Full-automatic boxing equipment for dental floss picks
Through the design of the dental floss rod full -automatic boxing equipment, the automatic loading of the dental floss rod is used to use the feeding rack feeding, feeding and delivery device to solve the pollution, hygiene guarantee difficulties, low efficiency and efficiency and efficiency in the existing technology. The problem of high labor costs improves production efficiency and product hygiene.
Patent Information
- Application Number
- CN202411458655.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-01-24
AI Technical Summary
There are problems such as pollution, difficulty in sanitation guarantee, inefficiency and high labor costs during the boxing of existing floss rods.
A fully automatic boxing equipment for dental floss picks is designed, including a main frame, a rack loading device, a rack feeding device, a floss pick feeding device and a box conveying device. Through the collaborative work of these devices, the floss picks are Automatic loading, feeding and loading.
It realizes fully automatic boxing of dental floss picks, improves production efficiency, reduces labor costs, and ensures the hygiene of the product.
Smart Images

Figure CN119348892A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automation technology, and more specifically, to a fully automatic dental floss pick boxing device. Background Art
[0002] A dental floss stick, also known as a dental floss pick, is a product used in conjunction with a toothbrush in daily oral care. Before dental floss sticks, people used dental floss to achieve the same effect. Compared with dental floss, dental floss sticks have the advantages of being more convenient, efficient, safe, and hygienic. In the sales of dental floss stick products, several dental floss sticks are placed in a box or bag and sold in the form of a whole box or bag. In the prior art, after multiple dental floss sticks are simultaneously molded in an injection molding machine, they are grabbed by a robot onto a loading rack, and then manually placed into a box according to the specified number to complete the boxing action. However, in the process of manual boxing, it is inevitable that the dental floss sticks will be contaminated, and the hygiene of the product cannot be guaranteed. In addition, the operation time is long and the efficiency is low, which seriously affects the production efficiency of the enterprise. At the same time, the labor cost is also high. Summary of the invention
[0003] In view of the shortcomings of the prior art, the object of the present invention is to provide a fully automatic box packing device for dental floss sticks to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic dental floss box packing device, comprising a main frame, a rack loading device arranged on the main frame for conveying a dental floss rack, a rack feeding device for moving the dental floss rack delivered by the rack loading device, a dental floss feeding device for packing the dental floss on the dental floss rack delivered by the rack feeding device into boxes, and a box conveying device arranged on the main frame for conveying dental floss boxes; The material rack loading device includes a feeding conveyor belt arranged on a main frame for conveying a dental floss material rack, and a feeding motor for driving the feeding conveyor belt to rotate, the feeding conveyor belt is provided with a limit displacement seat for receiving the dental floss material rack, a plurality of limit displacement seats are provided, and each limit displacement seat is arranged at intervals along the length direction of the feeding conveyor belt, the discharge end of the feeding conveyor belt is provided with a material rack transfer frame for transferring the dental floss material rack, a material rack lateral transfer assembly for driving the material rack transfer frame to move horizontally, and a material rack longitudinal transfer assembly for driving the material rack transfer frame to move longitudinally, and the material rack lateral transfer assembly drives the material rack transfer frame to move in a direction that is consistent with the conveying direction of the feeding conveyor belt; The material rack feeding device includes a clamping manipulator slidably connected to the main frame for clamping the dental floss material rack, a feeding motor for driving the clamping manipulator to slide on the main frame, and a feeding transmission belt connected between the feeding motor and the clamping manipulator. The feeding motor drives the feeding transmission belt to rotate, which can drive the clamping manipulator to slide back and forth quickly between the loading position and the unloading position on the main frame. When the clamping manipulator is at the unloading position, the feeding motor can drive the clamping manipulator to move intermittently in a directional manner. The dental floss stick feeding device includes a transfer component arranged on the main frame and capable of transferring the dental floss stick on the dental floss material rack, and a feeding component arranged on the main frame and capable of transferring the dental floss stick on the transfer component, the transfer component includes a transfer frame rotatably connected to the main frame, a transfer driver for driving the transfer frame to intermittently rotate on the main frame, a transfer paddle slidably connected to the main frame and used to transfer the dental floss stick on the dental floss material rack to the transfer frame, and a transfer paddle driver for driving the transfer paddle to directional reciprocating slide on the main frame, the transfer frame includes a transfer rod that can pass through the dental floss stick; the feeding component includes a transfer rod slidably connected to the main frame and capable of passing the dental floss stick The invention relates to a feeding rod of a rod, an X-direction feeding driver for driving the feeding rod to slide back and forth on the main frame in a directional manner, a feeding paddle slidably connected to the main frame and used to push the dental floss stick on the transfer rod to the feeding rod, and a feeding paddle driver for driving the feeding paddle to slide back and forth in a directional manner on the main frame; the process in which the transfer driver drives the transfer frame to rotate includes a transfer loading state when the transfer rod is docked with the dental floss material rack, and a transfer unloading state when the transfer rod is docked with the feeding rod; the process in which the X-direction feeding driver drives the feeding rod to slide back and forth includes a feeding loading state when the feeding rod is docked with the transfer rod, and a feeding unloading state when the dental floss stick on the feeding rod corresponds to a packaging box or bag.
[0005] In summary, the present invention has the following beneficial effects: when the dental floss rack is being transported on the rack loading device to the discharging end, when the dental floss rack on the feed conveyor belt falls onto the rack transfer rack, the dental floss rack can be driven by the rack transverse transfer assembly and the rack longitudinal transfer assembly to be transferred to the rack feeding device of the next process, thereby making automatic loading of the dental floss rack possible.
[0006] The dental floss rack is transported to the loading position by the rack loading device, and the clamping manipulator located at the loading position can clamp the dental floss rack sent by the rack loading device, and then the feeding motor quickly drives the clamping manipulator to slide to the unloading position through the feeding transmission belt. When the clamping manipulator is at the unloading position, the dental floss stick feeding device can transfer the dental floss on the dental floss rack to the dental floss box. However, the existing dental floss rack usually includes a plurality of material rods for receiving the dental floss, and the material rods are arranged like a comb, and each material rod bears When multiple dental flosses are connected, after all the dental flosses on the first feed rod on the dental floss rack have been transferred to the dental floss box, the feeding motor can drive the clamping robot located at the unloading position to move a certain distance (the distance is the spacing between the two feed rods), so that the second feed rod can correspond to the dental floss stick feeding device, facilitating the moving of the dental floss on it for boxing. The feeding motor drives the clamping robot to repeatedly move intermittently until all the dental floss on the dental floss rack has been transferred to the dental floss box, thereby making automatic feeding of the dental floss stick possible.
