A rotor insulation paper automatic embedding device

By designing the automatic insulating paper installation device of the rotor insulating paper, and using the coordinated work of the propulsion mechanism and the placement mechanism, the automatic insulating paper installation is realized, solving the problems of low efficiency and low accuracy of traditional manual clamping, and improving the production efficiency and quality stability of the motor.

CN119362823BActive Publication Date: 2025-03-18CHANGZHOU KANGBAO MOTOR CO LTD
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Patent Information

Application Number
CN202411955592.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-03-18
Estimated Expiration
2044-12-28

AI Technical Summary

Technical Problem

The traditional manual clamping insulating paper process has high labor intensity, low production efficiency, and is prone to inaccurate positioning, resulting in unstable motor quality.

Method used

An automatic insulated paper insertion device is designed, including a propulsion mechanism and a placement mechanism, and the automatic insulated paper insertion is realized by controlling the intermittent rotation of the workpiece table and the sliding of the push paper.

Benefits of technology

It improves the processing efficiency and assembly accuracy of insulating paper inserts, reduces manual operation errors, improves stability, and improves motor quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to an automatic rotor insulation paper embedding device, which belongs to the field of motor production, and includes an automatic rotor insulation paper embedding device, including a frame, a propulsion mechanism and a placement mechanism are provided on the frame, the propulsion mechanism includes a molding module and a paper pusher, a molding module is provided with a molding groove, the paper pusher is located in the molding groove and slides relative to the molding module, the molding groove is for insulating paper to be placed, the placement mechanism includes a workpiece table and a control component, the workpiece table is rotatably connected to the frame, the rotation axis is parallel to the length direction of the molding groove, the rotor is coaxially placed on the workpiece table, and the control component is used to control the intermittent rotation of the workpiece table, and when the workpiece table and the frame are relatively stationary, the molding groove is aligned with one of the wire slots of the rotor. The present application performs continuous automatic insulation paper embedding on each wire slot of the rotor, and both embedding accuracy and operating efficiency are improved.
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Description

Technical Field

[0001] The present application relates to the field of motor production, and in particular to an automatic rotor insulation paper embedding device. Background Art

[0002] During the production process of the motor rotor, it is necessary to insert insulating paper into the rotor's wire slots (the wire slots are used to embed the rotor's coils) to insulate the coils in the wire slots from the rotor. In motor manufacturing, the insulation paper clamping of the rotor winding is an important process link, which directly affects the performance and life of the motor.

[0003] The traditional manual clamping method is not only labor-intensive and inefficient, but also prone to problems such as inaccurate positioning, resulting in unstable motor quality. Summary of the invention

[0004] In order to improve the above-mentioned problem, the present application provides a rotor insulation paper automatic embedding device.

[0005] The present application provides a rotor insulation paper automatic embedding device adopts the following technical solution:

[0006] A rotor insulating paper automatic embedding device comprises a frame, the frame is provided with a propulsion mechanism and a placement mechanism, the propulsion mechanism comprises a molding module and a paper pusher, the molding module is provided with a molding groove, the paper pusher is located in the molding groove and slides relative to the molding module, the molding groove is for insulating paper to be placed, the placement mechanism comprises a workpiece table and a control component, the workpiece table is rotatably connected to the frame, the rotation axis is parallel to the length direction of the molding groove, the rotor is coaxially placed on the workpiece table, the control component is used to control the intermittent rotation of the workpiece table, when the workpiece table and the frame are relatively stationary, the molding groove is aligned with one of the wire grooves of the rotor.

[0007] By adopting the above technical solution, under the control of the placement mechanism, the rotor rotates, each wire slot is aligned with the forming slot in turn, the insulating paper is embedded in the forming slot, and the paper pusher pushes the insulating paper one by one into the wire slot of the rotor, thereby realizing automatic insulation paper embedding and improving processing efficiency and assembly accuracy.

