Energy-saving and consumption-reducing glyphosate synthesis equipment
By designing a glyphosate synthesis equipment that includes stirring, adsorption and drying functions, the problem of no raw material mixing and purification in the prior art is solved, and efficient production and environmentally friendly production process of glyphosate are achieved.
Patent Information
- Application Number
- CN202411717293.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-02-07
AI Technical Summary
In the prior art, glyphosate cannot be mixed and purified raw materials, resulting in unstable product component ratios, affecting the herbicidal effect and safety, and may also lead to environmental pollution.
A glyphosate synthesis equipment including reaction box one and reaction box two is designed. The reaction box one is equipped with a stirring mechanism and a heating plate for raw material mixing and chemical reactions; the reaction box two is equipped with an adsorption mechanism for Accurate separation and recovery of target components and equipped with a drying mechanism to achieve uniform drying of the product.
It realizes efficient mixing of glyphosate, precise separation and recovery of chemical reactions and products, improves production efficiency, reduces energy consumption and environmental pollution.
Smart Images

Figure CN119386804A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glyphosate production and synthesis, and in particular to energy-saving and consumption-reducing glyphosate synthesis equipment. Background Art
[0002] An energy-saving and consumption-reducing glyphosate synthesis equipment is mainly used for the synthesis and production of glyphosate. The design of this equipment aims to reduce energy consumption and costs in the production process, while improving production efficiency and quality. This equipment may adopt some energy-saving and consumption-reducing technologies, such as using energy-saving reactors and agitators, optimizing heat exchange systems, and adopting advanced control systems. The application of these technologies can reduce energy waste and consumption, reduce production costs, and improve glyphosate production efficiency and product quality. Energy-saving and consumption-reducing glyphosate synthesis equipment is an indispensable and important equipment in modern chemical production, and is of great significance to improving the competitiveness and sustainable development of the glyphosate industry;
[0003] The Chinese patent authorization announcement number is CN104744509B, and its name is a hydrolysis device for continuous synthesis of glyphosate and its application. The hydrolysis device is composed of more than three tubular circulation reactors in series, and each tubular circulation reactor includes a gas-liquid separator, a circulation pump and a heating device. The gas-liquid separator, the circulation pump and the heating device are connected in sequence through pipelines to form a circulation reaction system, and a gas phase outlet is provided on the upper part of the gas-liquid separator. The reaction temperature of the hydrolysis device used in the present invention can be precisely controlled, and large-scale production can be easily realized; and the hydrolysis device adopts a circulation reaction, so that the reaction can be carried out stably and fully, and glyphosate can be synthesized with high conversion rate and high selectivity;
[0004] The disadvantages of the above scheme are that although the above scheme can synthesize glyphosate, the raw materials cannot be mixed and purified when the glyphosate is used. Uneven mixing of the raw materials may lead to unstable ratios of components in the glyphosate product, affecting its effect and safety as a herbicide, and may prolong the entire production process, reduce production efficiency, lead to waste of raw materials, and increase production costs. The purification step is usually to remove impurities and by-products generated during the production process. If the impurities and by-products are not purified, they may be directly discharged into the environment, causing technical problems such as environmental pollution. Summary of the invention
[0005] The purpose of the present invention is to provide an energy-saving and consumption-reducing glyphosate synthesis device to solve the technical problem that the raw materials of glyphosate cannot be mixed and purified during use in the prior art, and the uneven mixing of the raw materials may lead to an unstable ratio of components in the glyphosate product, affecting its effect and safety as a herbicide. The purification step is usually to remove impurities and by-products generated in the production process. If the impurities and by-products are not purified, they may be directly discharged into the environment, causing environmental pollution.