[0007] When the transfer rod is in the transfer loading state, the end of the transfer rod will dock with the dental floss material rack, and the rotating paddle driver can drive the transfer paddle to push the dental floss stick on the dental floss material rack onto the transfer rod, and then the rotating paddle driver will drive the transfer paddle to reset and slide, and at the same time the transfer driver intermittently drives the transfer rack to rotate so that the transfer rod is in the transfer unloading state and pauses, and then the X-direction feeding driver drives the feeding rod to be in the feeding loading state, so that the end of the feeding rod will dock with the end of the transfer rod, and the feeding paddle driver can drive the feeding paddle to push the dental floss stick on the transfer rod onto the feeding rod, and then the feeding paddle driver will drive the feeding paddle to reset and slide, and at the same time the X-direction feeding driver drives the feeding rod to slide to the feeding unloading state, and then cooperate with the side baffle at the opening of the packaging box or bag in the attached figure of the specification to drop the dental floss stick on the feeding rod, thereby making automatic feeding of the dental floss stick possible, thereby realizing full automation, which is conducive to improving production efficiency and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a three-dimensional structural diagram of a fully automatic box packing device for dental floss sticks; Figure 2 It is a schematic diagram of the three-dimensional structure of the material rack loading device; Figure 3 It is a schematic diagram of the three-dimensional structure of the material rack transfer rack; Figure 4 It is a schematic diagram of the three-dimensional structure of the material rack feeding device; Figure 5 It is a schematic diagram of the three-dimensional structure of the other side of the material rack feeding device; Figure 6 It is a schematic diagram of the three-dimensional structure of the dental floss stick feeding device; Figure 7 It is a three-dimensional structural schematic diagram of forward and reverse feeding components; Figure 8 It is a three-dimensional structural schematic diagram of a group of delivery parts; Fig. 9 is a schematic diagram of the three-dimensional structure of the box conveying device; Fig.10 It is a three-dimensional structural schematic diagram of the cover box component; Fig.11 It is a schematic diagram of the three-dimensional structure of the unloading robot.
[0009] Reference numerals: 1, main frame; 2, rack loading device; 21, feeding conveyor belt; 211, limit displacement seat; 2111, limit embedding groove; 22, feeding motor; 23, rack transfer rack; 231, transfer front support; 232, transfer rear support; 24, rack lateral transfer assembly; 241, rack lateral transfer seat; 242, rack lateral transfer cylinder; 25, rack longitudinal transfer assembly; 251, rack longitudinal transfer seat; 252, rack longitudinal transfer cylinder; 26 , detection sensor; 3, material rack feeding device; 31, clamping manipulator; 311, clamping slide; 312, fixed clamping block; 313, clamping cylinder; 314, movable clamping block; 32, feeding motor; 33, positioning sensor; 4, dental floss stick feeding device; 41, transfer component; 411, transfer rack; 4111, transfer rod; 412, transfer driver; 413, transfer paddle; 414, transfer paddle driver; 415, limit slip rod; 416, transfer support; 42. Loading parts; 421. Loading rod; 4211. Rotation limit rod; 422. X-axis loading driver; 423. Loading paddle; 424. Loading paddle driver; 425. Rotation loading driver; 426. Y-axis loading driver; 427. Z-axis loading driver; 43. Counting probe; 5. Box conveying device; 51. Box loading parts; 511. Box conveyor belt; 512. Box loading motor; 513. Limiting base; 5131. Push port; 52. Box loading machine Manipulator; 53, box cover component; 531, cover pusher; 532, horizontal cover snapping device; 5321, horizontal cover snapping slide; 5322, horizontal cover snapping cylinder; 533, vertical cover snapping device; 5331, vertical cover snapping slide; 5332, vertical cover snapping cylinder; 54, box lowering manipulator; 541, box lowering cylinder; 542, transfer component; 5421, first transfer cylinder; 5422, first receiving platform; 5423, second transfer cylinder; 5424, second receiving platform. DETAILED DESCRIPTION
[0010] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention, wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom surface" and "top surface", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0011] Reference Figure 1-11 As shown, a fully automatic dental floss stick boxing device includes a main frame 1, a rack loading device 2 arranged on the main frame 1 for conveying a dental floss rack, a rack feeding device 3 for moving the dental floss rack delivered by the rack loading device 2, a dental floss stick feeding device 4 for boxing the dental floss sticks on the dental floss rack delivered by the rack feeding device 3, and a box conveying device 5 arranged on the main frame 1 for conveying dental floss boxes; the main frame 1 is a floor-standing frame structure for installation of various devices.
[0012] The material rack loading device 2 includes a feeding conveyor belt 21 arranged on the main frame 1 for conveying the dental floss material rack, and a feeding motor 22 for driving the feeding conveyor belt 21 to rotate. The feeding conveyor belt 21 is provided with a limit displacement seat 211 for receiving the dental floss material rack. A plurality of limit displacement seats 211 are provided, and each limit displacement seat 211 is arranged at intervals along the length direction of the feeding conveyor belt 21. The discharge end of the feeding conveyor belt 21 is provided with a material rack transfer frame 23 for transferring the dental floss material rack, a material rack lateral transfer assembly 24 for driving the material rack transfer frame 23 to move horizontally, and a material rack lateral transfer assembly 25 for driving the material rack lateral transfer assembly 26 The material rack longitudinal transfer component 25 that moves the transfer rack 23 longitudinally, and the material rack transverse transfer component 24 drive the material rack transfer rack 23 to move in a direction that is consistent with the conveying direction of the feed conveyor belt 21; and the direction in which the material rack longitudinal transfer component 25 drives the material rack transfer rack 23 to move is perpendicular to the direction in which the material rack transverse transfer component 24 drives the material rack transfer rack 23 to move. Therefore, the direction in which the material rack longitudinal transfer component 25 drives the material rack transfer rack 23 to move can be horizontal or in the height direction of the main frame 1, so that the discharge position of the material rack loading device 2 can be flexibly adjusted according to the position of the material rack feeding device 3.
