Full-automatic chip programmer and use method thereof

Abstract

The invention relates to the technical field of chip burning, in particular to a full-automatic chip burning machine and a using method thereof.The full-automatic chip burning machine comprises a base, burning assemblies, a burning head, a continuous feeding mechanism, a material taking and placing mechanism, an automatic feeding and discharging mechanism, a controller and a carrier tape disc; a plurality of burning heads are arranged at the top of the burning assembly, the controller is arranged on the right side of the base, the two automatic feeding and discharging mechanisms are arranged on the front side and the rear side of the base respectively, and the two automatic feeding and discharging mechanisms are symmetrically arranged. The positioning precision is extremely high, automatic film tearing and film sealing are achieved, chips are prevented from being polluted by the outside, continuous machining is achieved by adopting the technical scheme that two different carrier tapes are connected and machined firstly and then cut, shutdown for material replacement is not needed, the problems of pin deformation and the like caused by manual material taking and placing are effectively prevented, the production efficiency is greatly improved, and safety and stability are achieved. And the operation is easy.

Description

Technical Field

[0001] The invention relates to the technical field of chip burning, in particular to a full-automatic chip burning machine and a use method thereof. Background Art

[0002] A burner is a tool that writes data to a programmable integrated circuit. It is mainly used for programming chips such as microcontroller memory. Most of the existing intelligent devices are equipped with special chips for storing relevant information and working information of the device.

[0003] The burner is mainly composed of a dual-line feeding module, a pick-up module and a burning module. The nozzle of the pick-up module picks up the material from the feeder and places it in the burning module for burning. After burning, the burned chip is sucked and placed in another feeder for packaging.

[0004] Most of the existing burning machines use feeders to feed the burning machines, but this technical solution requires manual preparation of materials and line change of multiple feeders, and cannot automatically replace the carrier reel. The operator is required to manually package and pack the end of the carrier tape of the finished product. Moreover, this technical solution requires multiple feeders to be used in rotation to save line change time. The operation is complicated and time-consuming and labor-intensive. In addition, after replacing the carrier reel, re-positioning and debugging are required. The positioning accuracy is unstable and difficult to operate, which cannot meet the grasping accuracy of the material picking module, easily leading to problems such as pin deformation, and cannot meet the needs of automated production. Summary of the invention

[0005] The purpose of the present invention is to provide a fully automatic chip burning machine and a method for using the same, so as to solve the problems existing in the prior art of requiring manual line change, manual material preparation, and manual debugging after each material loading.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic chip burning machine, comprising: a base, a burning component, a burning head, a continuous feeding mechanism, a material taking and releasing mechanism, an automatic loading and unloading mechanism, a controller and a carrier disk, wherein a plurality of burning components are arranged at the bottom of the inner cavity of the base, a plurality of burning heads are arranged on the top of the burning component, the controller is arranged on the right side of the base, the number of automatic loading and unloading mechanisms is two, which are arranged at the front and rear sides of the base respectively, the two automatic loading and unloading mechanisms are arranged symmetrically, the automatic loading and unloading mechanism is used to replace the carrier disk, the outer side of the carrier disk is wrapped with a carrier tape, the surface of the carrier tape is embedded with a chip to be burned, and the carrier tape is packaged by a sealing film, the continuous feeding mechanism is arranged on the left side of the inner cavity of the base, and is electrically connected to the controller, the continuous feeding mechanism is used to drive the carrier tape to move, the material taking and unloading mechanism is arranged on the top of the base, and is electrically connected to the controller, and is used to take and place the chip on the carrier tape.

[0007] Preferably, the purpose is to achieve continuous feeding, and the continuous feeding mechanism includes: a limit plate, a puncher, a feeding assembly, a film sealing assembly, a detection camera and a film press, the limit plates are two in number, which are respectively installed on the top left side of the base, and the two limit plates limit the carrier tape; the puncher is arranged on the top front side of the limit plate, the puncher is electrically connected to the controller, and the puncher is used to punch holes on the edge of the carrier tape to form positioning holes; the feeding assembly is arranged on the left side of the inner cavity of the base, and is electrically connected to the controller; the film sealing assembly is two in number, which are respectively arranged on The front and rear ends of the top of the two limit plates are electrically connected to the controller. The sealing film assembly located on the front side can tear off the sealing film of the carrier to facilitate detection and burning. The sealing film assembly located on the rear side re-laminates the carrier to prevent the chip from being contaminated by the outside. There are two detection cameras, which are respectively arranged at the front and rear ends of the top of the two limit plates and are electrically connected to the controller. The detection cameras are used to detect the chip. The film press is arranged at the top and rear ends of the two limit plates and is electrically connected to the controller for packaging the sealing film and the carrier.

