High-precision strong steel frame punching machine
By designing the combination of the pushing mechanism and discharge tray of the high-precision and strong steel frame punch press, combined with infrared induction components, the problems of low efficiency and high cost in the feeding process of existing punch presses are solved, and the rapid automatic discharge of workpieces is achieved and Efficient collection.
Patent Information
- Application Number
- CN202510012031.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing punch presses are inefficient in feeding, costly and inconvenient in operation, especially in the production of cigarettes, which require rapid cutting and collection of cigarette strips.
A high-precision and powerful steel frame punch is designed, using a combination of a material pushing mechanism and a material discharge plate to automatically push and collect workpieces through a material pushing cylinder and a lifting platform, and automatic induction and safety control are achieved in combination with infrared induction components.
It realizes rapid and automatic workpiece discharge, improves work efficiency, reduces safety hazards and costs of manual operation, and at the same time, it is simple in structure and does not occupy additional space.
Smart Images

Figure CN119387402A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of punching machine equipment, in particular to a high-precision strong steel frame punching machine for cutting a double-length cigarette rod into two single-length cigarette rods during the cigarette production process. Background Art
[0002] A punch press is a stamping press. It is widely used in stamping and forming of electronics, communications, computers, household appliances, furniture, transportation, (automobiles, motorcycles, bicycles) hardware parts, etc.
[0003] The punching machine in the prior art, especially after stamping and bending the parts, generally clamps the workpiece on the lower die assembly, and then uses the upper die assembly to press down to stamp and bend the workpiece. After the stamping is completed, the stamped products need to be collected. The current operation method is conducive to the receiving tray, and the receiving tray is generally fixed on the side of the lower die. The stamped workpiece has a certain falling distance from the upper die to the receiving tray. The workpiece often falls to the outside of the receiving tray, resulting in manual operation in the later stage. The work efficiency is relatively low and there are also safety hazards. Otherwise, a robot arm is directly added to grab the workpiece to realize automatic material receiving. There are two ways to add a robot arm: directly purchase a robot arm, but the original punching machine needs to be modified for punching, which is relatively inconvenient to operate; directly use a robot grabbing tool, but the use of a robot is relatively costly. Therefore, how to design a punching machine with a simple structure and automatic unloading is particularly important. Summary of the invention
[0004] The purpose of the present invention is to provide a high-precision strong steel frame punch press to solve the problems of low working efficiency or high equipment cost and inconvenient operation of the existing punch presses mentioned in the above background technology when receiving materials.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision strong steel frame punch press, comprising a frame, an upper die assembly and a lower die assembly are arranged on the frame, the rear of the frame is an opening, a control compartment is arranged in the frame, a control cabinet for controlling the operation of the entire punch press is placed in the control compartment, a protective cabinet door is hinged at the front end of the control compartment, and also comprises a discharge tray and a pushing mechanism, the discharge tray is located behind the lower die assembly and is inclined to the bottom of the opening at the rear of the frame, a storage channel is arranged below the frame, a slide rail is arranged on both sides of the storage channel, the two slide rails are arranged oppositely, the pushing mechanism is slidably connected between the two slide rails, and the pushing mechanism comprises a movable bracket, a lifting platform and a pushing assembly, Four pulleys are arranged at the bottom of the movable bracket, and a lifting cylinder is fixed in the movable bracket. The piston rod of the lifting cylinder is connected to the lifting platform after extending out from the upper table of the movable bracket. The pushing assembly is fixed on the lifting platform. The pushing assembly includes a pushing box, a pushing cylinder 1 and a pushing channel. The pushing channel is fixed on the lifting platform. The pushing box is provided with the pushing cylinder 1, and the piston rod of the pushing cylinder 1 is connected with a pushing plate. The pushing channel is located on the side of the pushing plate and is placed on the movable track of the pushing plate. More than one pushing rod is arranged at the front end of the pushing plate. After the push plate moves, it can move forward and backward along the pushing channel and push the workpiece on the lower mold assembly into the discharge tray.
[0006] Preferably, in order to realize automatic sensing, a sensing component is provided at the front end of the rack, and the sensing component includes an infrared transmitting sensor and an infrared receiving sensor electrically connected to the control cabinet, and the infrared receiving sensor is arranged opposite to the infrared transmitting sensor.
