A stone washing and mud removal device for highway roadbed construction
By introducing a drum mechanism and a planetary transmission mechanism into the stone washing and mud removal device for road subgrade construction, the distance between the inner and outer cylinders is adjusted, and the problem that the existing devices cannot be suitable for stones from different sources is solved, achieving efficient and multi-functional stone cleaning effect.
Patent Information
- Application Number
- CN202411976846.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-31
AI Technical Summary
The existing stone washing and mud removal device for roadbed construction has a single function and cannot be applied to stones of different sources, resulting in poor cleaning results.
A stone washing and mud removal device including a drum mechanism and a planetary transmission mechanism is designed. The cleaning chamber distance between the inner cylinder and the outer cylinder is adjusted through the differential rotation state of the planetary transmission mechanism to adapt to the cleaning needs of stones from different sources.
It realizes efficient cleaning of stones from different sources, improves the cleaning effect, is suitable for multiple stone types, and solves the problem of single functions of existing devices.
Smart Images

Figure CN119387245B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stone washing and mud removal, and more specifically to a stone washing and mud removal device for highway roadbed construction. Background Art
[0002] During the roadbed construction of highway projects, materials such as stones are needed. However, due to the large amount of dirt on the surface of the stones during the mining and transportation process, in order to ensure the quality of paving, the dirt on the surface of the stones needs to be removed before paving. The existing stone washing and mud removal devices for highway roadbed construction include drum-type stone washing and mud removal machines. Stones with mud and stone powder are fed into the rotating drum through the feed port, and the drum is driven to rotate by the reduction rotation mechanism. The materials in the drum are continuously lifted and thrown down by the rubber lining, rolling, rubbing and colliding in the drum, thereby removing the dirt and impurities attached to the surface. After multiple cycles of cleaning, the clean stones are discharged from the discharge end of the drum.
[0003] In the process of stone washing and mud removal, the transportation of stones in the drum depends on the rotation of the inclined drum. Therefore, under the premise of continuously putting stones containing mud balls and stone powder into the rotating drum, the rotation speed of the drum directly affects the efficiency of stone washing and mud removal, and the length of the drum affects the time of stone tumbling, friction and collision in the drum, thereby directly affecting the effect of stone washing and mud removal. Stones from different sources require different cleaning times. However, the existing drum-type stone washing and mud removal machine has a single structure and a fixed drum length, resulting in a single stone cleaning effect. It is not suitable for stone washing and mud removal from different sources and has a single function. In view of this, we propose a stone washing and mud removal device for highway roadbed construction. Summary of the invention
[0004] The purpose of the present invention is to provide a stone washing and mud removing device for highway roadbed construction, so as to solve the technical problem that the stone washing and mud removing device for highway roadbed construction has a single function.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a stone washing and mud removing device for highway roadbed construction, comprising a frame, a mounting seat is fixedly arranged at the top of the frame, a rotating mechanism is arranged at the rear of the mounting seat, a roller mechanism arranged in an inclined structure is arranged at the top of the rotating mechanism, a spiral feeding mechanism is arranged at the head of the mounting seat, and a planetary transmission mechanism is arranged in the gap between the spiral feeding mechanism and the roller mechanism; the rotating mechanism comprises a reduction rotation assembly and a support assembly; the roller mechanism comprises an inner cylinder arranged in an inclined manner, a plurality of threaded guide grooves are provided in a ring-shaped equidistant structure at the rear of the inner cylinder, an outer cylinder is sleeved on the inner cylinder, and the outer cylinder is movably connected to the support assembly, A connecting ring is fixedly provided at the head end of the outer cylinder, and a plurality of ball blocks A are fixedly provided on the inner surface of the connecting ring. The plurality of ball blocks A are movably connected to the plurality of threaded guide grooves respectively, and a filter cylinder is fixedly provided at the tail end of the outer cylinder; the input end of the planetary transmission mechanism is fixedly connected to the output end of the reduction rotation assembly, and the planetary transmission mechanism has two rotating ends, the head end of the inner cylinder is fixedly connected to one of the rotating ends, and the head end of the connecting ring is fixedly connected to the other rotating end through a multi-stage telescopic rod arranged in a ring-shaped equidistant structure; the planetary transmission mechanism has an overall rotation state and a differential rotation state; the output end of the spiral feeding mechanism penetrates into the planetary transmission mechanism and extends into the inner cylinder. Through the structural design of the drum mechanism and the planetary transmission mechanism, the present invention can drive the inner cylinder and the connecting ring to form differential rotation according to the content of mud balls and stone powder on stones from different sources through the differential rotation state of the two rotating ends of the planetary transmission mechanism, so that the ball block A moves in the threaded guide groove, and the connecting ring drives the outer cylinder to move relative to the inner cylinder, and adjusts the distance of the cleaning cavity formed by the inner cylinder and the outer cylinder to adjust the cleaning distance and cleaning time of the stone to ensure the cleaning effect of the stone. The stone to be washed and demudden is fed into the drum mechanism through the spiral feeding mechanism, and the inner cylinder and the outer cylinder are driven to rotate as a whole to clean the stone through the overall rotation state of the two rotating ends of the planetary transmission mechanism. The cleaned stone is output from the tail end of the filter cylinder, and part of the crushed stone, mud balls and stone powder leak out from the gap of the filter cylinder to complete the cleaning of the stone. The present invention can be applied to the stone washing and demudding of stones from different sources, has high functionality, and solves the technical problem of the single function of the current stone washing and demudding device for highway roadbed construction.