[0008] Preferably, the purpose is to stably convey the chips and improve the positioning accuracy. The feeding assembly includes: a mounting groove, a pulley, a conveyor belt, a feeding motor and a positioning block. The mounting groove is opened on the left side of the inner cavity of the base; the pulleys are rotatably installed at the front and rear ends of the left side of the inner cavity of the mounting groove; the conveyor belts are respectively sleeved on the outer walls of the two pulleys; the feeding motor is installed on the left side of the inner cavity of the base, the output end of the feeding motor is fixedly connected to the pulley located on the front side, and the feeding motor is electrically connected to the controller; there are several positioning blocks, which are respectively arranged circumferentially on the outside of the conveyor belt, and are adapted to be plugged with the positioning holes on the edge of the carrier belt, so as to ensure that the conveyor belt can drive the carrier belt to move synchronously.

[0009] Preferably, in order to facilitate film tearing and re-sealing, the film sealing assembly includes: a first bracket, a film pressing roller, a film disk and a film disk motor, the first bracket is arranged at the front and rear ends of the top of the two limit plates; the film pressing roller is rotatably installed at the bottom of the first bracket, and squeezes the sealing film on the top of the carrier tape; the film disk is rotatably installed on the top of the first bracket; the film disk motor is arranged on the rear side of the first bracket, and is electrically connected to the controller, and the output end of the film disk motor is connected to the film disk.

[0010] Preferably, the purpose is to grab the chip for burning, and the material picking and unloading mechanism includes: a first electrically controlled slide rail, a gantry, a second electrically controlled slide rail, a mobile frame and a telescopic pneumatic suction head. The number of the first electrically controlled slide rails is two, which are respectively arranged on the left and right sides of the top of the base, and are electrically connected to the controller; the gantry is fixedly installed on the output ends of the two first electrically controlled slide rails; the second electrically controlled slide rail is arranged on the front side of the gantry and is electrically connected to the controller; the mobile frame is arranged at the output end of the second electrically controlled slide rail; the number of telescopic pneumatic suction heads is several, which are respectively fixedly installed on the front side of the mobile frame from left to right, and the several telescopic pneumatic suction heads correspond to the number of burning heads, and the several telescopic pneumatic suction heads are electrically connected to the controller.

[0011] Preferably, the purpose is to fully automatically replace the carrier disk, and the automatic loading and unloading mechanism includes: a mounting seat, a mounting plate, a rotating frame, a carrier disk motor, a cutting and connecting assembly, a limiting roller, a silo assembly and a disk changing motor, the mounting seat is arranged on the front and rear sides of the base; the mounting plate is arranged on the top left side of the mounting seat; the rotating frame is rotatably mounted on the right side of the mounting plate; there are two carrier disk motors, which are respectively fixedly mounted on the front and rear ends of the left side of the rotating frame, and are electrically connected to the controller, and the output ends of the carrier disk motors are installed with carrier disks; the cutting and connecting assembly is arranged at the top right side of the mounting plate, and is electrically connected to the controller, and can cut and connect the sealing film; the limiting roller is rotatably mounted on the right inner end of the mounting plate; the silo assembly is arranged on the right side of the mounting seat; the disk changing motor is fixedly mounted on the left side of the mounting plate, the output end of the disk changing motor is fixedly connected to the rotating frame, and the disk changing motor is electrically connected to the controller.

[0012] Preferably, the purpose is to first connect and then cut off the braids of two different rolls to ensure the continuity of the processing process. The cutting and connecting components include: a slide groove, a slider, a pressure rod, an electrode sheet and an automatic cutter head. The slide groove is opened on the right side of the mounting plate, and the slide groove gradually tilts downward from the outside to the inside; the slider is slidably installed on the inside of the slide groove; the pressure rod is arranged on the front side of the slide groove; the electrode sheet is arranged at the bottom of the pressure rod, and the electrode sheet can slide along the radial direction of the carrier disk, the electrode sheet is electrically connected to the controller, and the discharge of the electrode sheet can connect the sealing film; the automatic cutter head is arranged at the bottom of the pressure rod, and is electrically connected to the controller, and the automatic cutter head pops up to cut the sealing film.

