Processing technology of self-cleaning filter cartridge for flue gas dust removal
By selecting high-performance materials, designing reasonable structures in the processing process of flue gas dust removal filter cartridges, and applying conductive and anti-corrosion coatings, the existing filter cartridges are difficult to self-clean, easy to corrode and low processing efficiency. The filter cartridge product is achieved with corrosion resistance, anti-static and self-cleaning functions, extends the service life and improves the product quality.
Patent Information
- Application Number
- CN202411776703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-12-05
AI Technical Summary
The existing filter cartridges for flue gas dust removal are difficult to achieve self-cleaning function during use, are prone to corrosion and damage, and have low processing technology efficiency, resulting in poor quality.
A self-cleaning filter cartridge processing technology for flue gas dust removal is adopted, including material selection and pretreatment, filter cartridge structure design and manufacturing, coating treatment and coating spraying. This process uses high-performance materials to design a reasonable filter cartridge structure, and improves the corrosion resistance and anti-static properties of the filter cartridge through conductive coatings and anti-corrosion coatings, while achieving self-cleaning functions.
The filter cartridge produced has corrosion resistance, anti-static and self-cleaning functions, has a long service life, high processing technology efficiency, and improves product quality.
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Figure CN119386557A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of self-cleaning filter cartridge processing, in particular to a processing technology of a self-cleaning filter cartridge for flue gas dust removal. Background Art
[0002] The filter cartridge for flue gas dust removal is an important filtering equipment, which is widely used in the field of industrial dust removal. A large amount of dust will be generated during the industrial production process. The existing filter cartridges cannot easily realize the self-cleaning function during use, and are prone to corrosion and damage during use. Static electricity is easily generated during use, making it difficult to clean up the adhered dust. In addition, the existing filter cartridge processing technology and preparation production efficiency are low, and the quality of the manufactured filter cartridges is poor. Therefore, a self-cleaning filter cartridge processing device and process for flue gas dust removal are needed to improve the above problems. Summary of the Invention
[0003] In view of the problems in the prior art, the present invention provides a processing technology for a self-cleaning filter cartridge for flue gas dust removal.
[0004] The technical solution adopted by the present invention to solve the technical problem is: a self-cleaning filter cartridge processing technology for flue gas dust removal, which includes the following steps: S1. Material selection and pretreatment: Based on the specific needs of flue gas dust removal, select high-performance filter cartridge materials, such as polyester fiber, polytetrafluoroethylene (PTFE), etc. These materials should have high filtration accuracy, corrosion resistance, wear resistance and high temperature resistance. According to design requirements, the material thickness should be controlled between 0.3mm and 1.0mm. Use detergent and water to clean the material surface to remove oil and dust impurities to ensure the cleanliness of the material surface. Place the cleaned material in a drying device to ensure that there is no moisture residue on the material surface; S2. Filter cartridge structure design and manufacturing: Based on the size and performance requirements of the dust collector, select the appropriate filter cartridge diameter, which should be controlled between 100mm and 400mm. Based on the space requirements and filtration efficiency of the dust collector, select the appropriate filter cartridge length, which should be controlled between 500mm and 2000mm. Based on the filtration accuracy requirements, select the appropriate porosity, which should be controlled between 20% and 50%. Based on the design dimensions, use cutting equipment to cut the material into the appropriate shape and size. Use sewing machines and heat-sealing equipment to process the cut material into a cylindrical shape, and ensure the sealing of the sewing and heat-sealing points. S3. Coating treatment: Coating 1 uses carbon black, graphite and metal powder, which usually account for 5%-30% of the total ratio. These materials have excellent conductive properties and can effectively conduct static electricity accumulated on the surface of the filter cartridge. The resin base uses epoxy resin and polyurethane resin, which account for 30%-60% of the total ratio. The resin base provides good adhesion and film-forming properties and is the main component of the coating. The solvent is used to dilute the resin and conductive material for easy coating. The solvent ratio accounts for 10%-40% of the total. The additives use leveling agents, defoaming agents and curing agents, which account for 1%-10% of the total ratio. The additives are used to improve the construction performance and curing performance of the coating and ensure the smoothness and uniformity of the coating. Uniformity, coating 2, anti-corrosion fillers use flake graphite, ceramic microbeads, and nano-silicon carbide, accounting for 10%-40% of the total ratio. These fillers have excellent chemical stability and corrosion resistance and can block the penetration of corrosive substances. Resin base materials use phenolic resin, epoxy resin and fluororesin, accounting for 30%-60% of the total ratio. The resin base provides good corrosion resistance and adhesion. Solvents are used to dilute resins and fillers, accounting for 10%-30% of the total ratio. The choice and ratio of solvents depend on the required coating viscosity and construction conditions. Additives use dispersants, defoamers and curing agents, accounting for 1%-5% of the total ratio. Additives are used to improve the construction performance and curing performance of the coating. S4, coating application: After uniformly mixing the coating 1 and coating 2 in S3, the protective coating is sprayed on the filter cartridge through processing equipment. After the spraying is completed, the filter cartridge can be dried.