[0006] The technical problem to be solved by the present invention can be achieved by the following technical solutions:
[0007] A glyphosate synthesis device for energy saving and consumption reduction, comprising a reaction box 1 and a reaction box 2;
[0008] The reaction box 2 is arranged on one side of the reaction box 1, a conveying pipe is connected between the reaction box 1 and the reaction box 2, a bottom frame is arranged at the bottom of the reaction box 1, a feeding port is arranged at the top of the reaction box 1, and a stirring mechanism is arranged inside the reaction box 1; an adsorption mechanism is arranged inside the reaction box 2; a collecting plate is arranged below the adsorption mechanism, a connecting plate is connected to the collecting plate, and a liquid outlet is arranged at the bottom of the reaction box 2;
[0009] A drying mechanism is connected to the top of the second reaction box, and the drying mechanism includes a drying box and a belt. The drying box is arranged on the top of the second reaction box, and a driving motor is connected inside the drying box. A coupling is connected to the driving end of the driving motor, and a rotating shaft is connected to the top of the drying box. The belt is connected between the coupling and the rotating shaft, and a rotating plate is connected to the end of the rotating shaft, and a linkage plate is connected to the rotating plate. A slide plate is provided on the side of the linkage plate away from the rotating plate, and a slide groove is provided on the slide groove, and a blower is slidably connected to the slide groove; an air outlet is opened on the top of the second reaction box to cooperate with the drying mechanism.
[0010] As a further solution of the present invention: a heating plate is provided at the bottom of the reaction box.
[0011] As a further solution of the present invention: the stirring mechanism includes a gear box, a rotating motor is arranged inside the gear box, a driving end of the rotating motor is connected to a driving gear, one side of the driving gear is meshingly connected to a driven gear, the driving gear and the driven gear are connected to a rotating shaft at one end away from the rotating motor, a connecting bearing is connected between the rotating shaft and the reaction box one, and the rotating shaft is arranged inside the reaction box one at one end away from the driving gear and the driven gear.
[0012] As a further solution of the present invention: a plurality of stirring blades are connected to the two rotating shafts.
[0013] As a further solution of the present invention: the adsorption mechanism includes a plurality of adsorption columns, the adsorption columns are connected inside the reaction box 2, a vibration rod is connected between adjacent adsorption columns, a vibration motor is connected to the end of the vibration rod, an end of the vibration rod away from the vibration motor is connected to an installation box, and the vibration rod is arranged inside the installation box.
[0014] As a further solution of the present invention: a protective box is connected to the outer periphery of the vibration motor.
[0015] As a further solution of the present invention: a spring is connected between the vibration rod and the installation box.
[0016] As a further solution of the present invention: the collecting plate is a mesh plate.
[0017] As a further solution of the present invention: a handle is connected to the connecting plate.
[0018] As a further solution of the present invention: a switch is connected to the liquid outlet.
[0019] Beneficial effects of the present invention:
[0020] 1. The present invention drives the driving gear to rotate by rotating the motor, and the driving gear drives the meshing driven gear to rotate, and then drives the rotating shaft and the stirring blade to rotate inside the reaction box one to mix and stir the raw materials. In the reaction box one, while the raw materials are being stirred, the heating plate provides heat to promote the occurrence of chemical reactions. After the reaction is completed, the product enters the reaction box two through the conveying pipe. The reaction box two is provided with an adsorption mechanism. The liquid mixture to be separated passes through the adsorption column, so that the target component is adsorbed by the adsorption column. The adsorption column can selectively adsorb specific components in the liquid, thereby realizing accurate separation and recovery of the product, which can improve resource utilization and reduce costs.
[0021] 2. The driving motor of the present invention drives the rotating shaft and the rotating plate to rotate through the coupling and the belt, and then drives the linkage plate and the slide plate to slide on the slide groove, so that the blower moves inside the drying box to evenly dry the product. Subsequently, the vibration motor drives the vibration rod to drive the adsorption column to vibrate, and the product adsorbed on the adsorption column is vibrated and falls onto the collecting plate. The setting of the spring can play a buffering role in the vibration process to protect the equipment. The collecting plate can be pulled out through the connecting plate and the handle to facilitate the collection and cleaning of the product. The drive of the driving motor, the coupling and the belt allows the blower to move inside the drying box, thereby achieving even drying of the product. Compared with the blower in a fixed position, this method can more effectively avoid the problem of uneven drying and improve the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the reaction box 2 in the present invention;
[0025] Figure 3 It is a schematic diagram of the internal structure of the drying box in the present invention;
[0026] Figure 4 The present invention Figure 1The enlarged structural diagram at A in the middle;
[0027] Figure 5 It is a schematic diagram of the slide structure of the present invention.