[0013] Preferably, the purpose is to realize automated production, and the silo assembly includes: a silo, a third electrically controlled slide rail, a fourth electrically controlled slide rail, an electrically controlled clamp, a groove and a limit groove, and a limit rod. The silo is installed on the right side of the mounting seat; the third electrically controlled slide rail is arranged on the outside of the silo and is electrically connected to the controller; the fourth electrically controlled slide rail is installed at the output end of the third electrically controlled slide rail and is electrically connected to the controller; the electrically controlled clamp is installed at the output end of the fourth electrically controlled slide rail and is electrically connected to the controller; there are several grooves, which are opened on the top of the silo from left to right, and the carrier disc is adapted to be plugged into the groove; the limit groove is opened on the rear side of the carrier disc; the limit rod is arranged on the rear side of the silo, and the limit groove is plugged into the limit rod, thereby preventing the carrier disc from rolling.

[0014] The beneficial effects of the present invention compared with the prior art are:

[0015] 1. The present invention uses a puncher to punch holes on the edge of the carrier tape, and then the positioning holes on the edge of the carrier tape are plugged into the positioning holes on the surface of the conveyor belt, so that the feeding motor drives the carrier tape to move, the positioning accuracy is extremely high, and automatic film tearing and sealing are realized to prevent the chip from being contaminated by the outside.

[0016] 2. The controller of the present invention controls the output end of the disc changing motor to drive the rotating frame to rotate half a circle, rotating the new carrier disc to the working position, and then the electrode sheet releases electric sparks to connect the two sealing films, and then the automatic knife head cuts off the connection between the sealing film and the old carrier disc. The technical solution of connecting two different carriers first and then cutting them is adopted to realize continuous processing without stopping the machine to change materials.

[0017] 3. The controller of the present invention controls the third electric control slide rail, the fourth electric control slide rail and the electric control claw to clamp the production carrier disc and put it back into the hopper and install a new carrier disc, so as to complete uninterrupted loading and unloading, effectively prevent problems such as pin deformation caused by manual loading and unloading, greatly improve production efficiency, and at the same time, the number of chips to be burned at the same time can be set, which is safe, stable and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the structure of the material taking and placing mechanism of the present invention;

[0020] Figure 3 For the present invention Figure 2 A in the enlarged view;

[0021] Figure 4 It is a right side cross-sectional view of the material taking and placing mechanism of the present invention;

[0022] Figure 5 For the present invention Figure 4 The enlarged view of point B in the figure;

[0023] Figure 6 It is a schematic diagram of the structure of the loading and unloading mechanism of the present invention;

[0024] Figure 7 For the present invention Figure 6 The enlarged view of point C in the figure;

[0025] Figure 8 It is the left view of the loading and unloading mechanism of the present invention.

[0026] In the figure: 1, base; 2, burning component; 21, burning head; 3, continuous feeding mechanism; 31, limit plate; 32, punch; 33, feeding component; 331, mounting slot; 332, pulley; 333, conveyor belt; 334, feeding motor; 335, positioning block; 34, film sealing component; 341, first bracket; 342, film pressing roller; 343, film plate; 344, film plate motor; 35, detection camera; 36, film pressing device; 4, material taking and releasing mechanism; 41, first electric control slide rail; 42, gantry; 43, second electric control slide rail; 44, moving frame; 4 5. Telescopic pneumatic suction head; 5. Automatic loading and unloading mechanism; 51. Mounting seat; 52. Mounting plate; 53. Rotating frame; 54. Carrier disc motor; 55. Cutting connection assembly; 551. Slide groove; 552. Sliding block; 553. Pressure rod; 554. Electrode sheet; 555. Automatic cutter head; 56. Limit roller; 57. Bin assembly; 571. Bin; 572. Third electrically controlled slide rail; 573. Fourth electrically controlled slide rail; 574. Electrically controlled gripper; 575. Groove; 576. Limit groove; 577. Limit rod; 58. Disk changing motor; 6. Controller; 11. Carrier disc. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-Figure 8To achieve the above-mentioned purpose, the present invention provides a technical solution: a fully automatic chip burning machine, comprising: a base 1, a burning component 2, a burning head 21, a continuous feeding mechanism 3, a material taking and discharging mechanism 4, an automatic loading and unloading mechanism 5, a controller 6 and a carrier plate 11, a plurality of burning components 2 are arranged at the bottom of the inner cavity of the base 1, a plurality of burning heads 21 are arranged on the top of the burning component 2, the controller 6 is arranged on the right side of the base 1, there are two automatic loading and unloading mechanisms 5, which are respectively arranged on the front and rear sides of the base 1, and the two automatic loading and unloading mechanisms 5 are symmetrically arranged, the automatic loading and unloading mechanisms 5 are used to replace the carrier plate 11, the outer side of the carrier plate 11 is wrapped with a carrier tape, the surface of the carrier tape is embedded with a chip to be burned, and the carrier tape is packaged by a sealing film, the continuous feeding mechanism 3 is arranged on the left side of the inner cavity of the base 1, and is electrically connected to the controller 6, the continuous feeding mechanism 3 is used to drive the carrier tape to move, the material taking and unloading mechanism 4 is arranged on the top of the base 1, and is electrically connected to the controller 6, and is used to take and put the chip on the carrier tape;