[0007] Preferably, in order to realize the later punching operation of the steel pipe, a steel pipe clamping mechanism is arranged on the right side of the frame, and the steel pipe clamping mechanism includes a blowing support, and the front end center of the blowing support is connected with a blowing pipe connected with the blowing support, and the blowing pipe is covered with blowing holes, and the front end of the blowing support is also annularly arranged with three pneumatic clamps, and the rear of the blowing support is connected with a transmission main shaft, and the transmission main shaft is movably plugged into a positioning support, and the positioning support is fixed on the frame, and a driven gear is fixed outside the rear of the transmission main shaft, and a transmission motor is fixed on the positioning support, and the output shaft of the transmission motor is connected to A main transmission gear is connected to the driven gear transmission. A synchronous transmission mechanism symmetrically arranged with the steel pipe clamping mechanism is arranged on the left side of the frame. The synchronous transmission mechanism includes an air suction support. An air suction pipe is passed through the center of the air suction support. A pneumatic clamp seat is also arranged at the front end of the air suction support. The air suction pipe passes through the pneumatic clamp seat, and the pneumatic clamp seat is rotatably connected to the outside of the air suction pipe. Three pneumatic clamps are arranged in a ring at the front end of the pneumatic clamp seat. The rear of the air suction pipe is connected to a vacuum cleaner fixed under the air suction support. A debris collection box is also pulled out and connected to the frame. The other end of the vacuum cleaner is connected to the debris collection box.
[0008] Preferably, a guide seat is provided on the side of the pushing channel close to the pushing plate, and two groups of guide channels are provided on the guide seat, each group of guide channels includes more than one guide grooves arranged at intervals, and the guide grooves on the two groups of guide channels are symmetrically arranged. A pushing cylinder three is also provided in the pushing box, and a pushing strip is connected to the piston rod of the pushing cylinder three, and more than one guide rods are arranged at intervals on the pushing strip, and each guide rod can be inserted into the guide groove after moving, and the upper surface of the guide rod is against the lower surface of the pushing plate.
[0009] Preferably, a guide limit plate is provided on both sides of the pushing channel, and an inclined plate inclined outward is provided at one end of the two guide limit plates close to the pushing box. The two inclined plates are combined to form a trumpet mouth, and a notch is provided at the bottom of the guide seat. The notch is flush with the bottom of the pushing channel, and a rising portion close to the pushing box is provided on the side of the notch, and the rising portion extends downward.
[0010] In order to achieve up and down and left and right movement, the upper mold assembly includes an upper mold bracket, a linear module 1 extending along the X-axis direction, a linear module 2 extending along the Y-axis direction, and a stamping upper mold group. The back of the linear module 1 is provided with a rear slide seat slidably connected to the upper mold bracket, the linear module 1 is connected to the sliding seat of the linear module 2, the sliding seat of the linear module 2 is fixed with a stamping support, the stamping support is fixed with a stamping cylinder, the piston rod of the stamping cylinder is connected to the stamping upper mold group, and an upper cylinder connected to the rear slide seat and driving the rear slide seat to move up and down is fixed above the frame.
[0011] Preferably, in order to facilitate the replacement of processing tools, a stamping connection seat is fixed on the piston rod of the stamping cylinder, and the stamping connection seat is fixed to the stamping upper die set by screws.
[0012] Preferably, in order to improve the strength of the push plate, the push plate is of L-shaped structure, and more than one triangular fixing plate is arranged at intervals on the back side of the push plate.
[0013] Preferably, in order to realize automatic movement, guide sliders slidably connected to corresponding slide rails are symmetrically arranged on both sides of the movable bracket, and a push cylinder 2 for driving the movable bracket to move forward and backward is arranged at the rear of the storage channel. The push cylinder 2 is fixed on the frame, and the piston rod of the push cylinder 2 is connected to the rear of the movable bracket.
[0014] Preferably, to improve safety, an infrared sensor alarm electrically connected to the control cabinet is provided on the side of the rack.
[0015] Preferably, in order to be able to clamp pipes of different lengths, a pushing cylinder four is provided on the left side of the frame, a slide is provided on the frame, and a sliding block slidably connected to the slide is provided at the bottom of the pneumatic clamp. When the pneumatic clamp moves, the distance between the steel pipe clamping mechanism and the synchronous transmission mechanism can be changed.