[0028] In the figure: 1. reaction box one; 2. base frame; 3. heating plate; 4. feeding port; 5. gear box; 6. rotating motor; 7. driving gear; 8. driven gear; 9. rotating shaft; 10. connecting bearing; 11. stirring blade; 12. conveying pipe; 13. reaction box two; 14. adsorption column; 15. protection box; 16. vibration motor; 17. collecting plate; 19. liquid outlet; 20. switch; 21. vibration rod; 22. installation box; 23. spring; 24. drying box; 25. rotating shaft; 26. coupling; 27. driving motor; 28. belt; 29. rotating plate; 30. linkage plate; 31. slide plate; 32. blower; 33. slide chute; 34. connecting plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] like Figure 1-Figure 5 As shown, a glyphosate synthesis device for energy saving and consumption reduction comprises a reaction box 1 and a reaction box 2 13, wherein the reaction box 2 13 is arranged at one side of the reaction box 1, a conveying pipe 12 is connected between the reaction box 1 and the reaction box 2 13, a bottom frame 2 is arranged at the bottom of the reaction box 1, a heating plate 3 is arranged at the bottom of the reaction box 1, a feeding port 4 is arranged at the top of the reaction box 1, a stirring mechanism is arranged inside the reaction box 1, and the stirring mechanism comprises a gear box 5, a rotating motor 6 is arranged inside the gear box 5, a driving end of the rotating motor 6 is connected to a driving gear 7, a driven gear 8 is meshedly connected to one side of the driving gear 7, a rotating shaft 9 is connected to one end of the driving gear 7 and the driven gear 8 away from the rotating motor 6, a connecting bearing 10 is connected between the rotating shaft 9 and the reaction box 1, and one end of the rotating shaft 9 away from the driving gear 7 and the driven gear 8 is arranged inside the reaction box 1, and a plurality of stirring blades 11 are connected to the two rotating shafts 9;
[0031] The reaction box 13 is provided with an adsorption mechanism inside, and the adsorption mechanism includes a plurality of adsorption columns 14, and the adsorption columns 14 are connected inside the reaction box 13, and a vibration rod 21 is connected between adjacent adsorption columns 14, and the end of the vibration rod 21 is connected to a vibration motor 16, and the outer periphery of the vibration motor 16 is connected to a protection box 15, and the end of the vibration rod 21 away from the vibration motor 16 is connected to an installation box 22, and the vibration rod 21 is arranged inside the installation box 22, and a spring 23 is connected between the vibration rod 21 and the installation box 22;
[0032] A collecting plate 17 is provided below the adsorption mechanism, and the collecting plate 17 is a mesh plate. A connecting plate 34 is connected to the collecting plate 17, and a handle is connected to the connecting plate 34. A liquid outlet 19 is provided at the bottom of the reaction box 13, and a switch 20 is connected to the liquid outlet 19.
[0033] A drying mechanism is connected to the top of the reaction box 2 13, and the drying mechanism includes a drying box 24 and a belt 28. The drying box 24 is arranged on the top of the reaction box 2 13, and a driving motor 27 is connected inside the drying box 24. The driving end of the driving motor 27 is connected to a coupling 26. A rotating shaft 25 is connected to the top of the drying box 24, and the belt 28 is connected between the coupling 26 and the rotating shaft 25. A rotating plate 29 is connected to the end of the rotating shaft 25, and a linkage plate 30 is connected to the rotating plate 29. A slide plate 31 is provided on the side of the linkage plate 30 away from the rotating plate 29, and a slide groove 33 is provided on the slide groove 31. A blower 32 is slidably connected to the slide groove 33; an air outlet is opened on the top of the reaction box 2 13 to cooperate with the drying mechanism.
[0034] Working principle of the present invention: when using the device, the raw materials are put into the reaction box 1 through the feeding port 4, and the stirring mechanism starts to work. The driving gear 7 is driven to rotate by the rotating motor 6, and the driving gear 7 drives the meshing driven gear 8 to rotate, and then drives the rotating shaft 9 and the stirring blade 11 to rotate inside the reaction box 1 to mix and stir the raw materials. In the reaction box 1, while the raw materials are being stirred, the heating plate 3 provides heat to promote the occurrence of chemical reactions. After the reaction is completed, the product enters the reaction box 2 13 through the conveying pipe 12. The reaction box 2 13 is provided with an adsorption mechanism. The liquid mixture to be separated passes through the adsorption column 14, so that the target component is adsorbed by the adsorption column 14. After the adsorption is completed, the switch 20 at the bottom of the reaction box 2 13 is turned on to discharge the liquid through the liquid outlet 19;
[0035] The drying mechanism is used to dry the product. The driving motor 27 drives the rotating shaft 25 and the rotating plate 29 to rotate through the coupling 26 and the belt 28, thereby driving the linkage plate 30 and the slide plate 31 to slide on the slide groove 33, so that the blower 32 moves inside the drying box 24 to evenly dry the product. Then, the vibration motor 16 drives the vibration rod 21 to drive the adsorption column 14 to vibrate, and the product adsorbed on the adsorption column 14 is vibrated and falls onto the collecting plate 17. The setting of the spring 23 can play a buffering role in the vibration process to protect the equipment. The collecting plate 17 can be pulled out through the connecting plate 34 and the handle to facilitate the collection and cleaning of the product.
