Round pipe belt conveyor with flexibly adjustable machine body

By adopting a flexibly adjustable fuselage design in the round tube belt conveyor and using a combination of ropes and tension adjusters, the problems of application restrictions and increased construction costs in large-span concave arc layouts are solved, and stable operation is achieved. and improved adaptability.

CN119349102APending Publication Date: 2025-01-24TZ GROUP XIANGMING INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411942933.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing circular tube belt conveyors cannot adapt to straight lines and arcs when arranged at large spans, which limits their application range and increases construction costs.

Method used

A round pipe belt conveyor with a flexibly adjustable body is designed. By installing a combination of auxiliary ropes, upper ropes, middle ropes, lower ropes and tension adjusters, the arc of the pipe belt conveyor can be adjusted to adapt to different concavities. Arc radius terrain.

Benefits of technology

It achieves stable operation of the pipe belt machine and adapts to different terrains, reduces construction costs, and improves overall stability in windy weather.

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Abstract

The invention discloses a tubular belt conveyor with a flexibly adjustable machine body, and relates to the technical field of conveyors, the tubular belt conveyor comprises a tubular rubber belt, a plurality of window units, two tower columns and a plurality of tension adjusters fixed on ground anchoring foundations on two sides of a river, a plurality of rope reversing frames are mounted on the two tower columns, and a plurality of rope reversing frames are mounted on the two tower columns. The multiple tension adjusters located on the uppermost portion are fixedly provided with multiple installation auxiliary ropes through the corresponding rope reversing frames, the radians of the installation auxiliary ropes are adjusted through the tension adjusters, and the radians of the installation auxiliary ropes are the same. The device has the advantages that the auxiliary rope, the upper rope, the middle rope, the lower rope and the tension adjuster are used in cooperation, dynamic balance can be effectively formed according to the tension condition of the tubular rubber belt, stable operation of the tubular belt conveyor is achieved, and meanwhile the device can adapt to the arrangement of terrains with different concave arc radiuses.
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Description

Technical Field

[0001] The invention relates to the technical field of conveyors, and in particular to a round tube belt conveyor with a flexibly adjustable body. Background Art

[0002] Circular tube belt conveyor is a key equipment for long-distance bulk material transportation. Its good transportation sealing can effectively prevent the dust from affecting the surrounding environment during bulk material transportation. It also has the advantages of strong turning ability and good adaptability to terrain, which can effectively reduce construction costs. The large-span concave arc layout is a common layout method for circular tube belt conveyors when crossing rivers and hills. At present, a structure in which a pipe belt conveyor is arranged on the upper side of a suspension bridge for large spans is adopted. However, the deck of the suspension bridge can only be designed to be a straight line, which cannot adapt to the arrangement form in which a concave arc and a large span coexist, thereby limiting the application of the pipe belt conveyor or causing an increase in construction costs. Therefore, in order to realize the arrangement form of a large span concave arc, the present invention discloses a circular pipe belt conveyor with a flexibly adjustable body. Summary of the invention

[0003] The purpose of the present invention is to solve the problems raised in the background technology and to propose a circular tube belt conveyor with a flexibly adjustable body.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A circular tube belt conveyor with a flexibly adjustable fuselage comprises a tubular belt, a plurality of window units, two towers and a plurality of tensioning adjusters fixed on ground anchor foundations on both sides of a river, a plurality of rope reversing frames are installed on both towers, a plurality of tensioning adjusters located at the top are fixedly installed with a plurality of installation auxiliary ropes through corresponding rope reversing frames, the curvature of the installation auxiliary ropes is adjusted by the tensioning adjusters, and the curvatures of the plurality of installation auxiliary ropes are the same, and a plurality of tensioning adjusters at other heights are respectively installed with an upper rope, a middle rope and a lower rope from top to bottom through corresponding rope reversing frames, the upper rope, the middle rope and the lower rope are adjusted by the tensioning adjusters to form different concave arc radii, and the installation auxiliary rope, the upper rope, the middle rope and the lower rope are arranged with the same circle center; Each of the window units is composed of two identical window units, each of which is fixedly mounted with a plurality of mounting blocks, each of which is slidably mounted with four mounting blocks, and a roller is rotatably mounted between the corresponding mounting blocks; A servo motor is fixedly mounted on each of the windows, and a lifting control component is installed between the servo motor and the corresponding four mounting blocks; A stabilizing conveying member is mounted on each of the windows.

[0005] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the tensioning adjuster includes a bracket, a rope locking block, a swing frame, a cylinder, a pin shaft, and a conical sleeve. A plurality of brackets are fixedly installed on the ground anchoring foundation on both sides, and a swing frame is rotatably installed on each of the brackets. A cylinder is rotatably installed between each of the brackets through a pin shaft, and the telescopic end of the cylinder is rotatably connected to one end of the swing frame. Matching rope locking blocks are fixedly installed on the brackets and the swing frame, and a conical sleeve is also installed on each of the brackets.

