Metal workpiece surface burr treatment device and treatment method
By designing a burr treatment device that immerse metal workpieces into iron sand and drives iron sand to shake using belt power structure, the problems of low burr treatment efficiency and quality in the prior art are solved, and efficient treatment of workpieces of different materials is achieved.
Patent Information
- Application Number
- CN202411775508.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the processing of existing metal workpieces, the burr processing efficiency and quality are low, and the workpieces of different materials cannot be processed at the same time, resulting in a reduction in equipment efficiency.
Design a surface burr treatment device for metal workpieces. By immersing metal workpieces into iron sand and using belt power structure to drive the connecting shaft to rotate. Through the cooperation of the concave disc and the bumps, the iron sand shakes in the placement box to the surface of the metal workpiece. Perform polishing.
It realizes no blind grinding, improves the grinding efficiency and quality of metal workpieces, can handle metal workpieces of different materials at the same time, and improves the working efficiency of the equipment.
Smart Images

Figure CN119388310A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of metal workpiece processing, and in particular to a device and method for processing burrs on the surface of a metal workpiece. Background Art
[0002] In the field of mechanical processing, burrs will be generated at the entry and exit edges or the intersection of internal fine and deep holes during the machining process of metal workpiece blanks. If not processed, it will cause harm to the subsequent use of the parts and equipment. For example, when it comes into contact with other parts of the equipment, it will scratch other parts and cause damage to the parts. Therefore, burr processing of workpieces is particularly important.
[0003] The burrs generated by existing metal workpiece processing are generally polished manually or by using a shot blasting machine or sand blasting to ensure that the burrs on the surface of the parts can be effectively processed and convenient for the later use of the workpiece. The existing metal workpiece surface burr processing device still has the following defects:
[0004] 1. The existing equipment has low efficiency in manual grinding during use. Although shot blasting and sand blasting are highly efficient, due to the characteristics of the grinding methods, in the actual grinding process, when encountering delicate workpieces, the fine parts of the workpieces cannot be effectively polished, and only a rough grinding can be performed. After the grinding is completed, the fine parts of the workpiece still need to be manually polished for a second time, which makes the efficiency and quality of burr treatment low;
[0005] 2. In actual use, due to the different materials of the workpiece, the burr grinding methods are also different. The existing shot blasting machines and sand blasting machines are based on the material of the workpiece. The particle size of the shot blasting and grit inside the equipment is changed to grind the workpiece. However, in actual use, when encountering workpieces of multiple materials processed at one time, at this time, the only way is to constantly change the particle size of the shot blasting and grit, which reduces the grinding efficiency of the equipment. The workpieces are ground in sequence, making the grinding of the burrs of the workpiece more troublesome.
[0006] Therefore, it is necessary to invent a device and method for processing burrs on the surface of a metal workpiece to solve the above problems. Summary of the invention
[0007] The purpose of the present invention is to provide a device and method for processing burrs on the surface of a metal workpiece, which solves the problems in the prior art that the metal workpiece needs to be manually polished twice and metal workpieces of different materials cannot be polished at the same time by immersing the metal workpiece in iron sand and placing the metal workpiece separately.
[0008] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a device for treating burrs on the surface of a metal workpiece, comprising: a base: a cavity is opened in the base, a connecting shaft is rotatably connected in the cavity, and the connecting shaft penetrates and is connected above the inside of the cavity;
[0009] The connecting shaft is connected with a belt power structure, and the belt power structure is installed in the cavity.
[0010] Preferably, a tray is fixedly connected above the base, the tray is connected through the connecting shaft, a slide rail is fixedly connected inside the tray, six groups of slide rails are installed in the tray, a slider is slidably connected inside the slide rail, a connecting box is fixedly connected above the slider, and the connecting box is installed above each group of slide rails.
[0011] Preferably, a guide rod is fixedly connected to one side of the connection box, a guide cylinder is fixedly connected to the inner wall of the tray, and the guide cylinder is connected through the guide rod.
[0012] Preferably, a spring is fitted and connected to one side of the guide cylinder, one side of the spring is fitted and connected to a connection box, and the spring is sleeved with the guide rod.
[0013] Preferably, a rubber pad is fixedly connected to the inner wall of the connection box, a placement box is fitly connected to the rubber pad, a box cover is fitly connected to the top of the placement box, a locking assembly is fixedly connected to one side of the box cover, two groups of locking assemblies are symmetrically arranged on both sides of the box cover, and the locking assembly is fixedly connected to the placement box at the bottom.
[0014] Preferably, the connection box is fixedly connected with a protrusion on a side away from the guide rod, a convex disc is provided on one side of the protrusion, the convex disc is fixedly connected to the connection shaft, and the protrusion and the convex disc are in the same horizontal plane.