[0013] The material rack feeding device 3 includes a clamping manipulator 31 slidably connected to the main frame 1 for clamping the dental floss material rack, a feeding motor 32 for driving the clamping manipulator 31 to slide on the main frame 1, and a feeding belt connected between the feeding motor 32 and the clamping manipulator 31. The feeding belt is rotatably connected to the main frame 1. The transmission connection between the feeding motor 32 and the feeding belt is a well-known technology and adopts a common design. In this application, the feeding belt preferably adopts a belt structure. The clamping manipulator 31 and the feeding belt are detachably connected. In the process of driving the feeding belt to rotate, the feeding motor 32 can drive the clamping manipulator 31 to slide back and forth quickly between the upper material position and the lower material position on the main frame 1. When the clamping manipulator 31 is at the lower material position, the feeding motor 32 can drive the clamping manipulator 31 to move intermittently in a directional manner.
[0014] The dental floss stick feeding device 4 includes a transfer component 41 arranged on the main frame 1 and capable of transferring the dental floss stick on the dental floss material rack, and a feeding component 42 arranged on the main frame 1 and capable of transferring the dental floss stick on the transfer component 41, the transfer component 41 includes a transfer frame 411 rotatably connected to the main frame 1, and a transfer driver 412 used to drive the transfer frame 411 to intermittently rotate on the main frame 1, and a transfer paddle 413 slidably connected to the main frame 1 and used to transfer the dental floss stick on the dental floss material rack to the transfer frame 411, and a transfer paddle driver 414 used to drive the transfer paddle 413 to directional reciprocating slide on the main frame 1, the transfer frame 411 includes a transfer rod 4111 that can pass through the dental floss stick; wherein the transfer driver 412 can be a stepping motor that can drive the transfer frame 411 to intermittently rotate, and the transfer paddle driver 414 can be a motor-driven belt transmission method to achieve directional reciprocating slide of the transfer paddle 413.
[0015] The feeding component 42 includes a feeding rod 421 that is slidably connected to the main frame 1 and can pass through the dental floss stick, an X-direction feeding driver 422 used to drive the feeding rod 421 to slide back and forth on the main frame 1, a feeding paddle 423 that is slidably connected to the main frame 1 and is used to shift the dental floss stick on the transfer rod 4111 to the feeding rod 421, and a feeding paddle driver 424 used to drive the feeding paddle 423 to slide back and forth on the main frame 1; the X-direction feeding driver 422 can be a motor-driven belt transmission method to achieve directional reciprocating sliding of the feeding rod 421, and the sliding direction of the feeding rod 421 is consistent with the length direction of the feeding rod 421; the feeding paddle driver 424 can be a motor-driven belt transmission method to achieve directional reciprocating sliding of the feeding paddle 423, and the sliding direction of the feeding paddle 423 is consistent with the length direction of the feeding rod 421.
[0016] The process in which the adapter driver 412 drives the adapter rack 411 to rotate includes a transfer loading state when the transfer rod 4111 is docked with the dental floss material rack, and a transfer unloading state when the transfer rod 4111 is docked with the feeding rod 421; as shown in the accompanying drawings of the reference specification, the dental floss material rack is in a comb shape and includes multiple dental floss material rods, each of which is hung with a number of dental floss sticks, and when the transfer rod 4111 is in the transfer loading state, one end of the transfer rod 4111 abuts against one end of a dental floss material rod, and the transfer rod 4111 is coaxially arranged with the dental floss material rod; when the transfer rod 4111 is in the transfer unloading state, one end of the transfer rod 4111 abuts against one end of the feeding rod 421, and the transfer rod 4111 is coaxially arranged with the feeding rod 421.
[0017] The process in which the X-axis feeding driver 422 drives the feeding rod 421 to slide back and forth includes a feeding loading state when the feeding rod 421 is docked with the transfer rod 4111, and a feeding unloading state when the dental floss stick on the feeding rod 421 corresponds to a packaging box or bag. When the feeding rod 421 is in the feeding loading state, one end of the feeding rod 421 abuts against one end of the transfer rod 4111, and the transfer rod 4111 is coaxially arranged with the feeding rod 421; when the feeding rod 421 is in the feeding unloading state, the dental floss stick on the feeding rod 421 can be put into the packaging box or bag.
[0018] When the dental floss rack is being transported on the rack loading device 2 to the discharging end, when the dental floss rack on the feed conveyor belt 21 falls onto the rack transfer rack 23, the dental floss rack can be driven to be transferred to the rack feeding device 3 of the next process by the rack transverse transfer assembly 24 and the rack longitudinal transfer assembly 25, thereby making automatic loading of the dental floss rack possible.
[0019] The dental floss rack is transported to the loading position by the rack loading device 2, and the clamping manipulator 31 located at the loading position can clamp the dental floss rack delivered by the rack loading device 2, and then the feeding motor 32 quickly drives the clamping manipulator 31 to slide to the unloading position through the feeding transmission belt. When the clamping manipulator 31 is at the unloading position, the dental floss stick feeding device 4 can transfer the dental floss on the dental floss rack to the dental floss box. However, since the existing dental floss rack usually includes a plurality of material rods for receiving dental floss, each material rod is arranged like a comb, and each material rod is To receive multiple dental flosses, when all the dental flosses on the first material rod on the dental floss material rack have been transferred into the dental floss box, the feeding motor 32 can drive the clamping robot 31 located at the unloading position to move a certain distance (the distance is the spacing between the two material rods), so that the second material rod can correspond to the dental floss stick feeding device 4, which is convenient for moving the dental floss thereon for boxing. The feeding motor 32 drives the clamping robot 31 to repeatedly move intermittently until all the dental flosses on the dental floss material rack have been transferred into the dental floss box, thereby making automatic feeding of the dental floss stick possible.