[0006] Preferably, the support assembly comprises a fixing seat A, a supporting ring is fixedly provided on the top of the fixing seat A, and a plurality of ball blocks B are movably connected to the surface of the supporting ring.
[0007] Preferably, a plurality of protrusions are evenly fixed on the inner surface of the inner cylinder; a plurality of mounting grooves are provided on the outer surface of the outer cylinder in a linear equidistant structure, each group of the mounting grooves includes a plurality of grooves arranged in a circular equidistant structure, a slide groove A is provided on the mounting groove, and a protrusion assembly is provided on the mounting groove.
[0008] Preferably, the protrusion assembly includes a mounting plate and a slider A, the mounting plate and the mounting groove are detachably connected by a plurality of bolts, the mounting plate is adapted to the shape of the surface of the outer cylinder, the mounting plate and the surface of the outer cylinder constitute a supporting surface, the supporting surface is movably connected to a plurality of the ball blocks B, the slider A is slidably arranged on the slide groove A, the slider A is provided with a slide groove B, the slide groove B is slidably connected with the slider B, the slider B is evenly provided with a plurality of spring grooves near one end of the mounting plate, and the spring grooves are elastically connected to the mounting plate by elastic springs;
[0009] Both ends of the slider A and the slider B are provided with inclined guide surfaces.
[0010] Preferably, the thread guide groove includes a plurality of partial thread grooves, any two adjacent partial thread grooves are connected via an arc groove A, and the two partial thread grooves at both ends are connected at their distal ends and are provided with an arc groove B.
[0011] Preferably, the planetary transmission mechanism comprises a planetary assembly, the planetary assembly is arranged at the output end of the reduction rotation assembly, a mounting assembly is arranged on the head side of the planetary assembly, and a plug-in assembly is arranged on the mounting assembly.
[0012] Preferably, the planetary assembly comprises a gear ring A and a gear ring B arranged in an inner and outer structure, the gear ring B is fixedly arranged at the output end of the reduction rotation assembly, the head end of the gear ring A is rotationally connected with the head end of the gear ring B through a swivel X, the tail end of the gear ring A is rotationally connected with the tail end of the gear ring B through a swivel Y, a plurality of rotating shafts are arranged in a ring shape with equal intervals in the gap between the swivel X and the swivel Y, the two ends of the rotating shaft are rotationally connected with the swivel X and the swivel Y respectively, a gear is fixedly arranged on the rotating shaft, and the two ends of the gear are meshed and connected with the gear ring A and the gear ring B respectively;
[0013] The two rotating ends are respectively composed of the rotating ring Y and the gear ring B, the head end of the inner cylinder is fixedly connected to the tail end of the rotating ring Y, and the multi-stage telescopic rod is fixedly connected to the tail end of the gear ring B.
[0014] Preferably, the head end of the gear ring A is provided with a plurality of plug-in grooves A in an annular structure with equal spacing, and the head end of the swivel X is provided with a plurality of plug-in grooves B in an annular structure with equal spacing, and the depth of the plug-in groove A is greater than the depth of the plug-in groove B.
[0015] Preferably, the mounting assembly includes a fixed seat B, the fixed seat B is fixedly arranged at the top of the mounting seat, a mounting ring block is fixedly arranged at the top of the fixed seat B, a rotation groove A is opened at the tail end of the mounting ring block, a rotation groove B is opened at the tail end of the rotation groove A, a head end of the rotation groove B is opened with a plurality of plug-in grooves C in a circular equidistant structure, the number of the plug-in grooves C, the number of the plug-in grooves A and the number of the plug-in grooves B are equal, and a sliding groove C is opened at the head end of the rotation groove A.
[0016] Preferably, the plug-in assembly includes a motor and a screw rod. The motor is fixedly arranged at the head end of the mounting ring block, the screw rod is rotatably arranged at the head end of the mounting ring block, the screw rod head end is fixedly connected to the motor output shaft, the screw rod tail end penetrates into the slide groove C and is threadedly connected with a slip ring, the slip ring is slidably connected to the slide groove C, a swivel C is fixedly arranged at the tail end of the slip ring, a swivel D is rotatably connected to the swivel C, the swivel D is movably connected to the rotating groove A, the tail end of the swivel D is fixedly arranged with a plurality of plug-in blocks A in an annular equidistant structure, a plurality of the plug-in blocks A are respectively slidably connected to a plurality of the plug-in grooves A, a plug-in block B is fixedly arranged at the tail end of the plug-in block A, the plug-in block B is movably connected to the rotating groove B, and the two ends of the plug-in block B are respectively plug-matched with the plug-in groove B and the plug-in groove C.