[0016] Compared with the prior art, the beneficial effects of the present invention are: the present structural setting can realize rapid material collection without manual operation, further improving work efficiency, and the problem of workpieces falling when receiving materials is not easy to occur during the material collection process. At the same time, the entire structure can also hide the pushing mechanism when not in use so that it does not take up space, and the entire structure is relatively cheaper than using robots to receive materials, and the operation is relatively convenient, so rapid material unloading can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of a high-precision strong steel frame punch press disclosed in Example 1; Figure 2 This is a schematic structural diagram of a high-precision strong steel frame punching machine disclosed in Example 1 when the protective cabinet door is open; Figure 3 It is a structural schematic diagram of a high-precision strong steel frame punching machine disclosed in Example 1 when no pusher mechanism is installed; Figure 4 It is a structural schematic diagram of the material pushing mechanism disclosed in Example 1; Figure 5 It is a schematic diagram of the structure of the pusher assembly disclosed in Example 1 when the pusher box and other components are separated; Figure 6It is a structural schematic diagram of the upper mold assembly in Example 1; Figure 7 for Figure 1 A magnified image of point A; Figure 8 A three-dimensional diagram of a high-precision strong steel frame punch press disclosed in Example 2; Fig. 9 It is a structural schematic diagram of the steel pipe clamping mechanism in Example 2; Fig.10 The schematic diagram of the structure of the upper mold assembly disclosed in Example 2; Fig.11 is a structural schematic diagram of the synchronous transmission mechanism in Example 2; Fig.12 A three-dimensional diagram of a high-precision strong steel frame punch press disclosed in Example 3; Fig.13 Schematic diagram of the structure of the synchronous transmission mechanism in Example 3.
[0018] In the figure: frame 1, debris collection box 101, push cylinder 4 102, slide 103, upper die assembly 2, upper die bracket 201, linear module 1 202, linear module 2 203, stamping upper die 204, rear slide 205, stamping cylinder 206, stamping support 207, upper cylinder 208, stamping connecting seat 209, lower die assembly 3, clamping channel 301, opening 4, control bin 5, control cabinet 6, protective cabinet door 7, discharge tray 8, induction assembly 9, infrared transmitting sensor 901, infrared receiving sensor 902, storage channel 10, slide rail 11, mobile bracket 12, lifting platform 13, push assembly 14, push box 141, push cylinder 142, push channel 143, push plate 14, push rod 145, pulley 15, blowing support 16, blowing pipe 17, blowing hole 18, pneumatic clamp 1 19, transmission main shaft 20, positioning support 21, driven gear 22, transmission motor 23, main transmission gear 24, guide seat 25, guide groove 26, push cylinder 3 27, push strip 28, guide rod 29, guide limit plate 30, inclined plate 31, notch 33, along the riser 32, triangular fixing plate 34, guide slider 35, push cylinder 2 36, infrared sensor alarm 37, lifting cylinder 38, guide rod 39, suction support 40, suction pipe 401, pneumatic clamp seat 402, pneumatic clamp 2 403, vacuum cleaner 404, sliding block 405. DETAILED DESCRIPTION
[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example 1
[0020] See also Figure 1-7 The embodiment discloses a high-precision strong steel frame punch press, including a frame 1, on which an upper die assembly 2 and a lower die assembly 3 are arranged, and an opening 4 is arranged at the rear of the frame 1. A control compartment 5 is arranged in the frame 1, and a control cabinet 6 for controlling the operation of the entire punch press is placed in the control compartment 5. A protective cabinet door 7 is hinged at the front end of the control compartment 5, and also includes a discharge tray 8 and a pushing mechanism. The discharge tray 8 is located behind the lower die assembly 3 and is inclined to the bottom of the opening 4 at the rear of the frame 1. A storage channel 10 is arranged below the frame 1, and the storage channel 10 is provided at the bottom of the frame 1. A slide rail 11 is arranged on both sides of the track 10, and the two slide rails 11 are arranged opposite to each other. The pushing mechanism is slidably connected between the two slide rails 11. The pushing mechanism includes a mobile bracket 12, a lifting platform 13 and a pushing assembly 14. Four pulleys 15 are arranged at the bottom of the mobile bracket 12. A