also includes the following contents: after adding the curing agent and the accelerator and stirring evenly, the entire mold is placed in a vacuum machine or a vibration plate, the mold is taken out after 1-20 minutes, and finally cooled to form.

[0012] This is to avoid inadequate bubble removal and to completely remove the bubbles.

[0013] As a further solution of the present invention: step two also includes the following content: adding diffraction powder and the main material in step one to mix and stir.

[0014] Add diffuser to improve surface smoothness.

[0015] The bathroom hardware produced by the production process provided in this application has the following advantages:

[0016] Anti-scalding and heat preservation: Through precise control of materials and formulas, process parameters and heat treatment processes, the product has excellent anti-scalding and heat preservation properties. This performance improvement is due to the effective control of the product surface temperature and the high thermal insulation performance of the material, thus providing better thermal comfort during use. This advantage is particularly reflected in the daily use of bathroom hardware, such as faucets, shower heads, etc., which can significantly reduce the risk of scalding and improve the safety and comfort of users.

[0017] Optimized user experience: In addition to the benefits of anti-scalding and heat preservation, the physical and mechanical properties of the product are also optimized through precise control of materials, process parameters and heat treatment processes. This includes but is not limited to the touch, wear resistance and durability of the product surface. The improvement of these characteristics further enhances the user experience of the product, allowing users to enjoy more lasting and reliable performance during use.

[0018] The present invention is further described in detail below in conjunction with embodiments. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Embodiment 1

[0021] An environmentally friendly anti-scalding bathroom hardware and artificial stone integrated production process, including the following contents:

[0022] Step 1: prepare materials: 10kg resin, 10kg aluminum hydroxide powder, accelerator, curing agent, demoulding water, 30ml of accelerator and curing agent mixture, demoulding water;

[0023] Step 2: Mix and stir 10 kg of resin, 10 kg of aluminum hydroxide powder and astigmatism powder;

[0024] Step 3, remove bubbles, put the mixture obtained in step 2 into a vacuum machine or a vibration plate, and take out the mixture after 1-20 minutes;

[0025] Step 4: molding. First, apply release water on the surface of the mold, then pour the mixture obtained in step 3 into the mold, then add curing agent and accelerator and stir evenly, and finally cool and mold. The cooling molding time is 20-40 minutes.

[0026] The mixture in step 4 can be debubbled again according to the actual situation, and the entire mold is placed in a vacuum machine or a vibration plate, and the mold is taken out after 1-20 minutes, and finally cooled to form.

[0027] Step five, surface treatment, take out the product in step four, polish and grind the product to remove burrs, and then perform "coating" to make the outer surface smooth.

[0028] Embodiment 2

[0029] An environmentally friendly anti-scalding bathroom hardware and artificial stone integrated production process, including the following contents:

[0030] Step 1: Prepare materials: 10kg resin, 10kg quartz powder, accelerator, curing agent, demoulding water, 30ml of accelerator and curing agent mixture, demoulding water;

[0031] Step 2: Mix and stir 10 kg of resin, 10 kg of quartz powder and astigmatism powder;

[0032] Step 3, remove bubbles, put the mixture obtained in step 2 into a vacuum machine or a vibration plate, and take out the mixture after 1-20 minutes;

[0033] Step 4: molding. First, apply release water on the surface of the mold, then pour the mixture obtained in step 3 into the mold, then add curing agent and accelerator and stir evenly, and finally cool and mold. The cooling molding time is 20-40 minutes.

[0034] The mixture in step 4 can be debubbled again according to the actual situation, and the entire mold is placed in a vacuum machine or a vibration plate, and the mold is taken out after 1-20 minutes, and finally cooled to form.

[0035] Step five, surface treatment, take out the product in step four, polish and grind the product to remove burrs, and then perform "coating" to make the outer surface smooth.

[0036] Embodiment 1 and embodiment 2 can be applied to sanitary products such as faucets, showers, and water valve cores. The ratio of resin to aluminum hydroxide powder or resin to quartz powder in the two embodiments can be changed according to actual needs; if the resin accounts for a high proportion and the aluminum hydroxide powder or quartz powder accounts for a small proportion, the mixture is relatively thin under this ratio; if the resin accounts for a small proportion and the aluminum hydroxide powder or quartz powder accounts for a high proportion, the mixture is relatively thick under this ratio.

[0037] The bathroom hardware produced by the production processes of the two embodiments have the following advantages:

[0038] Anti-scalding and heat preservation: Through precise control of materials and formulas, process parameters and heat treatment processes, the product has excellent anti-scalding and heat preservation properties. This performance improvement is due to the effective control of the product surface temperature and the high thermal insulation performance of the material, thus providing better thermal comfort during use. This advantage is particularly reflected in the daily use of bathroom hardware, such as faucets, shower heads, etc., which can significantly reduce the risk of scalding and improve the safety and comfort of users.

[0039] Optimized user experience: In addition to the benefits of anti-scalding and heat preservation, the physical and mechanical properties of the product are also optimized through precise control of materials, process parameters and heat treatment processes. This includes but is not limited to the touch, wear resistance and durability of the product surface. The improvement of these characteristics further enhances the user experience of the product, allowing users to enjoy more lasting and reliable performance during use.

Claims

1. The integrated production process of environmentally friendly anti-scalding bathroom hardware and artificial stone is characterized by: It includes the following: Step 1, prepare materials, main materials, accelerator, curing agent, and demoulding water. The main materials include 49% resin and 49% aluminum hydroxide powder or 49% resin and 49% quartz powder. The accelerator, curing agent, and demoulding water together account for 2%; Step 2: Mixing and stirring: Mixing and stirring the main materials in step 1; Step 3, remove bubbles, put the mixture obtained in step 2 into a vacuum machine or a vibration plate, and take out the mixture after 1-20 minutes; Step 4: molding. First, apply release water on the surface of the mold, then pour the mixture obtained in step 3 into the mold, then add curing agent and accelerator and stir evenly, and finally cool and mold. The cooling molding time is 20-40 minutes. Step five, surface treatment, first take out the product in step four, then polish and grind the product to remove burrs, and then perform "coating" to make the outer surface smooth.

2. The integrated production process of environmentally friendly scald-proof bathroom hardware and artificial stone according to claim 1 is characterized by: Step 4 also includes the following: after adding the curing agent and the accelerator and stirring evenly, the entire mold is placed in a vacuum machine or a vibration plate, the mold is taken out after 1-20 minutes, and finally cooled to form.

3. The integrated production process of environmentally friendly scald-proof bathroom hardware and artificial stone according to claim 1 or 2, characterized in that: Step 2 also includes the following: adding diffuser powder and mixing with the main material in step 1.