[0036] During the entire process, the equipment achieves energy-saving and consumption-reducing production of glyphosate through precise control and optimized design. This equipment not only improves production efficiency, but also reduces energy consumption and environmental pollution, and has important industrial application value.
[0037] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. An energy-saving and consumption-reducing glyphosate synthesis device, comprising a reaction box 1 (1) and a reaction box 2 (13); characterized in that: The second reaction box (13) is arranged on one side of the first reaction box (1), a conveying pipe (12) is connected between the first reaction box (1) and the second reaction box (13), a bottom frame (2) is provided at the bottom of the first reaction box (1), a feeding port (4) is provided at the top of the first reaction box (1), and a stirring mechanism is provided inside the first reaction box (1); an adsorption mechanism is provided inside the second reaction box (13); a collecting plate (17) is provided below the adsorption mechanism, a connecting plate (34) is connected to the collecting plate (17), and a liquid outlet (19) is provided at the bottom of the second reaction box (13); The top of the second reaction box (13) is connected with a drying mechanism, and the drying mechanism comprises a drying box (24) and a belt (28). The drying box (24) is arranged on the top of the second reaction box (13). A driving motor (27) is connected inside the drying box (24). The driving end of the driving motor (27) is connected with a coupling (26). The top of the drying box (24) is connected with a rotating shaft (25). The belt (28) is connected between the coupling (26) and the rotating shaft (25). The end of the rotating shaft (25) is connected with a rotating plate (29). A linkage plate (30) is connected to the rotating plate (29). A slide plate (31) is arranged on the side of the linkage plate (30) away from the rotating plate (29). A slide groove (33) is arranged on the slide groove (33). A blower (32) is slidably connected to the slide groove (33). An air outlet is opened on the top of the second reaction box (13) to cooperate with the drying mechanism.
2. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 1, characterized in that: A heating plate (3) is provided at the bottom of the reaction box 1 (1).
3. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 1, characterized in that: The stirring mechanism comprises a gear box (5), wherein a rotating motor (6) is arranged inside the gear box (5), a driving end of the rotating motor (6) is connected to a driving gear (7), one side of the driving gear (7) is meshingly connected to a driven gear (8), one end of the driving gear (7) and the driven gear (8) away from the rotating motor (6) is connected to a rotating shaft (9), a connecting bearing (10) is connected between the rotating shaft (9) and the reaction box (1), and one end of the rotating shaft (9) away from the driving gear (7) and the driven gear (8) is arranged inside the reaction box (1).
4. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 3, characterized in that: A plurality of stirring blades (11) are connected to the two rotating shafts (9).
5. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 1, characterized in that: The adsorption mechanism comprises a plurality of adsorption columns (14), the adsorption columns (14) being connected inside the second reaction box (13), a vibration rod (21) being connected between adjacent adsorption columns (14), the end of the vibration rod (21) being connected to a vibration motor (16), the end of the vibration rod (21) away from the vibration motor (16) being connected to an installation box (22), and the vibration rod (21) being arranged inside the installation box (22).
6. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 5, characterized in that: The outer periphery of the vibration motor (16) is connected to a protection box (15).
7. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 5, characterized in that: A spring (23) is connected between the vibration rod (21) and the installation box (22).
8. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 1, characterized in that: The collecting plate (17) is a mesh plate.
9. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 1, characterized in that: The connecting plate (34) is connected with a handle.
10. The energy-saving and consumption-reducing glyphosate synthesis equipment according to claim 1, characterized in that: The liquid outlet (19) is connected to a switch (20).
Citation Information
Patent Citations
A hydrolysis device for continuous synthesis of glyphosate and its application
CN104744509B