[0005] Preferably, the processing equipment in S4 includes a supporting processing seat, a motor, a processing device, a fixed mounting frame, a driving gear, a stabilizing gear, a rotating adjustment gear disk and a first electric push rod, the fixed mounting frame is evenly fixedly connected to both sides of the supporting processing seat, the motor is fixedly mounted on the outer side of the upper end of the supporting processing seat, the processing device is fixedly connected to the upper end of the fixed mounting frame, the rotating adjustment gear disk is rotatably clamped on the inner side of the upper end of the supporting processing seat, the stabilizing gear and the driving gear are rotatably clamped on the supporting processing seat, and the driving gear and the stabilizing gear are both meshed with the rotating adjustment gear disk, the driving end of the motor is fixedly connected to the middle part of the driving gear, the first electric push rod is fixedly connected to the middle part of the rotating adjustment gear disk by bolts, the front end of the first electric push rod is fixedly installed with a supporting fixing device, and a filter cartridge is fixedly supported on the supporting fixing device.
[0006] Preferably, the supporting and fixing device includes a second electric push rod, an extrusion fixing balloon, a supporting end and a micro laser scanning detection system. The second electric push rod is evenly fixed on the supporting end, the extrusion fixing balloon is fixedly connected to the end of the second electric push rod, and the micro laser scanning detection system is fixedly connected to the middle of the front end of the supporting end by bolts.
[0007] Preferably, the processing device includes a conveying connecting hose, a nozzle, a first processing cover, a second processing cover and a power connection end, the first processing cover is arranged on the inner side of the second processing cover, the nozzle is evenly and fixedly connected to the bottom end of the first processing cover, the conveying connecting hose is fixedly connected to the middle part of the upper end of the first processing cover, and the power connection end is fixedly connected to the middle part of the upper end of the second processing cover.
[0008] Preferably, both ends of the filter cartridge are fixedly installed with fixed connecting rings by bolts, the upper end of the fixed connecting ring arranged above is fixedly connected to a first fixed connecting ring, a second fixed connecting ring is fixedly installed on the first fixed connecting ring by bolts, the bottom end of the second fixed connecting ring is fixedly connected to a collecting cartridge, and the filter cartridge is located inside the collecting cartridge, a conveying connecting pipe and a discharge pipe are fixedly installed on the side end of the collecting cartridge, and the conveying connecting pipe is located above the discharge pipe, and a solenoid valve is fixedly installed between the discharge pipe and the collecting cartridge.
[0009] Preferably, the bottom end of the collecting cylinder is fixedly connected to a conical ash hopper, and a sealing plate is slidably clamped inside the bottom end of the conical ash hopper. A third electric push rod is fixedly installed on both sides of the bottom end of the conical ash hopper, and the front end of the third electric push rod is fixedly connected to both sides of the sealing plate.
[0010] Preferably, the first processing cover and the second processing cover are fixedly connected to the fixed mounting frame, the middle of one end of the support end facing away from the micro laser scanning detection system is fixedly connected to the front end of the first electric push rod, and the extrusion fixing balloon is in extrusion contact with the inside of one end of the filter cartridge.
[0011] Preferably, the inner end of the fixed mounting frame is fixedly connected to a fixed connecting cross frame, the front end of the fixed connecting cross frame is fixedly connected to a collection protective cover, and the collection protective cover is located below the first processing cover, and the end of the supporting processing seat is fixedly installed with a sliding frame.