[0006] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the lifting control component includes a sliding component, a rack 1, a transmission component, a rotating shaft, a rack 2, a one-way bearing 1, and a strip hole. Two groups of sliding components are symmetrically arranged on each of the windows, and a rack 1 is installed on each of the two groups of sliding components. A rotating shaft is installed on the driving end of the servo motor through a one-way bearing 1, and a strip hole matching the rotating shaft is provided on each window. Two sections of reciprocating threads are symmetrically provided on the rotating shaft, and a rack 2 is installed on each of the two sections of reciprocating threads through a nut, and a transmission component matching the corresponding rack 2 and rack 1 is installed on the window.

[0007] In the above-mentioned circular tube belt conveyor with a flexibly adjustable fuselage, the sliding assembly includes a moving groove, a step block, and a connecting frame. Two moving grooves are symmetrically opened on each of the windows. A step block is slidably installed on each of the moving grooves, and one end of the step block is fixedly arranged with a corresponding mounting block. A connecting frame is fixedly installed between the corresponding two step blocks, and a rack 1 is fixedly arranged with the corresponding connecting frame. The movable groove includes a step slide groove, a square slide groove, and a strip slide hole. Each of the window bodies is symmetrically provided with two step slide grooves, two square slide grooves, and two strip slide holes, and the square slide groove is connected with the corresponding step slide groove and the strip slide hole. The step block is slidably installed in the corresponding step slide groove, the connecting frame is slidably installed on the corresponding square slide groove, and the rack 1 slides through the corresponding strip slide hole.

[0008] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the transmission assembly includes a circular cavity and two gears. The window body is symmetrically provided with two circular cavities, and the circular cavities are connected with the bar holes and the corresponding bar sliding holes. Two gears are coaxially installed in the two circular cavities, one of the gears is meshed with the corresponding rack two, and the other gear is meshed with the corresponding rack one.

[0009] In the above-mentioned circular tube belt conveyor with a flexibly adjustable fuselage, the stable conveying component includes an airflow compensation component, an airflow cleaning component, a switching component, a transmission component, a cleaning box, a magnetic block 1, a sealing plate, a movable plate, a magnetic block 2, and a pipeline. An airflow compensation component and a cleaning box are installed on each of the windows, and a pipeline is fixedly connected between the cleaning box and the corresponding airflow compensation component. An airflow cleaning component is installed on each of the cleaning boxes, a one-way air inlet pipe is fixedly connected to the outside of each of the cleaning boxes, and an air supply pipe is fixedly connected to the inside of each of the cleaning boxes. A transmission component matched with a servo motor is also installed on each of the windows, and a switching component matched with the transmission component is installed on the window. Two magnetic blocks 1 are fixedly installed on the roller corresponding to the cleaning box, and the magnetism of the two magnetic blocks 1 on the sides close to each other is opposite. A sealing plate is sealingly and slidingly installed in the cleaning box, and a square rod is fixedly installed on the sealing plate. One end of the square rod seals and slides through the cleaning box and is fixedly installed with a movable plate. Two magnetic blocks 2 are fixedly installed on the movable plate, and the magnetic block 2 cooperates with the magnetic block 1.

[0010] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the airflow compensation component includes a stabilization box and an airflow compensation tube. A stabilization box is fixedly installed on both sides of each window body, and a plurality of airflow compensation tubes are fixedly installed on the side of each stabilization box away from the window body, and the airflow compensation tubes are distributed in a fan shape.

[0011] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the airflow cleaning component includes tube two, and each of the cleaning boxes is fixedly connected with a plurality of tubes two, and the air outlet end of the tube two cooperates with the corresponding roller.

[0012] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the switching assembly includes a block body, a rod body, a blocking block one and a blocking block two. Two sliding holes are opened on the outer sides of the two cleaning boxes, and two rod bodies of different lengths are slidably installed on the two sliding holes. The two rod bodies are located outside the cleaning box and are commonly fixed with a block body at one end thereof. The upper rod body is located inside the cleaning box and is fixedly installed with a blocking block two matching with a plurality of pipes two at one end thereof. The lower rod body is located inside the cleaning box and is fixedly installed with a blocking block one matching with the pipe at one end thereof.

[0013] In the above-mentioned circular tube belt conveyor with a flexibly adjustable body, the transmission assembly includes two one-way bearings, two support blocks, a shaft body, a transmission structure, a movable frame, and a groove body. Two support blocks are fixedly installed on each of the window bodies, and a shaft body is rotatably installed between the two support blocks. The driving end of the servo motor is equipped with two one-way bearings, and a transmission structure is sleeved between the one-way bearings and the rotating shaft, and a groove body matching the transmission structure is provided on the window body, and reciprocating threads are provided on both end portions of the shaft body, and a movable frame is installed on the reciprocating thread through a nut, and one end of the movable frame is fixed to the corresponding block body.

