Nut machining equipment with chipping treatment function
By designing a nut processing equipment with cleaning devices, the problem of debris accumulation and splashing during nut processing is solved, which improves safety and facilitates debris recovery.
Patent Information
- Application Number
- CN202411760797.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing nut processing equipment will produce debris when processing the internal threads of the nut, causing accumulation or splashing on the operating table, which will affect safety and be inconvenient for recycling.
A nut processing equipment with debris handling function is designed, including a rack, an integrated controller, a tapping device, a cleaning device and a collection device. The cleaning device cleans the debris from the operating table into the chip container through the cover and the cleaning roller.
Effectively process and recycle debris generated during processing, improves the safety factor during nut processing, avoids damage to staff and equipment by debris, and facilitates the recycling of debris.
Smart Images

Figure CN119387724A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of nut processing, and in particular to a nut processing device with a chip processing function. Background Art
[0002] Nuts, also known as nuts, are parts that are screwed together with bolts or screws to tighten. They are a common component in all manufacturing machinery. There is a through hole in the center of the nut, and an internal thread is set inside the hole. When processing nuts, the common methods for processing the internal threads of nuts include turning and tapping. In the actual production process, manual thread processing or nut processing equipment is usually used to process the internal threads.
[0003] When using existing nut processing equipment to process nuts, the nut workpiece without internal threads is placed on the operating table of the nut processing equipment and fixed. After the fixing is completed, the nut workpiece is processed with a tap to process the internal threads. However, when processing the internal threads of the nuts, the existing nut processing equipment will generate debris. Some heavier debris is easy to accumulate on the operating table, and some light debris is easy to splash around. This process is easy to cause harm to the staff and production equipment, reducing the safety factor during nut processing, and it is not easy to recycle the debris. Summary of the invention
[0004] The object of the present invention is to provide a nut processing equipment with a debris processing function, which can process the debris generated during nut processing, improve the safety factor during nut processing, and facilitate the recovery of the debris generated during processing.
[0005] To achieve the above-mentioned purpose, a nut processing equipment with a chip processing function is provided, which includes: a frame, an integrated controller, a tapping device, a cleaning device and a collecting device, wherein an integrated controller is arranged on the outside of the frame, an operating table is arranged on the top of the frame, a mounting frame is arranged on the top of the operating table, the tapping device is connected to the mounting frame, the cleaning device is connected to the tapping device, a chip collection box is arranged under the operating table, and the collecting device is located on the inner side of the chip collection box; the tapping device includes a mounting plate, a rotating motor and a tap and a driving mechanism, the driving mechanism includes a driving motor, a screw and a transmission assembly, the driving motor is located at the top of the mounting frame, two screws are vertically arranged, the tops of the two screws are rotatably connected to the top of the mounting frame, the bottoms of the two screws are rotatably connected to the operating table, the two ends of the mounting plate are respectively connected with the two screws, one of the screws is transmission-connected to the driving motor, and the two The screw is connected through a transmission assembly, the mounting plate is slidably connected to the mounting frame, the two ends of the mounting plate are respectively connected with the two screws, the rotating motor is located at the top of the mounting plate, and the output shaft of the rotating motor is provided with a connecting head at the bottom of the mounting plate, the tap is located below the mounting plate and fixedly connected to the connecting head, and the drive motor and the rotating motor are both electrically connected to the integrated controller; the cleaning device comprises a cover body, a connecting sleeve, a sleeve, a connecting rod and a cleaning roller, the cover body is fixedly connected to the mounting plate, the tap is located inside the cover body, the connecting sleeve is sleeved on the connecting head, the sleeve is connected to the connecting sleeve, the top of the connecting rod is inserted in the sleeve, the cleaning roller is connected to the bottom of the connecting rod, a telescopic cylinder is provided at the bottom of the cover body, and the top of the telescopic cylinder is slidably inserted in the bottom of the cover body; a circular groove that can accommodate the bottom of the telescopic cylinder is provided at the top of the operating table, and a plurality of through holes are provided on the inner side of the groove at the top of the operating table.