[0008] Preferably, the control component includes a control gear, a control gear ring and a control motor, the control motor is located on the frame, the control gear is coaxially connected to the output shaft of the control motor, the control gear ring is coaxially fixedly connected to the outer edge of the workpiece table, the control gear and the control gear ring are meshed, a fixed axis block is coaxially fixedly connected to the workpiece table, a synchronous protrusion is fixed to the side wall of the fixed axis block, the rotor is coaxially sleeved outside the fixed axis block, the synchronous protrusion is in contact with the groove wall at the wire groove notch of the rotor, a plurality of clearance holes are opened on the workpiece table, the number of the clearance holes and the wire grooves of the rotor are consistent and aligned one by one.

[0009] By adopting the above technical solution, when the rotor is placed on the workpiece table, the coaxial sleeve is arranged outside the fixed axis block, and the synchronous protrusion contacts the groove wall at one of the wire grooves of the rotor. With the cooperation of the synchronous protrusion and the wire groove, the fixed axis block limits the synchronous rotation of the rotor relative to the workpiece table, and the workpiece table can drive the rotor to rotate so that each wire groove is aligned with the forming groove in turn.

[0010] Preferably, an auxiliary lifting handle is provided on the workpiece table, and the auxiliary lifting handle is rotatably connected to the workpiece table, and the rotation axis is perpendicular to the axis of the workpiece table. The auxiliary lifting handle includes a force-bearing part and a lifting part, and the force-bearing part and the lifting part are respectively located on both sides of the rotation center of the auxiliary lifting part, and an angle is formed between the length direction of the force-bearing part and the table surface of the workpiece table. An auxiliary groove is provided on the table surface of the workpiece table, and when the rotor is placed on the workpiece table, an end of the lifting part away from the force-bearing part extends into the auxiliary groove and contacts the end face of the rotor.

[0011] By adopting the above technical solution, the operator presses down the force-bearing parts of the two auxiliary lifting handles with both hands respectively. Under the action of the lever, the lifting part rotates upward to lift the rotor, so that a gap is formed between the lower end surface of the rotor and the table surface of the workpiece table, making it easier for the operator to lift and apply force to the rotor.

[0012] Preferably, the groove wall of the forming groove is provided with a side wing groove which is consistent with its own length direction, and the side wall of the paper pushing member is fixedly connected with a side wing block, the side wing block is located in the side wing groove, and the side wing block abuts against the edge of the insulating paper.

[0013] By adopting the above technical solution, the side wing block is inserted into the side wing groove, which means that the side wing block penetrates the bottom of the forming groove, and the paper pusher and the upper end surface of the side wing block can effectively abut and push the edge of the insulating paper.

[0014] Preferably, the pushing mechanism includes a feeding assembly and a die assembly, the feeding assembly is used to supply insulating paper to the molding module, the die assembly includes a die push block, the die push block slides back and forth relative to the frame, the sliding direction is parallel to the depth direction of the molding groove, and the die push block abuts the insulating paper toward one end of the molding module and extends into the molding groove.

[0015] By adopting the above technical solution, after the die pusher pushes the insulating paper into the forming groove, the contours of the insulating paper, the forming groove and the wire groove correspond to each other, that is, the insulating paper is in the posture to enter the wire groove.

[0016] Preferably, the feeding assembly includes a unwinding wheel and two escort rollers, the unwinding wheel and the escort rollers are both rotatably connected to the frame and are both located on the same side of the forming module, the rotation axes are both parallel to the rotation axis of the workpiece table, a raw material roll of insulating paper is placed on the unwinding wheel, the two escort rollers respectively abut against opposite sides of the insulating paper, and a cutting knife is fixedly provided on the die push block, and the blade of the cutting knife abuts against the side of the insulating paper facing away from the forming module.

[0017] By adopting the above technical solution, the escort roller pulls the insulating paper to move by the friction force on the insulating paper. While the die push block moves close to the forming module, the cutting knife cuts the continuous insulating paper, so that the continuous insulating paper becomes a single piece of insulating paper and enters the forming groove.