[0014] Compared with the prior art, the present invention has the following advantages: 1: By installing auxiliary ropes, upper ropes, middle ropes, lower ropes and tensioning regulators, a dynamic balance can be effectively formed according to the tension of the tubular tape to achieve stable operation of the pipe belt machine. At the same time, it can also adapt to the setting of terrains with different concave arc radii.

[0015] 2: The airflow cleaning component is used to utilize the generated airflow flow to achieve a certain cleaning effect on the corresponding roller surface when needed. At the same time, in conjunction with the use of the switching component, the airflow used by the airflow cleaning component can be transported to the airflow compensation component when needed, to offset the external airflow flow, thereby further improving the overall stability in windy weather.

[0016] 3: The servo motor can be used as the power source of the switching component, and can also be used as the force to move the upper roller when needed. By controlling the movement of the roller, the resistance encountered during the installation of the tubular tape can be effectively reduced, thereby improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the forward structure of a circular tube belt conveyor with a flexibly adjustable body proposed by the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of the structure of the middle left end portion; Figure 3 It is a structural schematic diagram of the tensioning regulator in the present invention; Figure 4 It is a cross-sectional structural diagram of the present invention; Figure 5 for Figure 4 A schematic diagram of the structure of the middle window unit; Figure 6 for Figure 5 Schematic diagram of the three-dimensional structure; Figure 7 for Figure 6 A schematic diagram of the structure of a single window in ; Figure 8 for Figure 7 The schematic diagram of the structure after removing the stabilizing box, shaft body and other related parts; Fig. 9 for Figure 8 A schematic diagram of the structure from another perspective after removing the window; Fig.10 for Figure 8 a first cross-sectional view of Fig.11 for Figure 8 A second cross-sectional view in FIG. Fig.12 for Figure 7 A schematic diagram of the structure from another perspective after removing the window; Fig.13 for Figure 7 A structural diagram of the middle stabilizing box from another perspective; Fig.14 for Fig.13 The structural diagram of the left part of the middle part after deleting the stabilizing box; Fig.15 for Figure 5 A schematic diagram of the structure of part A in the middle; Fig.16 for Figure 6 A schematic diagram of the structure of part B in the middle; Fig.17 for Figure 6 A schematic diagram of the structure enlargement of the C part; Fig.18 for Figure 7 A schematic diagram of the structure of the D part; Fig.19 for Figure 7 The enlarged schematic diagram of the structure of part E in the middle; Fig. 20 for Figure 7 The enlarged schematic diagram of the structure of the middle F part; Fig.21 for Figure 8 A schematic diagram of the structure of the G part in the middle; Fig. 22 for Fig. 9 A schematic diagram of the structure of the middle H part; Fig.23 for Fig. 9 A schematic diagram of the structure of part I in the middle is enlarged; Fig.24 for Fig. 9 The enlarged schematic diagram of the structure of the middle J part; Fig.25 for Fig.10 A schematic diagram of the structure enlargement of the K part; Fig.26 for Fig.10 A schematic diagram of the structure of the middle L part; Fig. 27 for Fig.11 A schematic diagram of the structure of the middle M part; Fig.28 for Fig.11 A schematic diagram of the structure enlargement of the N part; Fig.29 for Fig.11 A schematic diagram of the structure enlargement of the O part; Fig.30 for Fig.12 A schematic diagram of the structure of the P part; Fig.31 for Fig.12 A schematic diagram of the structure of the middle Q part; Fig.32 for Fig.12 A schematic diagram of the structure enlargement of the R part; Fig.33 for Fig.13 A schematic diagram of the structure enlargement of the S part; Fig.34 for Fig.13 A schematic diagram of the structure of the middle T part; Fig.35 for Fig.13 A schematic diagram of the structure of the middle U part; Fig.36 for Fig.13 A schematic diagram of the structure of the middle V part; Fig.37 for Fig.14 Schematic diagram of the enlarged structure of the W part in the middle.

