Environment-friendly aluminum alloy blank machining scrap collecting and treating system

Abstract

The invention discloses an environment-friendly aluminum alloy blank machining scrap collecting and processing system, and relates to the technical field of aluminum alloy machining, the environment-friendly aluminum alloy blank machining scrap collecting and processing system comprises a scrap collecting mechanism, a briquetting mechanism and a conveying mechanism, a bottom plate is fixedly mounted at the bottom of the briquetting mechanism, and the conveying mechanism is arranged on one side of the top of the bottom plate; the briquetting mechanism is arranged on the side of the conveying mechanism, and the chipping collecting mechanism comprises an operation table and a collecting groove. A lead screw is driven to rotate through a translation motor, then a sliding block is driven to move on a guide rail, the sliding block moves on the surface of the operation table, chippings on the surface of the operation table are conveniently cleaned through a cleaning brush, the chippings are effectively pushed into the collecting groove from a groove opening between the operation table and the collecting groove, and therefore the chippings are effectively collected. And then the bottom of the collecting groove is designed to be in a funnel shape, the chippings are discharged from the discharging opening, the efficient collecting function is achieved, meanwhile, the chippings are effectively prevented from being scattered all around, and therefore the cleanliness is improved.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy processing, and in particular to an environmentally friendly aluminum alloy billet processing debris collection and processing system. Background Art

[0002] During the processing of aluminum alloy billets, such as cutting, drilling, milling and other operations, a large amount of debris will be generated. If these debris cannot be effectively collected and processed, it will cause many problems. On the one hand, the debris will be scattered in the processing workshop, which not only affects the environmental sanitation of the workshop, but may also be inhaled by the staff, endangering their health; on the other hand, aluminum alloy debris is a recyclable resource, and it will cause a waste of resources if it is discarded at will.

[0003] In the prior art, for example, the patent application number: CN202222614764.2, "A metal debris collection device for cylinder mold production", includes a machine base, a frame fixedly mounted on the top of the machine base, a processing equipment body mounted on the frame, an empty slot opened inside the machine base, a filter plate fixedly connected inside the empty slot, and a scraping assembly mounted inside the empty slot. The utility model uses the machine base as the device support body, and the frame to position and support the processing equipment body. The mold blank is first placed on a processing table composed of round rods, and then two pneumatic clamps are started to slide relatively along the round rods to clamp and fix the mold blank, and then the processing equipment body is started to process the mold blank, thereby realizing the advantages of the device being convenient for cleaning metal debris, having a good cleaning effect, and convenient centralized processing without manual labor.

[0004] The existing aluminum alloy billet processing generates a lot of debris, and the existing processing equipment cannot block the debris, which causes the debris to be scattered everywhere and is difficult to clean, resulting in a decrease in work efficiency. To solve the above problems, an environmentally friendly aluminum alloy billet processing debris collection and processing system is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide an environmentally friendly aluminum alloy billet processing debris collection and processing system to solve the problem that the existing technology proposed in the above background technology generates a lot of debris during operation, and the existing processing equipment is unable to block the debris, which causes the debris to be scattered everywhere and is difficult to clean, thereby causing a decrease in work efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an environmentally friendly aluminum alloy billet processing debris collection and processing system, comprising a debris collection mechanism, a briquetting mechanism and a conveying mechanism, wherein a bottom plate is fixedly installed at the bottom of the briquetting mechanism, the conveying mechanism is arranged on the top side of the bottom plate, and the briquetting mechanism is arranged on the side of the conveying mechanism, the debris collection mechanism comprises an operating table and a collecting trough, the operating table is arranged on the inner side of the collecting trough, a plurality of side support blocks are symmetrically and evenly distributed on the outer side of the operating table, one end of the side support blocks are fixedly connected to the inner wall of the collecting trough, a gap notch is arranged in a circle between the operating table and the collecting trough, a guide rail is symmetrically and fixedly installed on the top of the collecting trough, a sliding block is slidably installed on the top of the guide rail, a plurality of cleaning brushes are evenly distributed on the bottom of the sliding block, a lead screw is movably installed on the inner side of a single guide rail, a translation motor is arranged at one end of the guide rail, and the output end of the translation motor is connected to one end of the lead screw; The briquetting mechanism includes a briquetting box, both ends of which are provided with side thrust cylinders, the output ends of which pass through the inner side of the briquetting box, the output ends of which are connected with briquetting plates, a side support frame is fixedly installed on the back side of the briquetting box, two push cylinders are penetrated on the side of the side support frame, the output ends of which are connected with push plates, the push plates movably pass through the back side of the briquetting box, and a side cover plate is movably installed on the front side of the briquetting box.