[0017] The beneficial effects of the present invention are:
[0018] 1. The present invention, through the structural design of the drum mechanism and the planetary transmission mechanism, can drive the inner cylinder and the connecting ring to form differential rotation according to the content of mud balls and stone powder on stones from different sources through the differential rotation state of the two rotating ends of the planetary transmission mechanism, so that the ball block A moves in the threaded guide groove, so that the connecting ring drives the outer cylinder to move relative to the inner cylinder, and adjusts the distance of the cleaning chamber formed by the inner cylinder and the outer cylinder to adjust the cleaning distance and cleaning time of the stone to ensure the cleaning effect of the stone. The stone to be washed and demudden is fed into the drum mechanism through the spiral feeding mechanism, and the inner cylinder and the outer cylinder are driven to rotate as a whole to clean the stone through the overall rotation state of the two rotating ends of the planetary transmission mechanism. The cleaned stone is output from the tail end of the filter cylinder, and part of the crushed stone, mud balls and stone powder leak out from the gap of the filter cylinder to complete the cleaning of the stone. The present invention can be applied to the stone washing and demudification of stones from different sources, has high functionality, and solves the technical problem of the single function of the current stone washing and demudification device for highway roadbed construction.
[0019] 2. The present invention also designs the structure of the protrusion and the protrusion assembly so that when the inner cylinder and the outer cylinder rotate as a whole, the protrusion and the protrusion assembly assist the falling, rolling, friction and collision of the stones, thereby improving the efficiency of removing the dirt and impurities attached to the surface, and by further setting the protrusion assembly, the outer cylinder is relatively displaced relative to the inner cylinder. If the protrusion assembly moves from the inner cylinder to the outside of the inner cylinder as the outer cylinder moves, under the elastic force of the elastic spring, the slider A slides relative to the slide groove A, and the slider B slides relative to the slide groove B, causing the protrusion assembly to move from the inner cylinder to the outside of the inner cylinder. Fig. 9 The status shown changes to Fig.10 The raised state shown in the figure assists the falling, rolling, friction and collision of the stone after entering the outer cylinder. If the raised component moves from the outside of the inner cylinder to the inside of the inner cylinder as the outer cylinder moves, the inclined guide surface of the slider A contacts the rear end of the outer cylinder, so that the slider A slides along the eccentric direction relative to the slide groove A, and the elastic spring is compressed. Then the slider B contacts the rear end of the outer cylinder, and the slider B slides along the eccentric direction relative to the slide groove B, and the elastic spring is compressed. The raised component moves from Fig.10 The status shown changes to Fig. 9 In the raised state shown, the raised assembly is automatically received into the inner cylinder without manual adjustment, so that the distance of the cleaning chamber formed by the inner cylinder and the outer cylinder is easy to adjust. In actual use, when cleaning stones, the falling and impact of stones will easily damage the elasticity of the elastic spring, and the raised assembly at the tail end of the outer cylinder is used more times, and the elasticity of the corresponding elastic spring is more easily damaged. When replacing the raised assembly, you only need to remove the bolts on the mounting plate, remove the raised assembly with damaged elasticity, slide the slider B of the new raised assembly into the slide groove B, and use the bolts again to fix the mounting plate and the mounting groove.
[0020] 3. The present invention further designs the threaded guide groove so that when the ball block A moves in a part of the threaded groove, the connecting ring drives the outer cylinder to move relative to the inner cylinder, and the displacement distance of the ball block A in the part of the threaded groove is equal to the gap distance between the two adjacent groups of mounting grooves, which facilitates the ejection of the protrusion assembly after the outer cylinder is displaced relative to the inner cylinder by a corresponding distance. When the ball block A moves on the arc groove A or the arc groove B, the position of the outer cylinder relative to the inner cylinder remains stationary, which facilitates the adjustment of the cleaning cavity distance formed by the inner cylinder and the outer cylinder, and also facilitates the adjustment of the planetary transmission mechanism from the differential rotation state to the overall rotation state.
[0021] 4. The present invention further designs the threaded guide groove so that when the ball block A moves in a part of the threaded groove, the connecting ring drives the outer cylinder to move relative to the inner cylinder, and the displacement distance of the ball block A in the part of the threaded groove is equal to the gap distance between two adjacent groups of mounting grooves, which facilitates the ejection of the protrusion assembly after the outer cylinder is displaced relative to the inner cylinder by a corresponding distance. When the ball block A moves on the arc groove A or the arc groove B, the position of the outer cylinder relative to the inner cylinder remains stationary, which facilitates the adjustment of the distance of the cleaning chamber formed by the inner cylinder and the outer cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the frame, mounting base and supporting assembly of the present invention;
[0024] Figure 3 It is a cross-sectional structural schematic diagram of the deceleration rotation assembly, the roller mechanism, the spiral feeding mechanism and the planetary transmission mechanism of the present invention;
[0025] Figure 4 It is a structural schematic diagram of the roller mechanism in the initial state of the present invention;
[0026] Figure 5 It is a schematic diagram of the inner cylinder structure of the present invention;
[0027] Figure 6 It is a schematic diagram of the partial structural disassembly of the roller mechanism of the present invention;
[0028] Figure 7 for Figure 6 A schematic diagram of the enlarged structure of part A;
[0029] Figure 8 It is a structural schematic diagram of the roller mechanism of the present invention in an extended state;
[0030] Fig. 9 It is a schematic diagram of the split structure when the protrusion assembly and the inner cylinder overlap with each other;
[0031] Fig.10 It is a schematic diagram of the disassembly structure when the protrusion assembly of the present invention is separated from the inner cylinder;
[0032] Fig.11 It is a schematic diagram of the split structure of the drum mechanism and the planetary transmission mechanism of the present invention;
[0033] Fig.12 It is a schematic diagram of the disassembled structure of the planetary transmission mechanism of the present invention;
[0034] Fig.13 for Fig.12 A schematic diagram of the enlarged structure of part B;
[0035] Fig.14 It is a schematic diagram of the split structure of the installation component and the plug-in component of the present invention;
[0036] Fig.15 It is a schematic cross-sectional structure diagram of the planetary transmission mechanism of the present invention in an overall rotating state;
[0037] Fig.16 It is a schematic cross-sectional structure diagram of the planetary transmission mechanism of the present invention in a differential rotation state.