[0018] In the figure: 1. Install auxiliary rope; 2. Upper rope; 3. Middle rope; 4. Lower rope; 5. Tensioner; 6. Maintenance vehicle; 7. Window; 8. Rope reversing frame; 9. Tower column; 10. Tubular tape; 11. Bracket; 12. Rope lock block; 13. Swing frame; 14. Cylinder; 15. Pin; 16. Conical sleeve; 17. Rope clamp seat; 18. Mounting block; 19. Roller; 20. Moving groove; 21. Step block; 22. Connecting frame; 23. Rack 1; 24. Servo Motor; 25. Rotating shaft; 26. Rack 2; 27. Gear; 28. One-way bearing 1; 29. ​​Support block 1; 30. One-way bearing 2; 31. Stabilizing box; 32. Cleaning box; 33. Pipe 2; 34. Support block 2; 35. Shaft body; 36. Transmission structure; 37. Moving frame; 38. Block body; 39. Rod body; 40. Block 1; 41. Block 2; 42. Magnetic block 1; 43. Sealing plate; 44. Moving plate; 45. Magnetic block 2; 46. Pipe; 47. Tank body. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Reference Figure 1-Figure 37 A circular tube belt conveyor with a flexibly adjustable fuselage comprises a tubular belt 10, a plurality of window units, two towers 9 and a plurality of tensioning adjusters 5 fixed on the ground anchoring foundations on both sides of the river. The tensioning adjuster 5 is an existing device, which can adjust the rope used with it and fix it after adjustment. Here, an example of a common tensioning adjuster 5 is given. The tensioning adjuster 5 comprises a bracket 11, a rope locking block 12, a swing frame 13, a cylinder 14, a pin 15 and a conical sleeve 16. A plurality of brackets 11 are fixedly installed on the ground anchoring foundations on both sides, and a swing frame 13 is rotatably installed on each bracket 11. An oil cylinder 14 is rotatably installed between each bracket 11 through a pin 15, and the telescopic end of the oil cylinder 14 is rotatably connected to one end of the swing frame 13. Matching rope locking blocks 12 are fixedly installed on the bracket 11 and the swing frame 13, and a conical sleeve 16 is also installed on each bracket 11; when in use, the swing frame 13 is pushed and pulled by the oil cylinder 14 to drive the rope locking block 12 to self-lock or relax, so as to achieve the required adjustment. At the same time, before tensioning the rope, the conical sleeve 16 should be loosened first, and the conical sleeve 16 should be tightened after the rope is tensioned in place, so that the rope can be further stably fixed on the bracket 11; the conical sleeve 16 is a conical and hollow structure with a certain elasticity. When relaxed, the rope can pass through the conical sleeve 16 smoothly. When tightening is required, the nut included in it applies axial pressure to the conical sleeve 16, thereby fixing the rope passing through it; the window unit arrangement spacing can be dynamically adjusted according to the requirements of the circular tube belt conveyor.

[0021] Multiple rope reversing frames 8 are installed on both towers 9. Multiple tensioning adjusters 5 located at the top are fixedly installed with multiple installation auxiliary ropes 1 through corresponding rope reversing frames 8. Multiple installation auxiliary ropes 1 are jointly installed with two maintenance vehicles 6. The maintenance vehicles 6 are located on both sides of the window unit and are used for the early installation of the flexible fuselage and the later inspection of the circular tube belt conveyor. The curvature of the installation auxiliary rope 1 is adjusted by the tensioning adjuster 5, and the curvature of multiple installation auxiliary ropes 1 is the same.

[0022] The other multiple tensioning adjusters 5 at the heights are respectively installed with upper ropes 2, middle ropes 3, and lower ropes 4 from top to bottom through the corresponding rope reversing frames 8. The upper ropes 2, middle ropes 3, and lower ropes 4 are respectively fixed to the upper side, middle part, and lower side of the window unit through the rope clamping seats 17. The upper ropes 2, middle ropes 3, and lower ropes 4 are adjusted by the tensioning adjusters 5 to form different concave arc radii, and the auxiliary ropes 1, upper ropes 2, middle ropes 3, and lower ropes 4 are installed to be arranged with the same center of a circle; according to different terrains, the heights of the tower columns 9 at both ends are changed, and the installation of the auxiliary ropes 1, The tensioning adjustment of the upper rope 2, the middle rope 3, and the lower rope 4 can obtain arcs of different radii, so that the radius of the concave arc can be adjusted on site according to the overlapping conditions of the front and rear pipe-belt machines, thereby overcoming the influence of the construction accuracy of civil engineering on the arc installation quality of the fuselage; at the same time, when applied to different pipe-belt machine projects, the tension of the upper rope 2, the middle rope 3, and the lower rope 4 is adjusted according to the different tensions of the tubular tape 10, so that the tension of the tubular tape, the dead weight of the equipment and materials, and the tension of the wire rope form a dynamic balance, effectively reducing the influence of natural wind on the fuselage, thereby achieving stable operation of the pipe-belt machine.

[0023] The specific calculation idea is as follows: first establish a curved fuselage model, calculate the deadweight load, tape and material load of the fuselage. According to the different construction stages, the deadweight load, tape load and material load are decomposed into each window unit, and finally the load is applied to each node of the upper, middle and lower three ropes. The nodes of the ropes can be regarded as hinged tension two-force rods. The two-force rods form a force balance at the nodes. According to the force balance condition, the force of each node is accumulated along each rod to both sides of the rope. Finally, the rope end force at different construction stages is obtained, and the end force is adjusted by the tension regulator 5 to adjust and change the curvature of the flexible fuselage.

