Pneumatic forging hammer with automatic lubricating function and using method thereof

By using technical means such as liquid level sensing unit, solenoid valve unit, dustproof frame and temperature sensing unit in the air pressure forging hammer, automatic lubrication of hammer head and guide structure and recycling and filtration of lubricating oil are achieved, and the existing solutions are solved The problems of insufficient lubrication and impurity contamination in the forging hammer have improved the service life and lubrication effect of the equipment.

CN119387462AInactive Publication Date: 2025-02-07JIANGSU XIONGSHENG NEW MATERIALS CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411603302.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing forging hammer lacks automatic lubrication function, which causes friction damage to the relative sliding between the hammer head and the guide structure, affecting the service life. At the same time, the lubricating oil in the guide structure is prone to enter impurities, affecting the lubrication effect, and cannot prevent dust from entering, affecting the lubrication effect. and equipment life.

Method used

An air pressure forging hammer with automatic lubrication function was designed, and the liquid level sensing unit and solenoid valve unit were used to automatically replenish and recover the lubricating oil in the guide frame. The dustproof frame prevents external impurities from entering and transmits them through temperature. The induction unit and pumping system regulate the lubricant temperature.

Benefits of technology

It realizes automatic lubrication of the hammer head and guide structure, avoids friction damage, improves the quality and service life of lubricant oil, reduces dust pollution and lubricant waste, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119387462A_ABST
    Figure CN119387462A_ABST
Patent Text Reader

Abstract

The invention discloses an air pressure forging hammer with an automatic lubricating function and a using method thereof, and relates to the technical field of forging hammers, the air pressure forging hammer comprises a plate body and a frame body, the frame body is installed at the top of the plate body, a control unit is installed on one side of the frame body, and first air pressure telescopic units are symmetrically installed at the top of the frame body; the first air pressure telescopic unit is in electric signal connection with the control unit, a connecting rod is installed at the output end of the first air pressure telescopic unit, a hammer body is installed at one end of the connecting rod, guide frames are symmetrically installed at the bottom of the frame body and located on the outer side of the connecting rod, and an oil conveying mechanism is arranged at the top of the frame body. And the inner wall of the bottom of the guide frame is provided with a liquid level sensing unit. Oil in the oil storage box can flow into the guide frame to automatically lubricate the connecting rod by opening the first electromagnetic valve unit, meanwhile, redundant lubricating oil in the guide frame can be recycled into the oil storage box, and waste of the lubricating oil is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of forging hammers, in particular to a pneumatic forging hammer with automatic lubrication function and a use method thereof. Background Art

[0002] A forging hammer is a device that repeatedly hammers the forged piece into a specific shape. The pneumatic forging hammer drives the hammer head to move through the cylinder. The hammer head is generally subjected to a large impact when hammering the product, and the movement of the hammer head needs to be guided to avoid shaking when the hammer head is impacted, which affects the hammer forging of the product. The relative sliding of the guide parts will generate heat, so the relative sliding surfaces of the guide parts need to be lubricated.

[0003] The defects of the existing forging hammer are: 1. Prior art US4796428A discloses a double-acting forging hammer and method, which does not have the function of automatically lubricating the guide structure of the hammer head. When the lubricating oil is manually injected for lubrication, the lubricating oil is easy to evaporate, and the staff needs to pay attention to the amount of lubricating oil and add lubricating oil at any time. The operation process is complicated. When the lubricating oil is not replenished in time, the relative sliding of the hammer head and the guide structure is easy to cause friction damage, which affects the service life of the hammer head. Therefore, a pneumatic forging hammer with automatic lubrication function that can automatically add lubricating oil when the lubricating oil content becomes less is needed to solve this problem.

[0004] 2. The prior art EP3290718A1 discloses a hydraulic rapid forging device, which does not have a structure for recovering and filtering the lubricating oil in the guide structure. Impurities are easily introduced into the lubricating oil in the guide structure, causing the lubrication effect to deteriorate. Therefore, a pneumatic forging hammer with automatic lubrication function that can recover and filter the lubricating oil in the guide structure to ensure the lubrication quality is needed to solve this problem.

[0005] 3. The prior art US5715724A discloses an adaptive, self-adjusting forging hammer control system. This technology does not have the function of preventing dust from entering the guide structure. Since the guide structure slides repeatedly, dust entering the inside will cause damage to the sliding surface and affect the lubricating effect of the lubricating oil. Therefore, a pneumatic forging hammer with automatic lubrication function that can prevent dust from entering the guide structure is needed to solve this problem.