[0018] Preferably, the notch of the forming groove is aligned with the notch of the wire groove of the rotor, and the propulsion mechanism includes a bending assembly, which is located between the unwinding wheel and the escort roller. The bending assembly is used to bend the edge of the insulating paper close to the paper pushing member and the edge away from the paper pushing member to form a folded edge portion, and the bending direction of the folded edge portion relative to the insulating paper is the direction away from the die push block.

[0019] Preferably, the bending assembly includes a bottom wall plate, a card edge block and an adjusting screw, the bottom wall plate is connected to a frame, there are two card edge blocks and both are slidably connected to the frame, the insulating paper passes between the card edge block and the bottom wall plate, the adjusting screw is rotatably connected to the frame, the adjusting screw is threadedly connected to the two card edge blocks at the same time, the two card edge blocks move away from each other or towards each other, and the moving direction is the width direction of the insulating paper, a bending roller is rotatably connected to the card edge block, an angle is formed between the axis of the bending roller and the plate surface of the bottom wall plate, and the connection between the insulating paper and the folded edge portion is located in the angle space between the side wall of the bending roller and the bottom wall plate.

[0020] By adopting the above technical solution, through the bending component, the end edge of the insulating paper on one side of the molding slot wall and the wire slot wall forms a folded edge structure. When the insulating paper passes through the clearance hole and is embedded in the wire slot, the folded edges at both ends are respectively stuck on the two end faces of the rotor, so that the resistance of the insulating paper to axial movement relative to the rotor is greatly increased, and the stability of the two is improved.

[0021] Preferably, the die assembly includes a propulsion rod, a propulsion disk and a propulsion motor, the propulsion motor is connected to the frame, the propulsion disk is coaxially connected to the output shaft of the propulsion motor, one end of the propulsion rod is eccentrically hinged to the propulsion disk, and the other end is hinged to the die push block, and the hinge axis is perpendicular to the moving direction of the die push block.

[0022] Preferably, the propulsion mechanism also includes a synchronous gear, which is rotatably connected to the frame, a propulsion rack is fixedly connected to the die push block, and the length direction of the propulsion rack is parallel to the moving direction of the die push block, and a synchronous rack is fixedly connected to the paper pusher, and the synchronous rack is parallel to the moving direction of the paper pusher, and the synchronous gear is meshed with the synchronous rack and the propulsion rack at the same time.

[0023] By adopting the above technical solution, under the action of the synchronous gear, a single driving source is used, and the actions of the die pusher block and the paper pusher are performed simultaneously.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. Through the setting of the paper pusher and the placement mechanism, under the control of the placement mechanism, the rotor rotates, and each wire slot is aligned with the forming slot in turn, and the insulating paper is embedded in the forming slot. The paper pusher pushes the insulating paper one by one into the wire slot of the rotor, realizing the automatic insulation paper embedding, improving the processing efficiency and assembly accuracy;

[0026] 2. Through the setting of the die push block, the material cutting cutter and the feeding assembly, the feeding assembly continuously pushes the continuous insulating paper to the molding module. When the die push block moves toward the molding module, the material cutting cutter cuts the material, and at the same time, the die push block presses the cut insulating paper into the molding groove, and the insulating paper is in the position and posture to be slid into the wire groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the automatic rotor insulation paper embedding device in the embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of the overall structure of the propulsion mechanism in the embodiment of the present application.

[0029] Figure 3 It is a schematic cross-sectional view of the structure used to illustrate pushing the insulating paper into the forming groove in the embodiment of the present application.

[0030] Figure 4 It is a schematic diagram of the structure of the workpiece table in the embodiment of the present application.

[0031] Figure 5 It is a schematic diagram for illustrating the working principle of the bending component in the embodiment of the present application.