[0020] When the transfer rod 4111 is in the transfer loading state, the end of the transfer rod 4111 will dock with the dental floss material rack, and the transfer paddle driver 414 can drive the transfer paddle 413 to shift the dental floss stick on the dental floss material rack onto the transfer rod 4111, and then the transfer paddle driver 414 will drive the transfer paddle 413 to reset and slide, and at the same time, the transfer driver 412 intermittently drives the transfer rack 411 to rotate so that the transfer rod 4111 is in the transfer unloading state and pauses, and then the X-axis feeding driver 422 drives the feeding rod 421 to be in the feeding loading state, so that the end of the feeding rod 421 will dock with the transfer rod 4111. The ends of the connecting rod 4111 are butted, and the feeding paddle driver 424 can drive the feeding paddle 423 to push the dental floss stick on the connecting rod 4111 onto the feeding rod 421, and then the feeding paddle driver 424 will drive the feeding paddle 423 to reset and slide, and at the same time, the X-axis feeding driver 422 drives the feeding rod 421 to slide to the feeding and unloading state, and then cooperate with the side baffle at the opening of the packaging box or bag in the attached figure of the specification to unload the dental floss stick on the feeding rod 421, thereby making automatic feeding and loading of the dental floss stick possible, and then realizing full automation, which is beneficial to improving production efficiency and reducing labor costs.
[0021] Two feeding conveyor belts 21 are provided, and the two feeding conveyor belts 21 are respectively located on both sides of the conveying direction of the dental floss material rack, and the two limit displacement seats 211 on the two feeding conveyor belts 21 are arranged one by one. When the feeding conveyor belt 21 conveys the dental floss material rack, the two ends of the dental floss material rack in the length direction are respectively located on the two opposite limit displacement seats 211 on the two feeding conveyor belts 21; the dental floss material rack can be placed on the feeding conveyor belt 21 manually or by a robot, and the two ends of the dental floss material rack in the length direction are respectively supported by the two corresponding limit displacement seats 211 on the two feeding conveyor belts 21, so that the dental floss material rack can be transported forward in sequence and smoothly.
[0022] A limiting embedding groove 2111 is provided on the limiting displacement seat 211 for embedding one end of the dental floss rack, the opening of the limiting embedding groove 2111 is set upward, and the width of the limiting embedding groove 2111 is adapted to the width of the dental floss rack; the setting of the limiting embedding groove 2111 can facilitate the connection or separation of the limiting displacement seat 211 and the dental floss rack, thereby facilitating the manipulator to place the dental floss rack into the limiting embedding groove 2111, thereby limiting the position of the dental floss rack by the limiting displacement seat 211, and also facilitating the rack transfer rack 23 to take the dental floss rack away from the limiting embedding groove 2111.
[0023] The material rack transfer frame 23 includes a transfer front support 231 located between the two feeding conveyor belts 21, and a transfer rear support 232 at the same height as the transfer front support 231. The length of the transfer front support 231 is not greater than the distance between the two feeding conveyor belts 21. The transfer front support 231 and the transfer rear support 232 are arranged in parallel and are respectively used to receive the two sides of the dental floss material rack in the width direction. The transfer front support 231 is fixed on the material rack longitudinal transfer seat 251, and the transfer rear support 232 is slidably connected to the material rack longitudinal transfer seat 251. The sliding direction of the transfer rear support 232 on the material rack longitudinal transfer seat 251 is to be close to or away from the transfer front support 231. An adjustable positioning structure is arranged between the transfer rear support 232 and the material rack longitudinal transfer seat 251. The setting of the adjustable positioning structure makes the distance between the transfer rear support 232 and the transfer front support 231 adjustable, which greatly improves the flexibility of use and the scope of application of the material rack transfer frame 23.
[0024] And the front transfer support 231 is located between the two feeding conveyor belts 21, so that the front transfer support 231 is located in the transfer path of the dental floss material rack during the process of the feeding conveyor belt 21 conveying the dental floss material rack, which facilitates the material rack transfer rack 23 to transfer the dental floss material rack; and the two limit displacement seats 211 on the two feeding conveyor belts 21 respectively support the two ends of the dental floss material rack in the length direction, while the front transfer support 231 and the rear transfer support 232 respectively support the two sides of the dental floss material rack in the width direction, so that the material rack transfer rack 23 and the limit displacement seat 211 and the feeding conveyor belt 21 will not interfere with each other, and at the same time, it also effectively improves the stability of the material rack loading device 2 in transferring the dental floss material rack.
[0025] The main frame 1 is provided with a detection sensor 26 which can detect when the dental floss rack on the feed conveyor belt 21 is in a position to fall into the rack transfer rack 23. The detection sensor 26 is connected to the feed motor 22. When the detection sensor 26 detects the dental floss rack, the feed motor 22 can stop rotating. The setting of the detection sensor 26 enables the feed conveyor belt 21 to pause the feed motor 22 when the dental floss rack falls into the rack transfer rack 23, until the rack transverse transfer assembly 24 takes the rack transfer rack 23 away, that is, the rack transfer rack 23 moves the dental floss rack away from the feed conveyor belt 21, and then the rotation of the feed motor 22 is resumed, thereby effectively improving the degree of automation of the rack loading device 2.
[0026] The material rack transverse transfer assembly 24 includes a material rack transverse transfer seat 241 slidably connected to the main frame 1, and a material rack transverse transfer cylinder 242 used to drive the material rack transverse transfer seat 241 to move. The material rack transverse transfer seat 241 and the main frame 1 can be slidably connected therebetween through a slide rail slider structure; the material rack longitudinal transfer assembly 25 includes a material rack longitudinal transfer seat 251 slidably connected to the material rack transverse transfer seat 241, and a material rack longitudinal transfer cylinder 252 used to drive the material rack longitudinal transfer seat 251 to move. The material rack longitudinal transfer seat 251 can be set on the material rack longitudinal transfer cylinder 252, the piston end of the material rack longitudinal transfer cylinder 252 is connected to the material rack transverse transfer seat 241, and the material rack longitudinal transfer cylinder 252 and the material rack transverse transfer seat 241 can be slidably connected therebetween through a shaft sleeve structure; the material rack transfer frame 23 is set on the material rack longitudinal transfer seat 251. By using the air cylinder, the rapid movement and positioning of the material rack transfer rack 23 can be effectively achieved.