[0006] 4. The prior art CN105964854B discloses a forging hammer assembly of a forging die device. This technology does not have the function of regulating the temperature of the lubricating oil in the guide structure. When the temperature of the lubricating oil increases, the volatilization rate will also increase, resulting in an increase in the frequency of adding lubricating oil to the equipment and an increase in the labor intensity of the staff. Therefore, a pneumatic forging hammer with an automatic lubrication function that can cool the lubricating oil in the guide structure is needed to solve this problem. Summary of the invention

[0007] One purpose of the present application is to provide a pneumatic forging hammer with automatic lubrication function and a method of using the same, which can solve the technical problems raised in the prior art.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a pneumatic forging hammer with automatic lubrication function, comprising a plate body and a frame body, the frame body is installed on the top of the plate body, a control unit is installed on one side of the frame body, a pneumatic telescopic unit 1 is symmetrically installed on the top of the frame body, and the pneumatic telescopic unit 1 is electrically connected to the control unit, a connecting rod is installed at the output end of the pneumatic telescopic unit 1, a hammer body is installed at one end of the connecting rod, and a guide frame is symmetrically installed at the bottom of the frame body, and the guide frame is located on the outside of the connecting rod; An oil delivery mechanism is arranged on the top of the frame to provide lubricating oil to the inside of the guide frame. A liquid level sensor unit is installed on the bottom inner wall of the guide frame, and the liquid level sensor unit is connected with the control unit via an electrical signal.

[0009] Preferably, a support platform is installed on the top of the plate body, and the support platform is located below the hammer body. An alarm unit is installed on the top of the frame body, and the alarm unit is connected to the control unit via an electrical signal.

[0010] Preferably, a dustproof frame 1 is installed on the top of the connecting rod, and the top of the dustproof frame 1 passes through the top of the frame body, and a dustproof frame 2 is installed on the bottom of the connecting rod.

[0011] Preferably, the oil delivery mechanism includes an oil storage box, a cover plate, an oil inlet pipeline 1, a pump 1, an oil outlet pipeline, a solenoid valve unit 1 and an oil inlet pipeline 2. The oil storage box is installed on the top of the frame. The input end of the oil storage box is installed with an oil inlet pipeline 1. Two pumps 1 are symmetrically installed on the top of the frame. The pump 1 is electrically connected to the control unit by signal. The output end of the pump 1 is installed with an oil outlet pipeline. The input end of the oil outlet pipeline is connected to the front output end of the guide frame. The front output end of the oil storage box is symmetrically installed with a solenoid valve unit 1, and the solenoid valve unit 1 is electrically connected to the control unit by signal. The output end of the solenoid valve unit 1 is installed with an oil inlet pipeline 2, and the input end of the oil inlet pipeline 2 is connected to the front input end of the guide frame. A cover plate is movably installed on the top of the oil storage box through a hinge.

[0012] Preferably, a filter plate is installed inside the oil storage box, a pneumatic telescopic unit 2 is installed on the back of the oil storage box, and the pneumatic telescopic unit 2 is electrically connected to the control unit, a brush is installed at the output end of the pneumatic telescopic unit 2, and the brush is located above the filter plate.

[0013] Preferably, a water box 1 is symmetrically installed on the top of the plate body, a pump 2 is installed on the top of the water box 1, and the pump 2 is electrically connected to the control unit by signals, a drainage pipe 1 is installed at the input end of the pump 2, one end of the drainage pipe 1 passes through the top inner wall of the water box 1, and an electromagnetic valve unit 2 is installed at the output end of the pump 2, and the electromagnetic valve unit 2 is electrically connected to the control unit by signals.

[0014] Preferably, water box 2 is installed on one side of the guide frame, a water inlet pipe is installed at the bottom input end of water box 2, and the input end of the water inlet pipe is connected to the output end of solenoid valve unit 2, a drainage pipe 2 is installed at the output end of water box 2, and one end of the drainage pipe 2 passes through the top inner wall of water box 1.

[0015] Preferably, a temperature sensing unit is installed on the inner wall of the bottom of the guide frame, and the temperature sensing unit is connected to the control unit via an electrical signal.