[0029] In a specific implementation, different numbers of programming components can be matched according to the length of the programming time, so that the material taking and placing time matches the programming time.

[0030] As a preferred solution, further, Figure 3-5 As shown, the continuous feeding mechanism 3 includes: a limit plate 31, a puncher 32, a feeding assembly 33, a film sealing assembly 34, a detection camera 35 and a film pressing device 36. There are two limit plates 31, which are respectively installed on the top left side of the base 1, and the two limit plates 31 limit the carrier tape; the puncher 32 is arranged on the top front side of the limit plate 31, and the puncher 32 is electrically connected to the controller 6. The puncher 32 is used to punch holes on the edge of the carrier tape to form positioning holes; the feeding assembly 33 is arranged on the left side of the inner cavity of the base 1, and is electrically connected to the controller 6; the film sealing assembly 34 is two in number, and is respectively arranged At the front and rear ends of the top of the two limit plates 31, and both are electrically connected to the controller 6. The sealing film assembly 34 located on the front side can tear off the sealing film of the carrier, so as to facilitate detection and burning. The sealing film assembly 34 located on the rear side re-coats the carrier to prevent the chip from being contaminated by the outside; there are two detection cameras 35, which are respectively arranged at the front and rear ends of the top of the two limit plates 31, and both are electrically connected to the controller 6. The detection camera 35 is used to detect the chip; the film press 36 is arranged at the top rear end of the two limit plates 31, and is electrically connected to the controller 6, and is used to package the sealing film and the carrier.

[0031] As a preferred solution, further, Figure 4-5As shown, the feeding assembly 33 includes: a mounting groove 331, a pulley 332, a conveyor belt 333, a feeding motor 334 and a positioning block 335. The mounting groove 331 is opened on the left side of the inner cavity of the base 1; the pulleys 332 are rotatably mounted on the front and rear ends of the left side of the inner cavity of the mounting groove 331; the conveyor belt 333 is respectively sleeved on the outer walls of the two pulleys 332; the feeding motor 334 is installed on the left side of the inner cavity of the base 1, and the output end of the feeding motor 334 is fixedly connected to the pulley 332 located on the front side, and the feeding motor 334 is fixedly connected to the outer wall of the two pulleys 332. The machine 334 is electrically connected to the controller 6; there are several positioning blocks 335, which are circumferentially arranged on the outside of the conveyor belt 333 and are plugged into the positioning holes on the edge of the carrier belt, so as to ensure that the conveyor belt 333 can drive the carrier belt to move synchronously. The controller 6 controls the first electric control slide rail 41, the second electric control slide rail 43 and several telescopic pneumatic suction heads 45 to suck the chips on the carrier belt in turn, and then place them on the burning component 2 for burning. After the burning is completed, the completed chips are picked up and put back on the carrier belt in turn.

[0032] As a preferred solution, further, Figure 3 As shown, the film sealing assembly 34 includes: a first bracket 341, a film pressing roller 342, a film disk 343 and a film disk motor 344, the first bracket 341 is arranged at the front and rear ends of the top of the two limit plates 31; the film pressing roller 342 is rotatably installed at the bottom of the first bracket 341, and squeezes the sealing film on the top of the carrier tape; the film disk 343 is rotatably installed on the top of the first bracket 341; the film disk motor 344 is arranged at the rear side of the first bracket 341, and is electrically connected to the controller 6, the output end of the film disk motor 344 is connected to the film disk 343, the operator tears off the sealing film at the head end of the carrier tape, bypasses the film pressing roller 342 located at the front side and connects to the film disk 343, the controller 6 drives the film disk motor 344 to rotate, thereby rolling up the sealing film to achieve film tearing, the operator pulls the sealing film on the film disk 343 located at the rear side to bypass the film pressing roller 342 to cover the carrier tape, and the sealing film is used by the film press 36 to complete the packaging of the carrier tape.