[0024] Reference Figure 1-Figure 37 Each window unit is composed of two identical windows 7, each window 7 is fixedly mounted with a plurality of mounting blocks 18, each window 7 is slidably mounted with four mounting blocks 18, and a roller 19 is rotatably mounted between the corresponding mounting blocks 18; when specifically set, the plurality of rollers 19 on the same window 7 are arranged in a regular polygon, such as a regular hexagon, and at this time, the two rollers 19 at the top are in a state of being able to slide with the corresponding mounting blocks 18, the purpose is to facilitate the installation of the tubular tape 10, and after installation, they can be moved down to be in close contact with it, so as to have the desired limiting effect on its operation.

[0025] Reference Figure 1-Figure 37 , a servo motor 24 is fixedly mounted on each window 7, and a lifting control component is installed between the servo motor 24 and the corresponding four mounting blocks 18; the lifting control component includes a sliding component, a rack 1 23, a transmission component, a rotating shaft 25, a rack 26, a one-way bearing 1 28, a bar hole ( Fig.11 As can be seen in the figure, each window 7 is symmetrically provided with two sets of sliding components, each of which is equipped with a rack 23, and the driving end of the servo motor 24 is equipped with a rotating shaft 25 through a one-way bearing 28, and each window 7 is provided with a strip hole matching the rotating shaft 25, and a support block 29 can be fixedly installed in the strip hole, and a bearing matching the rotating shaft 25 is installed on the support block 29, so as to further support the rotating shaft 25.

[0026] The sliding assembly includes a moving groove 20, a step block 21, and a connecting frame 22. Two moving grooves 20 are symmetrically opened on each window 7. A step block 21 is slidably installed on each of the two moving grooves 20, and one end of the step block 21 is fixedly installed with the corresponding mounting block 18. A connecting frame 22 is fixedly installed between the corresponding two step blocks 21, and a rack 23 is fixedly installed with the corresponding connecting frame 22; The movable groove 20 includes a step groove, a square groove, and a strip sliding hole. Each window body 7 is symmetrically provided with two step grooves, two square grooves, and two strip sliding holes, and the square grooves are connected with the corresponding step grooves and the strip sliding holes. The step block 21 is slidably installed in the corresponding step groove, the connecting frame 22 is slidably installed on the corresponding square groove, and the rack 23 slides through the corresponding strip sliding hole.

[0027] The rotating shaft 25 is symmetrically provided with two sections of reciprocating threads, and a rack 26 is installed on each of the two sections of reciprocating threads through a nut, so that the two racks 26 can be moved closer to or away from each other when the rotating shaft 25 rotates; in order to improve the movement stability of the rack 26, a strip-shaped limit slide groove can be set on the inner wall of both sides of the strip hole, and then a limit slider matching the strip-shaped limit slide groove is fixedly set on both sides of the rack 26; the window 7 is equipped with a corresponding rack 26 and rack 1 23. The transmission assembly is arranged so that the rack 2 26 can simultaneously drive the two racks 1 23 to move on the vertical square, and move upward or downward at the same time when moving; the transmission assembly includes a circular cavity and two gears 27. Two circular cavities are symmetrically opened on the window 7, and the circular cavities are connected to the bar holes and the corresponding bar sliding holes. Two gears 27 are coaxially installed in the two circular cavities, one of which is meshed with the corresponding rack 2 26, and the other gear 27 is meshed with the corresponding rack 1 23.

[0028] Reference Figure 1-Figure 37, each window 7 is equipped with a stable conveying component; the stable conveying component includes an airflow offset component, an airflow cleaning component, a switching component, a transmission component, a cleaning box 32, a magnetic block 42, a sealing plate 43, a movable plate 44, a magnetic block 45, and a pipeline 46; the airflow offset component can blow the generated gas toward both sides of the window 7 when needed, thereby offsetting the flow of the external airflow, further improving the overall stability in windy weather. For ease of understanding, the external airflow is explained here as moving from left to right. At this time, the airflow offset component on the left can directly offset the external airflow, and the airflow offset component on the right can have a certain driving effect on the whole part, further improving the offset effect on the external airflow.

[0029] The airflow cleaning component is used to utilize the generated airflow flow to achieve a certain cleaning effect on the surface of the corresponding roller 19 when needed; the switching component is used to control the generated airflow to perform the required switching between airflow cleaning and airflow compensation; the transmission component uses the servo motor 24 as a power source when needed to control the operation of the switching component.

[0030] An airflow compensation component and a cleaning box 32 are installed on each window 7, and a pipe 46 is fixedly connected between the cleaning box 32 and the corresponding airflow compensation component. An airflow cleaning component is installed on each cleaning box 32. The outer side of each cleaning box 32 is fixedly connected with a one-way air inlet pipe (not shown in the figure, the side away from the window 7 is the outer side), and the inner side of each cleaning box 32 is fixedly connected with an air supply pipe (not shown in the figure). The one-way air inlet pipe is used to continuously suck external gas into the cleaning box 32, and then it is cleaned or compensated. The air supply pipe is only provided for the normal movement between the side of the sealing plate 43 close to the roller 19 and the cleaning box 32; each window 7 is also equipped with a transmission component that cooperates with the servo motor 24, and a switching component that cooperates with the transmission component is installed on the window 7.