[0016] Preferably, the method of using the pneumatic forging hammer with automatic lubrication function is as follows: S1. Place the product on the support table, and then the connecting rod drives the hammer to move up and down to forge the product; S2, the oil in the oil storage box flows into the guide frame to lubricate the connecting rod, and at the same time, the lubricating oil deposited in the guide frame is sucked back into the oil storage box by the pump; S3. During the hammer forging process, dustproof frames 1 and 2 prevent foreign matter from entering the guide frame and contaminating the lubricating oil in the guide frame. When the temperature of the lubricating oil in the guide frame rises to a set value, pump 2 draws water from water box 1 into water box 2 to cool the guide frame, thereby cooling the lubricating oil in the guide frame.

[0017] Preferably, the step S2 further includes the following steps: S21. The brush moves back and forth to clean the filter plate to prevent impurities on the filter plate from clogging the filter plate.

[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can open the solenoid valve unit 1 to allow the oil in the oil storage box to flow into the guide frame to lubricate the connecting rod. When the lubricating oil level in the guide frame reaches a set value, the lubricating oil deposited in the guide frame is sucked back into the oil storage box by the pump 1, thereby avoiding the lubricating oil in the guide frame from overflowing and wasting. The pneumatic forging hammer with automatic lubrication function can open the solenoid valve unit 1 to allow the oil in the oil storage box to flow into the guide frame to automatically lubricate the connecting rod. At the same time, the excess lubricating oil in the guide frame can be recovered into the oil storage box to avoid the waste of lubricating oil.

[0019] 2. The present invention can filter out impurities in the oil entering the oil storage box from the guide frame through the filter plate, thereby improving the quality of the recovered oil, and can clean the impurities on the filter plate by moving the brush back and forth to avoid clogging of the filter plate. The pneumatic forging hammer with automatic lubrication function can filter out impurities in the oil entering the oil storage box from the guide frame through the filter plate, thereby improving the quality of the recovered oil and avoiding clogging of the filter plate.

[0020] 3. The present invention can seal the inner opening of the guide frame through dustproof frame 1 and dustproof frame 2 to prevent foreign matter from entering the guide frame and contaminating the lubricating oil. At the same time, the top of the dustproof frame 1 movably passes through the top of the frame body to avoid the influence of the up and down movement of a pair of connecting rods of the dustproof frame, so that the pneumatic forging hammer with automatic lubrication function can seal the inner opening of the guide frame through dustproof frame 1 and dustproof frame 2 to prevent foreign matter from entering the guide frame and contaminating the lubricating oil.

[0021] 4. The present invention can detect the temperature of the lubricating oil in the guide frame through the temperature sensing unit. When the temperature reaches the set value, the second pump draws the water in the water box one into the water box two to cool the guide frame and the lubricating oil therein, thereby avoiding the accelerated evaporation caused by the increase in the temperature of the lubricating oil and reducing the waste of the lubricating oil. The pneumatic forging hammer with automatic lubrication function can detect the temperature of the lubricating oil in the guide frame through the temperature sensing unit. When the temperature reaches the set value, the second pump draws the water in the water box one into the water box two to cool the guide frame and the lubricating oil therein, thereby avoiding the accelerated evaporation caused by the increase in the temperature of the lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the frame structure of the present invention; Figure 3 It is a front cross-sectional view of the present invention; Figure 4 It is a schematic diagram of the structure of the oil storage box, water box one and water box two of the present invention; Figure 5 It is a schematic diagram of the guide frame structure of the present invention; Figure 6 It is a schematic diagram of the connecting rod structure of the present invention; Figure 7 It is a structural schematic diagram of a pneumatic telescopic unit of the present invention; Figure 8 It is a side sectional view of the oil storage box of the present invention; Fig. 9 The figure is a flow chart of the method for using the present invention.