[0033] As a preferred solution, further, Figure 2 As shown, the material taking and unloading mechanism 4 includes: a first electrically controlled slide rail 41, a gantry 42, a second electrically controlled slide rail 43, a movable frame 44 and a telescopic pneumatic suction head 45. There are two first electrically controlled slide rails 41, which are respectively arranged on the left and right sides of the top of the base 1, and are both electrically connected to the controller 6; the gantry 42 is fixedly installed on the output ends of the two first electrically controlled slide rails 41; the second electrically controlled slide rail 43 is arranged on the front side of the gantry 42, and is electrically connected to the controller 6; the movable frame 44 is arranged on the output end of the second electrically controlled slide rail 43; there are several telescopic pneumatic suction heads 45, which are respectively fixedly installed on the front side of the movable frame 44 from left to right, and the several telescopic pneumatic suction heads 45 correspond to the number of the burning heads 21, and the several telescopic pneumatic suction heads 45 are all electrically connected to the controller 6.

[0034] As a preferred solution, further, Figure 6-8 As shown, the automatic loading and unloading mechanism 5 includes: a mounting seat 51, a mounting plate 52, a rotating frame 53, a tape carrier motor 54, a cutting connection assembly 55, a limiting roller 56, a bin assembly 57 and a disk changing motor 58. The mounting seat 51 is arranged on the front and rear sides of the base 1; the mounting plate 52 is arranged on the top left side of the mounting seat 51; the rotating frame 53 is rotatably installed on the right side of the mounting plate 52; there are two tape carrier motors 54, which are fixedly installed on the front and rear ends of the left side of the rotating frame 53, and are electrically connected to the controller 6. The output ends of the carrier disk motor 54 are connected, and the carrier disk 11 is installed; the cutting connection component 55 is arranged at the top right side of the mounting plate 52, and is electrically connected to the controller 6, and can cut and connect the sealing film; the limiting roller 56 is rotatably mounted on the right inner end of the mounting plate 52; the silo component 57 is arranged on the right side of the mounting seat 51; the disk changing motor 58 is fixedly installed on the left side of the mounting plate 52, and the output end of the disk changing motor 58 is fixedly connected to the rotating frame 53, and the disk changing motor 58 is electrically connected to the controller 6.

[0035] As a preferred solution, further, Figure 7 As shown, the cutting and connecting component 55 includes: a slide groove 551, a slider 552, a pressure rod 553, an electrode sheet 554 and an automatic cutter head 555. The slide groove 551 is opened on the right side of the mounting plate 52, and the slide groove 551 gradually tilts downward from the outside to the inside; the slider 552 is slidably installed on the inner side of the slide groove 551; the pressure rod 553 is arranged on the front side of the slide groove 551; the electrode sheet 554 is arranged at the bottom of the pressure rod 553, and the electrode sheet 554 can slide along the radial direction of the carrier disk 11, the electrode sheet 554 is electrically connected to the controller 6, and the discharge of the electrode sheet 554 can connect the sealing film; the automatic cutter head 555 is arranged at the bottom of the pressure rod 553, and is electrically connected to the controller 6. The automatic cutter head 555 pops up to cut the sealing film, and the electrode sheet 554 releases electric sparks to connect the two sealing films, and then the automatic cutter head 555 cuts off the connection between the sealing film and the old carrier disk 11.

[0036] As a preferred solution, further, Figure 6As shown, the silo assembly 57 includes: a silo 571, a third electrically controlled slide rail 572, a fourth electrically controlled slide rail 573, an electrically controlled clamp 574, a groove 575 and a limit groove 576, and a limit rod 577. The silo 571 is installed on the right side of the mounting seat 51; the third electrically controlled slide rail 572 is arranged on the outside of the silo 571 and is electrically connected to the controller 6; the fourth electrically controlled slide rail 573 is installed at the output end of the third electrically controlled slide rail 572 and is electrically connected to the controller 6. connection; the electric-controlled clamp 574 is installed at the output end of the fourth electric-controlled slide rail 573, and is electrically connected to the controller 6; there are several grooves 575, which are opened on the top of the silo 571 from left to right, and the carrier plate 11 is adapted to be plugged in the grooves 575; the limiting groove 576 is opened on the rear side of the carrier plate 11; the limiting rod 577 is arranged on the rear side of the silo 571, and the limiting groove 576 is plugged in the limiting rod 577, so as to prevent the carrier plate 11 from rolling.