[0027] The clamping manipulator 31 includes a clamping slide 311 slidably connected to the main frame 1, a fixed clamping block 312 arranged on the clamping slide 311, a clamping cylinder 313 arranged on the clamping slide 311, and a movable clamping block 314 arranged on the piston rod of the clamping cylinder 313. The clamping slide 311 is detachably connected to the feeding transmission belt, and the clamping cylinder 313 drives the movable clamping block 314 to move in a direction close to or away from the fixed clamping block 312; the clamping slide The linear sliding between 311 and the main frame 1 can be achieved through the slide rail and the slide seat structure. The clamping slide seat 311 is detachably connected to the feeding transmission belt, which can conveniently drive the clamping slide seat 311 to move through the feeding transmission belt, and can also conveniently adjust the position of the clamping slide seat 311, which greatly improves the flexibility and application scope of the clamping manipulator 31. The clamping cylinder 313 drives the movable clamp block 314 to move close to or away from the fixed clamp block 312, which can facilitate the taking and placing of the dental floss rack.
[0028] There may be multiple groups of clamping manipulators 31, and each group of clamping manipulators 31 is arranged along the sliding direction on the main frame 1. The attached drawings of the present application show that the discharge end of a material rack loading device 2 may be provided with two groups of clamping manipulators 31, which can cooperate with two groups of material rack feeding devices 3 to perform packaging operations at the same time, which is conducive to improving the operation efficiency. When in use, the first clamping manipulator 31 is located at the loading position, at which time the material rack loading device 2 can convey the dental floss material rack to correspond to the first clamping manipulator 31, so that it is convenient for it to clamp the dental floss material rack, and then the feeding motor 32 drives the first clamping manipulator 31 to leave and allows the second clamping manipulator 31 to be located at the loading position, and then the material rack loading device 2 conveys another dental floss material rack to correspond to the second clamping manipulator 31, so that it is convenient for it to clamp the dental floss material rack, and finally the feeding motor 32 drives the two clamping manipulators 31 to move to the lower material position.
[0029] A positioning sensor 33 capable of detecting the moving position of the clamping manipulator 31 is provided between the main frame 1 and the clamping manipulator 31, and the positioning sensor 33 is in communication connection with the feeding motor 32. The positioning sensor 33 is a well-known technology and adopts a common design. The positioning sensor 33 includes a sensor probe provided on the main frame 1 and a probe detection member provided on the clamping manipulator 31. When the sensor probe detects the probe detection member during the movement of the clamping manipulator 31, the feeding motor 32 can be stopped, thereby facilitating the improvement of the positioning accuracy of the clamping manipulator 31. In the present application, a plurality of positioning sensors 33 can be provided and correspond to the clamping manipulator 31 being located at the upper material position and the lower material position, respectively.
[0030] At least two transfer rods 4111 are provided, and the number of transfer rods 4111 is an even number, and two transfer rods 4111 form a group, and when one transfer rod 4111 of a group is in the transfer loading state, the other transfer rod 4111 is in the transfer unloading state; the arrangement of the two transfer rods 4111 enables one transfer rod 4111 to be in the transfer unloading state when the other transfer rod 4111 is in the transfer loading state, so that the transfer component 41 can realize the loading and unloading of the dental floss stick at the same time, which is beneficial to improving production efficiency.
[0031] The transfer component 41 may also include a limiting rod 415 that can prevent the dental floss stick on the transfer rod 4111 from falling off. The limiting rod 415 is bent into a C-shaped structure, and one end of the limiting rod 415 is corresponding to the transfer rod 4111 in the transfer loading state, and the other end is corresponding to the transfer rod 4111 in the transfer unloading state. The shape of the limiting rod 415 is similar to the rotation trajectory of the outer end of the transfer rod 4111, which can effectively prevent the dental floss stick on the transfer rod 4111 from being thrown off during the rotation of the transfer frame 411.
[0032] The transfer component 41 also includes a transfer support 416 for adjusting the inclination angle of the dental floss stick. The transfer support 416 is located below the transfer rod 4111 in the transfer unloading state. The gap between the transfer support 416 and the transfer rod 4111 determines the inclination angle of the dental floss stick at this location. By adjusting the gap between the transfer support 416 and the transfer rod 4111, the inclination angle of the dental floss stick at this location is adapted to the rotation limiting structure on the feeding rod 421, which is beneficial to improve the stability of the dental floss stick during the process of transferring from the transfer rod 4111 to the feeding rod 421.
[0033] The main frame 1 is provided with a counting probe 43 for counting dental floss sticks, and the counting probe 43 is located above the transfer rod 4111 when the material is in the transfer unloading state. The counting probe 43 is a well-known technology, and adopts a common design, and can be used to count the dental floss sticks on the transfer rod 4111, so as to count the number of dental floss sticks put into the packaging box or bag. If the number of dental floss sticks on the transfer rod 4111 is less than the set value, after the current delivery step is completed, the small amount of packaging boxes or bags can be rejected in the subsequent output of the assembly line.
[0034] The feeding component 42 also includes a rotating feeding driver 425 capable of driving the feeding rod 421 to rotate axially. The feeding rod 421 is provided with a limiting rod 4211 capable of limiting the rotation of the dental floss stick on the feeding rod 421. The limiting rod 4211 is arranged parallel to the feeding rod 421, and the spacing between the feeding rod 421 and the limiting rod 4211 is smaller than the length of the dental floss stick. After the feeding rod 421 with a smaller outer diameter passes through the dental floss stick, the limiting rod 4211 can rotate accordingly during the process of driving the feeding rod 421 to rotate axially by the rotating feeding driver 425, thereby dragging the tail end of the dental floss stick to adjust its posture.
[0035] Since one end of the dental floss stick is larger than the other end, similar to the number 9, when the dental floss stick is put into a packaging box or a bag, the feeding drive 425 can be rotated to drive the feeding rod 421 to rotate axially, thereby adjusting the posture of the dental floss stick when it is dropped, and then facilitating the loading of multiple groups of dental floss sticks into a 9 or 6 pattern into a packaging box or a bag, which effectively improves the flexibility and application range of the feeding device and greatly improves the automation of the feeding device.