lifting cylinder 38 is fixed in the mobile bracket 12. The piston rod of the lifting cylinder 38 extends out of the upper surface of the mobile bracket 12 and is connected to the lifting platform 13. The pushing assembly 14 is fixed on the lifting platform 13. The pushing assembly 1 The pusher box 141 includes a pusher cylinder 142 and a pusher channel 143. The pusher channel 143 is fixed on the lifting platform 13. The pusher cylinder 142 is arranged in the pusher box 141. The piston rod of the pusher cylinder 142 is connected with a push plate 144. The pusher channel 143 is located at the side of the pusher plate 144 and is placed on the moving track of the pusher plate 144. The front end of the pusher plate 144 is provided with one or more pusher rods 145. After the pusher plate 144 moves, it can move forward and backward along the pusher channel 143 and The workpiece on the lower mold assembly 3 is pushed into the discharge tray 8. In order to realize automatic sensing, a sensing assembly 9 is arranged at the front end of the frame 1. The sensing assembly 9 includes an infrared transmitting sensor 901 and an infrared receiving sensor 902 electrically connected to the control cabinet 6. The infrared receiving sensor 902 is arranged opposite to the infrared transmitting sensor 901. In this embodiment, a plurality of clamping channels 301 for clamping the workpiece are arranged at intervals on the lower mold assembly 3. The clamping channels 301 are connected front to back, and the rear of the clamping channels 301 is connected to the discharge tray 8.
[0021] like Figure 4 , Figure 5As shown, as preferably, as preferably, a guide seat 25 is provided on one side of the pushing channel 143 close to the pushing plate 144, and two groups of guide channels are provided on the guide seat 25, each group of guide channels includes more than one guide groove 26 arranged at intervals, and the guide grooves 26 on the two groups of guide channels are symmetrically arranged, and a pushing cylinder 3 27 is also provided in the pushing box 141, and a pushing bar 28 is connected to the piston rod of the pushing cylinder 3 27, and more than one guide rod 29 is arranged at intervals on the pushing bar 28, and each guide rod 29 can be inserted into the guide groove 26 after moving, and the upper surface of the guide rod 29 is against the lower surface of the pushing plate 144, and a guide limit plate 30 is provided on both sides of the pushing channel 143, and the two guide limit plates 3 0 An outwardly inclined inclined plate 31 is provided at one end close to the push box 141, and the two inclined plates 31 are combined to form a bell mouth. A notch 33 is provided at the bottom of the guide seat 25, and the notch 33 is flush with the bottom of the push channel 143. The side of the notch 33 is provided with an edge riser 32 close to the push box 141, and the edge riser 32 extends downward. In this embodiment, the push box 141 includes an upper cover body 1412 and a lower cover body 1411 hinged to each other, the push cylinder three 27 and the push cylinder one 142 are fixed in the lower cover body 141, and two parallel guide rods 39 are also provided in the lower cover body 141, and the push plate 14 is slidably connected between the two parallel guide rods 39 and is located on the side of the push box 141 and close to the bell mouth.
[0022] like Figure 6 As shown, in order to achieve up and down and left and right movement, the upper die assembly 2 includes an upper die support 201, a linear module 1 202 extending along the X-axis, a linear module 2 203 extending along the Y-axis direction, and a stamping upper die set 204. The back of the linear module 1 202 is provided with a rear slide 205 slidably connected to the upper die support 201, the sliding seat of the linear module 1 202 is connected to the linear module 2 203, the sliding seat of the linear module 2 203 is fixed with a stamping support 207, the stamping support 207 is fixed with a stamping cylinder 206, the piston rod of the stamping cylinder 206 is connected to the stamping upper die set 204 (the stamping upper die set 204 belongs to the prior art and is not described in detail here), and an upper cylinder 208 connected to the rear slide 205 and driving the rear slide 205 to move up and down is fixed above the frame 1.
[0023] Preferably, in order to improve the strength of the push plate, the push plate 144 is an L-shaped structure, and one or more triangular fixing plates 34 are provided at intervals on the back of the push plate 144. The triangular fixing plates 34 are provided to further improve the overall strength of the push plate 144 and avoid its deformation.