[0038] Description of the numbers in the figure:
[0039] 1. Frame; 2. Mounting seat; 3. Rotating mechanism; 4. Roller mechanism; 5. Screw feeding mechanism; 6. Planetary transmission mechanism;
[0040] 31. Speed reduction rotation assembly; 32. Support assembly;
[0041] 321, fixed seat A; 322, support ring; 323, ball block B;
[0042] 41. Inner cylinder; 42. Threaded guide groove; 43. Outer cylinder; 44. Connecting ring; 45. Ball block A; 46. Filter cylinder; 47. Multi-stage telescopic rod; 48. Protrusion assembly;
[0043] 411, bump;
[0044] 421, part of the thread groove; 422, arc groove A; 423, arc groove B;
[0045] 431, mounting slot; 432, slide slot A;
[0046] 481, mounting plate; 482, slider A; 483, slide groove B; 484, slider B; 485, spring groove; 486, elastic spring;
[0047] 61. Planetary assembly; 62. Mounting assembly; 63. Plug-in assembly;
[0048] 611, gear ring A; 612, gear ring B; 613, swivel X; 614, swivel Y; 615, rotating shaft; 616, gear; 617, plug-in slot A; 618, plug-in slot B;
[0049] 621, fixed seat B; 622, mounting ring block; 623, rotating groove A; 624, rotating groove B; 625, plug-in groove C; 626, slide groove C;
[0050] 630, swivel D; 631, motor; 632, lead screw; 633, slip ring; 634, swivel C; 635, plug-in block A; 636, plug-in block B. DETAILED DESCRIPTION
[0051] like Figures 1 to 16 As shown, the present invention relates to a stone washing and mud removing device for highway roadbed construction, comprising a frame 1, a mounting seat 2 is fixedly arranged at the top of the frame 1, a rotating mechanism 3 is arranged at the tail of the mounting seat 2, a roller mechanism 4 arranged in an inclined structure is arranged at the top of the rotating mechanism 3, a spiral feeding mechanism 5 is arranged at the head of the mounting seat 2, and a planetary transmission mechanism 6 is arranged in the gap between the spiral feeding mechanism 5 and the roller mechanism 4;
[0052] The rotating mechanism 3 includes a speed reduction rotating assembly 31 and a supporting assembly 32;
[0053] The drum mechanism 4 includes an inner cylinder 41 arranged obliquely, and a plurality of thread guide grooves 42 are formed in a circular structure with equal spacing at the tail of the inner cylinder 41. An outer cylinder 43 is sleeved on the inner cylinder 41, and the outer cylinder 43 is movably connected to the support assembly 32. A connecting ring 44 is fixedly provided at the head end of the outer cylinder 43, and a plurality of ball blocks A45 are fixedly provided on the inner surface of the connecting ring 44. The plurality of ball blocks A45 are movably connected to the plurality of thread guide grooves 42 respectively, and a filter cylinder 46 is fixedly provided at the tail end of the outer cylinder 43.
[0054] The input end of the planetary transmission mechanism 6 is fixedly connected to the output end of the reduction rotation assembly 31. The planetary transmission mechanism 6 has two rotating ends, the head end of the inner cylinder 41 is fixedly connected to one of the rotating ends, and the head end of the connecting ring 44 is fixedly connected to the other rotating end through a multi-stage telescopic rod 47 arranged in a ring-shaped equidistant structure; the planetary transmission mechanism 6 has an overall rotation state and a differential rotation state; the output end of the spiral feeding mechanism 5 penetrates the planetary transmission mechanism 6 and extends into the inner cylinder 41. The present invention drives the inner cylinder 41 and the connecting ring 44 to form a differential rotation through the differential rotation state of the two rotating ends of the planetary transmission mechanism 6, so that the ball block A45 moves in the thread guide groove 42, so that the connecting ring 44 drives the outer cylinder 43 to move relative to the inner cylinder 41, adjusts the cleaning cavity distance formed by the inner cylinder 41 and the outer cylinder 43, so as to adjust the cleaning distance and cleaning time of the stone, ensure the cleaning effect of the stone, and feeds the stone to be washed and desilted into the drum mechanism 4 through the spiral feeding mechanism 5, and drives the inner cylinder 41 and the outer cylinder 43 to rotate as a whole through the overall rotation state of the two rotating ends of the planetary transmission mechanism 6.
[0055] In the embodiment of the present invention, the support assembly 32 includes a fixing seat A321, a support ring 322 is fixedly disposed on the top of the fixing seat A321, and a plurality of ball blocks B323 are movably connected to the surface of the support ring 322.