[0037] A chip fully automatic burning machine and a method of using the same, comprising the following steps:

[0038] Step 1: The operator first passes the head end of the carrier tape around the limiting roller 56 and inserts it into the two limiting plates 31. The puncher 32 punches holes on the edge of the carrier tape. Then, the positioning holes on the edge of the carrier tape are plugged into the positioning blocks 335 on the surface of the conveyor belt 333, so that the feeding motor 334 drives the carrier tape to move. The operator tears off the sealing film at the head end of the carrier tape, passes the film pressing roller 342 on the front side and connects it to the film disk 343. The controller 6 drives the film disk motor 344 to rotate, so as to roll up the sealing film and realize film tearing. The detection camera 35 on the front side records the chip to be burned.

[0039] Step 2: The controller 6 controls the first electric control slide rail 41, the second electric control slide rail 43 and a plurality of retractable pneumatic suction heads 45 to suck the chips on the carrier tape in turn, and then place them on the burning component 2 for burning. After the burning is completed, the completed chips are picked up and put back on the carrier tape in turn;

[0040] Step 3: The chip is inspected and recorded by the inspection camera 35 at the rear side. The operator pulls the sealing film on the film plate 343 at the rear side to bypass the film pressing roller 342 and cover the carrier tape. The sealing film is used to seal the carrier tape through the film pressing device 36.

[0041] Step 4, when the automatic loading and unloading mechanism 5 located at the front side needs to replace the carrier disc 11, at this time the carrier tape has been completely sent out, and only the sealing film at the end of the carrier tape continues to be connected to the carrier disc, the controller 6 controls the output end of the disc changing motor 58 to drive the rotating frame 53 to rotate half a circle counterclockwise, and the new carrier disc 11 is rotated to the working position, and the sealing film of the old carrier disc 11 is connected to the sealing film of the new carrier disc, and then the electrode sheet 554 releases electric sparks to connect the two sealing films, and then the automatic knife head 555 cuts off the connection between the sealing film and the old carrier disc 11, thereby releasing the carrier tape of the new carrier disc 11, and the controller 6 controls the third electric control slide rail 572, the fourth electric control slide rail 573 and the electric control clamp 574 to clamp the old carrier disc back to the silo and install the new carrier disc to complete continuous feeding;

[0042] Step five, when the automatic loading and unloading mechanism 5 located on the rear side needs to replace the carrier disk 11, the carrier tape has been completely rolled up, and the sealing film at the end of the carrier tape continues to be connected to the next roll of the carrier tape. The controller 6 controls the output end of the disk changing motor 58 to drive the rotating frame 53 to rotate half a circle clockwise, and rotates the new carrier disk 11 to the working position, where the sealing film connects with the new carrier disk. Then the electrode sheet 554 releases electric sparks to connect the sealing film with the new carrier disk, and then the automatic knife head 555 cuts off the connection between the sealing film and the old carrier disk 11, so that the carrier tape can continue to be rolled up. The controller 6 controls the third electrically controlled slide rail 572, the fourth electrically controlled slide rail 573 and the electrically controlled clamp 574 to clamp the finished product carrier disk and put it back into the silo and install a new carrier disk to complete uninterrupted unloading.

[0043] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A fully automatic chip burning machine, comprising: A base (1), a plurality of burning components (2) and a controller (6), wherein the plurality of burning components (2) are arranged at the bottom of the inner cavity of the base (1), a plurality of burning heads (21) are arranged on the top of the burning components (2), and the controller (6) is arranged on the right side of the base (1), characterized in that the chip automatic burning machine also includes: Two automatic loading and unloading mechanisms (5) are respectively arranged on the front and rear sides of the base (1), and the two automatic loading and unloading mechanisms (5) are symmetrically arranged. The automatic loading and unloading mechanisms (5) are used to replace the carrier disk (11). The outer side of the carrier disk (11) is wrapped with a carrier tape, the surface of the carrier tape is embedded with a chip to be burned, and the carrier tape is packaged by a sealing film; A continuous feeding mechanism (3) is arranged on the left side of the inner cavity of the base (1) and is electrically connected to the controller (6), and the continuous feeding mechanism (3) is used to drive the carrier tape to move; A material taking and placing mechanism (4), which is arranged on the top of the base (1) and is electrically connected to the controller (6), and is used for taking and placing chips on the carrier tape; The continuous feeding mechanism (3) comprises: There are two limiting plates (31), which are respectively installed on the left side of the top of the base (1), and the two limiting plates (31) limit the carrier tape; A puncher (32) is arranged on the top front side of the limiting plate (31), the puncher (32) is electrically connected to the controller (6), and the puncher (32) is used to punch holes on the edge of the carrier tape to form positioning holes; A feeding assembly (33) is arranged on the left side of the inner cavity of the base (1) and is electrically connected to the controller (6); There are two sealing film components (34), which are respectively arranged at the front and rear ends of the top of the two limiting plates (31) and are both electrically connected to the controller (6). The sealing film component (34) located at the front side can tear off the sealing film of the carrier tape to facilitate detection and burning, and the sealing film component (34) located at the rear side re-coats the carrier tape to prevent the chip from being contaminated by the outside. Two detection cameras (35) are respectively arranged at the front and rear ends of the tops of the two limit plates (31), and are both electrically connected to the controller (6). The detection cameras (35) are used to detect the chip; The film press (36) is arranged at the top rear end of the two limiting plates (31) and is electrically connected to the controller (6) for packaging the sealing film and the carrier tape.