[0032] Description of reference numerals: 1, frame; 12, insulating paper; 121, raw material roll; 122, folding part; 2, pushing mechanism; 21, forming module; 211, forming groove; 212, side wing groove; 22, paper pusher; 221, side wing block; 222, synchronous rack; 23, feeding assembly; 231, unwinding wheel; 232, escort roller; 24, die assembly; 241, die pusher block; 242, cutting knife; 243, pushing rod; 244, pushing disk; 245, pushing motor; 246, synchronous Gear; 247, propulsion rack; 25, bending assembly; 251, bottom wall plate; 252, edge block; 253, adjusting screw; 254, bending roller; 3, placing mechanism; 31, workpiece table; 311, clearance hole; 312, fixed axis block; 313, synchronous protrusion; 314, auxiliary groove; 32, auxiliary lifting handle; 321, force-bearing part; 322, lifting part; 33, control assembly; 331, control gear; 332, control gear ring; 333, control motor; 4, rotor; 41, wire groove. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The present application embodiment discloses a rotor insulation paper automatic embedding device, such as Figure 1 As shown, it includes a frame 1, a propulsion mechanism 2 and a placement mechanism 3. The placement mechanism 3 is used to place the rotor 4 and control the intermittent rotation of the rotor 4; the propulsion mechanism 2 is used to batch produce single-piece insulation paper 12 and embed the insulation paper 12 into the wire slot 41 of the rotor 4 one by one.

[0035] like Figure 1 , 2As shown in Figure 3, the propulsion mechanism 2 includes a molding module 21, a feeding assembly 23 and a die assembly 24. The molding module 21 is fixedly mounted on the frame 1. A molding groove 211 is provided on one side of the molding module 21. The length direction of the molding groove 211 is in the vertical direction. The cross section of the molding groove 211 is consistent with the cross-sectional profile of a single wire slot 41 of the rotor 4. The feeding assembly 23 is used to continuously convey continuous insulating paper 12 to the molding module 21. The die assembly 24 is used to cut the insulating paper 12 into a single piece of insulating paper 12 and press the single piece of insulating paper 12 into the molding groove 211. The feeding assembly 23 includes an unwinding wheel 231 and two escort rollers 232. The unwinding wheel 231 and the escort roller 232 are both rotatably connected to the frame 1 and the rotation axis is in the vertical direction. The two escort rollers 232 are located between the unwinding wheel 231 and the forming module 21. A motor (not shown in the figure) is provided in the frame 1 for driving the escort rollers 232 to rotate. The raw material roll 121 of the insulating paper 12 is placed on the unwinding wheel 231. The insulating paper 12 is wound from the raw material roll 121. The roller surface roughness of the escort roller 232 is relatively high. The two escort rollers 232 respectively abut against the paper surfaces on opposite sides of the insulating paper 12. The escort rollers 232 pull the insulating paper 12 toward the forming module 21 through friction, and then the insulating paper 12 moves to the forming module 21 and then arrives at the notch of the forming groove 211.

[0036] like Figure 2 and 3 As shown, the die assembly 24 includes a die push block 241, a material cutting knife 242, a push rod 243, a push disk 244 and a push motor 245. The die push block 241 is located on the side of the insulating paper 12 away from the forming module 21. The die push block 241 slides relative to the frame 1. The die push block 241 is directly opposite to the notch of the forming groove 211 and the sliding direction is parallel to the depth direction of the forming groove 211. The material cutting knife 242 is integrally formed on the side of the die push block 241 facing the forming module 21 and close to the edge of the escort roller 232. When the die push block 241 moves close to the forming module 21, the blade of the material cutting knife 242 abuts against the side of the insulating paper 12 away from the forming module 21. In cooperation with the forming module 21, the insulating paper 12 is cut off. At the same time, one end of the die push block 241 facing the molding module 21 abuts against the insulating paper 12 and extends into the molding groove 211, and the cut single piece of insulating paper 12 is pushed into the molding groove 211. The propulsion motor 245 is connected to the frame 1, and the propulsion disk 244 is coaxially connected to the output shaft of the propulsion motor 245. One end of the propulsion rod 243 is eccentrically hinged to the propulsion disk 244, and the other end is hinged to the die push block 241, and the hinge axis is perpendicular to the moving direction of the die push block 241. The propulsion disk 244, the propulsion rod 243 and the die push block 241 form a set of crank slider mechanism. After the motor is started, the die push block 241 can move back and forth under the push and pull action of the propulsion rod 243.