[0012] Beneficial effects of the present invention: 1. The filter cartridge produced and prepared by the present invention has the properties of corrosion resistance and anti-static properties, and has a long service life. In addition, the support and fixing device provided enables filter cartridges of different diameters to be supported and fixed. The movement of the filter cartridge can be controlled by the first electric push rod and moved to the bottom end of the first processing cover. The conveying connecting hose is connected to the paint spraying equipment provided externally, so that the evenly mixed paint is sprayed out from each nozzle. In the spraying process, the motor drives the driving gear to rotate, and the rotating driving gear drives the rotating adjusting gear plate and the first electric push rod to rotate slowly, so that the filter cartridge rotates slowly under the first processing cover, so that the filter cartridge is sprayed evenly, which can make the produced filter cartridge have corrosion resistance and anti-static properties, and extend the service life of the filter cartridge. After the filter cartridge is sprayed, it moves to the bottom of the second processing cover. Electric heating wires are evenly provided at the bottom end of the second processing cover to control the temperature so that the filter cartridge moved to the bottom of the second processing cover is quickly dried, thereby greatly improving the efficiency of filter cartridge preparation.
[0013] 2. The filter cartridge produced and prepared by the present invention has a self-cleaning function. The filter cartridge and the extruded fixed balloon can be fixedly connected at the smoke discharge position through the fixed mounting holes evenly opened on the first fixed connecting ring and the second fixed connecting ring. The smoke enters the interior of the collecting cylinder, is filtered by the filter cartridge, and is discharged from the discharge pipe. The delivery connecting pipe is connected to the external high-pressure jet equipment or high-pressure gas tank, and high-pressure gas is regularly delivered to the interior of the collecting cylinder through the delivery connecting pipe, so that the dust adhered to the filter cartridge falls into the conical ash hopper for collection, and the third electric push rod is started to make the sealing plate slide out from the inside of the conical ash hopper, so that the collected dust can be discharged and cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and examples.
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective; Figure 2 This is a schematic side view of the three-dimensional structure of the main body of the present invention; Figure 3 This is a schematic diagram of the end structure of the support processing seat in the present invention; Figure 4 Schematic diagram of the upper end structure of the support processing seat in the present invention; Figure 5 Schematic diagram of the supporting and fixing device structure of the present invention; Figure 6 It is a schematic structural diagram of the processing device in the present invention; Figure 7 This is a schematic structural diagram of the filter cartridge assembly state of the present invention; Figure 8 This is a schematic diagram of the filter cartridge disassembly structure in the present invention.
[0016] In the figure: 1-support processing seat, 2-motor, 3-collection protective cover, 4-fixed connecting cross frame, 5-processing device, 6-fixed mounting frame, 7-drive gear, 8-stabilizing gear, 9-rotation adjustment gear disc, 10-first electric push rod, 11-sliding frame, 12-support fixing device, 13-filter cartridge, 14-second electric push rod, 15-extrusion fixing balloon, 16-support end, 17-micro laser scanning detection system, 18-transportation connecting hose, 19-nozzle, 20-first processing cover, 21-second processing cover, 22-power connection end, 23-first fixed connecting ring, 24-second fixed connecting ring, 25-collecting cylinder, 26-conical ash hopper, 27-sealing plate, 28-third electric push rod, 29-discharge pipe, 30-solenoid valve, 31-transportation connecting pipe, 32-fixed connecting ring. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0018] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0019] The present invention will be further described below with reference to the accompanying drawings. Example 1