[0024] Preferably, in order to realize automatic movement, guide sliders 35 slidably connected to the corresponding slide rails 11 are symmetrically arranged on both sides of the mobile bracket 12, and a pushing cylinder 2 36 for driving the mobile bracket 12 to move forward and backward is arranged at the rear of the storage channel 10. The pushing cylinder 2 36 is fixed on the frame 1, and the piston rod of the pushing cylinder 2 36 is connected to the rear of the mobile bracket 12. When working, the pushing cylinder 2 36 is driven to work, so as to push the mobile bracket 12 out of the storage channel 10, and finally realize automatic movement without manual operation.
[0025] Preferably, to improve safety, an infrared sensor alarm 37 electrically connected to the control cabinet 6 is provided on the side of the rack 1. By providing the infrared sensor alarm 37, an alarm reminder can be issued when a person approaches the equipment while the equipment is working.
[0026] The working principle of this structure is as follows: When the whole equipment is not in use, the whole pushing mechanism is stored in the storage channel 10, and a hidden structure is adopted so that it does not take up space and the volume of the whole equipment remains unchanged. At the same time, when the stamped workpiece needs to be unloaded quickly, the pushing cylinder 2 36 is driven to work, and the movable bracket 12 is pushed to move along the slide rail 11 to the front of the frame 1, and then the lifting cylinder 38 is driven to work to ensure that the lifting platform 13 is slowly lifted and first exceeds the table top above the frame 1, and then the pushing cylinder 2 36 is driven to retreat to ensure that the pushing channel 143 is located on the table top above the frame 1, so that the table top above the frame 1 can be stuck in the notch 33, until the infrared receiving sensor 902 and the infrared transmitting sensor 901 are blocked along the side of the lifting part 32, and the infrared receiving sensor 902 cannot receive the signal, and then the pushing cylinder 2 36 is driven to work. At this time, the pushing channel 143 is flush with the lower mold assembly 3, and then the workpiece is placed in the clamping channel 301, and the upper mold assembly 2 is driven to move downward. The workpiece is stamped and bent. After the operation is completed, the upper mold assembly 2 is reset and moved upward. At this time, the push cylinder 3 27 is driven to work, driving the push bar 28 to move forward and insert it into the guide groove 26 to form a guide slideway, and then the push cylinder 142 is driven to work, driving the push plate 144 to move along the guide slideway and insert it into the push channel 143, and then the front push rod 145 is inserted into each clamping channel 301 in turn, and the workpiece processed in the clamping channel 301 is accurately pushed into the rear discharge tray 8. The discharge tray 8 can be tilted to directly transport the workpiece to the receiving box placed at the rear of the frame 1. Therefore, this structural setting can achieve rapid material collection without manual operation, further improving work efficiency, and it is not easy to have the problem of workpiece falling when receiving the material during the material collection process. At the same time, when the entire structure is not in use, the push mechanism can be hidden to save space, and the entire structure is relatively lower in cost than using robots to receive materials, and the operation is relatively convenient, so rapid material unloading can be achieved. Example 2
[0027] See also Figure 8-11The embodiment discloses a high-precision and strong steel frame punch press. As a preferred embodiment, in order to realize the punching operation of the steel pipe in the later stage, a steel pipe clamping mechanism is arranged on the right side of the frame 1, and the steel pipe clamping mechanism includes a blowing support 16. The front end center of the blowing support 16 is connected with a blowing pipe 17 connected with the blowing support 16. The blowing pipe 17 is covered with blowing holes 18. The front end of the blowing support 16 is also annularly provided with three pneumatic clamps 19. The rear of the blowing support 16 is connected with a transmission main shaft 20, and the transmission main shaft 20 is movably plugged into a positioning support 21. The positioning support 21 is fixed on the frame 1. A driven gear 22 is fixed outside the rear of the transmission main shaft 20, and a transmission motor 23 is fixed on the positioning support 21. The output shaft of the transmission motor 23 is connected with a main transmission gear 24 that is transmission-connected to the driven gear 22. A synchronous transmission mechanism symmetrically arranged with the steel pipe clamping mechanism is arranged on the left side of the frame 1, and the synchronous transmission mechanism includes an air suction support 40, a suction pipe 401 is passed through the center of the suction support 40, and a pneumatic clamp seat 402 is also arranged at the front end of the suction support 40, the suction pipe 401 passes through the pneumatic clamp seat 402, and the pneumatic clamp seat 402 is rotatably connected to the outside of the suction pipe 401, and three pneumatic clamps 403 are arranged in a ring at the front end of the pneumatic clamp seat 402 (the structure of pneumatic clamp 203 is consistent with the structure of pneumatic clamp 19), the rear of the suction pipe 401 is connected to a vacuum cleaner 404 fixed under the suction support 40, and a debris collection box 101 is also pulled out and connected to the frame 1, and the other end of the vacuum cleaner 404 is connected to the debris collection box 101, and a transmission chain is arranged between the main drive gear 24 and the driven gear 22.