[0031] Two magnetic blocks 42 are fixedly installed on the roller 19 corresponding to the cleaning box 32, and the magnetism of the two magnetic blocks 42 on the side close to each other is opposite, a sealing plate 43 is sealingly and slidably installed in the cleaning box 32, a square rod is fixedly installed on the sealing plate 43, one end of the square rod seals and slides through the cleaning box 32 and is fixedly installed with a moving plate 44, two magnetic blocks 45 are fixedly installed on the moving plate 44, and the magnetic block 45 cooperates with the magnetic block 42; here, the rotation of the roller 19 at the corresponding position is used to drive the magnetic block 42 to rotate, and then the cooperation with the corresponding magnetic block 45 is used to realize the reciprocating force on the moving plate 44, thereby driving the sealing plate 43 to reciprocate in the cleaning box 32.

[0032] The airflow compensation component includes a stabilizing box 31 and an airflow compensation tube. A stabilizing box 31 is fixedly installed on both sides of each window 7. A plurality of airflow compensation tubes (not shown in the figure) are fixedly installed on the side of each stabilizing box 31 away from the window 7, and the airflow compensation tubes are distributed in a fan shape, thereby better applying the required airflow compensation effect to the corresponding window 7.

[0033] The airflow cleaning component includes a tube 2 33, and each cleaning box 32 is fixedly connected with a plurality of tubes 2 33, and the air outlet end of the tube 2 33 cooperates with the corresponding roller 19; the switching component includes a block 38, a rod 39, a shielding block 1 40, and a shielding block 2 41. Two sliding holes are opened on the outer sides of the two cleaning boxes 32, and two rods 39 of different lengths are slidably installed on the two sliding holes. The two rods 39 are located outside the cleaning box 32. The block 38 is fixedly installed at one end of the two rods 39. The upper rod 39 is located in the cleaning box 32. The end is fixedly installed with a shielding block 2 41 that cooperates with multiple tubes 2 33. The end of the lower rod 39 is located in the cleaning box 32. The shielding block 1 40 that cooperates with the pipeline 46 is fixedly installed; a sealing rubber gasket can also be set on the side away from the shielding block 1 40 and the shielding block 2 41 to further improve the sealing effect during shielding.

[0034] The transmission assembly includes a one-way bearing 2 30, a support block 2 34, a shaft 35, a transmission structure 36, a mobile frame 37, and a trough 47. Two support blocks 2 34 are fixedly installed on each window 7, and a shaft 35 is rotatably installed between the two support blocks 2 34. The driving end of the servo motor 24 is installed with a one-way bearing 2 30 (the self-locking direction of the one-way bearing 2 30 is opposite to that of the one-way bearing 1 28), and a transmission structure 36 is sleeved between the one-way bearing 2 30 and the rotating shaft 25, and the window 7 is provided with a There is a groove body 47 that cooperates with the transmission structure 36. Both end parts of the shaft body 35 are provided with reciprocating threads, and a movable frame 37 is installed on the reciprocating threads through nuts, and one end of the movable frame 37 is fixed to the corresponding block 38. Since the block 38 has been subject to a certain limiting effect and can only move horizontally, the movable frame 37 is not limited. When necessary, a strip-shaped step groove can be opened on the window body 7, and then a step block matching it can be set on the movable frame 37.