[0023] In the figure: 1. plate; 2. support platform; 3. frame; 4. control unit; 5. alarm unit; 6. pneumatic expansion unit 1; 7. connecting rod; 8. hammer; 9. guide frame; 10. dustproof frame 1; 11. dustproof frame 2; 12. oil storage box; 13. oil inlet pipeline 1; 14. pump 1; 15. oil outlet pipeline; 16. liquid level sensor unit; 17. temperature sensor unit; 18. solenoid valve unit 1; 19. oil inlet pipeline 2; 20. cover plate; 21. filter plate; 22. pneumatic expansion unit 2; 23. brush; 24. water box 1; 25. pump 2; 26. drainage pipeline 1; 27. solenoid valve unit 2; 28. water inlet pipeline; 29. ​​water box 2; 30. drainage pipeline 2. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1 , Figure 2 , Figure 6 and Figure 7 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; It includes a plate body 1 and a frame body 3, the frame body 3 is installed on the top of the plate body 1, a control unit 4 is installed on one side of the frame body 3, a pneumatic telescopic unit 6 is symmetrically installed on the top of the frame body 3, and the pneumatic telescopic unit 6 is electrically connected to the control unit 4 by signal, a connecting rod 7 is installed on the output end of the pneumatic telescopic unit 6, a hammer 8 is installed on one end of the connecting rod 7, a guide frame 9 is symmetrically installed on the bottom of the frame body 3, and the guide frame 9 is located on the outside of the connecting rod 7, a support platform 2 is installed on the top of the plate body 1, and the support platform 2 is located below the hammer 8, an alarm unit 5 is installed on the top of the frame body 3, and the alarm unit 5 is electrically connected to the control unit 4 by signal, the plate body 1 can provide an installation position for other components of the device, so that other components of the device have a position for installation, the frame body 3 can provide an installation position for the pneumatic telescopic unit 6 and the oil storage box 12, the control unit 4 is a controller, which can receive a liquid level sensor unit The signal of element 16 and temperature sensor unit 17 can be used to control the alarm unit 5, pneumatic expansion unit 16, pump 14, solenoid valve unit 18, pneumatic expansion unit 22, pump 25 and solenoid valve unit 27. The pneumatic expansion unit 16 is a cylinder that can convert air pressure energy into kinetic energy, thereby driving the connecting rod 7 and the hammer 8 to move up and down. The connecting rod 7 plays the role of the output end piston rod connecting the hammer 8 and the pneumatic expansion unit 16. The hammer 8 can hammer forge the product on the support platform 2 by moving up and down. The guide frame 9 can provide guidance for the connecting rod 7 so that the connecting rod 7 can only move up and down without shaking, thereby ensuring the stability of the hammer 8 hammering the product. The support platform 2 plays the role of placing the product that needs to be hammered. The alarm unit 5 is an alarm that can sound an alarm when the lubricating oil level inside the guide frame 9 is lower than the set value.

[0028] See also Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; It includes a dustproof frame 10 and a dustproof frame 11. The dustproof frame 10 is installed on the top of the connecting rod 7, and the top of the dustproof frame 10 passes through the top of the frame 3. The dustproof frame 11 is installed on the bottom of the connecting rod 7. The dustproof frame 10 and the dustproof frame 11 can prevent external impurities from entering the guide frame 9, thereby reducing the pollution of the lubricating oil in the guide frame 9. The top of the dustproof frame 10 passes through the top of the frame 3, so that the dustproof frame 10 can move up and down with the connecting rod 7, ensuring the effect of shielding the guide frame 9 from impurities.

[0029] See also Figure 1 , Figure 3 , Figure 4 and Figure 8 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; The oil delivery mechanism includes an oil delivery mechanism and a liquid level sensor unit 16. The top of the frame 3 is provided with an oil delivery mechanism for providing lubricating oil to the inside of the guide frame 9. The oil delivery mechanism includes an oil storage box 12, a cover plate 20, an oil inlet pipeline 13, a pump 14, an oil outlet pipeline 15, a solenoid valve unit 18 and an oil inlet pipeline 19. The oil storage box 12 is installed on the top of the frame 3. The input end of the oil storage box 12 is installed with an oil inlet pipeline 13. Two pumps 14 are symmetrically installed on the top of the frame 3. The pump 14 is connected to the control unit 4 by electrical signals. The output end of the pump 14 is installed An oil outlet pipeline 15 is installed, and the input end of the oil outlet pipeline 15 is connected to the front output end of the guide frame 9. A solenoid valve unit 18 is symmetrically installed at the front output end of the oil storage box 12, and the solenoid valve unit 18 is electrically connected to the control unit 4. An oil inlet pipeline 2 19 is installed at the output end of the solenoid valve unit 18, and the input end of the oil inlet pipeline 2 19 is connected to the front input end of the guide frame 9. A cover plate 20 is installed on the top of the oil storage box 12 through a hinge. A liquid level sensor unit 16 is installed on the bottom inner wall of the guide frame 9, and the liquid level sensor unit 16 The oil storage box 12 is connected to the control unit 4 by electrical signals. The oil storage box 12 can store lubricating oil. The cover plate 20 can seal the top of the oil storage box 12. A hole is provided on the top of the cover plate 20 to facilitate the release of the positive pressure or negative pressure inside the oil storage box 12. The oil inlet pipe 13 can provide a transmission path for the lubricating oil inside the pump 14 to enter the oil storage box 12. The pump 14 can suck and transmit the lubricating oil inside the guide frame 9 into the oil storage box 12. The oil outlet pipe 15 can provide a transmission path for the lubricating oil inside the guide frame 9 to enter the pump 14. The solenoid valve unit 18 controls the lubricating oil in the oil storage box 12 to enter the oil inlet pipe 19. The oil inlet pipe 19 can provide a transmission path for the lubricating oil in the oil storage box 12 to enter the guide frame 9. The liquid level sensor unit 16 is a liquid level sensor that can measure the liquid level of the lubricating oil in the guide frame 9. When the liquid level is lower than the set value, the pump 14 sucks the lubricating oil in the oil storage box 12 into the guide frame 9. When the liquid level is higher than the set value, the solenoid valve unit 18 opens to allow the lubricating oil in the oil storage box 12 to enter the guide frame 9.