[0036] Furthermore, the dental floss stick feeding device 4 in the present application includes two groups of forward feeding components 42 and reverse feeding components 42, which can respectively put the dental floss sticks into the packaging box or bag in 9 patterns or 6 patterns, and can realize the filling operation of the packaging box or bag passing through the forward feeding component 42 and the reverse feeding component 42 in sequence during the movement through the conveyor belt, thereby effectively improving the utilization rate of the storage space of the packaging box or bag, and thus helping to reduce the packaging volume.
[0037] The feeding component 42 also includes a Y-direction feeding driver 426 capable of driving the feeding rod 421 to slide back and forth in the Y direction, and a Z-direction feeding driver 427 capable of driving the feeding rod 421 to slide back and forth in the Z direction. The X-direction feeding driver 422, the Y-direction feeding driver 426, and the Z-direction feeding driver 427 can respectively perform three-dimensional stereoscopic regulation on the feeding rod 421 in each direction, which greatly improves the flexibility and application range of the feeding rod 421, and can conveniently feed the dental floss stick into a packaging box or bag through the various-direction feeding drivers.
[0038] The box conveying device 5 includes a box conveying component 51 for conveying a dental floss box, a box loading robot 52 arranged at the feeding end of the box conveying component 51 and used for placing the dental floss box on the box conveying component 51, a box cover component 53 arranged on the box conveying component 51 and used for buckling the box cover of the dental floss box, and a box lowering robot 54 arranged at the discharging end of the box conveying component 51 and used for moving the dental floss box away; wherein the box loading robot 52 is a well-known technology, adopts a common design, and is used to place the dental floss box on the feeding end of the box conveying component 51 to realize automatic loading of the dental floss box.
[0039] The box feeding component 51 includes a box feeding conveyor belt 511 rotatably connected to the main frame 1, a box feeding motor 512 for driving the box feeding conveyor belt 511, and a limiting base 513 arranged on the box feeding conveyor belt 511 for limiting the position of the dental floss box. There are multiple limiting bases 513, and each limiting base 513 is arranged along the length direction of the box feeding conveyor belt 511; the limiting base 513 is used to limit the dental floss box, and each limiting base 513 can be evenly arranged on the box feeding conveyor belt 511, and the box feeding motor 512 can intermittently drive the box feeding conveyor belt 511 to move, thereby facilitating the loading of the dental floss box, the filling of the dental floss stick and the unloading of the dental floss box.
[0040] The cover box component 53 is arranged near the discharge end of the box feeding component 51, and the cover box component 53 includes a cover-pushing member 531 for pushing the cover of the dental floss box, a horizontal cover-fastening device 532 for driving the cover-pushing member 531 to move horizontally, and a vertical cover-fastening device 533 for driving the cover-pushing member 531 to move vertically; the upper box robot 52 can place the dental floss box with the cover in an open state on the box feeding component 51, and then drive the dental floss box through the filling process of the dental floss stick through the box feeding component 51, and then the cover of the dental floss box can be fastened by the cover box component 53, wherein the horizontal cover-fastening device 532 and the vertical cover-fastening device 533 can fasten the cover of the dental floss box in the process of driving the cover-pushing member 531 to move.
[0041] The lower box robot 54 includes a lower box cylinder 541 that can remove the dental floss box from the limiting base 513, and a transfer component 542 that can cooperate with the lower box cylinder 541 to move the dental floss box away, so as to realize automatic unloading of the dental floss box from the box delivery component 51.
[0042] The box conveying device 5 can place the opened dental floss box onto the box delivering component 51 through the upper box robot 52, and then the box delivering component 51 can drive the dental floss box to move intermittently, so that the dental floss box can pass through the equipment of the dental floss stick filling process, and then the box cover of the dental floss box is buckled up through the box covering component 53, and finally the dental floss box is unloaded through the lower box robot 54. Therefore, the box conveying device 5 makes it possible to automatically deliver and load the dental floss box.
[0043] The transverse cover-closing device 532 includes a transverse cover-closing slide 5321 that is laterally slidably connected to the main frame 1, and a transverse cover-closing cylinder 5322 for driving the transverse cover-closing slide 5321 to move. The longitudinal cover-closing device 533 includes a longitudinal cover-closing slide 5331 that is longitudinally slidably connected to the transverse cover-closing slide 5321, and a longitudinal cover-closing cylinder 5332 for driving the longitudinal cover-closing slide 5331 to move. The cover-pushing member 531 is arranged in a wheel-shaped structure and is rotatably connected to the longitudinal cover-closing slide 5331. The transverse cover-closing cylinder 5322 can drive the transverse cover-closing slide 5321 to slide back and forth transversely on the main frame 1, and the longitudinal cover-closing cylinder 5332 can drive the longitudinal cover-closing slide 5331 to slide back and forth longitudinally on the main frame 1. The transverse cover-closing device 532 can control the operating trajectory of the cover-pushing member 531 by regulating the transverse cover-closing cylinder 5322 and the longitudinal cover-closing cylinder 5332, and the cover-pushing member 531 is wheel-shaped, which can flexibly close the cover of the dental floss box.
[0044] The limiting base 513 is provided with a push-up opening 5131 that runs through the thickness direction thereof. The push-up opening 5131 is located in the middle of the dental floss box. The lower box cylinder 541 is located below the push-up opening 5131. The transfer component 542 is located above the limiting base 513. After the lower box cylinder 541 lifts up the dental floss box on the limiting base 513, the transfer component 542 can drive the dental floss box to drop. When the lower box cylinder 541 is in operation, the dental floss box can be lifted up from the limiting base 513, and the lifted dental floss box can be taken away by the transfer component 542, so as to facilitate the automatic dropping of the dental floss box from the box delivery component 51.
