Anti-deformation device for assembling and welding cross-shaped steel column

By designing a cross steel column assembly and welding anti-deformation device including fixing devices and steel structure tires, the problem of deformation during the assembly and welding of cross steel columns in steel structure is solved, and high-quality molding and simplification process is achieved, which is suitable for Steel columns of different cross-sectional sizes.

CN119388016APending Publication Date: 2025-02-07NO 9 METALLURGICAL CONSTR +1
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Patent Information

Application Number
CN202411684681.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

During the assembly and welding of cross-shaped steel columns in steel structures, T-shaped beams and H-shaped beams are deformed due to temperature influence, resulting in processing quality problems. Especially when the plates are thick, deformation is difficult to recover, affecting the subsequent installation and engineering quality.

Method used

A cross steel column assembly welding anti-deformation device is designed, including fixing devices and steel structure tires. The fixing device is connected into a circle by a detachable arc top plate, a arc side plate and a fixed arc plate, and is connected to the welding rib plate and The steel structure tire is welded, and the combination of the L-shaped equilateral fixing plate and the single-shaped fixing plate is used to adjust the position of the fixing plate by moving the grooves to fix the cross-shaped steel columns with different cross-sectional sizes.

Benefits of technology

The T-shaped beam and H-shaped beam are effectively fixed to prevent deformation during welding, improve molding quality, simplify processes, reduce costs and cycles, and are suitable for cross-shaped steel columns of different cross-sectional sizes.

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Abstract

The invention relates to an anti-deformation device for assembling and welding a cross-shaped steel column, which can effectively solve the problem of deformation of the cross-shaped steel column in the assembling and welding process, and adopts the technical scheme that the anti-deformation device comprises a fixing device and a steel structure mould, the fixing device is a circle formed by connecting a detachable arc-shaped top plate, two detachable arc-shaped side plates and a fixed arc-shaped plate together, the fixed arc-shaped plate is welded to the steel structure mould through a welding rib plate, and a steel structure cross-shaped column is placed on the steel structure mould. The T-shaped beam and the H-shaped beam to be assembled are completely fixed by externally applying pressure to the T-shaped beam and the H-shaped beam to be assembled, and then are welded, so that the problem of deformation of components in the welding process is solved, the forming quality is improved, the use effect is good, the labor intensity of workers is reduced, and the production efficiency is improved. The anti-deformation device is an innovation of the anti-deformation device for assembling and welding the cross steel column.
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Description

Technical Field

[0001] The invention relates to the field of steel structure processing and manufacturing, in particular to a cross steel column assembly welding anti-deformation device. Background Art

[0002] During the manufacturing process of the cross-shaped steel column of the steel structure, the steel plate must first be made into an H-shaped beam and two T-shaped beams, and then the three components are welded together. Since the T-shaped beam and the H-shaped beam cannot be effectively fixed, the components will be deformed due to the influence of temperature during welding, resulting in quality problems in the processing of the steel components. In particular, when the cross-column has a large cross-section and the plate used is thicker, the deformation is difficult to recover, which has a great impact on the subsequent steel structure installation and engineering quality. The traditional anti-deformation measure for cross-column assembly is to weld stiffeners on the T-shaped beam and the H-shaped beam, and then cut off the stiffeners after assembly. This method has two disadvantages. First, the welding of the stiffeners itself will cause the T-shaped beam and the H-shaped beam to deform in the longitudinal direction. Second, after the welding is completed, the stiffeners need to be cut off, and then polished, repaired and painted, which increases the production process and increases the production cost and cycle. Therefore, it is imperative to invent a cross steel column assembly welding anti-deformation device. Summary of the invention

[0003] In view of the above situation, in order to solve the defects of the prior art, the purpose of the present invention is to provide a cross steel column assembly welding anti-deformation device, which can effectively solve the deformation problem of the cross steel column during the assembly welding process.

[0004] The technical solution solved by the present invention is to include a fixing device and a steel structure jig. The fixing device is a circle formed by connecting a detachable arc-shaped top plate, two detachable arc-shaped side plates and a fixed arc-shaped plate. The fixed arc-shaped plate is welded to the steel structure jig through a welded rib plate. A steel structure cross column is placed on the steel structure jig. L-shaped equilateral fixing plates are welded on the inner arcs of the detachable arc-shaped top plate and the detachable arc-shaped side plates. The intersection points of the two sides of the L-shaped equilateral fixing plate and the center intersection point of the steel structure cross column are on the same axis. A movable groove is provided on the L-shaped equilateral fixing plate. A straight-line fixing plate is inserted in the movable groove. Screws are provided at both ends of the straight-line fixing plate and the straight-line fixing plate is fixed to the L-shaped equilateral fixing plate through nuts. The position of the straight-line fixing plate can be adjusted through the movable groove to meet the fixation of cross-shaped steel columns with different cross-sectional sizes.