[0006] The working principle and effect of the above scheme are as follows: soft bristles are arranged on the surface of the cleaning roller; when the nut processing equipment is used to process nuts, the unprocessed nut workpiece is fixedly placed on the operating table, and the position of the nut workpiece is adjusted so that the nut workpiece is located directly below the tap; the tapping device is started, and when the tapping device is working, the driving motor drives one of the screws to rotate, and the rotation of one of the screws can drive the other screw to rotate through the transmission assembly, and when the screw rotates, it can drive the mounting plate to move up and down; when the mounting plate moves downward, the bottom of the tap is close to the nut workpiece, and the rotating motor is started using the integrated controller, and the rotating motor drives the tap to rotate, and the mounting plate continues to move downward. , so that the tap can process the internal thread of the nut workpiece, and the debris generated when the tap processes the internal thread of the nut will splash around; in this process, the cleaning device works synchronously, and the cover moves downward with the mounting plate, so that the bottom of the telescopic cylinder is placed in the groove, and the cover can prevent the debris from splashing. When the rotary motor is working, the rotary motor drives the connecting sleeve to rotate, and the rotation of the connecting sleeve can drive the cleaning roller to rotate through the sleeve and the connecting rod. The cleaning roller cleans the debris on the operating table and sweeps it to the through hole, and the debris falls from the through hole into the chip collection box; wherein, the length of the cover, the telescopic cylinder, the sleeve and the connecting rod can be changed according to the distance between the mounting plate and the operating table when the tap processes the nut;
[0007] By providing a cover body, the debris generated when the tap is working can be prevented from splashing around, and the operating table can be kept clean. By providing a cleaning roller, the cleaning roller can rotate with the rotating motor. The cleaning roller can rotate to sweep the debris on the operating table to the through hole, and the debris then falls into the chip collecting box from the through hole. A retractable telescopic cylinder is provided at the bottom of the cover body, and a retractable connecting rod is provided at the bottom of the sleeve, which can avoid damage to the cover body and other components when the installation plate is close to the operating table. In summary, the nut processing equipment is convenient for processing the debris generated during the recycling processing, and improves the safety factor during nut processing.
[0008] According to the nut processing equipment with the function of processing debris, the tapping device transmission assembly also includes a driving assembly, which includes a driving motor, a screw, a transmission wheel and a belt. The driving motor is located at the top of the mounting frame, and two screws are vertically arranged. The tops of the two screws are rotatably connected to the top of the mounting frame, and the bottoms of the two screws are rotatably connected to the operating table. The two ends of the mounting plate are respectively connected to the two screws, one of which is transmission-connected to the driving motor. A dustproof box is provided at the bottom of the mounting frame, and the two screws are rotatably inserted into the dustproof box. The two screws are fixedly provided with transmission wheels in the dustproof box, and the belt is wound around the two pulleys.
[0009] When the driving mechanism of the driving component is working, the driving motor is started through the integrated controller, and the driving motor can drive the screw connected to it to rotate. When the screw rotates, another screw rotates synchronously through the transmission wheel and the belt. When the two screws rotate, they can drive the mounting plate to move up and down. The dustproof box can prevent the transmission wheel and the belt from being contaminated by dust.
[0010] According to the nut processing equipment with the function of processing debris, the collecting device includes a collecting plate, which is arranged obliquely in the chip collecting box and is located below the through hole.
[0011] By providing an inclined collecting plate, when the debris falls downward from the through hole, the debris can slide along the collecting plate into the debris box, so that the debris can be collected in one place.
[0012] According to the nut processing equipment with the function of processing debris, the collection device also includes an extrusion plate, which is located in the chip collection box. The extrusion plate is slidably connected to the chip collection box, and the top of the extrusion plate abuts against the lower end of the collection plate. A compression hydraulic cylinder is provided on one side of the extrusion plate, and the end of the compression hydraulic cylinder is connected to the frame through a fixed frame, and the compression hydraulic cylinder is electrically connected to the integrated controller.
[0013] By providing a squeezing plate, when there are a lot of debris in the debris box, the compression hydraulic cylinder can be started, and the compression hydraulic cylinder drives the squeezing plate to squeeze the debris in the debris box, thereby reducing the space occupied by the debris.
[0014] According to the nut processing equipment with the function of processing debris, baffles are arranged on the front and rear side walls of the chip collecting box, and the extrusion plate is located between the baffles and the bottom of the chip collecting box.
[0015] By providing the blocking bar, the extrusion plate can be prevented from moving upward when the extrusion plate moves.
[0016] According to the nut processing equipment with the function of processing debris, the material collecting box is slidably provided with a door body on the side opposite to the extrusion plate.
[0017] By providing a door body, the door body can be opened to clean out the debris in the debris box.
[0018] According to the nut processing equipment with the function of processing debris, a material baffle plate is arranged on the top of the extrusion plate, a support frame is arranged on one side of the extrusion plate in the collection box, and the material baffle plate is slidably arranged on the top of the support frame.
[0019] By setting the baffle plate, when the extrusion plate squeezes the debris, the newly fallen debris falls on the baffle plate, which can prevent the newly fallen debris from falling to the other side of the extrusion plate, and the support frame can support the baffle plate.