[0028] Preferably, in order to facilitate the replacement of processing tools, a stamping connecting seat 209 is fixed on the piston rod of the stamping cylinder 206, and the stamping connecting seat 209 is fixed to the stamping upper die set 204 by screws. The entire stamping upper die set 204 can be removed from the stamping connecting seat 209 at a later stage, and then other tools, such as existing punching needles or tapping tools or tapping tools, can be installed, and the punching needles or tapping tools or tapping tools can be fixed to the stamping connecting seat 209 by screws.
[0029] Through the structural setting of this embodiment, this structure can perform surface punching on the tubular body. When working, the upper stamping die set 204 is removed, and a punching needle or a tapping tool or a tapping tool is installed. Then the tubular body is inserted between the two steel pipe clamping mechanisms, and the pneumatic clamps 19 on both sides are used to clamp the tubular body. Then, the upper linear module 202 and the linear module 2 203 are driven to move to the position where holes need to be punched, and then the upper cylinder 208 is driven to work. The lower punch performs punching or tapping operations on the corresponding position of the tubular body. If multiple holes need to be set circumferentially, the main drive gear 24 can be driven to rotate by driving the transmission motor 23, and the driven gear 22 can be driven to rotate under the action of the transmission chain, and the blowing pipe 17 is driven to rotate synchronously, and the synchronous belt The pneumatic clamp seat 402 on the left side is rotated, which eventually causes the tubular body to rotate. In addition, an air blowing pipe 17 is arranged inside the right side of the structure, and an air hole 18 is blown to the through hole completed by punching or tapping. A gas generator is used to generate high-pressure gas, and then the debris remaining on the inner wall of the tubular body after drilling is blown to the left, and the debris is sucked in by the vacuum cleaner 404 and sent into the debris collection box 101. When the debris collection box 101 is full, the handle at the front end of the debris collection box 101 is used to pull out the entire debris collection box 101 to dump the debris. Therefore, the present structure can avoid the problem of debris remaining in the tubular body and needing to be cleaned up later (and it should be noted that the air blowing method of the present structure only acts on the state when the wall of the tubular body needs to be pierced). Example 3
[0030] See also Figure 12-13 The embodiment discloses a high-precision and strong steel frame punch press. Preferably, in order to be able to clamp pipes of different lengths, a push cylinder four 102 is arranged on the left side of the frame 1, and a slide 103 is arranged on the frame 1. A sliding block 405 slidably connected to the slide 103 is arranged at the bottom of the pneumatic clamp seat 402. When the pneumatic clamp seat 402 moves, the distance between the steel pipe clamping mechanism and the synchronous transmission mechanism can be changed. When working, the pneumatic clamp seat 402 is driven to move along the slide 103 by driving the push cylinder four 102 to change the distance between the steel pipe clamping mechanism and the synchronous transmission mechanism, so that it can clamp pipes of different lengths, further improving the versatility. In order to ensure that the connectivity between the other end of the vacuum cleaner 404 and the debris collection box 101 is not affected when the pneumatic clamp seat 402 moves, the pipe connecting the vacuum cleaner 404 and the debris collection box 101 adopts a soft, foldable and stretchable hose.