[0030] See also Figure 1 and Figure 8 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; It includes a filter plate 21 and a pneumatic telescopic unit 22. The filter plate 21 is installed inside the oil storage box 12, and the pneumatic telescopic unit 22 is installed on the back of the oil storage box 12. The pneumatic telescopic unit 22 is electrically connected to the control unit 4. A brush 23 is installed at the output end of the pneumatic telescopic unit 22, and the brush 23 is located above the filter plate 21. The filter plate 21 plays a filtering role, so that impurities in the lubricating oil entering the oil storage box 12 from the guide frame 9 are filtered out. The pneumatic telescopic unit 22 is a cylinder, which can convert air pressure energy into kinetic energy, thereby driving the brush 23 to move back and forth. The brush 23 can clean up the impurities blocking the filter plate 21 by moving back and forth, so that the lubricating oil can pass through the holes in the filter plate 21 and fall on the bottom inner wall of the oil storage box 12.

[0031] See also Figure 1 and Figure 4 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; The plate body 1 includes a water box 1 24 and a pump 25. The water box 1 24 is symmetrically installed on the top of the plate body 1. The pump 25 is installed on the top of the water box 1 24, and the pump 25 is connected to the control unit 4 by electrical signals. A drainage pipe 1 26 is installed at the input end of the pump 25, and one end of the drainage pipe 1 26 passes through the top inner wall of the water box 1 24. The output end of the pump 25 is installed with a solenoid valve unit 27, and the solenoid valve unit 27 is connected to the control unit 4 by electrical signals. The water box 1 24 can store water, and the pump 25 can convert electrical energy into kinetic energy, so as to suck and output the water in the water box 1 24. The water is sent into the water box 29, and the drainage pipe 26 can provide a transmission path for the water in the water box 24 to enter the pump 25. The height of the part of the drainage pipe 26 extending into the water box 24 should be lower than one-fourth of the height of the water box 24. The solenoid valve unit 27 controls the water in the water box 29 to enter the pump 25 to prevent the water in the water box 29 from flowing back into the pump 25 when the pump 25 is not working. When the pump 25 is working, the solenoid valve unit 27 is opened, so that the pump 25 can suck the water in the water box 24 and transmit it into the water box 29.

[0032] See also Figure 1 and Figure 4 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; It includes a water box 29, which is installed on one side of the guide frame 9. A water inlet pipe 28 is installed at the bottom input end of the water box 29, and the input end of the water inlet pipe 28 is connected to the output end of the solenoid valve unit 27. A drainage pipe 30 is installed at the output end of the water box 29, and one end of the drainage pipe 30 passes through the top inner wall of the water box 1 24. The water box 29 can absorb the heat of the guide frame 9 by storing water, thereby cooling the guide frame 9 and the lubricating oil inside it to prevent the lubricating oil from evaporating faster due to high temperature. The water inlet pipe 28 can provide a transmission path for the water inside the pump 25 to enter the water box 29, and the drainage pipe 30 can provide a transmission path for the water in the water box 29 to enter the water box 1 24.