[0007] Preferably, the conveying mechanism comprises a conveying frame, a plurality of conveying rollers are evenly distributed on the inner side of the conveying frame, a conveying belt is wound around the outer wall of the conveying roller, and a conveying motor is arranged at one end of a single conveying roller.

[0008] Preferably, a plurality of metal strips are evenly distributed on the outer wall of the conveyor belt, and bottom support legs are symmetrically fixedly installed at both ends of the bottom of the conveyor frame.

[0009] Preferably, the bottom support legs are slidably connected to sliding rails, and the sliding rails are fixedly mounted on the surface of the bottom plate.

[0010] Preferably, both ends of the inner side of the briquetting box are fixedly installed with an embedding shell, one side of the embedding shell is provided with an embedding groove, the briquetting plate is embedded and installed on the inner side of the embedding groove, and the side thrust cylinder passes through the side of the embedding groove.

[0011] Preferably, a rotating part is symmetrically installed on the front of the briquetting box, one end of the rotating part is connected to a hydraulic telescopic rod, one end of the hydraulic telescopic rod is movably installed with a transfer shaft, and the side surfaces of the two hydraulic telescopic rods are respectively connected to the two ends of the side cover plate.

[0012] Preferably, support blocks are provided at the four corners of the bottom of the collecting tank, the bottom of the support blocks is connected to a spring member, and the bottom of the spring member is connected to a bottom support frame.

[0013] Preferably, a vibration motor is symmetrically arranged on the bottom side of the collecting trough, and a discharge port is fixedly connected to the bottom of the collecting trough.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. In the present invention, the screw rod is driven to rotate by a translation motor, thereby driving the sliding block to move on the guide rail. The sliding block moves on the surface of the operating table, thereby facilitating the cleaning of debris on the surface of the operating table by a cleaning brush, effectively pushing the debris into the interior of the collecting trough from the notch between the operating table and the collecting trough, and then discharging the debris from the discharge port by designing the bottom of the collecting trough into a funnel shape, thereby achieving a high-efficiency collection function and effectively avoiding the debris from scattering everywhere, thereby improving the cleanliness. The support block is supported at the bottom of the collecting trough, and cooperates with the spring part to provide a shock-absorbing function, and cooperates with the bottom support frame to achieve stable support. The vibration motor generates high-frequency vibration in the collecting trough, which is beneficial to improving the efficiency of debris discharge and avoiding the accumulation of debris adhering to the inner wall of the collecting trough. During the vibration process, the spring part cooperates to increase the vibration amplitude, thereby ensuring the discharge effect.

[0015] 2. In the present invention, the briquetting box is used to facilitate the storage of collected debris. During the collection process, the briquetting plates are embedded in the corresponding inner sides of the embedding shells. After a proper amount of debris is collected, the briquetting plates are pushed toward each other and merged by two sets of side push cylinders, which is beneficial for squeezing the debris into blocks and facilitating the subsequent processing and transfer work. After being squeezed into blocks, the pushing plate is pushed to one side by the pushing cylinder, which is beneficial for pushing the extruded block to one side. At the same time, the hydraulic telescopic rod is extended, and the side cover plate is opened in cooperation with the rotating part and the adapter shaft, which facilitates the pushing out of the extruded block material, thereby realizing efficient briquetting processing and facilitating further work in the later stage.