[0031] In the above-mentioned embodiments, the control cabinet 6 is electrically connected to the pushing cylinder 1 142, the blowing support 16, the transmission motor 23, the pushing cylinder 3 27, the linear module 1 202, the linear module 2 203, the stamping cylinder 206, the upper cylinder 208, the pushing cylinder 2 36, the pushing cylinder 4 102, and the lifting cylinder 38, and the blowing support 16 is provided with a blowing joint connected to the gas generator on the side, and the pneumatic clamp 19 is also provided with a blowing structure connected to the pneumatic device on the side, so as to realize the function of clamping the steel pipe when driving the pneumatic clamp 19 to work. The pneumatic clamp 19, the push cylinder 142, the blowing support 16, the transmission motor 23, the push cylinder 3 27, the linear module 1 202 (including the linear drive motor, the screw and other components), the linear module 2 203 (including the linear drive motor, the screw and other components), the stamping cylinder 206, the upper cylinder 208, the push cylinder 2 36, the push cylinder 4 102, and the lifting cylinder 38 are all existing technologies. Their specific models and how to electrically connect them with the control cabinet 6, and how the control cabinet 6 controls the operation of each electrical equipment are all conventional technologies in this field, so they are not described in detail.
[0032] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-precision strong steel frame punch press, comprising a frame (1), an upper die assembly (2) and a lower die assembly (3) being arranged on the frame (1), an opening (4) being arranged at the rear of the frame (1), a control compartment (5) being arranged in the frame (1), a control cabinet (6) for controlling the operation of the entire punch press being placed in the control compartment (5), a protective cabinet door (7) being hinged at the front end of the control compartment (5), characterized in that: The machine also comprises a material discharge tray (8) and a material pushing mechanism. The material discharge tray (8) is located behind the lower mold assembly (3) and is inclined toward the bottom of the opening (4) behind the frame (1). A storage channel (10) is provided below the frame (1). A slide rail (11) is provided on both sides of the storage channel (10). The two slide rails (11) are arranged opposite to each other. The material pushing mechanism is slidably connected between the two slide rails (11). The material pushing mechanism comprises a movable bracket (12), a lifting platform (13) and a material pushing assembly (14). Four pulleys (15) are provided at the bottom of the movable bracket (12). A lifting cylinder (38) is fixed inside the movable bracket (12). The piston rod of the lifting cylinder (38) is connected to the lifting platform (13) after extending out of the upper surface of the movable bracket (12). The pushing assembly (14) is fixed on the lifting platform (13), and the pushing assembly (14) includes a pushing box (141), a pushing cylinder (142) and a pushing channel (143). The pushing channel (143) is fixed on the lifting platform (13). The pushing box (141) is provided with the pushing cylinder (142). The piston rod of the pushing cylinder (142) is connected with a pushing plate (144). The pushing channel (143) is located on the side of the pushing plate (144) and is placed on the moving track of the pushing plate (144). One or more pushing rods (145) are provided at the front end of the pushing plate (144). After the pushing plate (144) moves, it can move forward and backward along the pushing channel (143) and push the workpiece on the lower mold assembly (3) into the discharge tray (8).
2. A high-precision strong steel frame punch press according to claim 1, characterized in that: A sensing component (9) is disposed at the front end of the frame (1), wherein the sensing component (9) comprises an infrared transmitting sensor (901) and an infrared receiving sensor (902) electrically connected to the control cabinet (6), wherein the infrared receiving sensor (902) is disposed opposite to the infrared transmitting sensor (901).
3. A high-precision strong steel frame punch press according to claim 1, characterized in that: A steel pipe clamping mechanism is arranged on the right side of the frame (1), and the steel pipe clamping mechanism comprises a blowing support (16), the front end center of the blowing support (16) is connected to a blowing pipe (17) in communication with the blowing support (16), the blowing pipe (17) is covered with blowing holes (18), and the front end of the blowing support (16) is also provided with three pneumatic clamps (19) in an annular shape, and the rear of the blowing support (16) is connected to a transmission main shaft (20), and the transmission main shaft (20) is movably plugged into a positioning support (21), and the positioning support (21) is fixed on the frame (1), and a driven gear (22) is fixed on the rear of the transmission main shaft (20), and a transmission motor (23) is fixed on the positioning support (21), and the output shaft of the transmission motor (23) is connected to a main transmission gear (20) which is transmission-connected to the driven gear (22). gear (24), a synchronous transmission mechanism symmetrically arranged with the steel pipe clamping mechanism is arranged on the left side of the frame (1), the synchronous transmission mechanism comprises an air suction support (40), an air suction pipe (401) is passed through the center of the air suction support (40), a pneumatic clamp seat (402) is also arranged at the front end of the air suction support (40), the air suction pipe (401) passes through the pneumatic clamp seat (402), and the pneumatic clamp seat (402) is rotatably connected to the outside of the air suction pipe (401), three pneumatic clamps (403) are arranged in an annular manner at the front end of the pneumatic clamp seat (402), the rear of the air suction pipe (401) is connected to a dust collector (404) fixed below the air suction support (40), and a debris collection box (101) is also pulled out and connected to the frame (1), and the other end of the dust collector (404) is connected to the debris collection box (101).