[0056] In the embodiment of the present invention, a plurality of protrusions 411 are evenly fixed on the inner surface of the inner cylinder 41;
[0057] The outer surface of the outer cylinder 43 is provided with a plurality of mounting grooves 431 in a linear and equidistant structure, and each group of mounting grooves 431 includes a plurality of mounting grooves 431 arranged in a circular and equidistant structure, and a slide groove A432 is provided on the mounting groove 431, and a protrusion assembly 48 is provided on the mounting groove 431. In the present invention, a plurality of protrusions 411 are evenly fixed on the inner surface of the inner cylinder 41, and a protrusion assembly 48 is provided on the mounting groove 431, so that when the inner cylinder 41 and the outer cylinder 43 rotate as a whole, the protrusions 411 and the protrusion assembly 48 assist the throwing, rolling, friction and collision of the stones, thereby improving the efficiency of removing the dirt and impurities attached to the surface.
[0058] In an embodiment of the present invention, the protrusion assembly 48 includes a mounting plate 481 and a slider A482. The mounting plate 481 is detachably connected to the mounting groove 431 by a plurality of bolts. The mounting plate 481 is adapted to the surface shape of the outer cylinder 43. The mounting plate 481 and the surface of the outer cylinder 43 constitute a supporting surface, and the supporting surface is movably connected to a plurality of ball blocks B323. The slider A482 is slidably arranged on the sliding groove A432. The slider A482 is provided with a sliding groove B483. The slider B484 is slidably connected to the sliding groove B483. The slider B484 is evenly provided with a plurality of spring grooves 485 near one end of the mounting plate 481. The spring grooves 485 are elastically connected to the mounting plate 481 by elastic springs 486. Both ends of the slider A482 and the slider B484 are provided with inclined guide surfaces. The present invention further arranges the protrusion assembly 48 so that the outer cylinder 43 moves relative to the inner cylinder 41. When the protrusion assembly 48 moves from the inner cylinder 41 to the outside of the inner cylinder 41 as the outer cylinder 43 moves, the slider A482 slides relative to the slide groove A432 and the slider B484 slides relative to the slide groove B483 under the elastic force of the elastic spring 486, causing the protrusion assembly 48 to move from the inner cylinder 41 to the outside of the inner cylinder 41. Fig. 9 The status shown changes to Fig.10 The raised state shown in the figure assists the falling, rolling, friction and collision of the stone after entering the outer cylinder 43. When the raised component 48 moves from the outside of the inner cylinder 41 to the inside of the inner cylinder 41 as the outer cylinder 43 moves, the inclined guide surface of the slider A482 contacts the rear end of the outer cylinder 43, so that the slider A482 slides along the eccentric direction relative to the slide groove A432, and the elastic spring 486 is compressed. Then the slider B484 contacts the rear end of the outer cylinder 43, and the slider B484 slides along the eccentric direction relative to the slide groove B483, and the elastic spring 486 is compressed. The raised component 48 moves from the inner cylinder 41 to the inner cylinder 41. Fig.10 The status shown changes to Fig. 9 In the raised state shown, the raised component 48 is automatically received into the inner cylinder 41 without manual adjustment, so that the distance of the cleaning chamber formed by the inner cylinder 41 and the outer cylinder 43 is convenient to adjust. In actual use, when cleaning stones, the falling and impact of stones will easily damage the elasticity of the elastic spring 486, and the raised component 48 at the rear end of the outer cylinder 43 is used many times, and the elasticity of the corresponding elastic spring 486 is more easily damaged. When replacing the raised component 48, you only need to remove the bolts on the mounting plate 481, remove the raised component 48 with damaged elasticity, slide the slider B484 of the new raised component 48 into the slide groove B483, and use the bolts again to fix the mounting plate 481 and the mounting groove 431.
[0059] In the embodiment of the present invention, the thread guide groove 42 includes a plurality of partial thread grooves 421, and any two adjacent partial thread grooves 421 are connected through arc grooves A422, and the two partial thread grooves 421 at both ends are connected to each other at the far ends and are provided with arc grooves B423. The present invention further designs the thread guide groove 42, so that when the ball block A45 moves in the partial thread groove 421, the connecting ring 44 drives the outer cylinder 43 to move relative to the inner cylinder 41, and the displacement distance of the ball block A45 in the present invention in the partial thread groove 421 is equal to the gap distance between the two adjacent groups of mounting grooves 431, so that the protrusion assembly 48 pops out after the outer cylinder 43 moves the corresponding distance relative to the inner cylinder 41, and when the ball block A45 moves on the arc groove A422 or the arc groove B423, the position of the outer cylinder 43 relative to the inner cylinder 41 remains unchanged, so that the distance of the cleaning chamber formed by the inner cylinder 41 and the outer cylinder 43 is adjusted.
[0060] In the embodiment of the present invention, the planetary transmission mechanism 6 includes a planetary assembly 61 , which is arranged at the output end of the reduction rotation assembly 31 , and a mounting assembly 62 is arranged on the head side of the planetary assembly 61 , on which a plug-in assembly 63 is arranged.