[0016] 3. In the present invention, the conveying mechanism is conveniently moved to a position close to the outlet of the briquetting mechanism by means of a sliding rail, and then the extruded blocks are effectively collected on the conveyor belt in cooperation with the material discharging push of the briquetting mechanism. When pushed onto the conveyor belt, the metal strip provides guidance and support, which is conducive to providing convenient material collection. Subsequently, a single conveying roller is driven to rotate by a conveying motor, thereby driving the conveyor belt to realize the conveying work, which is convenient for conveying the extruded blocks and realizes efficient processing work. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of an environmentally friendly aluminum alloy billet processing debris collection and processing system of the present invention; Figure 2 This is a schematic structural diagram of another angle of an environmentally friendly aluminum alloy billet processing debris collection and treatment system of the present invention; Figure 3 It is a structural schematic diagram of a collection mechanism of an environmentally friendly aluminum alloy billet processing debris collection and treatment system of the present invention; Figure 4 For the present invention Figure 3 A is an enlarged structural diagram; Figure 5 It is a schematic structural diagram from another angle of the collection mechanism of an environmentally friendly aluminum alloy billet processing debris collection and treatment system of the present invention; Figure 6 This is a schematic structural diagram of a briquetting assembly of an environmentally friendly aluminum alloy billet processing debris collection and processing system of the present invention; Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in FIG. Figure 8 The present invention is a schematic diagram of the cross-sectional structure of a conveying mechanism of an environmentally friendly aluminum alloy billet processing debris collection and processing system.

[0018] In the figure: 1. Debris collecting mechanism; 101. Operating table; 102. Side support block; 103. Collecting trough; 104. Guide rail; 105. Sliding block; 106. Cleaning brush; 107. Screw rod; 108. Translation motor; 109. Support block; 110. Spring member; 111. Discharge port; 112. Vibration motor; 113. Bottom support frame; 2. Block pressing mechanism; 201. Block pressing box; 202. Side push cylinder; 203. Block pressing plate ; 204, embedded shell; 205, embedded slot; 206, side support frame; 207, pushing cylinder; 208, pushing plate; 209, side cover plate; 210, rotating part; 211, hydraulic telescopic rod; 212, adapter shaft; 3, conveying mechanism; 301, conveying frame; 302, conveying roller; 303, conveying motor; 304, conveyor belt; 305, metal strip; 306, bottom support leg; 307, sliding rail; 4, bottom plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Example 1: Reference Figure 1-Figure 8As shown: an environmentally friendly aluminum alloy billet processing debris collection and processing system, including a debris collection mechanism 1, a briquetting mechanism 2 and a conveying mechanism 3, the bottom of the briquetting mechanism 2 is fixedly installed with a bottom plate 4, the conveying mechanism 3 is arranged on the top side of the bottom plate 4, the briquetting mechanism 2 is arranged on the side of the conveying mechanism 3, the debris collection mechanism 1 includes an operating table 101 and a collection tank 103, the operating table 101 is arranged on the inner side of the collection tank 103, and a plurality of side support blocks 102 are symmetrically and evenly distributed on the outer side of the operating table 101, one end of the side support blocks 102 are fixedly connected to both sides of the inner wall of the collection tank 103, a gap notch is arranged around the operating table 101 and the collection tank 103, and the top of the collection tank 103 is opposite to the outer side of the operating table 101. A guide rail 104 is fixedly installed, a sliding block 105 is slidably installed on the top of the guide rail 104, and a number of cleaning brushes 106 are evenly distributed on the bottom of the sliding block 105. A screw rod 107 is movably installed on the inner side of a single guide rail 104, and a translation motor 108 is arranged at one end of the guide rail 104. The output end of the translation motor 108 is connected to one end of the screw rod 107. Support blocks 109 are arranged at the four corners of the bottom of the collecting tank 103, and a spring member 110 is connected to the bottom of the support block 109. A bottom support frame 113 is connected to the bottom of the spring member 110. A vibration motor 112 is symmetrically arranged on the bottom side of the collecting tank 103, and a discharge port 111 is fixedly connected to the bottom of the collecting tank 103. In this embodiment, an aluminum alloy billet is placed on an operating table 101, and the billet is processed by a processing device. After the processing is completed, the billet and the processing device are removed, and then the screw rod 107 is driven to rotate by a translation motor 108, thereby driving the sliding block 105 to move on the guide rail 104. The sliding block 105 moves on the surface of the operating table 101, and then the debris on the surface of the operating table 101 is conveniently cleaned by the cleaning brush 106, and the debris is effectively pushed from the notch between the operating table 101 and the collecting tank 103 into the interior of the collecting tank 103, and then the bottom of the collecting tank 103 is designed to be funnel-shaped, so that the debris is discharged from the discharge port 111, thereby realizing a highly efficient collection function. It effectively avoids debris from scattering everywhere, thereby improving cleanliness. The side support block 102 fixes the operating table 101 on the inner side of the collection tank 103, and the side support block 102 is trapezoidal in design, which is conducive to ensuring that all debris falls into the interior of the collection tank 103. It is supported at the bottom of the collection tank 103 by the support block 109, and cooperates with the spring part 110 to provide a shock-absorbing function, and cooperates with the bottom support frame 113 to achieve stable support. The vibration motor 112 generates high-frequency vibration to the collection tank 103, which is conducive to improving the efficiency of debris unloading and avoiding debris accumulation and adhesion to the inner wall of the collection tank 103. During the vibration process, the spring part 110 cooperates to increase the vibration amplitude, thereby ensuring the unloading effect.