[0037] like Figure 1 and4 As shown, the placement mechanism 3 includes a workpiece table 31 and a control component 33. The workpiece table 31 is rotatably connected to the frame 1 and is located above the molding module 21. Its rotation axis is parallel to the length direction of the molding groove 211. The rotor 4 is coaxially placed on the workpiece table 31. The control component 33 is used to control the intermittent rotation of the workpiece table 31. When the workpiece table 31 and the frame 1 are relatively stationary, the molding groove 211 and one of the line grooves 41 of the rotor 4 are aligned, and the notch of the molding groove 211 corresponds to the notch position of the line groove 41; each time the workpiece table 31 rotates, the rotor 4 switches to the adjacent line groove 41 to align with the molding groove 211. The control assembly 33 includes a control gear 331, a control gear ring 332 and a control motor 333. The control motor 333 is fixedly mounted on the frame 1. The control gear 331 is coaxially connected to the output shaft of the control motor 333. The control gear ring 332 is coaxially fixedly connected to the outer edge of the workpiece table 31. The control gear 331 and the control gear ring 332 are meshed. A cylindrical fixed shaft block 312 is coaxially fixedly connected to the workpiece table 31. A synchronous protrusion 313 is fixed to the side wall of the fixed shaft block 312. When the rotor 4 is placed on the workpiece table 31, it is coaxially sleeved outside the fixed shaft block 312. The synchronous protrusion 313 contacts the groove wall at the notch of one of the wire grooves 41 of the rotor 4. With the cooperation of the synchronous protrusion 313 and the wire groove 41, the fixed shaft block 312 limits the synchronous rotation of the rotor 4 relative to the workpiece table 31. The workpiece table 31 is provided with a plurality of clearance holes 311 , which are the same in number and aligned one by one with the wire slots 41 of the rotor 4 , that is, the upper end of the forming groove 211 is aligned and connected with the lower end of one of the clearance holes 311 and one of the wire slots 41 .

[0038] like Figure 2 and 3As shown, the pushing mechanism 2 also includes a paper pusher 22, which is located in the molding groove 211 and slides relative to the molding module 21, and the sliding direction is consistent with the length direction of the molding groove 211. The sliding of the paper pusher 22 is used to push the insulating paper 12 in the molding groove 211 upward. The groove wall of the molding groove 211 is provided with two side wing grooves 212 that are consistent with its own length direction. Both sides of the paper pusher 22 are fixedly connected with side wing blocks 221. A single side wing block 221 is located in a side wing groove 212. When the paper pusher 22 moves upward, the side wing block 221 abuts against the lower edge of the insulating paper 12. The propulsion mechanism 2 also includes a synchronous gear 246, which is rotatably connected to the frame 1; a propulsion rack 247 is fixedly connected to the die push block 241, and the length direction of the propulsion rack 247 is parallel to the moving direction of the die push block 241; a synchronous rack 222 is fixedly connected to the paper pusher 22, and the synchronous rack 222 is parallel to the moving direction of the paper pusher 22, and the synchronous gear 246 is meshed with the synchronous rack 222 and the propulsion rack 247 at the same time. The movement of the die push block 241 and the paper pusher 22 is synchronous: when the die push block 241 moves close to the molding module 21, the paper pusher 22 moves downward, and when the end of the die push block 241 enters the molding groove 211, the paper pusher 22 is located outside the molding groove 211; when the die push block 241 moves away from the molding module 21, the paper pusher 22 moves upward, so that the insulating paper 12 placed in the molding groove 211 can be pushed upward.