[0005] The invention has a simple structure and a reasonable design. It is used in conjunction with a traditional steel structure assembly welding jig. External pressure is applied to the T-beam and H-beam to be assembled to completely fix the T-beam and H-beam. Then welding is performed to solve the deformation problem of the components during the welding process, improve the molding quality, and have a good use effect. It is an innovation in the anti-deformation device for cross steel column assembly welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 It is the structural front view of the present invention.

[0007] Figure 2 It is a structural side view of the present invention.

[0008] Figure 3 It is the front view and side view of the I-shaped fixing plate structure of the present invention.

[0009] Figure 4 This is a front view of the connection between the L-shaped equilateral fixing plate and the detachable arc-shaped top plate of the present invention.

[0010] Figure 5 It is a top view of the connection between the L-shaped equilateral fixing plate and the detachable arc-shaped top plate of the present invention.

[0011] Figure 6 This is a connection diagram of the straight-line fixing plate of the present invention and the L-shaped equilateral fixing plate on the detachable arc-shaped side plate.

[0012] Figure 7 This is a connection diagram of the straight-line fixing plate of the present invention and the L-shaped equilateral fixing plate on the detachable arc-shaped side plate.

[0013] Figure 8 It is a schematic diagram of the steel structure mold structure of the present invention. DETAILED DESCRIPTION

[0014] The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings.

[0015] Depend on Figure 1-8 The present invention includes a fixing device and a steel structure jig. The fixing device is a circle formed by connecting a detachable arc top plate 1, two detachable arc side plates 2 and a fixed arc plate 3. The fixed arc plate 3 is welded to the steel structure jig 7 through a welded rib plate 3-1. A steel structure cross column 6 is placed on the steel structure jig 7. L-shaped equilateral fixing plates 5 are welded on the inner arcs of the detachable arc top plate 1 and the detachable arc side plates 2. The intersection points of the two sides of the L-shaped equilateral fixing plates 5 and the central intersection point of the steel structure cross column 6 are on the same axis. A movable groove 5-1 is provided on the L-shaped equilateral fixing plate 5. A straight-line fixing plate 4 is inserted in the movable groove 5-1. Screws 4-1 are provided at both ends of the straight-line fixing plate 4, and the straight-line fixing plate 4 is fixed to the L-shaped equilateral fixing plate 5 through nuts 4-2. The position of the straight-line fixing plate 4 can be adjusted through the movable groove 5-1 to meet the fixation of cross-shaped steel columns with different cross-sectional sizes.

[0016] In order to ensure the use effect, connecting ear plates 8 are provided at both ends of the removable arc top plate 1, the removable arc side plate 2 and the fixed arc plate 3. The removable arc top plate 1 and the two removable arc side plates 2, the two removable arc side plates 2 and the fixed arc plate 3 are connected together through connecting bolts 9-1 and connecting nuts 9-2 passing through the connecting ear plates 8.

[0017] The I-shaped fixing plate 4 and the screw rod 4-1 are welded into an integral structure. The I-shaped fixing plate 4 is connected to the L-shaped equilateral fixing plate 5 through the nut 4-2. The fixing plate can be tightened by adjusting the nut 4-1.

[0018] The two detachable arc-shaped side panels 2 are of the same size and curvature.

[0019] The removable arc-shaped top plate 1 and the fixed arc-shaped plate 3 are of the same size and curvature.

[0020] The steel structure mold 7 is composed of two opposite right triangles connected together, and the connection point and the central intersection point of the steel structure cross column 6 are on the same axis.

[0021] The fixing device, the steel structure jig, the straight-shaped fixing plate (4), and the L-shaped equilateral fixing plate (5) are used together, and 3 to 7 sets are provided.

[0022] The use of the present invention is that, on the basis of the traditional steel structure jig 7, a fixing device is added, the fixing device is a circle formed by connecting a detachable arc top plate 1, two detachable arc side plates 2 and a fixed arc plate 3, each arc plate is connected by connecting ear plates 8, connecting bolts 9-1, and connecting nuts 9-2, the fixed arc plate 3 is welded to the steel structure jig 7, and the welding firmness is strengthened by welding rib plates 3-1, so that the fixing device can be stably connected to the steel structure jig to form a whole, the steel structure cross column 6 is reinforced by a straight-line fixing plate 4 and an L-shaped equilateral fixing plate 5 in the fixing device, the position of the straight-line fixing plate 4 is adjusted by the movable groove 5-1 set on the L-shaped equilateral fixing plate 5, so as to meet the fixation of cross-shaped steel columns with different cross-sectional sizes, and the fixing device and the steel structure jig work together to achieve the fixing effect of the component when the cross steel column is assembled and welded, thereby preventing the component from being deformed due to temperature during the welding process. When in use, the specific operation is as follows: The first step is to weld the fixed arc plate 3 and the steel structure jig 7 together by welding the rib plate 3-1, so that they become part of the steel structure jig; The second step is to place the simply spliced ​​steel structure cross column 6 on the steel structure jig 7; The third step is to install the detachable arc-shaped side panel 2 by connecting the ear plate 8, the connecting bolt 9-1 and the connecting nut 9-2; Step 4: Install the fixing plate, insert the bolt 4-1 of the I-shaped fixing plate 4 into the moving groove 5-1 on the L-shaped equilateral fixing plate 5, and preliminarily fix it with the nut 4-2; Step 5: Install the removable arc top plate 1, and insert the screw 4-1 into the moving groove 5-1 on the L-shaped equilateral fixing plate 5 on the removable arc top plate 1; The sixth step is to tighten the bolts and nuts, and tighten all the connecting bolts 9-1 and connecting nuts 9-2 connecting the removable arc top plate 1 and the two removable arc side plates 2, and then tighten the screws 4-1 and nuts 4-2 on the fixing plate 4 according to the size of the steel structure cross column 6, and finally form a whole, such as Figure 1 shown.