2. A chip fully automatic burning machine according to claim 1, characterized in that: The feeding assembly (33) comprises: A mounting groove (331) is provided on the left side of the inner cavity of the base (1); The pulley (332) is rotatably mounted on the front and rear ends of the left side of the inner cavity of the mounting groove (331); The conveyor belt (333) is respectively sleeved on the outer walls of the two pulleys (332); A feeding motor (334) is installed on the left side of the inner cavity of the base (1), the output end of the feeding motor (334) is fixedly connected to the pulley (332) located on the front side, and the feeding motor (334) is electrically connected to the controller (6); There are a plurality of positioning blocks (335), which are circumferentially arranged on the outside of the conveyor belt (333) and are adapted to be plugged into the positioning holes on the edge of the carrier belt, thereby ensuring that the conveyor belt (333) can drive the carrier belt to move synchronously.

3. A chip fully automatic burning machine according to claim 2, characterized in that: The film sealing component (34) comprises: A first bracket (341) is arranged at the front and rear ends of the tops of the two limiting plates (31); A film pressing roller (342) is rotatably mounted on the bottom of the first bracket (341) and presses the sealing film on the top of the carrier tape; A membrane disc (343) is rotatably mounted on the top of the first bracket (341); The membrane disc motor (344) is arranged at the rear side of the first bracket (341) and is electrically connected to the controller (6); the output end of the membrane disc motor (344) is connected to the membrane disc (343).

4. A chip fully automatic burning machine according to claim 3, characterized in that: The material taking and placing mechanism (4) comprises: Two first electrically controlled slide rails (41) are respectively arranged on the left and right sides of the top of the base (1) and are electrically connected to the controller (6); A gantry (42) fixedly mounted on the output ends of the two first electrically controlled slide rails (41); A second electrically controlled slide rail (43) is disposed on the front side of the gantry (42) and is electrically connected to the controller (6); A movable frame (44) is arranged at the output end of the second electrically controlled slide rail (43); The number of the telescopic pneumatic suction heads (45) is several and they are fixedly mounted on the front side of the mobile frame (44) from left to right. The number of the telescopic pneumatic suction heads (45) corresponds to the number of the burning heads (21). The telescopic pneumatic suction heads (45) are all electrically connected to the controller (6).

5. A chip fully automatic burning machine according to claim 4, characterized in that: The automatic loading and unloading mechanism (5) comprises: A mounting seat (51) is arranged on the front and rear sides of the base (1); A mounting plate (52) is arranged on the top left side of the mounting seat (51); A rotating frame (53) rotatably mounted on the right side of the mounting plate (52); Two tape carrier motors (54) are fixedly mounted on the front and rear ends of the left side of the rotating frame (53) and are electrically connected to the controller (6). The output ends of the tape carrier motors (54) are both equipped with tape carriers (11); A cutting and connecting component (55) is arranged on the top right side of the mounting plate (52) and is electrically connected to the controller (6) and is capable of cutting and connecting the sealing film; A limiting roller (56) is rotatably mounted on the right inner end of the mounting plate (52); A silo assembly (57) is arranged on the right side of the mounting seat (51); The disc changing motor (58) is fixedly mounted on the left side of the mounting plate (52), the output end of the disc changing motor (58) is fixedly connected to the rotating frame (53), and the disc changing motor (58) is electrically connected to the controller (6).

6. A chip fully automatic burning machine according to claim 5, characterized in that: The disconnection assembly (55) comprises: A slide groove (551) is provided on the right side of the mounting plate (52), and the slide groove (551) gradually slopes downward from the outer side to the inner side; A slider (552) is slidably mounted on the inner side of the slide groove (551); A pressure rod (553) is arranged at the front side of the slide groove (551); An electrode sheet (554) is arranged at the bottom of the pressure rod (553), and the electrode sheet (554) can slide along the radial direction of the carrier disk (11), the electrode sheet (554) is electrically connected to the controller (6), and the electrode sheet (554) discharges to connect the sealing film; The automatic cutter head (555) is arranged at the bottom of the pressure rod (553) and is electrically connected to the controller (6). The automatic cutter head (555) pops out to cut the sealing film.