[0035] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0036] The specific implementation sequence of the present invention is as follows: The first step is to install the towers 9 on both sides in place, then install the auxiliary rope 1 in place and fix it to the ground, and then install the maintenance vehicle 6 to the auxiliary rope 1; The second step is to install the upper rope 2, the middle rope 3, and the lower rope 4 in place, and adjust the arc between them through the tension regulator 5 so that the arc is as close to the same center as possible; Step 3: The installer installs the window unit on the upper rope 2, the middle rope 3, and the lower rope 4 according to the set pitch through the maintenance vehicle 6. During the installation process, the upper rope 2, the middle rope 3, and the lower rope 4 are adjusted in real time according to the installation situation; Step 4: Adjust the upper rope 2, middle rope 3, lower rope 4 and installation auxiliary rope 1 again to ensure that the center of all ropes is the same; Step 5: After the belt of the circular tube belt conveyor is installed in place, adjust the upper rope 2, the middle rope 3, the lower rope 4 and the installation auxiliary rope 1 again according to the arc change to ensure that the center of all ropes is the same; Step 6: After the circular tube belt conveyor carries the material, adjust the upper rope 2, the middle rope 3, the lower rope 4 and the installation auxiliary rope 1 according to the arc change, so that the force of the tape, the material and the rope is balanced, and ensure that the center of the circle of all ropes is the same; Step 7: When installing the tubular tape 10, first move the two rollers 19 located above the window 7 upward, turn on the servo motor 24, and the servo motor 24 drives the shaft 25 to rotate through the one-way bearing 1 28, and the shaft 25 rotates to drive the rack 26 to move (stop when the one-way movement reaches the maximum distance), and the rack 26 moves through the gear 27, the rack 1 23, and the connecting frame 22 to drive the corresponding roller 19 to move upward. After the tubular tape 10 is completely installed, the shaft 25 continues to rotate, so that the roller 19 is reset for use; Step 8: During cleaning, the corresponding roller 19 rotates through the cooperation of the magnetic block 42 and the magnetic block 45, so that the airflow is continuously generated in the cleaning box 32. At this time, the pipe 46 is blocked, and the airflow directly cleans the corresponding roller 19 through the pipe 33; Step 9: Adjustment in windy weather, the servo motor 24 drives the one-way bearing 2 30 to rotate, the one-way bearing 2 30 rotates through the shaft 35 and the movable frame 37 to drive the block 38 to move, the block 38 moves through the rod 39, the blocking block 1 40, and the blocking block 2 41 to block the cleaning box 32, so that the pipeline 46 is not blocked. At this time, the airflow can be transported to the stabilizing box 31 through the pipeline 46, and then the airflow offset pipe has a certain degree of offset effect on the airflow outside the window 7.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A circular tube belt conveyor with a flexibly adjustable body, comprising a tubular belt (10), a plurality of window units, two towers (9), and a plurality of tensioning regulators (5) fixed to ground anchor foundations on both sides of a river, characterized in that: A plurality of rope reversing frames (8) are installed on both tower columns (9), and a plurality of the tensioning adjusters (5) located at the top are fixedly installed with a plurality of auxiliary installation ropes (1) through the corresponding rope reversing frames (8), and the curvature of the auxiliary installation ropes (1) is adjusted through the tensioning adjusters (5), and the curvatures of the plurality of auxiliary installation ropes (1) are the same; the plurality of tensioning adjusters (5) at other heights are respectively installed with an upper rope (2), a middle rope (3), and a lower rope (4) from top to bottom through the corresponding rope reversing frames (8), and the upper rope (2), the middle rope (3), and the lower rope (4) are adjusted through the tensioning adjusters (5) to form different concave arc radii, and the auxiliary installation ropes (1), the upper rope (2), the middle rope (3), and the lower rope (4) are arranged with the same center of a circle; Each of the window units is composed of two identical windows (7) fixedly mounted, each of the windows (7) having a plurality of mounting blocks (18) fixedly mounted thereon, each of the windows (7) having four mounting blocks (18) slidably mounted thereon, and a roller (19) rotatably mounted between the corresponding mounting blocks (18); A servo motor (24) is fixedly mounted on each of the windows (7), and a lifting control component is installed between the servo motor (24) and the corresponding four mounting blocks (18); A stabilizing conveying component is installed on each of the windows (7).

2. A circular tube belt conveyor with a flexibly adjustable body according to claim 1, characterized in that: The tensioning adjuster (5) comprises a bracket (11), a rope locking block (12), a swing frame (13), a cylinder (14), a pin (15), and a conical sleeve (16). A plurality of brackets (11) are fixedly mounted on the ground anchoring foundations on both sides, and a swing frame (13) is rotatably mounted on each of the brackets (11). An oil cylinder (14) is rotatably mounted between each of the brackets (11) via a pin (15), and the telescopic end of the oil cylinder (14) is rotatably connected to one end of the swing frame (13). Matching rope locking blocks (12) are fixedly mounted on the brackets (11) and the swing frame (13), and a conical sleeve (16) is also mounted on each of the brackets (11).

3. The circular tube belt conveyor with a flexibly adjustable body according to claim 1, characterized in that: The lifting control component comprises a sliding assembly, a rack 1 (23), a transmission assembly, a rotating shaft (25), a rack 2 (26), a one-way bearing 1 (28), and a strip hole. Two groups of sliding assemblies are symmetrically arranged on each of the windows (7). A rack 1 (23) is installed on each of the two groups of sliding assemblies. A rotating shaft (25) is installed on the driving end of the servo motor (24) through a one-way bearing 1 (28). A strip hole matching the rotating shaft (25) is provided on each of the windows (7). Two sections of reciprocating threads are symmetrically provided on the rotating shaft (25). A rack 2 (26) is installed on each of the two sections of reciprocating threads through a nut. A transmission assembly matching the corresponding rack 2 (26) and rack 1 (23) is installed on the window (7).