4. A high-precision strong steel frame punch press according to claim 1, characterized in that: A guide seat (25) is provided on one side of the pushing channel (143) close to the pushing plate (144), and two groups of guide channels are provided on the guide seat (25), each group of guide channels includes more than one guide grooves (26) arranged at intervals, and the guide grooves (26) on the two groups of guide channels are symmetrically arranged. A pushing cylinder three (27) is also provided in the pushing box (141), and a pushing bar (28) is connected to the piston rod of the pushing cylinder three (27), and more than one guide rod (29) is arranged at intervals on the pushing bar (28), and each guide rod (29) can be inserted into the guide groove (26) after moving, and the upper surface of the guide rod (29) is against the lower surface of the pushing plate (144).
5. A high-precision strong steel frame punch press according to claim 4, characterized in that: A guide limit plate (30) is provided on both sides of the pushing channel (143); an outwardly inclined inclined plate (31) is provided at one end of the two guide limit plates (30) close to the pushing box (141); the two inclined plates (31) are combined to form a bell mouth; a notch (33) is provided at the bottom of the guide seat (25); the notch (33) is flush with the bottom of the pushing channel (143); a side edge of the notch (33) is provided with an edge riser (32) close to the pushing box (141); the edge riser (32) extends downward.
6. A high-precision strong steel frame punch press according to claim 1, 2 or 3, characterized in that: The upper die assembly (2) comprises an upper die support (201), a linear die set 1 (202) extending along the X-axis, a linear die set 2 (203) extending along the Y-axis, and a stamping upper die set (204); a rear slide seat (205) slidably connected to the upper die support (201) is arranged on the back of the linear die set 1 (202); the linear die set 2 (203) is connected to the sliding seat of the linear die set 1 (202); a stamping support (207) is fixed to the sliding seat of the linear die set 2 (203); a stamping cylinder (206) is fixed to the stamping support (207); the stamping upper die set (204) is connected to the piston rod of the stamping cylinder (206); and an upper cylinder (208) connected to the rear slide seat (205) and driving the rear slide seat (205) to move up and down is fixed above the frame (1).
7. A high-precision strong steel frame punch press according to claim 6, characterized in that: A stamping connection seat (209) is fixed on the piston rod of the stamping cylinder (206), and the stamping connection seat (209) is fixed to the stamping upper die set (204) by screws. The push plate (144) is an L-shaped structure, and one or more triangular fixing plates (34) are arranged at intervals on the back of the push plate (144).
8. A high-precision strong steel frame punch press according to claim 3, characterized in that: A material pushing cylinder 4 (102) is arranged on the left side of the frame (1), a slideway (103) is arranged on the frame (1), and a sliding block (405) slidably connected to the slideway (103) is arranged at the bottom of the pneumatic clamping seat (402). When the pneumatic clamping seat (402) moves, the distance between the steel pipe clamping mechanism and the synchronous transmission mechanism can be changed.
9. A high-precision strong steel frame punch press according to claim 1, characterized in that: The movable bracket (12) is symmetrically provided with guide slide blocks (35) slidably connected to the corresponding slide rails (11), and a push cylinder (36) for driving the movable bracket (12) to move forward and backward is provided at the rear of the storage channel (10). The push cylinder (36) is fixed on the frame (1), and the piston rod of the push cylinder (36) is connected to the rear of the movable bracket (12).
10. A high-precision strong steel frame punch press according to claim 1 or 2, characterized in that: An infrared sensor alarm (37) electrically connected to the control cabinet (6) is arranged on the side of the frame (1).
Citation Information
Patent Citations
Automatic feeding and discharging punch
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CN113878359A
Electric automatic intelligent manufacturing equipment
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Pushing equipment
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