[0061] In an embodiment of the present invention, the planetary assembly 61 includes a gear ring A611 and a gear ring B612 arranged in an inner and outer structure. The gear ring B612 is fixedly arranged at the output end of the reduction rotation assembly 31. The head end of the gear ring A611 is rotatably connected with the head end of the gear ring B612 through a swivel X613. The tail end of the gear ring A611 is rotatably connected with the tail end of the gear ring B612 through a swivel Y614. A plurality of rotating shafts 615 are arranged in a ring shape with equal intervals in the gap between the swivel X613 and the swivel Y614. The two ends of the rotating shaft 615 are rotatably connected with the swivel X613 and the swivel Y614 respectively. A gear 616 is fixedly arranged on the rotating shaft 615. The two ends of the gear 616 are meshed and connected with the gear ring A611 and the gear ring B612 respectively.
[0062] The two rotating ends are respectively composed of a swivel Y614 and a gear ring B612, the head end of the inner cylinder 41 is fixedly connected to the tail end of the swivel Y614, and the multi-stage telescopic rod 47 is fixedly connected to the tail end of the gear ring B612. Through the above arrangement, the present invention enables the output end of the reduction rotation component 31 to rotate to drive the gear ring B612 to rotate, the gear ring B612 rotates to drive the connecting ring 44 to rotate through a plurality of multi-stage telescopic rods 47, and the swivel Y614 rotates to drive the inner cylinder 41 to rotate.
[0063] In an embodiment of the present invention, the head end of the gear ring A611 is provided with a plurality of plug-in grooves A617 in a circular equidistant structure, and the head end of the swivel X613 is provided with a plurality of plug-in grooves B618 in a circular equidistant structure, and the depth of the plug-in groove A617 is greater than the depth of the plug-in groove B618.
[0064] In an embodiment of the present invention, the mounting assembly 62 includes a fixed seat B621, which is fixed on the top of the mounting seat 2. A mounting ring block 622 is fixed on the top of the fixed seat B621. A rotation groove A623 is provided at the tail end of the mounting ring block 622. A rotation groove B624 is provided at the tail end of the rotation groove A623. A plurality of plug-in grooves C625 are provided at the head end of the rotation groove B624 in a circular structure with equal spacing. The number of plug-in grooves C625, the number of plug-in grooves A617 and the number of plug-in grooves B618 are equal. A sliding groove C626 is provided at the head end of the rotation groove A623.
[0065] In the embodiment of the present invention, the plug-in assembly 63 includes a motor 631 and a screw 632. The motor 631 is fixedly mounted on the head end of the mounting ring block 622. The screw 632 is rotatably mounted on the head end of the mounting ring block 622. The head end of the screw 632 is fixedly connected to the output shaft of the motor 631. The tail end of the screw 632 penetrates into the slide groove C626 and is threadedly connected with a slip ring 633. The slip ring 633 is slidably connected to the slide groove C626. A swivel C634 is fixedly mounted on the tail end of the slip ring 633. The swivel C634 is swivel-connected to the slide groove C626. A swivel D630 is movably connected, and the swivel D630 is movably connected to the rotating groove A623. The tail end of the swivel D630 is fixed with a plurality of plug-in blocks A635 in a ring-shaped equidistant structure. The plurality of plug-in blocks A635 are respectively slidably connected to the plurality of plug-in grooves A617. A plug-in block B636 is fixed at the tail end of the plug-in block A635. The plug-in block B636 is movably connected to the rotating groove B624. The two ends of the plug-in block B636 are respectively plugged into and matched with the plug-in groove B618 and the plug-in groove C625.
[0066] The present invention adopts the mechanism design of the planetary transmission mechanism 6. When the motor 631 is controlled to rotate by an external control mechanism, the screw rod 632 rotates, and the slip ring 633 slides on the slide groove C626, so that the rotating ring D630 slides relative to the rotating groove A623, the plug-in block B636 slides relative to the rotating groove B624, and the plug-in block A635 slides relative to the plug-in groove A617. Fig.15 As shown, when the plug-in block B636 is plugged into the plug-in slot B618, the plug-in block B636 is disengaged from the plug-in slot C625. At this time, the gear ring A611 and the rotating ring X613 cannot rotate relative to each other. Therefore, the gear 616 cannot rotate by itself, so that the rotation of the gear ring B612 can drive the entire planetary assembly 61 to rotate, so that the rotating ring D630 rotates relative to the rotating ring C634. Fig.16As shown, when the plug-in block B636 is disengaged from the plug-in slot B618, the plug-in block B636 is plugged into the plug-in slot C625. At this time, the swivel D630 cannot rotate, making the gear ring A611 unable to rotate. At this time, the rotation of the gear ring B612 can drive the gear 616 to perform planetary revolution, thereby making the swivel Y614 rotate differentially relative to the gear ring B612, thereby making the connecting ring 44 drive the outer cylinder 43 to move relative to the inner cylinder 41. Among them, since the protrusion assembly 48 is used to assist the falling, rolling, friction and impact of stones, the elastic spring 486 of the present invention has a high elasticity, so that the protrusion assembly 48 has a large resistance when it moves from the outside of the inner cylinder 41 to the inside of the inner cylinder 41 as the outer cylinder 43 moves. The differential rotation of the swivel Y614 relative to the gear ring B612 can further reduce the rotation load of the deceleration rotation assembly 31.