[0039] like Figure 1 and 4As shown, when a single wire slot 41 is inserted into the insulating paper 12, the workpiece table 31 rotates to switch to the next wire slot 41. When all the wire slots 41 are embedded in the insulating paper 12, the rotor 4 can be removed from the workpiece table 31. In order to improve the convenience of operation when the staff removes the rotor 4, two auxiliary lifting handles 32 are provided on the workpiece table 31, and the two auxiliary lifting handles 32 are symmetrically arranged relative to the axis of the workpiece table 31. The auxiliary lifting handle 32 is rotatably connected to the workpiece table 31, and the rotation axis is perpendicular to the axis of the workpiece table 31. The auxiliary lifting handle 32 includes a force-bearing portion 321 and a lifting portion 322. The force-bearing portion 321 and the lifting portion 322 are respectively located on both sides of the rotation center of the auxiliary lifting portion 322, and the lifting portion 322 is closer to the axis of the workpiece table 31 relative to the force-bearing portion 321. An auxiliary groove 314 is provided on the surface of the workpiece table 31. When the rotor 4 is placed on the workpiece table 31, the notch of the auxiliary groove 314 is located below the edge of the lower end surface of the rotor 4. An angle is formed between the length direction of the force-bearing portion 321 and the surface of the workpiece table 31. At the same time, the end of the lifting portion 322 away from the force-bearing portion 321 extends into the auxiliary groove 314 and contacts the edge of the lower end surface of the rotor 4. At this time, the auxiliary lifting handle 32 can be regarded as a lever. When all the wire grooves 41 of the rotor 4 are embedded in the insulating paper 12, the operator presses down the force-bearing portions 321 of the two auxiliary lifting handles 32 with both hands. Under the action of the lever, the lifting portion 322 rotates upward to lift the rotor 4, so that a gap is formed between the lower end surface of the rotor 4 and the surface of the workpiece table 31, making it easier for the operator to lift and apply force to the rotor 4.

[0040] like Figure 1 and 5As shown, in order to improve the axial stability of the insulating paper 12 in the wire slot 41, the pushing mechanism 2 includes a bending assembly 25, which is located between the unwinding wheel 231 and the escort roller 232. The bending assembly 25 is used to bend the edge of the insulating paper 12 close to the paper pushing member 22 and the edge away from the paper pushing member 22 to form a folded edge 122. The bending direction of the folded edge 122 relative to the insulating paper 12 is the direction away from the die push block 241, and the angle between the folded edge 122 and the insulating paper 12 is an acute angle. The bending assembly 25 includes a bottom wall plate 251, a card edge block 252 and an adjusting screw 253. The bottom wall plate 251 is fixedly connected to the frame 1. The plate surface of the bottom wall plate 251 is a vertical plane. There are two card edge blocks 252 and both are slidably connected to the frame 1. The two card edge blocks 252 are located on the same side of the bottom wall plate 251 and are arranged up and down. The adjusting screw 253 is rotatably connected to the frame 1. The axis of the adjusting screw 253 is vertical. The adjusting screw 253 is threadedly connected to the two card edge blocks 252 at the same time. When the adjusting screw 253 rotates, the two card edge blocks 252 are controlled to move away from or towards each other. The insulating paper 12 passes between the card edge block 252 and the bottom wall plate 251. The moving direction of the two card edge blocks 252 is the width direction of the insulating paper 12. The edge block 252 is rotatably connected with a bending roller 254, and an angle is formed between the axis of the bending roller 254 and the plate surface of the bottom wall plate 251. At the same time, an acute angle space is formed between the side wall of the bending roller 254 facing the insulating paper 12 and the plate surface of the bottom wall plate 251. When the insulating paper 12 moves to the bending roller 254, its edge is rolled and abutted by the bending roller 254 and bent and deformed to form a folded edge portion 122. The connection between the insulating paper 12 and the folded edge portion 122 is located in the angle space between the side wall of the bending roller 254 and the bottom wall plate 251. When the insulating paper 12 leaves the edge block 252, it is abutted and squeezed by the two escort rollers 232, which improves the stability of the angle shape of the folded edge portion 122 relative to the insulating paper 12.