[0045] The transfer component 542 includes a first transfer cylinder 5421 capable of moving the dental floss box lifted by the lower box cylinder 541, a first receiving platform 5422 capable of receiving the dental floss box moved by the first transfer cylinder 5421, a second transfer cylinder 5423 capable of moving the dental floss box on the first receiving platform 5422, and a second receiving platform 5424 capable of receiving the dental floss box moved by the second transfer cylinder 5423. The moving direction of the dental floss box driven by the first transfer cylinder 5421 and the moving direction of the dental floss box driven by the second transfer cylinder 5423 are arranged crosswise, the height to which the dental floss box is lifted by the lower box cylinder 541 is not lower than the height of the first receiving platform 5422, and the height of the second receiving platform 5424 is not higher than the height of the first receiving platform 5422. After the lower box cylinder 541 lifts the dental floss box from the limiting base 513, the first transfer cylinder 5421 drives the push plate to push the lifted dental floss box onto the first receiving platform 5422, and the second transfer cylinder 5423 drives the push plate to push the dental floss box on the first receiving platform 5422 onto the second receiving platform 5424, thereby facilitating the automatic dropping of the dental floss box, and the second receiving platform 5424 can be a conveyor belt structure, which is convenient for transporting the dental floss box to the packaging location.
[0046] The above are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A fully automatic box packing device for dental floss picks, characterized by: The invention comprises a main frame (1), a rack loading device (2) arranged on the main frame (1) for conveying a dental floss rack, a rack feeding device (3) for moving the dental floss rack delivered by the rack loading device (2), a dental floss stick delivery device (4) for packing the dental floss sticks on the dental floss rack delivered by the rack feeding device (3) into boxes, and a box delivery device (5) arranged on the main frame (1) for conveying dental floss boxes; The material rack loading device (2) comprises a feeding conveyor belt (21) arranged on the main frame (1) for conveying the dental floss material rack, and a feeding motor (22) for driving the feeding conveyor belt (21) to rotate; the feeding conveyor belt (21) is provided with a limit displacement seat (211) for receiving the dental floss material rack; a plurality of limit displacement seats (211) are provided, and each limit displacement seat (211) is arranged at intervals along the length direction of the feeding conveyor belt (21); a material rack transfer frame (23) for transferring the dental floss material rack, a material rack transverse transfer assembly (24) for driving the material rack transfer frame (23) to move transversely, and a material rack longitudinal transfer assembly (25) for driving the material rack transfer frame (23) to move longitudinally, and the material rack transverse transfer assembly (24) drives the material rack transfer frame (23) to move in a direction consistent with the conveying direction of the feeding conveyor belt (21); The material rack feeding device (3) comprises a clamping manipulator (31) slidably connected to the main frame (1) for clamping the dental floss material rack, a feeding motor (32) for driving the clamping manipulator (31) to slide on the main frame (1), and a feeding transmission belt connected between the feeding motor (32) and the clamping manipulator (31); the feeding motor (32) can drive the clamping manipulator (31) to slide back and forth quickly between the upper material position and the lower material position on the main frame (1) during the process of driving the feeding transmission belt to rotate; when the clamping manipulator (31) is located at the lower material position, the feeding motor (32) can drive the clamping manipulator (31) to move intermittently in a directional manner; The dental floss stick feeding device (4) comprises a transfer component (41) arranged on the main frame (1) and capable of transferring the dental floss stick on the dental floss material rack, and a dental floss stick feeding component (42) arranged on the main frame (1) and capable of transferring the dental floss stick on the transfer component (41), wherein the transfer component (41) comprises a transfer frame (411) rotatably connected to the main frame (1), and a transfer driver (412) for driving the transfer frame (411) to intermittently rotate on the main frame (1). The invention relates to a transfer paddle (413) slidably connected to the main frame (1) and used for transferring a floss stick on a floss material rack to a transfer frame (411), and a transfer paddle driver (414) used for driving the transfer paddle (413) to slide back and forth on the main frame (1), wherein the transfer frame (411) comprises a transfer rod (4111) capable of passing through the floss stick; the delivery component (42) comprises a delivery rod (4111) slidably connected to the main frame (1) and capable of passing through the floss stick. 421), an X-direction loading drive (422) for driving the loading rod (421) to slide back and forth on the main frame (1), a loading paddle (423) slidably connected to the main frame (1) and used to push the dental floss stick on the transfer rod (4111) to the loading rod (421), and a loading paddle drive (424) for driving the loading paddle (423) to slide back and forth on the main frame (1); the transfer drive (412) drives the transfer frame (4111) to transfer the dental floss stick on the transfer rod (4111) to the loading rod (421); 1) The rotation process includes a transfer loading state when the transfer rod (4111) is connected to the dental floss material rack, and a transfer unloading state when the transfer rod (4111) is connected to the feeding rod (421); the process in which the X-axis feeding drive (422) drives the feeding rod (421) to slide back and forth includes a feeding loading state when the feeding rod (421) is connected to the transfer rod (4111), and a feeding unloading state when the dental floss stick on the feeding rod (421) corresponds to the packaging box or bag.
2. The fully automatic dental floss box packing device according to claim 1 is characterized by: The feeding conveyor belts (21) are provided with two, and the two feeding conveyor belts (21) are respectively located at two sides of the conveying direction of the dental floss material rack, and the two limit displacement seats (211) on the two feeding conveyor belts (21) are arranged in a one-to-one correspondence, and when the feeding conveyor belts (21) convey the dental floss material rack, the two ends of the dental floss material rack in the length direction are respectively located on the two opposite limit displacement seats (211) on the two feeding conveyor belts (21); The limiting displacement seat (211) is provided with a limiting embedding groove (2111) for embedding one end of the dental floss material rack, the opening of the limiting embedding groove (2111) is arranged upward, and the width of the limiting embedding groove (2111) is adapted to the width of the dental floss material rack; The material rack transfer rack (23) comprises a transfer front support (231) located between the two feeding conveyor belts (21), and a transfer rear support (232) located at the same height as the transfer front support (231), the length of the transfer front support (231) is not greater than the spacing between the two feeding conveyor belts (21), and the transfer front support (231) and the transfer rear support (232) are arranged in parallel and are respectively used to receive two sides of the dental floss material rack in the width direction.