[0020] According to the nut processing equipment with the function of processing debris, a placement table is arranged on the operating table, the placement table is located in the middle of the plurality of through holes, and the operating table and the placement table are fixedly connected by screws.
[0021] The placement table is provided with a central countersunk hole which can accommodate the nut workpiece. By setting the placement table, the nut workpiece can be placed in the countersunk hole; when processing nuts of different types, the placement table with central countersunk holes of different sizes can be replaced.
[0022] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments;
[0024] Figure 1 It is a three-dimensional cross-sectional view of a nut processing equipment with the function of processing debris.
[0025] Figure 2 It is a three-dimensional cross-sectional view of a nut processing equipment with the function of processing debris.
[0026] Figure 3 It is a partial front view of a nut processing equipment with the function of processing debris.
[0027] Figure 4 It is a partial cross-sectional view of a nut processing equipment with the function of processing debris.
[0028] Figure 5 It is a partial stereoscopic view of a cleaning device of nut processing equipment with the function of processing debris.
[0029] Among them: 1. frame; 11. operating table; 111. groove; 112. through hole; 12. mounting frame; 13. chip box; 131. fixing frame; 132. baffle; 133. support frame; 14. dustproof box; 15. door body; 16. placing table; 2. integrated controller; 3. tapping device; 31. mounting plate; 32. rotating motor; 321. connecting head; 33. tap; 34. driving mechanism of driving assembly; 341. driving motor; 342. screw; 343. transmission wheel; 344. belt; 4. cleaning device; 41. cover body; 411. telescopic cylinder; 42. connecting sleeve; 43. sleeve; 44. connecting rod; 45. cleaning roller; 5. collecting device; 51. collecting plate; 52. extrusion plate; 53. compression hydraulic cylinder; 54. baffle plate. DETAILED DESCRIPTION
[0030] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0031] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] In the description of the present invention, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0033] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0034] Reference Figure 1-Figure 5The present invention provides a nut processing device with a chip processing function, which comprises: a frame 1, an integrated controller 2, a tapping device 3, a cleaning device 4 and a collecting device 5. The frame 1 is provided with an integrated controller 2 on the outside, an operating table 11 is provided on the top of the frame 1, a mounting frame 12 is provided on the top of the operating table 11, the tapping device 3 is connected to the mounting frame 12, the cleaning device 4 is connected to the tapping device 3, a chip collecting box 13 is provided under the operating table 11, and the collecting device 5 is located inside the chip collecting box 13; the tapping device 3 comprises a mounting plate 31, A rotating motor 32, a tap 33 and a driving mechanism 34, wherein the driving mechanism 34 comprises a driving motor 341, a screw rod 342 and a transmission assembly, wherein the driving motor 341 is located at the top of the mounting frame 12, and two screw rods 342 are vertically arranged, wherein the tops of the two screw rods 342 are both rotatably connected to the top of the mounting frame 12, and the bottoms of the two screw rods 342 are both rotatably connected to the operating table 11, and the two ends of the mounting plate 31 are respectively connected with the two screw rods 342, wherein one screw rod 342 is connected to the driving motor 341 in a transmission manner, and the two screw rods 342 are connected through a transmission assembly, and the The mounting plate 31 is slidably connected to the mounting frame 12, and the two ends of the mounting plate 31 are respectively connected with two screws 342. The rotating motor 32 is located at the top of the mounting plate 31, and the output shaft of the rotating motor 32 is provided with a connector 321 at the bottom of the mounting plate 31. The tap 33 is located below the mounting plate 31 and is fixedly connected to the connector 321. The driving motor 341 and the rotating motor 32 are both electrically connected to the integrated controller 2. The cleaning device 4 includes a cover body 41, a connecting sleeve 42, a sleeve 43, a connecting rod 44 and a cleaning roller 45. The cover body 41 It is fixedly connected to the mounting plate 31, the tap 33 is located on the inner side of the cover body 41, the connecting sleeve 42 is sleeved on the connecting head 321, the sleeve 43 is connected to the connecting sleeve 42, the top of the connecting rod 44 is inserted into the sleeve 43, the cleaning roller 45 is connected to the bottom of the connecting rod 44, a telescopic cylinder 411 is provided at the bottom of the cover body 41, and the top of the telescopic cylinder 411 is slidably inserted into the bottom of the cover body 41; a circular groove 111 that can accommodate the bottom of the telescopic cylinder 411 is provided on the top of the operating table 11, and a plurality of through holes 112 are provided on the inner side of the groove 111 at the top of the operating table 11.