[0021] Example 2: Figure 6 and Figure 7As shown, the briquetting mechanism 2 includes a briquetting box 201, and side push cylinders 202 are arranged at both ends of the briquetting box 201. The output end of the side push cylinder 202 runs through the inner side of the briquetting box 201, and the output end of the side push cylinder 202 is connected to a briquetting plate 203. A side support frame 206 is fixedly installed on the back of the briquetting box 201, and two push cylinders 207 are arranged on the side of the side support frame 206. The output end of the push cylinder 207 is connected to a push plate 208, and the push plate 208 runs through the back of the briquetting box 201. The front of the briquetting box 201 is movably installed with a side support frame 206. The side cover plate 209 and the briquetting box 201 are fixedly installed with an embedded shell 204 at both ends of the inner side, and an embedded groove 205 is opened on one side of the embedded shell 204. The briquetting plate 203 is embedded and installed on the inner side of the embedded groove 205. The side push cylinder 202 runs through the side of the embedded groove 205. The front of the briquetting box 201 is symmetrically installed with a rotating part 210, and one end of the rotating part 210 is connected to a hydraulic telescopic rod 211, and one end of the hydraulic telescopic rod 211 is movably installed with a transfer shaft 212. The side surfaces of the two hydraulic telescopic rods 211 are respectively connected to the two ends of the side cover plate 209.

[0022] In this embodiment, the briquetting box 201 facilitates the storage of collected debris. During the collection process, the briquetting plates 203 are embedded in the corresponding inner sides of the embedded shells 204. After a proper amount of debris is collected, the two sets of side push cylinders 202 push the briquetting plates 203 toward each other and merge, which is beneficial for squeezing the debris into blocks and facilitating the subsequent processing and transfer work. After being squeezed into blocks, the pushing plate 208 is pushed to one side by the pushing cylinder 207, which is beneficial for pushing the extruded block to one side. At the same time, the hydraulic telescopic rod 211 extends, and cooperates with the rotating part 210 and the adapter shaft 212 to open the side cover plate 209, which facilitates the pushing out of the extruded block material, thereby realizing efficient briquetting processing and facilitating further work in the later stage.