4. A circular tube belt conveyor with a flexibly adjustable body according to claim 3, characterized in that: The sliding assembly comprises a moving groove (20), a step block (21), and a connecting frame (22), each of the windows (7) is symmetrically provided with two moving grooves (20), a step block (21) is slidably mounted on each of the two moving grooves (20), and one end of the step block (21) is fixedly arranged with a corresponding mounting block (18), a connecting frame (22) is fixedly arranged between the two corresponding step blocks (21), and a rack (23) is fixedly arranged with the corresponding connecting frame (22); The movable groove (20) includes a step groove, a square groove, and a strip sliding hole. Each of the windows (7) is symmetrically provided with two step grooves, two square grooves, and two strip sliding holes, and the square grooves are connected with the corresponding step grooves and the strip sliding holes. The step block (21) is slidably installed in the corresponding step groove, the connecting frame (22) is slidably installed on the corresponding square groove, and the rack (23) slides through the corresponding strip sliding hole.

5. The circular tube belt conveyor with a flexibly adjustable body according to claim 4, characterized in that: The transmission assembly comprises a circular cavity and two gears (27). The window body (7) is symmetrically provided with two circular cavities, and the circular cavities are connected to the strip-shaped holes and the corresponding strip-shaped sliding holes. Two gears (27) are coaxially rotatably mounted in the two circular cavities, one of the gears (27) is meshed with the corresponding rack 2 (26), and the other gear (27) is meshed with the corresponding rack 1 (23).

6. The circular tube belt conveyor with a flexibly adjustable body according to claim 1, characterized in that: The stable conveying component comprises an airflow compensation component, an airflow cleaning component, a switching component, a transmission component, a cleaning box (32), a magnetic block 1 (42), a sealing plate (43), a movable plate (44), a magnetic block 2 (45), and a pipe (46); an airflow compensation component and a cleaning box (32) are installed on each of the windows (7); a pipe (46) is fixedly connected between the cleaning box (32) and the corresponding airflow compensation component; an airflow cleaning component is installed on each of the cleaning boxes (32); a one-way air inlet pipe is fixedly connected to the outside of each of the cleaning boxes (32); an air supply pipe is fixedly connected to the inside of each of the cleaning boxes (32); a transmission component matched with the servo motor (24) is also installed on each of the windows (7); and a switching component matched with the transmission component is installed on the window (7); Two magnetic blocks (42) are fixedly mounted on the roller (19) corresponding to the cleaning box (32), and the magnetism of the two magnetic blocks (42) on the sides close to each other is opposite. A sealing plate (43) is sealingly slidably mounted in the cleaning box (32), and a square rod is fixedly mounted on the sealing plate (43). One end of the square rod seals and slides through the cleaning box (32) and is fixedly mounted with a moving plate (44). Two magnetic blocks (25) are fixedly mounted on the moving plate (44), and the magnetic block (45) cooperates with the magnetic block (42).

7. The circular tube belt conveyor with a flexibly adjustable body according to claim 6, characterized in that: The airflow compensation component comprises a stabilizing box (31) and an airflow compensation tube. A stabilizing box (31) is fixedly mounted on both sides of each window (7). A plurality of airflow compensation tubes are fixedly mounted on a side of each stabilizing box (31) away from the window (7), and the airflow compensation tubes are distributed in a fan shape.

8. The circular tube belt conveyor with a flexibly adjustable body according to claim 7, characterized in that: The airflow cleaning component comprises a second tube (33), and each cleaning box (32) is fixedly connected to a plurality of second tubes (33), and the air outlet end of the second tube (33) cooperates with a corresponding roller (19).

9. The circular tube belt conveyor with a flexibly adjustable body according to claim 8, characterized in that: The switching assembly comprises a block body (38), a rod body (39), a shielding block 1 (40), and a shielding block 2 (41). Two sliding holes are respectively formed on the outer sides of the two cleaning boxes (32). Two rod bodies (39) of different lengths are slidably mounted on the two sliding holes. The block body (38) is fixedly mounted on one end of the two rod bodies (39) located outside the cleaning box (32). A shielding block 2 (41) matching with a plurality of pipes 2 (33) is fixedly mounted on one end of the upper rod body (39) located inside the cleaning box (32). A shielding block 1 (40) matching with a pipe (46) is fixedly mounted on one end of the lower rod body (39) located inside the cleaning box (32).

10. The circular tube belt conveyor with a flexibly adjustable body according to claim 9, characterized in that: The transmission assembly comprises a one-way bearing (30), a support block (34), a shaft (35), a transmission structure (36), a movable frame (37), and a groove (47). Two support blocks (34) are fixedly mounted on each of the windows (7). A shaft (35) is rotatably mounted between the two support blocks (34). A one-way bearing (30) is mounted on the driving end of the servo motor (24). A transmission structure (36) is sleeved between the one-way bearing (30) and the rotating shaft (25). A groove (47) matching the transmission structure (36) is provided on the window (7). Both end portions of the shaft (35) are provided with reciprocating threads. A movable frame (37) is mounted on the reciprocating threads via nuts. One end of the movable frame (37) is fixed to a corresponding block (38).

Citation Information

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