3. The fully automatic dental floss box packing device according to claim 2 is characterized by: The main frame (1) is provided with a detection sensor (26) capable of detecting when the dental floss rack on the feeding conveyor belt (21) is in a position to fall into the rack transfer rack (23); the detection sensor (26) is connected to the feeding motor (22); when the detection sensor (26) detects the dental floss rack, the feeding motor (22) can stop rotating; The material rack transverse transfer assembly (24) comprises a material rack transverse transfer seat (241) slidably connected to the main frame (1), and a material rack transverse transfer cylinder (242) for driving the material rack transverse transfer seat (241) to move; the material rack longitudinal transfer assembly (25) comprises a material rack longitudinal transfer seat (251) slidably connected to the material rack transverse transfer seat (241), and a material rack longitudinal transfer cylinder (252) for driving the material rack longitudinal transfer seat (251) to move; the material rack transfer frame (23) is arranged on the material rack longitudinal transfer seat (251).
4. The fully automatic dental floss box packing device according to claim 1 is characterized by: The clamping manipulator (31) comprises a clamping slide (311) slidably connected to the main frame (1), a fixed clamping block (312) arranged on the clamping slide (311), a clamping cylinder (313) arranged on the clamping slide (311), and a movable clamping block (314) arranged on the piston rod of the clamping cylinder (313); the clamping slide (311) is detachably connected to the feeding transmission belt, and the clamping cylinder (313) drives the movable clamping block (314) to move in a direction close to or away from the fixed clamping block (312); A positioning sensor (33) capable of detecting the moving position of the clamping manipulator (31) is arranged between the main frame (1) and the clamping manipulator (31), and the positioning sensor (33) is communicatively connected with the feeding motor (32).
5. The fully automatic dental floss box packing device according to claim 1 is characterized by: At least two transfer rods (4111) are provided, and the number of transfer rods (4111) is an even number. Two transfer rods (4111) form a group, and when one transfer rod (4111) of a group is in a transfer loading state, the other transfer rod (4111) is in a transfer unloading state. The transfer component (41) further comprises a transfer support (416) for adjusting the inclination angle of the dental floss stick, the transfer support (416) being located below the transfer rod (4111) in the transfer unloading state, and a counting probe (43) for counting the dental floss sticks is arranged on the main frame (1), and the counting probe (43) is located above the transfer rod (4111) in the transfer unloading state.
6. The fully automatic dental floss box packing device according to claim 1 or 5, characterized in that: The feeding component (42) further comprises a rotating feeding driver (425) capable of driving the feeding rod (421) to rotate axially, the feeding rod (421) is provided with a rotation limiting rod (4211) capable of limiting the rotation of the dental floss stick on the feeding rod (421), the rotation limiting rod (4211) is arranged parallel to the feeding rod (421), and the spacing dimension between the feeding rod (421) and the rotation limiting rod (4211) is smaller than the length dimension of the dental floss stick; The loading component (42) further comprises a Y-direction loading driver (426) capable of driving the loading rod (421) to slide back and forth in the Y direction, and a Z-direction loading driver (427) capable of driving the loading rod (421) to slide back and forth in the Z direction.
7. The fully automatic dental floss box packing device according to claim 1 is characterized by: The box conveying device (5) comprises a box conveying component (51) for conveying a dental floss box, a box upper robot (52) arranged at a feeding end of the box conveying component (51) and used for placing the dental floss box on the box conveying component (51), a box cover component (53) arranged on the box conveying component (51) and used for closing a box cover of the dental floss box, and a box lower robot (54) arranged at a discharging end of the box conveying component (51) and used for moving the dental floss box away; The box-feeding component (51) comprises a box-feeding conveyor belt (511) rotatably connected to the main frame (1), a box-feeding motor (512) for driving the box-feeding conveyor belt (511), and a limiting base (513) arranged on the box-feeding conveyor belt (511) for limiting the position of the dental floss box, wherein a plurality of limiting bases (513) are arranged, and each limiting base (513) is arranged along the length direction of the box-feeding conveyor belt (511); The cover box component (53) is arranged near the discharge end of the box feeding component (51), and the cover box component (53) comprises a cover-pushing member (531) for pushing the cover of the dental floss box, a transverse cover-locking device (532) for driving the cover-pushing member (531) to move transversely, and a longitudinal cover-locking device (533) for driving the cover-pushing member (531) to move longitudinally; The lower box manipulator (54) comprises a lower box cylinder (541) capable of removing the dental floss box from the limiting base (513), and a transfer component (542) capable of cooperating with the lower box cylinder (541) to move the dental floss box away.
8. The fully automatic dental floss box packing device according to claim 7 is characterized by: The transverse cover-locking device (532) comprises a transverse cover-locking slide seat (5321) which is slidably connected to the main frame (1) in a transverse manner, and a transverse cover-locking cylinder (5322) which is used to drive the transverse cover-locking slide seat (5321) to move; the longitudinal cover-locking device (533) comprises a longitudinal cover-locking slide seat (5331) which is slidably connected to the transverse cover-locking slide seat (5321) in a longitudinal manner, and a longitudinal cover-locking cylinder (5332) which is used to drive the longitudinal cover-locking slide seat (5331) to move; the cover-moving member (531) is arranged in a wheel-shaped structure and is rotatably connected to the longitudinal cover-locking slide seat (5331).
9. The automatic conveying device for a dental floss box according to claim 7, characterized in that: The limiting base (513) is provided with a push opening (5131) penetrating through the thickness direction thereof, the push opening (5131) is located in the middle of the dental floss box, the lower box cylinder (541) is located below the push opening (5131), and the transfer component (542) is located above the limiting base (513), and after the lower box cylinder (541) lifts up the dental floss box on the limiting base (513), the transfer component (542) can drive the dental floss box to drop.
10. The automatic conveying device for a dental floss box according to claim 9, characterized in that: The transfer component (542) includes a first transfer cylinder (5421) capable of moving the dental floss box lifted by the lower box cylinder (541), a first receiving platform (5422) capable of receiving the dental floss box moved by the first transfer cylinder (5421), a second transfer cylinder (5423) capable of moving the dental floss box on the first receiving platform (5422), and a second receiving platform (5424) capable of receiving the dental floss box moved by the second transfer cylinder (5423). The moving direction of the dental floss box driven by the first transfer cylinder (5421) and the moving direction of the dental floss box driven by the second transfer cylinder (5423) are arranged crosswise. The height of the dental floss box lifted by the lower box cylinder (541) is not lower than the height of the first receiving platform (5422), and the height of the second receiving platform (5424) is not higher than the height of the first receiving platform (5422).