[0023] The present invention connects with the steel structure jig, so that the device is simple to manufacture, firm and reliable, and has low investment cost; the design of the movable groove of the fixed plate meets the reinforcement requirements of cross steel columns with different cross sections; at the same time, the design of the detachable arc plate makes the installation procedure simple and easy to use, which can be installed when in use and removed when not in use, and can be recycled repeatedly, does not take up space, and does not affect other use requirements of the steel structure jig; the overall design is to fix the T-beam and H-beam of the cross steel column together by external force, and after welding is completed, the device can be removed without secondary treatment of the steel column; the device is simple and reasonable in design, which not only meets the functional requirements, but also reduces the number of processes, reduces material consumption, and shortens the construction period. It is an innovation in the anti-deformation device for cross steel column assembly welding, and has good economic and social benefits.

[0024] It should be pointed out that the above is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any technician familiar with the profession can make changes or modify the technical contents disclosed above into equivalent embodiments with equivalent changes without departing from the scope of the technical solution of the present invention, which all fall within the protection scope of the present invention.

Claims

1. A cross steel column assembly welding anti-deformation device, characterized in that: The invention comprises a fixing device and a steel structure jig. The fixing device is a circle formed by connecting a detachable arc-shaped top plate (1), two detachable arc-shaped side plates (2) and a fixed arc-shaped plate (3). The fixed arc-shaped plate (3) is welded to the steel structure jig (7) via a welded rib plate (3-1). A steel structure cross column (6) is placed on the steel structure jig (7). An L-shaped equilateral fixing plate (5) is welded on the inner arc of the detachable arc-shaped top plate (1) and the detachable arc-shaped side plates (2). The L-shaped equilateral fixing plate ( The intersection points of the two sides of the L-shaped equilateral fixing plate (5) and the central intersection point of the steel structure cross column (6) are on the same axis. A movable groove (5-1) is provided on the L-shaped equilateral fixing plate (5). A straight-shaped fixing plate (4) is inserted into the movable groove (5-1). Screws (4-1) are provided at both ends of the straight-shaped fixing plate (4). The straight-shaped fixing plate (4) is fixed together with the L-shaped equilateral fixing plate (5) via nuts (4-2). The position of the straight-shaped fixing plate (4) can be adjusted through the movable groove (5-1) to meet the needs of fixing cross-shaped steel columns with different cross-sectional sizes.

2. The cross steel column assembly welding anti-deformation device according to claim 1 is characterized in that: Both ends of the removable arc-shaped top plate (1), the removable arc-shaped side plates (2) and the fixed arc-shaped plate (3) are provided with connecting ear plates (8); the removable arc-shaped top plate (1) and the two removable arc-shaped side plates (2), and the two removable arc-shaped side plates (2) and the fixed arc-shaped plate (3) are connected together via connecting bolts (9-1) and connecting nuts (9-2) passing through the connecting ear plates (8).

3. The cross steel column assembly welding anti-deformation device according to claim 1 is characterized in that: The I-shaped fixing plate (4) and the screw rod (4-1) are welded into an integral structure; the I-shaped fixing plate (4) is connected to the L-shaped equilateral fixing plate (5) via a nut (4-2); the fixing plate can be tightened by adjusting the nut (4-1).

4. The cross steel column assembly welding anti-deformation device according to claim 1 is characterized in that: The two detachable arc-shaped side panels (2) are of the same size and arc.

5. The cross steel column assembly welding anti-deformation device according to claim 1 is characterized in that: The removable curved top plate (1) and the fixed curved plate (3) are of the same size and curvature.

6. The cross steel column assembly welding anti-deformation device according to claim 1 is characterized in that: The steel structure jig (7) is composed of two opposite right-angled triangles connected together, and the connection point and the central intersection point of the steel structure cross column (6) are on the same axis.

7. The cross steel column assembly welding anti-deformation device according to claim 1 is characterized in that: The fixing device, the steel structure jig, the straight-line fixing plate (4), and the L-shaped equilateral fixing plate (5) are provided in 3 to 7 groups.