[0020] The present invention provides a process for processing a self-cleaning filter cartridge for flue gas dust removal, which comprises the following steps: S1. Material selection and pretreatment: Based on the specific needs of flue gas dust removal, select high-performance filter cartridge materials, such as polyester fiber, polytetrafluoroethylene (PTFE), etc. These materials should have high filtration accuracy, corrosion resistance, wear resistance and high temperature resistance. According to design requirements, the material thickness should be controlled between 0.3mm and 1.0mm. Use detergent and water to clean the material surface to remove oil and dust impurities to ensure the cleanliness of the material surface. Place the cleaned material in a drying device to ensure that there is no moisture residue on the material surface; S2. Filter cartridge structure design and manufacturing: Based on the size and performance requirements of the dust collector, select the appropriate filter cartridge diameter, which should be controlled between 100mm and 400mm. Based on the space requirements and filtration efficiency of the dust collector, select the appropriate filter cartridge length, which should be controlled between 500mm and 2000mm. Based on the filtration accuracy requirements, select the appropriate porosity, which should be controlled between 20% and 50%. Based on the design dimensions, use cutting equipment to cut the material into the appropriate shape and size. Use sewing machines and heat-sealing equipment to process the cut material into a cylindrical shape, and ensure the sealing of the sewing and heat-sealing points. S3. Coating treatment: Coating 1 uses carbon black, graphite and metal powder, which usually account for 5%-30% of the total ratio. These materials have excellent conductive properties and can effectively conduct static electricity accumulated on the surface of the filter cartridge. The resin base uses epoxy resin and polyurethane resin, which account for 30%-60% of the total ratio. The resin base provides good adhesion and film-forming properties and is the main component of the coating. The solvent is used to dilute the resin and conductive material for easy coating. The solvent ratio accounts for 10%-40% of the total. The additives use leveling agents, defoaming agents and curing agents, which account for 1%-10% of the total ratio. The additives are used to improve the construction performance and curing performance of the coating and ensure the smoothness and uniformity of the coating. Uniformity, coating 2, anti-corrosion fillers use flake graphite, ceramic microbeads, and nano-silicon carbide, accounting for 10%-40% of the total ratio. These fillers have excellent chemical stability and corrosion resistance and can block the penetration of corrosive substances. Resin base materials use phenolic resin, epoxy resin and fluororesin, accounting for 30%-60% of the total ratio. The resin base provides good corrosion resistance and adhesion. Solvents are used to dilute resins and fillers, accounting for 10%-30% of the total ratio. The choice and ratio of solvents depend on the required coating viscosity and construction conditions. Additives use dispersants, defoamers and curing agents, accounting for 1%-5% of the total ratio. Additives are used to improve the construction performance and curing performance of the coating. S4, coating application: After uniformly mixing the coating 1 and coating 2 in S3, the protective coating is sprayed on the filter cartridge through processing equipment. After the spraying is completed, the filter cartridge can be dried.
[0021] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the processing equipment in S4 includes a supporting processing seat 1, a motor 2, a processing device 5, a fixed mounting frame 6, a driving gear 7, a stabilizing gear 8, a rotating adjustment gear disc 9 and a first electric push rod 10. The fixed mounting frame 6 is evenly fixedly connected to both sides of the supporting processing seat 1, the motor 2 is fixedly mounted on the outer side of the upper end of the supporting processing seat 1, the processing device 5 is fixedly connected to the upper end of the fixed mounting frame 6, the rotating adjustment gear disc 9 is rotatably clamped on the inner side of the upper end of the supporting processing seat 1, the stabilizing gear 8 and the driving gear 7 are rotatably clamped on the supporting processing seat 1, and the driving gear 7 and the stabilizing gear 8 are both meshed with the rotating adjustment gear disc 9, the driving end of the motor 2 is fixedly connected to the middle part of the driving gear 7, the first electric push rod 10 is fixedly connected to the middle part of the rotating adjustment gear disc 9 by bolts, the front end of the first electric push rod 10 is fixedly installed with a supporting fixing device 12, and a filter cartridge 13 is fixedly supported on the supporting fixing device 12, the motor 2 drives the driving gear 7 to rotate, and the rotating driving gear 7 drives the rotating adjustment gear disc 9 and the first electric push rod 10 to rotate slowly.
[0022] like Figure 5 As shown, the supporting and fixing device 12 includes a second electric push rod 14, an extrusion fixing balloon 15, a support end 16 and a micro laser scanning detection system 17. The second electric push rod 14 is evenly fixed on the support end 16, the extrusion fixing balloon 15 is fixedly connected to the end of the second electric push rod 14, and the micro laser scanning detection system 17 is fixedly connected to the middle of the front end of the support end 16 by bolts. The second electric push rod 14 drives the extrusion fixing balloon 15 to extend and retract, which can play a role in fixing and supporting the filter cartridge 13. The model of the micro laser scanning detection system 17 is TIM310.