7. A chip fully automatic burning machine according to claim 6, characterized in that: The silo assembly (57) comprises: A silo (571) is installed on the right side of the mounting seat (51); A third electrically controlled slide rail (572), disposed outside the material bin (571) and electrically connected to the controller (6); A fourth electrically controlled slide rail (573), installed at the output end of the third electrically controlled slide rail (572) and electrically connected to the controller (6); An electrically controlled clamping claw (574) is installed at the output end of the fourth electrically controlled slide rail (573) and is electrically connected to the controller (6); There are a plurality of grooves (575) which are respectively opened from left to right on the top of the silo (571), and the tape carrier plate (11) is adapted to be plugged into the grooves (575); A limiting groove (576) is provided on the rear side of the tape carrier disk (11); A limiting rod (577) is arranged at the rear side of the material bin (571), and the limiting groove (576) is plugged into the limiting rod (577), thereby preventing the carrier disk (11) from rolling.

8. The method for using a chip automatic burning machine according to claim 7, characterized in that: The following steps are involved: Step 1: The operator first inserts the head end of the carrier tape around the limiting roller (56) into the two limiting plates (31), and the puncher (32) punches holes on the edge of the carrier tape. Then, the positioning holes on the edge of the carrier tape are plugged into the positioning blocks (335) on the surface of the conveyor belt (333), so that the feeding motor (334) drives the carrier tape to move. The operator tears off the sealing film at the head end of the carrier tape, bypasses the film pressing roller (342) located on the front side and connects with the film disk (343). The controller (6) drives the film disk motor (344) to rotate, so as to roll up the sealing film and realize film tearing. The chip to be burned is recorded by the detection camera (35) located on the front side. Step 2: The controller (6) controls the first electric control slide rail (41), the second electric control slide rail (43) and a plurality of telescopic pneumatic suction heads (45) to sequentially suck up the chips on the carrier tape, and then place them on the burning component (2) for burning. After the burning is completed, the completed chips are picked up and placed back on the carrier tape in sequence; Step 3: The chip is inspected and recorded by the inspection camera (35) located at the rear side, and the operator pulls the sealing film on the film disk (343) located at the rear side to bypass the film pressing roller (342) and cover the carrier tape, and the sealing film is used to complete the packaging of the carrier tape by the film pressing device (36); Step 4, when the automatic loading and unloading mechanism (5) located on the front side needs to replace the carrier disc (11), the carrier tape has been completely sent out at this time, and only the sealing film at the end of the carrier tape continues to be connected to the carrier disc. The controller (6) controls the output end of the disc changing motor (58) to drive the rotating frame (53) to rotate half a circle counterclockwise, and rotate the new carrier disc (11) to the working position. The sealing film of the old carrier disc (11) is connected to the sealing film of the new carrier disc. Then the electrode sheet (544) releases an electric spark to connect the two sealing films. Then the automatic knife head (555) cuts off the connection between the sealing film and the old carrier disc (11), thereby releasing the carrier tape of the new carrier disc (11). The controller (6) controls the third electrically controlled slide rail (572), the fourth electrically controlled slide rail (573) and the electrically controlled clamp (574) to clamp the old carrier disc back to the silo and install the new carrier disc to complete continuous feeding; Step 5. When the automatic loading and unloading mechanism (5) located at the rear side needs to replace the carrier disc (11), the carrier tape has been completely rolled up, and the sealing film at the end of the carrier tape continues to be connected to the next roll of the carrier tape. The controller (6) controls the output end of the disc changing motor (58) to drive the rotating frame (53) to rotate half a circle clockwise, and rotate the new carrier disc (11) to the working position, where the sealing film connects with the new carrier disc. Then the electrode sheet (544) releases electric sparks to connect the sealing film with the new carrier disc, and then the automatic knife head (555) cuts off the connection between the sealing film and the old carrier disc (11), so that the carrier tape can continue to be rolled up. The controller (6) controls the third electrically controlled slide rail (572), the fourth electrically controlled slide rail (573) and the electrically controlled clamp (574) to clamp the finished product carrier disc back to the silo and install a new carrier disc to complete uninterrupted unloading.

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