[0041] like Figure 4 As shown, after the single piece of insulating paper 12 is placed in the forming groove 211, the folded edge portion 122 is located on the side facing the groove wall of the forming groove 211, and the paper pusher 22 abuts against the connection between the lower edge of the insulating paper 12 and the folded edge portion 122. When the insulating paper 12 passes through the clearance hole 311 and is embedded in the wire groove 41, the folded edges 122 on the upper and lower sides are respectively stuck on the two end faces of the rotor 4, so that the resistance of the insulating paper 12 to axial movement relative to the rotor 4 is greatly increased, and the stability of the two is improved.

[0042] The implementation principle of the rotor insulation paper automatic embedding device in the embodiment of the present application is:

[0043] After the rotor 4 is placed on the workpiece table 31, the insulating paper 12 is wound off the unwinding wheel 231, passes through the bending assembly 25 and the escort roller 232 to form the folded edge 122, and then arrives at the molding module 21. Under the action of the die pusher 241 and the material cutter 242, a single piece of insulating paper 12 is formed and pressed into the molding groove 211. The paper pusher 22 slides and pushes the insulating paper 12 in the molding groove 211, so that it passes through the workpiece table 31 and is embedded in the wire groove 41 of the rotor 4. Then the paper pusher 22 moves back, and the embedding of a single insulating paper 12 is completed. The workpiece table 31 rotates to align the adjacent wire groove 41 with the molding groove 211 below, waiting for the embedding of another piece of insulating paper 12, until all wire grooves 41 are embedded with insulating paper 12.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A rotor insulation paper automatic embedding device, comprising a frame (1), characterized in that: The frame (1) is provided with a propulsion mechanism (2) and a placement mechanism (3), the propulsion mechanism (2) comprising a molding module (21) and a paper pusher (22), the molding module (21) being provided with a molding groove (211), the paper pusher (22) being located in the molding groove (211) and sliding relative to the molding module (21), the molding groove (211) being used for placing insulating paper (12), the placement mechanism (3) comprising a workpiece table (31) and a control component (33), the workpiece table (31) being rotatably connected to the frame (1), the rotation axis being parallel to the length direction of the molding groove (211), the rotor (4) being coaxially placed on the workpiece table (31), the control component (33) being used for controlling the intermittent rotation of the workpiece table (31), and when the workpiece table (31) and the frame (1) are relatively stationary, the molding groove (211) and one of the line grooves (41) of the rotor (4) are aligned; A side wing groove (212) which is consistent with the length direction of the molding groove (211) is provided on the groove wall of the molding groove (211); a side wing block (221) is fixedly connected to the side wall of the paper pushing member (22); the side wing block (221) is located in the side wing groove (212); and the side wing block (221) abuts against the edge of the insulating paper (12); The pushing mechanism (2) comprises a feeding assembly (23) and a die assembly (24); the feeding assembly (23) is used to supply insulating paper (12) to the molding module (21); the die assembly (24) comprises a die push block (241); the die push block (241) slides back and forth relative to the frame (1); the sliding direction is parallel to the depth direction of the molding groove (211); one end of the die push block (241) facing the molding module (21) abuts against the insulating paper (12) and extends into the molding groove (211); The die assembly (24) comprises a propulsion rod (243), a propulsion disk (244) and a propulsion motor (245), wherein the propulsion motor (245) is connected to the frame (1), and the propulsion disk (244) is coaxially connected to the output shaft of the propulsion motor (245), one end of the propulsion rod (243) is eccentrically hinged to the propulsion disk (244), and the other end is hinged to the die push block (241), and the hinge axis is perpendicular to the moving direction of the die push block (241); The propulsion mechanism (2) further comprises a synchronous gear (246), wherein the synchronous gear (246) is rotatably connected to the frame (1); a propulsion rack (247) is fixedly connected to the die push block (241); the length direction of the propulsion rack (247) is parallel to the moving direction of the die push block (241); a synchronous rack (222) is fixedly connected to the paper push member (22); the synchronous rack (222) is parallel to the moving direction of the paper push member (22); and the synchronous gear (246) is meshed with the synchronous rack (222) and the propulsion rack (247) at the same time.