[0035] Specifically, soft bristles are provided on the surface of the cleaning roller 45; when the nut processing equipment is used to process nuts, the unprocessed nut workpiece is fixedly placed on the operating table 11, and the position of the nut workpiece is adjusted so that the nut workpiece is located directly below the tap 33; the tapping device 3 is started, and when the tapping device 3 is working, the driving motor 341 drives one of the screws 342 to rotate, and the rotation of one of the screws 342 can drive the other screw 342 to rotate through the transmission assembly, and when the screw 342 rotates, it can drive the mounting plate 31 to move up and down; when the mounting plate 31 moves downward, the bottom of the tap 33 is close to the nut workpiece, and the integrated controller 2 is used to start the rotating motor 32, and the rotating motor 32 drives the tap 33 to rotate, and the mounting plate 31 continues to move downward, so that the tap 33 pushes the inner part of the nut workpiece. After the threads are processed, the chips generated when the tap 33 processes the internal threads of the nut will splash around; during this process, the cleaning device works synchronously, and the cover body 41 moves downward with the mounting plate 31, so that the bottom of the telescopic cylinder 411 is placed in the groove 111, and the cover body 41 can prevent the chips from splashing. When the rotary motor 32 is working, the rotary motor 32 drives the connecting sleeve 42 to rotate, and the rotation of the connecting sleeve 42 can drive the cleaning roller 45 to rotate through the sleeve 43 and the connecting rod 44, and the cleaning roller 45 cleans the chips on the operating table 11 and sweeps them to the through hole 112, and the chips fall from the through hole 112 into the chip collecting box 13; wherein, the lengths of the cover body 41, the telescopic cylinder 411, the sleeve 43 and the connecting rod 44 can be changed according to the distance between the mounting plate 31 and the operating table 11 when the tap 33 processes the nut.
[0036] Optionally, the transmission assembly includes a transmission wheel 343 and a belt 344, a dustproof box 14 is provided at the bottom of the mounting frame 12, two screws 342 are rotatably passed through the dustproof box 14, the two screws 342 are fixed with a transmission wheel 343 in the dustproof box 14, and the belt 344 is wound around the two belt 344 wheels.
[0037] Optionally, the collecting device 5 includes a collecting plate 51 , which is arranged obliquely in the chip box 13 and below the through hole 112 .
[0038] Optionally, the collecting device 5 also includes an extrusion plate 52, which is located in the chip box 13. The extrusion plate 52 is slidably connected to the chip box 13, and the top of the extrusion plate 52 abuts against the lower end of the collecting plate 51. A compression hydraulic cylinder 53 is provided on one side of the extrusion plate 52, and the end of the compression hydraulic cylinder 53 is connected to the frame 1 through a fixed frame 131. The compression hydraulic cylinder 53 is electrically connected to the integrated controller 2.
[0039] Optionally, blocking bars 132 are provided on the front and rear side walls of the chip collecting box 13 , and the squeezing plate 52 is located between the blocking bars 132 and the bottom of the chip collecting box 13 .
[0040] Optionally, the material collecting box is slidably provided with a door body 15 on a side opposite to the extrusion plate 52 .
[0041] Optionally, a baffle plate 54 is disposed on the top of the extrusion plate 52 , a support frame 133 is disposed on one side of the extrusion plate 52 in the material collection box, and the baffle plate 54 is slidably disposed on the top of the support frame 133 .
[0042] Optionally, a placement platform 16 is provided on the operating table 11 , and the placement platform 16 is located in the middle of the plurality of through holes 112 , and the operating table 11 and the placement platform 16 are fixedly connected by screws.
[0043] Specifically, when the nut processing equipment is used to process nuts, the unprocessed nut workpiece is fixedly placed on the placement table 16 on the operating table 11, and the drive motor 341 and the rotating motor 32 are started in sequence through the integrated controller 2. When the drive motor 341 is started, the drive motor 341 drives the mounting plate 31 to move up and down through the screw 342. When the mounting plate 31 moves downward, the bottom of the tap 33 is close to the nut workpiece, and then the rotating motor 32 works. The rotating motor 32 drives the tap 33 to rotate, and the mounting plate 31 continues to move downward, so that the tap 33 processes the internal thread of the nut workpiece. The debris generated when the tap 33 processes the internal thread of the nut will splash around; this process In the embodiment, the cleaning device works synchronously, and the cover body 41 moves downward with the mounting plate 31, so that the bottom of the cover body 41 is placed in the groove 111, and the cover body 41 can prevent debris from splashing. When the rotating motor 32 works, the rotating motor 32 drives the connecting sleeve 42 to rotate, and the rotation of the connecting sleeve 42 can drive the cleaning roller 45 to rotate through the sleeve 43 and the connecting rod 44. The cleaning roller 45 cleans the debris on the operating table 11 and sweeps it to the through hole 112, and the debris falls from the through hole 112 into the debris collecting box 13; when there are a lot of debris in the debris box, the compression hydraulic cylinder 53 is started by the integrated controller 2, and the compression hydraulic cylinder 53 drives the extrusion plate 52 to squeeze the debris in the debris box, thereby reducing the space occupied by the debris.