[0067] Working principle: This embodiment provides a stone washing and mud removal device for highway roadbed construction. When in use, the cleaning time required is evaluated according to the specific conditions of the stones to be processed, and the distance of the cleaning chamber formed by the inner cylinder 41 and the outer cylinder 43 is adjusted;
[0068] The motor 631 is controlled to rotate by an external control mechanism, the screw 632 rotates, the slip ring 633 slides on the slide groove C626, and the plug block B636 slides relative to the rotating groove B624, so that the plug block B636 is disengaged from the plug groove B618, and the plug block B636 is plugged into the plug groove C625. At this time, the rotating ring D630 cannot rotate, so that the gear ring A611 cannot rotate. At this time, the gear ring B612 is driven to rotate through the reduction rotation component 31, and the gear 616 performs a planetary revolution motion, so that the rotating ring Y614 rotates differentially relative to the gear ring B612, so that the connecting ring 44 drives the outer cylinder 43 relative to the inner cylinder 41. After the gear ring 612 is moved to an appropriate length, the gear ring B612 continues to rotate, so that the ball block A45 moves on the arc groove A422, and the outer cylinder 43 remains stationary relative to the inner cylinder 41 until the position of the plug-in block B636 is aligned with the plug-in slot B618, and the deceleration rotation component 31 stops working; the motor 631 is controlled to rotate by an external control mechanism, the plug-in block B636 is plugged into the plug-in slot B618, and the plug-in block B636 is disengaged from the plug-in slot C625. At this time, the gear ring A611 and the rotating ring X613 cannot rotate relative to each other, so the gear 616 cannot rotate by itself, so that the rotation of the gear ring B612 can drive the entire planetary component 61 to rotate;
[0069] The gear ring B612 is driven to rotate by the reduction rotation component 31, so that the inner cylinder 41 and the outer cylinder 43 rotate as a whole, and the stones to be washed and demudden are fed into the drum mechanism 4 through the spiral feeding mechanism 5. The rotating inner cylinder 41 and the outer cylinder 43 throw, roll, rub and impact the stones for cleaning.
[0070] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A stone washing and mud removal device for highway roadbed construction, characterized in that: The machine comprises a frame (1), a mounting seat (2) is fixedly provided at the top of the frame (1), a rotating mechanism (3) is provided at the rear of the mounting seat (2), a roller mechanism (4) arranged in an inclined structure is provided at the top of the rotating mechanism (3), a spiral feeding mechanism (5) is provided at the head of the mounting seat (2), and a planetary transmission mechanism (6) is arranged in the gap between the spiral feeding mechanism (5) and the roller mechanism (4); The rotating mechanism (3) comprises a speed reduction rotating assembly (31) and a supporting assembly (32); The drum mechanism (4) comprises an inner cylinder (41) arranged obliquely, the tail of the inner cylinder (41) being annular and equidistantly arranged with a plurality of threaded guide grooves (42), an outer cylinder (43) being sleeved on the inner cylinder (41), the outer cylinder (43) being movably connected to the support assembly (32), a connecting ring (44) being fixedly provided at the head end of the outer cylinder (43), a plurality of ball blocks A (45) being fixedly provided on the inner surface of the connecting ring (44), the plurality of ball blocks A (45) being movably connected to the plurality of threaded guide grooves (42) respectively, and a filter cylinder (46) being fixedly provided at the tail end of the outer cylinder (43); The inner cylinder (41) and the outer cylinder (43) form a cleaning chamber with an adjustable cleaning distance; The input end of the planetary transmission mechanism (6) is fixedly connected to the output end of the reduction rotation assembly (31); the planetary transmission mechanism (6) has two rotation ends, the head end of the inner cylinder (41) is fixedly connected to one of the rotation ends, and the head end of the connecting ring (44) is fixedly connected to the other rotation end via multi-stage telescopic rods (47) arranged in an annular equidistant structure; Wherein, the planetary transmission mechanism (6) has an overall rotation state and a differential rotation state; Wherein, the output end of the spiral feeding mechanism (5) penetrates into the planetary transmission mechanism (6) and extends into the inner cylinder (41).
2. The stone washing and mud removing device for highway roadbed construction according to claim 1 is characterized in that: The support assembly (32) comprises a fixing seat A (321), a supporting ring (322) is fixedly provided on the top of the fixing seat A (321), and a plurality of ball blocks B (323) are movably connected to the surface of the supporting ring (322).
3. The stone washing and mud removing device for highway roadbed construction according to claim 2 is characterized in that: A plurality of protrusions (411) are evenly fixed on the inner surface of the inner cylinder (41); The outer surface of the outer cylinder (43) is provided with a plurality of mounting grooves (431) in a linear and equidistant structure, each group of the mounting grooves (431) comprises a plurality of mounting grooves (431) arranged in a ring-shaped and equidistant structure, a slide groove A (432) is provided on the mounting grooves (431), and a protrusion assembly (48) is provided on the mounting grooves (431).