[0023] like Figure 6 As shown, the processing device 5 includes a conveying connection hose 18, a nozzle 19, a first processing cover 20, a second processing cover 21 and an electric terminal 22. The first processing cover 20 is arranged on the inner side of the second processing cover 21. The nozzle 19 is evenly fixedly connected to the bottom end of the first processing cover 20. The conveying connection hose 18 is fixedly connected to the middle of the upper end of the first processing cover 20. The electric terminal 22 is fixedly connected to the middle of the upper end of the second processing cover 21. The conveying connection hose 18 is provided to facilitate connection with external equipment. An electric heating wire is evenly fixedly provided at the bottom end of the second processing cover 21.
[0024] like Figure 7 and Figure 8As shown, both ends of the filter cartridge 13 are fixedly installed with fixed connecting rings 32 by bolts, the upper end of the fixed connecting ring 32 arranged above is fixedly connected with the first fixed connecting ring 23, the first fixed connecting ring 23 is fixedly installed with the second fixed connecting ring 24 by bolts, the bottom end of the second fixed connecting ring 24 is fixedly connected with the collecting cylinder 25, and the filter cartridge 13 is located inside the collecting cylinder 25, and the side end of the collecting cylinder 25 is fixedly installed with a conveying connecting pipe 31 and a discharge pipe 29, and the conveying connecting pipe 31 is located above the discharge pipe 29, and an electromagnetic valve 30 is fixedly installed between the discharge pipe 29 and the collecting cylinder 25, and the electromagnetic valve 30 can control the closure of the discharge pipe 29, so that the self-cleaning effect of the high-pressure gas is better.
[0025] The bottom end of the collecting cylinder 25 is fixedly connected to a conical ash hopper 26, and a sealing plate 27 is slidably clamped inside the bottom end of the conical ash hopper 26. A third electric push rod 28 is fixedly installed on both sides of the bottom end of the conical ash hopper 26, and the front end of the third electric push rod 28 is fixedly connected to both sides of the sealing plate 27. The third electric push rod 28 can control the lateral sliding adjustment of the sealing plate 27.
[0026] The first processing cover 20 and the second processing cover 21 are fixedly connected to the fixed mounting frame 6, and the middle part of the end of the support end 16 facing away from the micro laser scanning detection system 17 is fixedly connected to the front end of the first electric push rod 10, and the extrusion fixing balloon 15 is squeezed into contact with the inside of one end of the filter cartridge 13, playing the role of extrusion fixing support.
[0027] Working principle: Place the filter cartridge 13 in front of the supporting fixture 12, insert the supporting fixture 12 into one end of the filter cartridge 13 through the first electric push rod 10, and then start each second electric push rod 14 to squeeze the fixing balloon 15 and the inside of the filter cartridge 13 to squeeze and support the filter cartridge 13, so that the filter cartridge 13 is supported and fixed, and then the filter cartridge 13 can be controlled to move to the bottom end of the first processing cover 20 through the first electric push rod 10. At this time, the conveying connection hose 18 is connected to the external paint spraying equipment, so that the evenly mixed paint is sprayed from each nozzle 19, and during the spraying process, the motor 2 drives the drive gear 7 rotates, and the rotating driving gear 7 drives the rotating adjusting toothed disc 9 and the first electric push rod 10 to rotate slowly, so that the filter cartridge 13 rotates slowly under the first processing cover 20, so that the filter cartridge 13 is sprayed evenly, which can make the filter cartridge 13 produced and prepared have corrosion resistance and anti-static properties, so that the service life of the filter cartridge 13 is extended. When the filter cartridge 13 is sprayed, it moves to the bottom of the second processing cover 21. The bottom end of the second processing cover 21 is evenly provided with electric heating wires, and the temperature is controlled so that the filter cartridge 13 moved to the bottom of the second processing cover 21 is quickly dried, so that the efficiency of the preparation of the filter cartridge 13 is greatly improved. Through the fixed mounting holes evenly opened on the first fixed connecting ring 23 and the second fixed connecting ring 24, the filter cartridge 13 and the extruded fixed balloon 15 can be fixedly connected at the smoke discharge position. After the smoke enters the interior of the collecting tube 25, it is filtered by the filter cartridge 13 and discharged from the discharge pipe 29, and the delivery connecting pipe 31 is connected to the external high-pressure jet equipment or high-pressure gas tank. High-pressure gas is regularly delivered to the interior of the collecting tube 25 through the delivery connecting pipe 31, so that the dust adhered to the filter cartridge 13 falls into the conical ash hopper 26 for collection, and the third electric push rod 28 is started to make the sealing plate 27 slide out from the inside of the conical ash hopper 26, so that the collected dust can be discharged and cleaned. Example 2
[0028] On the basis of Example 1, Figure 1 and Figure 2 As shown, the inner end of the fixed mounting frame 6 is fixedly connected to the fixed connecting cross frame 4, the front end of the fixed connecting cross frame 4 is fixedly connected to the collecting protective cover 3, and the collecting protective cover 3 is located below the first processing cover 20, and the end of the supporting processing seat 1 is fixedly installed with a sliding frame 11.