[0033] See also Figure 1 and Figure 3 , an embodiment provided by the present invention: a pneumatic forging hammer with automatic lubrication function; It includes a temperature sensing unit 17. The bottom inner wall of the guide frame 9 is installed with the temperature sensing unit 17, and the temperature sensing unit 17 is electrically connected to the control unit 4. The temperature sensing unit 17 is a temperature sensor that can detect the temperature of the lubricating oil inside the guide frame 9. When the temperature is higher than the set value, the pump 25 draws the water in the water box 1 24 into the water box 2 29 to cool the guide frame 9 and the lubricating oil inside it.

[0034] The method of using the pneumatic forging hammer with automatic lubrication function is as follows: S1. Place the product on the support platform 2, and then the connecting rod 7 drives the hammer body 8 to move up and down to forge the product; S2, the oil in the oil storage box 12 flows into the guide frame 9 to lubricate the connecting rod 7, and at the same time, the lubricating oil deposited in the guide frame 9 is sucked back into the oil storage box 12 by the pump 14; S3. During the forging process of the hammer body 8, the dustproof frame 10 and the dustproof frame 2 11 prevent foreign matter from entering the guide frame 9 to contaminate the lubricating oil in the guide frame 9. When the temperature of the lubricating oil in the guide frame 9 rises to a set value, the pump 2 25 draws the water in the water box 1 24 into the water box 2 29 to cool the guide frame 9, thereby cooling the lubricating oil in the guide frame 9.

[0035] S2 also includes the following steps: S21 , the brush 23 moves back and forth to clean the filter plate 21 to prevent impurities on the filter plate 21 from clogging the filter plate 21 .

[0036] Working principle: Before using the pneumatic forging hammer with automatic lubrication function, you should first check whether there are any problems that affect the use of the pneumatic forging hammer with automatic lubrication function. Place the product on the support table 2, and then the pneumatic telescopic unit 6 drives the connecting rod 7 and the hammer body 8 to move up and down to forge the product. At the same time, the solenoid valve unit 18 is opened to allow the oil in the oil storage box 12 to flow into the guide frame 9 to lubricate the connecting rod 7. When the liquid level sensor unit 16 detects that the lubricating oil level in the guide frame 9 reaches the set value, the lubricating oil deposited in the guide frame 9 is pumped out. 14 is sucked back into the oil storage box 12. During the forging process of the hammer body 8, the dustproof frame 10 and the dustproof frame 2 11 prevent foreign impurities from entering the guide frame 9 and polluting the lubricating oil in the guide frame 9. When the temperature of the lubricating oil in the guide frame 9 rises to the set value, the pump 25 sucks the water in the water box 1 24 into the water box 2 29 to cool the guide frame 9, and then cools the lubricating oil in the guide frame 9. The brush 23 is driven by the air pressure expansion unit 22 to move back and forth to clean the filter plate 21 to prevent impurities on the filter plate 21 from clogging the filter plate 21.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference signs in the claims should not be regarded as limiting the rights involved.

Claims

1. A pneumatic forging hammer with automatic lubrication function, characterized in that: The invention comprises a plate body (1) and a frame body (3), wherein the frame body (3) is mounted on the top of the plate body (1), a control unit (4) is mounted on one side of the frame body (3), a pneumatic telescopic unit (6) is symmetrically mounted on the top of the frame body (3), and the pneumatic telescopic unit (6) is electrically connected to the control unit (4), a connecting rod (7) is mounted on the output end of the pneumatic telescopic unit (6), a hammer (8) is mounted on one end of the connecting rod (7), and a guide frame (9) is symmetrically mounted on the bottom of the frame body (3), and the guide frame (9) is located on the outside of the connecting rod (7); An oil delivery mechanism is provided on the top of the frame (3) for supplying lubricating oil to the inside of the guide frame (9). A liquid level sensor unit (16) is installed on the inner wall of the bottom of the guide frame (9), and the liquid level sensor unit (16) is electrically connected to the control unit (4).

2. The pneumatic forging hammer with automatic lubrication function according to claim 1, characterized in that: A support platform (2) is installed on the top of the plate body (1), and the support platform (2) is located below the hammer body (8). An alarm unit (5) is installed on the top of the frame body (3), and the alarm unit (5) is connected to the control unit (4) via an electrical signal.

3. The pneumatic forging hammer with automatic lubrication function according to claim 1, characterized in that: A dustproof frame 1 (10) is installed on the top of the connecting rod (7), and the top of the dustproof frame 1 (10) passes through the top of the frame body (3), and a dustproof frame 2 (11) is installed on the bottom of the connecting rod (7).