4. The stone washing and mud removing device for highway roadbed construction according to claim 3 is characterized in that: The protrusion assembly (48) includes a mounting plate (481) and a slider A (482), the mounting plate (481) and the mounting groove (431) are detachably connected by a plurality of bolts, the mounting plate (481) is adapted to the surface shape of the outer cylinder (43), the mounting plate (481) and the surface of the outer cylinder (43) form a support surface, the support surface is movably connected to a plurality of ball blocks B (323), the slider A (482) is slidably arranged on the slide groove A (432), the slider A (482) is provided with a slide groove B (483), the slide groove B (483) is slidably connected with a slider B (484), the slider B (484) is evenly provided with a plurality of spring grooves (485) at one end of the slider B (484) close to the mounting plate (481), the spring grooves (485) are elastically connected to the mounting plate (481) by elastic springs (486); Both ends of the slider A (482) and the slider B (484) are provided with inclined guide surfaces.
5. The stone washing and mud removing device for highway roadbed construction according to claim 4 is characterized in that: The thread guide groove (42) comprises a plurality of partial thread grooves (421), any two adjacent partial thread grooves (421) are connected via an arc groove A (422), and the two partial thread grooves (421) at both ends are connected at their far ends and are provided with an arc groove B (423).
6. The stone washing and mud removing device for highway roadbed construction according to claim 5, characterized in that: The planetary transmission mechanism (6) comprises a planetary component (61), the planetary component (61) being arranged at the output end of the speed reduction rotation component (31), a mounting component (62) being arranged on the head side of the planetary component (61), and a plug-in component (63) being arranged on the mounting component (62).
7. The stone washing and mud removing device for highway roadbed construction according to claim 6 is characterized in that: The planetary assembly (61) comprises a gear ring A (611) and a gear ring B (612) arranged in an inner and outer structure, the gear ring B (612) being fixedly arranged at the output end of the reduction rotation assembly (31), the head end of the gear ring A (611) being rotatably connected to the head end of the gear ring B (612) via a rotating ring X (613), the tail end of the gear ring A (611) being rotatably connected to the tail end of the gear ring B (612) via a rotating ring Y (614), a plurality of rotating shafts (615) being arranged in a ring shape at equal intervals in the gap between the rotating ring X (613) and the rotating ring Y (614), the two ends of the rotating shaft (615) being rotatably connected to the rotating ring X (613) and the rotating ring Y (614), a gear (616) being fixedly arranged on the rotating shaft (615), the two ends of the gear (616) being meshingly connected to the gear ring A (611) and the gear ring B (612); The two rotating ends are respectively composed of the rotating ring Y (614) and the gear ring B (612); the head end of the inner cylinder (41) is fixedly connected to the tail end of the rotating ring Y (614); and the multi-stage telescopic rod (47) is fixedly connected to the tail end of the gear ring B (612).
8. The stone washing and mud removing device for highway roadbed construction according to claim 7, characterized in that: The head end of the gear ring A (611) is provided with a plurality of plug-in grooves A (617) in an annular structure with equal spacing, and the head end of the rotating ring X (613) is provided with a plurality of plug-in grooves B (618) in an annular structure with equal spacing, and the depth of the plug-in grooves A (617) is greater than the depth of the plug-in grooves B (618).
9. The stone washing and mud removing device for highway roadbed construction according to claim 8, characterized in that: The mounting assembly (62) comprises a fixing seat B (621), the fixing seat B (621) being fixedly mounted on the top of the mounting seat (2), a mounting ring block (622) being fixedly mounted on the top of the fixing seat B (621), a rotating groove A (623) being formed at the rear end of the mounting ring block (622), a rotating groove B (624) being formed at the rear end of the rotating groove A (623), a plurality of plug-in grooves C (625) being formed at the head end of the rotating groove B (624) in a circular equidistant structure, the plurality of plug-in grooves C (625), the plurality of plug-in grooves A (617) and the plurality of plug-in grooves B (618) being equal in number, and a sliding groove C (626) being formed at the head end of the rotating groove A (623).
10. The stone washing and mud removing device for highway roadbed construction according to claim 9, characterized in that: The plug-in assembly (63) comprises a motor (631) and a screw (632). The motor (631) is fixedly mounted on the head end of the mounting ring block (622). The screw (632) is rotatably mounted on the head end of the mounting ring block (622). The head end of the screw (632) is fixedly connected to the output shaft of the motor (631). The tail end of the screw (632) penetrates into the slide groove C (626) and is threadedly connected with a slip ring (633). The slip ring (633) is slidably connected to the slide groove C (626). A swivel C (634) is fixedly mounted on the tail end of the slip ring (633). The swivel C (634) is swivel-connected to the slide groove C (626). A swivel D (630) is movably connected, the swivel D (630) is movably connected to the rotating groove A (623), a plurality of plug-in blocks A (635) are fixedly arranged at the rear end of the swivel D (630) in an annular equidistant structure, the plurality of plug-in blocks A (635) are respectively slidably connected to the plurality of plug-in grooves A (617), a plug-in block B (636) is fixedly arranged at the rear end of the plug-in block A (635), the plug-in block B (636) is movably connected to the rotating groove B (624), and two ends of the plug-in block B (636) are respectively plugged and matched with the plug-in groove B (618) and the plug-in groove C (625).
Citation Information
Patent Citations
Screening device
CN103406255A
Mud removing machine with high-throwing stripping structure
CN116637880A