2. The rotor insulation paper automatic embedding device according to claim 1, characterized in that: The control assembly (33) comprises a control gear (331), a control gear ring (332) and a control motor (333), wherein the control motor (333) is located on the frame (1), the control gear (331) is coaxially connected to the output shaft of the control motor (333), the control gear ring (332) is coaxially fixedly connected to the outer edge of the workpiece platform (31), the control gear (331) and the control gear ring (332) are meshed, and the workpiece platform (31) A fixed shaft block (312) is coaxially fixedly connected to the upper part, a synchronous protrusion (313) is fixed to the side wall of the fixed shaft block (312), the rotor (4) is coaxially sleeved outside the fixed shaft block (312), the synchronous protrusion (313) contacts the groove wall at the groove opening of the wire groove (41) of the rotor (4), and a plurality of clearance holes (311) are opened on the workpiece platform (31), and the number of the clearance holes (311) and the wire groove (41) of the rotor (4) are the same and aligned one by one.

3. The rotor insulation paper automatic embedding device according to claim 1 or 2, characterized in that: An auxiliary lifting handle (32) is provided on the workpiece platform (31), and the auxiliary lifting handle (32) is rotatably connected to the workpiece platform (31), and the rotation axis is perpendicular to the axis of the workpiece platform (31). The auxiliary lifting handle (32) comprises a force-bearing portion (321) and a lifting portion (322), and the force-bearing portion (321) and the lifting portion (322) are respectively located on both sides of the rotation center of the auxiliary lifting portion (322), and an angle is formed between the length direction of the force-bearing portion (321) and the table surface of the workpiece platform (31). An auxiliary groove (314) is provided on the table surface of the workpiece platform (31), and when the rotor (4) is placed on the workpiece platform (31), one end of the lifting portion (322) away from the force-bearing portion (321) extends into the auxiliary groove (314) and contacts the end surface of the rotor (4).

4. The rotor insulation paper automatic embedding device according to claim 1, characterized in that: The feeding assembly (23) comprises an unwinding wheel (231) and two escort rollers (232); the unwinding wheel (231) and the escort rollers (232) are both rotatably connected to the frame (1) and are both located on the same side of the forming module (21); the rotation axes are both parallel to the rotation axis of the workpiece table (31); a raw material roll (121) of insulating paper (12) is placed on the unwinding wheel (231); the two escort rollers (232) respectively abut against opposite sides of the insulating paper (12); a material cutting knife (242) is fixedly provided on the die push block (241); the blade of the material cutting knife (242) abuts against a side of the insulating paper (12) facing away from the forming module (21).

5. The automatic rotor insulation paper embedding device according to claim 4, characterized in that: The notch of the molding groove (211) is aligned with the notch of the wire groove (41) of the rotor (4); the pushing mechanism (2) comprises a bending assembly (25); the bending assembly (25) is located between the unwinding wheel (231) and the extrusion roller (232); the bending assembly (25) is used to bend the edge of the insulating paper (12) close to the paper pushing member (22) and the edge away from the paper pushing member (22) to form a folded edge portion (122); the bending direction of the folded edge portion (122) relative to the insulating paper (12) is a direction away from the die push block (241).

6. The rotor insulation paper automatic embedding device according to claim 5, characterized in that: The bending assembly (25) comprises a bottom wall plate (251), a card edge block (252) and an adjusting screw (253); the bottom wall plate (251) is connected to the frame (1); there are two card edge blocks (252) and both are slidably connected to the frame (1); the insulating paper (12) passes between the card edge block (252) and the bottom wall plate (251); the adjusting screw (253) is rotatably connected to the frame (1); and the adjusting screw (253) is simultaneously rotatably connected to the two card edge blocks. (252) threaded connection, the two edge blocks (252) move away from each other or towards each other, the moving direction is the width direction of the insulating paper (12), a bending roller (254) is rotatably connected to the edge block (252), an angle is formed between the axis of the bending roller (254) and the plate surface of the bottom wall plate (251), and the connection between the insulating paper (12) and the folding portion (122) is located in the angle space between the side wall of the bending roller (254) and the bottom wall plate (251).

Citation Information

Patent Citations

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