[0023] Example 3: Figure 8 As shown, the conveying mechanism 3 includes a conveying frame 301, a plurality of conveying rollers 302 are evenly distributed on the inner side of the conveying frame 301, the outer wall of the conveying roller 302 is wrapped with a conveying belt 304, a conveying motor 303 is provided at one end of a single conveying roller 302, a plurality of metal strips 305 are evenly distributed on the outer wall of the conveying belt 304, bottom support legs 306 are symmetrically fixedly installed at both ends of the bottom of the conveying frame 301, the bottom support legs 306 are slidably connected to sliding rails 307, and the sliding rails 307 are fixedly installed on the surface of the bottom plate 4.

[0024] In this embodiment, when the extruded blocks need to be transported, the conveying mechanism 3 is conveniently moved to a position close to the outlet of the briquetting mechanism 2 by the sliding rail 307, and then the extruded blocks are effectively collected on the conveyor belt 304 in cooperation with the discharging and pushing process of the briquetting mechanism 2. When pushed onto the conveyor belt 304, the metal strip 305 provides guidance and support, which is conducive to providing convenient material collection. Subsequently, the single conveying roller 302 is driven to rotate by the conveying motor 303, and then the conveyor belt 304 is driven to realize the conveying work, which is convenient for conveying the extruded blocks and realizes efficient processing work.

[0025] In the present invention, when the environmentally friendly aluminum alloy billet processing debris collection and processing system is used, the aluminum alloy billet is first placed on the operating table 101, and the billet is processed by the processing equipment. After the processing is completed, the billet and the processing equipment are removed, and then the translation motor 108 drives the lead screw 107 to rotate, thereby driving the sliding block 105 to move on the guide rail 104, and the sliding block 105 moves on the surface of the operating table 101, so that the debris on the surface of the operating table 101 can be easily cleaned by the cleaning brush 106, and the debris is effectively pushed from the notch between the operating table 101 and the collection tank 103 into the interior of the collection tank 103, and then through the bottom of the collection tank 103 It is designed to be funnel-shaped, and the debris is discharged from the discharge port 111, thereby realizing a highly efficient collection function. The side support block 102 fixes the operating table 101 on the inner side of the collection trough 103, and the side support block 102 is trapezoidal in design, which is beneficial to ensure that all the debris falls into the interior of the collection trough 103. It is supported at the bottom of the collection trough 103 by the support block 109, and cooperates with the spring member 110 to provide a shock-absorbing function, and cooperates with the bottom support frame 113 to achieve stable support. The vibration motor 112 generates high-frequency vibration to the collection trough 103, which is beneficial to improve the efficiency of debris unloading. During the vibration process, the spring member 110 cooperates to increase the vibration amplitude, thereby ensuring the unloading effect.