[0029] When implementing this embodiment, the paint liquid dripping during the spraying process can be collected by the collection protective cover 3, and the discharge pipe set at the bottom end of the collection protective cover 3 is connected to the conveying hose for diversion and discharge treatment or reuse. The slide rack 11 is set in an inclined shape, so that the dried filter cartridge 13 can automatically slide and be transported to the bottom end of the slide rack 11, which is convenient for accurate and efficient material collection during the preparation process of the filter cartridge 13.
[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A self-cleaning filter cartridge processing technology for flue gas dust removal, characterized in that: It includes the following steps: S1. Material selection and pretreatment: According to the specific needs of flue gas dust removal, select high-performance filter cartridge materials. According to design requirements, the material thickness is controlled between 0.3mm and 1.0mm. Use detergent and water to clean the material surface to remove oil and dust impurities to ensure the cleanliness of the material surface. Place the cleaned material in a drying device; S2. Filter cartridge structure design and manufacturing: According to the size and performance requirements of the dust collector, the filter cartridge diameter is controlled between 100mm and 400mm, according to the space and filtration efficiency requirements of the dust collector, the length is controlled between 500mm and 2000mm, according to the filtration accuracy requirements, the porosity is controlled between 20% and 50%, according to the design size, use cutting equipment to cut the material into the specified shape and size, use sewing machines and heat-sealing equipment to process the cut material into a cylindrical shape, and ensure the sealing of the sewing and heat-sealing parts; S3, coating treatment: coating 1, using carbon black, graphite and metal powder, accounting for 5%-30% of the total ratio, resin base materials using epoxy resin and polyurethane resin, accounting for 30%-60% of the total ratio, solvents are used to dilute resin and conductive materials for easy coating, the ratio of solvents accounts for 10%-40% of the total, additives use leveling agents, defoamers and curing agents, accounting for 1%-10% of the total ratio, coating 2, anti-corrosion fillers use flaky graphite, ceramic micro beads, and nano silicon carbide, accounting for 10%-40% of the total ratio, resin base materials use phenolic resin, epoxy resin and fluororesin, accounting for 30%-60% of the total ratio, solvents are used to dilute resin and fillers, accounting for 10%-30% of the total ratio, additives use dispersants, defoamers and curing agents, accounting for 1%-5% of the total ratio; S4, coating application: after coating 1 and coating 2 in S3 are mixed evenly, the protective coating is sprayed on the filter cartridge through processing equipment, and the filter cartridge is dried after spraying.