4. The pneumatic forging hammer with automatic lubrication function according to claim 1, characterized in that: The oil delivery mechanism comprises an oil storage box (12), a cover plate (20), an oil inlet pipeline (13), a pump (14), an oil outlet pipeline (15), a solenoid valve unit (18) and an oil inlet pipeline (19). The oil storage box (12) is mounted on the top of the frame (3). The input end of the oil storage box (12) is mounted with an oil inlet pipeline (13). Two pumps (14) are symmetrically mounted on the top of the frame (3). The pumps (14) are electrically connected to the control unit (4). The output end of the pumps (14) is mounted with an oil outlet. The oil outlet pipeline (15) is connected to the front output end of the guide frame (9); the front output end of the oil storage box (12) is symmetrically mounted with a solenoid valve unit (18), and the solenoid valve unit (18) is electrically connected to the control unit (4); the output end of the solenoid valve unit (18) is mounted with an oil inlet pipeline (19), and the input end of the oil inlet pipeline (19) is connected to the front input end of the guide frame (9); and a cover plate (20) is movably mounted on the top of the oil storage box (12) via a hinge.

5. The pneumatic forging hammer with automatic lubrication function according to claim 1, characterized in that: A filter plate (21) is installed inside the oil storage box (12), a second pneumatic telescopic unit (22) is installed on the back of the oil storage box (12), and the second pneumatic telescopic unit (22) is connected to the control unit (4) via an electrical signal, and a brush (23) is installed at the output end of the second pneumatic telescopic unit (22), and the brush (23) is located above the filter plate (21).

6. The pneumatic forging hammer with automatic lubrication function according to claim 1, characterized in that: A water box (24) is symmetrically mounted on the top of the plate body (1), a pump (25) is mounted on the top of the water box (24), and the pump (25) is electrically connected to the control unit (4); a drainage pipe (26) is mounted on the input end of the pump (25), and one end of the drainage pipe (26) passes through the inner wall of the top of the water box (24); a solenoid valve unit (27) is mounted on the output end of the pump (25), and the solenoid valve unit (27) is electrically connected to the control unit (4).

7. The pneumatic forging hammer with automatic lubrication function according to claim 6, characterized in that: A water box 2 (29) is installed on one side of the guide frame (9); a water inlet pipe (28) is installed at the bottom input end of the water box 2 (29), and the input end of the water inlet pipe (28) is connected to the output end of the solenoid valve unit 2 (27); a drainage pipe 2 (30) is installed at the output end of the water box 2 (29), and one end of the drainage pipe 2 (30) passes through the top inner wall of the water box 1 (24).

8. The pneumatic forging hammer with automatic lubrication function according to claim 1, characterized in that: A temperature sensing unit (17) is installed on the inner wall of the bottom of the guide frame (9), and the temperature sensing unit (17) is connected to the control unit (4) via an electrical signal.

9. A method for using a pneumatic forging hammer with automatic lubrication function according to any one of claims 1 to 8, characterized in that: The method of using the pneumatic forging hammer with automatic lubrication function is as follows: S1. Place the product on the support platform (2), and then use the connecting rod (7) to drive the hammer body (8) to move up and down to forge the product; S2, the oil in the oil storage box (12) flows into the guide frame (9) to lubricate the connecting rod (7), and at the same time, the lubricating oil deposited in the guide frame (9) is sucked back into the oil storage box (12) by the pump 1 (14); S3. During the forging process of the hammer body (8), the dustproof frame 1 (10) and the dustproof frame 2 (11) prevent foreign matter from entering the guide frame (9) and contaminating the lubricating oil in the guide frame (9). When the temperature of the lubricating oil in the guide frame (9) rises to a set value, the pump 2 (25) pumps the water in the water box 1 (24) into the water box 2 (29) to cool the guide frame (9), thereby cooling the lubricating oil in the guide frame (9).

10. The method for using the pneumatic forging hammer with automatic lubrication function according to claim 9, characterized in that: The step S2 also includes the following steps: S21, the brush (23) moves back and forth to clean the filter plate (21), so as to prevent impurities on the filter plate (21) from clogging the filter plate (21).

Citation Information

Patent Citations

  • Forging hammer assembly of forging die device

    CN105964854B

  • Process for the preparation of 2,4,5-trichloropyrimidine

    EP0000042A1

  • Hydraulic fast forging unit

    EP3290718A1

  • Double-acting forging hammer and method

    US4796428A

  • Adaptive, self-regulating forging hammer control system

    US5715724A