[0026] The briquetting box 201 facilitates the storage of the collected debris. During the collection process, the briquetting plates 203 are embedded in the corresponding embedded shells 204. After a proper amount of debris is collected, the two sets of side push cylinders 202 push the briquetting plates 203 toward each other to merge, which is conducive to squeezing the debris into blocks, which is convenient for later processing and transfer. After being squeezed into blocks, the pushing cylinder 207 pushes the pushing plate 208 to one side, which is conducive to pushing the squeezing block to one side. At the same time, the hydraulic telescopic rod 211 extends, cooperates with the rotating member 210 and the adapter shaft 212 to open the side cover plate 209, so as to facilitate the subsequent processing and transfer. In order to push out the extruded block material, when the extruded block needs to be transported, the conveying mechanism 3 is conveniently moved to a position close to the outlet of the briquetting mechanism 2 through the sliding rail 307, and then the briquetting mechanism 2 is cooperated with the material discharging and pushing processing to effectively collect the extruded block on the conveyor belt 304. When pushed onto the conveyor belt 304, the metal strip 305 provides guidance and support, which is conducive to providing convenient material collection. Subsequently, the single conveying roller 302 is driven to rotate through the conveying motor 303, and then the conveyor belt 304 is driven to realize the conveying work, which is convenient for conveying the extruded block and realizes efficient processing.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An environmentally friendly aluminum alloy billet processing debris collection and processing system, characterized by: The invention comprises a debris collection mechanism (1), a block pressing mechanism (2) and a conveying mechanism (3), wherein a bottom plate (4) is fixedly mounted on the bottom of the block pressing mechanism (2), the conveying mechanism (3) is arranged on one side of the top of the bottom plate (4), the block pressing mechanism (2) is arranged on the side of the conveying mechanism (3), the debris collection mechanism (1) comprises an operating table (101) and a collecting trough (103), the operating table (101) is arranged on the inner side of the collecting trough (103), a plurality of side support blocks (102) are symmetrically and evenly distributed on the outer side of the operating table (101), one end of each of the side support blocks (102) is fixedly connected to the collecting trough (103), and the side support blocks (102) are fixedly connected to the collecting trough (103). 03), a gap notch is arranged in a circle between the operating table (101) and the collecting tank (103), a guide rail (104) is symmetrically fixedly installed on the top of the collecting tank (103), a sliding block (105) is slidably installed on the top of the guide rail (104), a plurality of cleaning brushes (106) are evenly distributed on the bottom of the sliding block (105), a lead screw (107) is movably installed on the inner side of a single guide rail (104), a translation motor (108) is arranged at one end of the guide rail (104), and an output end of the translation motor (108) is connected to one end of the lead screw (107); The briquetting mechanism (2) comprises a briquetting box (201), both ends of which are provided with side thrust cylinders (202), the output end of which passes through the inner side of the briquetting box (201), the output end of which is connected to a briquetting plate (203), a side support frame (206) fixedly mounted on the back of the briquetting box (201), two push cylinders (207) passing through the side of the side support frame (206), the output end of which is connected to a push plate (208), the push plate (208) movably passes through the back of the briquetting box (201), and a side cover plate (209) movably mounted on the front of the briquetting box (201).

2. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 1 is characterized by: The conveying mechanism (3) comprises a conveying frame (301), a plurality of conveying rollers (302) are evenly distributed on the inner side of the conveying frame (301), a conveying belt (304) is wound around the outer wall of the conveying roller (302), and a conveying motor (303) is arranged at one end of a single conveying roller (302).

3. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 2 is characterized in that: A plurality of metal strips (305) are evenly distributed on the outer wall of the conveyor belt (304), and bottom support legs (306) are symmetrically fixedly mounted at both ends of the bottom of the conveyor frame (301).

4. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 3 is characterized by: The bottom support legs (306) are slidably connected to sliding rails (307), and the sliding rails (307) are fixedly mounted on the surface of the bottom plate (4).

5. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 1 is characterized in that: An embedding shell (204) is fixedly mounted on both ends of the inner side of the briquetting box (201), an embedding groove (205) is provided on one side of the embedding shell (204), the briquetting plate (203) is embedded and mounted on the inner side of the embedding groove (205), and the side thrust cylinder (202) passes through the side of the embedding groove (205).

6. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 5 is characterized in that: A rotating member (210) is symmetrically mounted on the front of the briquetting box (201), one end of the rotating member (210) is connected to a hydraulic telescopic rod (211), one end of the hydraulic telescopic rod (211) is movably mounted with a transfer shaft (212), and the side surfaces of the two hydraulic telescopic rods (211) are respectively connected to the two ends of the side cover plate (209).

7. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 1 is characterized in that: Support blocks (109) are provided at the four corners of the bottom of the collecting tank (103); the bottom of the support block (109) is connected to a spring member (110); and the bottom of the spring member (110) is connected to a bottom support frame (113).

8. The environmentally friendly aluminum alloy billet processing debris collection and processing system according to claim 1 is characterized by: A vibration motor (112) is symmetrically arranged on the bottom side of the collecting trough (103), and a discharge port (111) is fixedly connected to the bottom of the collecting trough (103).

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