[0044] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A nut processing device with a chip processing function, characterized in that: include: A frame, an integrated controller, a tapping device, a cleaning device and a collecting device, wherein the integrated controller is arranged outside the frame, an operating table is arranged on the top of the frame, a mounting frame is arranged on the top of the operating table, the tapping device is connected to the mounting frame, the cleaning device is connected to the tapping device, a chip collection box is arranged under the operating table, and the collecting device is located inside the chip collection box; The tapping device comprises a mounting plate, a rotating motor, a tap and a driving mechanism, wherein the driving mechanism comprises a driving motor, a screw and a transmission assembly, wherein the driving motor is located at the top of the mounting frame, and two screws are vertically arranged, the tops of the two screws are both rotatably connected to the top of the mounting frame, and the bottoms of the two screws are both rotatably connected to the operating table, the two ends of the mounting plate are respectively matched and connected with the two screws, wherein one screw is transmission-connected to the driving motor, and the two screws are connected through the transmission assembly, the mounting plate is slidably connected to the mounting frame, and the two ends of the mounting plate are respectively matched and connected with the two screws, the rotating motor is located at the top of the mounting plate, and the output shaft of the rotating motor is provided with a connector at the bottom of the mounting plate, the tap is located below the mounting plate and fixedly connected to the connector, and the driving motor and the rotating motor are both electrically connected to the integrated controller; The cleaning device includes a cover body, a connecting sleeve, a sleeve, a connecting rod and a cleaning roller. The cover body is fixedly connected to the mounting plate, the tap is located inside the cover body, the connecting sleeve is sleeved on the connecting head, the sleeve is connected to the connecting sleeve, the top of the connecting rod is inserted in the sleeve, the cleaning roller is connected to the bottom of the connecting rod, a telescopic cylinder is provided at the bottom of the cover body, and the top of the telescopic cylinder is slidably inserted in the bottom of the cover body; a circular groove that can accommodate the bottom of the telescopic cylinder is provided at the top of the operating table, and a plurality of through holes are provided on the inner side of the groove at the top of the operating table.
2. The nut processing equipment with the function of processing debris according to claim 1, characterized in that: The transmission assembly includes a transmission wheel and a belt. A dustproof box is arranged at the bottom of the mounting frame. Both screw rods are rotatably arranged in the dustproof box. Both screw rods are fixed with transmission wheels in the dustproof box. The belt is wound around the two pulleys.
3. The nut processing equipment with the function of processing debris according to claim 1, characterized in that: The collecting device comprises a collecting plate, which is arranged obliquely in the chip collecting box and is located below the through hole.
4. The nut processing equipment with the function of processing debris according to claim 1, characterized in that: The collecting device also includes an extrusion plate, which is located in the chip collection box. The extrusion plate is slidably connected to the chip collection box, and the top of the extrusion plate abuts against the lower end of the collecting plate. A compression hydraulic cylinder is provided on one side of the extrusion plate, and the end of the compression hydraulic cylinder is connected to the frame through a fixed frame. The compression hydraulic cylinder is electrically connected to the integrated controller.
5. The nut processing equipment with the function of processing debris according to claim 4, characterized in that: Baffle bars are arranged on the front and rear side walls of the chip collecting box, and the extrusion plate is located between the baffle bars and the bottom of the chip collecting box.
6. The nut processing equipment with the function of processing debris according to claim 4, characterized in that: The material collecting box is slidably provided with a door body on one side opposite to the extrusion plate.
7. The nut processing equipment with the function of processing debris according to claim 4, characterized in that: A material baffle plate is arranged on the top of the extrusion plate, a support frame is arranged on one side of the extrusion plate in the material collection box, and the material baffle plate is slidably arranged on the top of the support frame.
8. The nut processing equipment with the function of processing debris according to claim 1, characterized in that: The operating table is provided with a placing table, which is located in the middle of the plurality of through holes, and the operating table is fixedly connected with the placing table by screws.