2. The process for processing a self-cleaning filter cartridge for flue gas dust removal according to claim 1 is characterized in that: The processing equipment in S4 comprises a supporting processing seat (1), a motor (2), a processing device (5), a fixed mounting frame (6), a driving gear (7), a stabilizing gear (8), a rotating adjustment toothed disc (9) and a first electric push rod (10), wherein the fixed mounting frame (6) is evenly fixedly connected to both sides of the supporting processing seat (1), the motor (2) is fixedly mounted on the outer side of the upper end of the supporting processing seat (1), the processing device (5) is fixedly connected to the upper end of the fixed mounting frame (6), and the rotating adjustment toothed disc (9) is rotatably clamped inside the upper end of the supporting processing seat (1). On the side, the stabilizing gear (8) and the driving gear (7) are rotatably clamped on the supporting processing seat (1), and the driving gear (7) and the stabilizing gear (8) are both meshed and connected with the rotating adjustment toothed disc (9), the driving end of the motor (2) is fixedly connected to the middle part of the driving gear (7), the first electric push rod (10) is fixedly connected to the middle part of the rotating adjustment toothed disc (9) by bolts, and a supporting fixing device (12) is fixedly installed at the front end of the first electric push rod (10), and a filter cartridge (13) is clamped and supported on the supporting fixing device (12).
3. The process for processing a self-cleaning filter cartridge for flue gas dust removal according to claim 2 is characterized in that: The supporting and fixing device (12) comprises a second electric push rod (14), an extrusion fixing balloon (15), a supporting end (16) and a micro laser scanning detection system (17); the second electric push rod (14) is evenly fixedly mounted on the supporting end (16); the extrusion fixing balloon (15) is fixedly connected to the end of the second electric push rod (14); and the micro laser scanning detection system (17) is fixedly connected to the middle of the front end of the supporting end (16) by means of bolts.
4. The process for processing a self-cleaning filter cartridge for flue gas dust removal according to claim 3 is characterized in that: The processing device (5) comprises a conveying connection hose (18), a nozzle (19), a first processing cover (20), a second processing cover (21) and an electrical connection terminal (22); the first processing cover (20) is arranged on the inner side of the second processing cover (21); the nozzle (19) is evenly fixedly connected to the bottom end of the first processing cover (20); the conveying connection hose (18) is fixedly connected to the middle part of the upper end of the first processing cover (20); and the electrical connection terminal (22) is fixedly connected to the middle part of the upper end of the second processing cover (21).
5. The process for processing a self-cleaning filter cartridge for flue gas dust removal according to claim 4 is characterized in that: Fixed connection rings (32) are fixedly mounted on both ends of the filter cartridge (13) by means of bolts, a first fixed connection ring (23) is fixedly mounted on the upper end of the fixed connection ring (32) disposed above, a second fixed connection ring (24) is fixedly mounted on the first fixed connection ring (23) by means of bolts, a collecting cartridge (25) is fixedly mounted on the lower end of the second fixed connection ring (24), the filter cartridge (13) is located inside the collecting cartridge (25), a conveying connection pipe (31) and a discharge pipe (29) are fixedly mounted on the side ends of the collecting cartridge (25), the conveying connection pipe (31) is located above the discharge pipe (29), and a solenoid valve (30) is fixedly mounted between the discharge pipe (29) and the collecting cartridge (25).
6. The process for processing a self-cleaning filter cartridge for flue gas dust removal according to claim 5 is characterized in that: The bottom end of the collecting cylinder (25) is fixedly connected to a conical ash hopper (26), a sealing plate (27) is slidably engaged inside the bottom end of the conical ash hopper (26), third electric push rods (28) are fixedly mounted on both sides of the bottom end of the conical ash hopper (26), and the front end of the third electric push rod (28) is fixedly connected to both sides of the sealing plate (27).
7. The process for manufacturing a self-cleaning filter cartridge for flue gas dust removal according to claim 6, characterized in that: The first processing cover (20) and the second processing cover (21) are fixedly connected to the fixed mounting frame (6); the middle of one end of the support end (16) facing away from the micro laser scanning detection system (17) is fixedly connected to the front end of the first electric push rod (10); and the extrusion fixing balloon (15) is in extrusion contact with the inside of one end of the filter cartridge (13).
8. The process for manufacturing a self-cleaning filter cartridge for flue gas dust removal according to claim 7, characterized in that: The inner end of the fixed mounting frame (6) is fixedly connected to a fixed connecting cross frame (4), the front end of the fixed connecting cross frame (4) is fixedly connected to a collecting protective cover (3), and the collecting protective cover (3) is located below the first processing cover (20), and the end of the supporting processing seat (1) is fixedly mounted with a sliding frame (11).
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