[0015] Preferably, a connecting plate is fixedly connected to one side of the connecting box, an electric telescopic rod is fixedly connected above the connecting plate, and the electric telescopic rod is correspondingly installed on one side of each group of connecting boxes.
[0016] Preferably, the output end of the electric telescopic rod is connected to a baffle, and a rubber pad 2 is fixedly connected below the baffle.
[0017] Preferably, iron sand is placed in the placing box, a metal workpiece is placed in the iron sand, and the iron sand completely wraps the metal workpiece and immerses it inside.
[0018] A method for processing burrs on the surface of a metal workpiece, comprising a device for processing burrs on the surface of a metal workpiece as described in any one of the above. The processing steps are as follows:
[0019] Step 1: Place the metal workpiece to be processed into the placement box, and add iron sand into the placement box. At this time, the box cover and the placement box are firmly locked by the locking assembly;
[0020] Step 2: Put the locked placement boxes into the connection box one by one. At this time, move the baffle downwards through the electric telescopic rod so that the rubber pad 2 under the baffle fits on the top of the placement box to fix the placement box in the connection box;
[0021] Step 3: Start the belt power structure to drive the connecting shaft to rotate, and the connecting shaft drives the cam disc to rotate. When the protrusion of the cam disc contacts the bump, it will push the connecting box to move. When the protrusion of the cam disc rotates away, the spring will push the connecting box to reset. Through the high-speed rotation of the connecting shaft, the iron sand inside the placement box will swing back and forth, causing friction and grinding on the burrs on the surface of the metal workpiece.
[0022] In the above technical solution, compared with the prior art, the technical effects and advantages provided by the present invention are as follows:
[0023] 1. The iron sand is immersed in the metal workpiece and wrapped in the placement box, and the box cover is locked by the locking assembly to generate a sealed space. At this time, the connecting shaft is driven to rotate by the belt power structure, and the iron sand is shaken in the placement box through the cooperation of the convex disc and the protrusion to grind the surface of the metal workpiece. This immersion method allows the metal workpiece to be polished without dead angles, which can solve the problem that the traditional equipment needs to manually perform secondary grinding on the fine parts of the metal workpiece after grinding, thereby improving the grinding efficiency and quality of the metal workpiece;
[0024] 2. When placing the metal workpiece inside the placement box, fill the placement box with iron sand according to the size of iron sand particles required for grinding burrs on the metal workpiece, and then start the equipment for grinding. At this time, through this structure, the metal workpieces to be ground are separated, so that the equipment can grind metal workpieces of different materials at the same time, thereby improving the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the structure of the tray of the present invention from a top view;
[0028] Figure 3It is a schematic diagram of the layout structure of the electric telescopic rod of the present invention;
[0029] Figure 4 It is a schematic diagram of the cross-sectional structure of the placement box of the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the locking assembly of the present invention;
[0031] Figure 6 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0032] Figure 7 For the present invention Figure 2 Enlarged structural diagram at B in the middle.
[0033] Description of reference numerals:
[0034] 1. Base; 2. Cavity; 3. Connecting shaft; 4. Belt power structure; 5. Tray; 6. Slide rail; 7. Slider; 8. Connecting box; 9. Guide rod; 10. Guide cylinder; 11. Spring; 12. Rubber pad 1; 13. Placement box; 14. Box cover; 15. Locking assembly; 16. Bump; 17. Convex disc; 18. Electric telescopic rod; 19. Connecting plate; 20. Baffle; 21. Rubber pad 2; 22. Iron sand; 23. Metal workpiece. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0036] The present invention provides Figure 1-7 The device for treating burrs on the surface of a metal workpiece shown in the figure comprises: a base 1: a cavity 2 is formed in the base 1, a connecting shaft 3 is rotatably connected in the cavity 2, and the connecting shaft 3 penetrates and is connected to the top of the cavity 2;
[0037] A belt power structure 4 is connected to the connecting shaft 3, and the belt power structure 4 is installed in the cavity 2. The belt power structure 4 includes: two sets of pulleys, a set of belts, and a set of motors. One set of pulleys is connected to the connecting shaft 3, one set of pulleys is connected to a set of motor output ends, a set of motors is installed in the cavity 2, and the two sets of pulleys are connected by a set of belts.
[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7As shown, a tray 5 is fixedly connected above the base 1, the tray 5 is connected through the connecting shaft 3, a slide rail 6 is fixedly connected inside the tray 5, six groups of slide rails 6 are installed in the tray 5, a slider 7 is slidably connected inside the slide rail 6, a connecting box 8 is fixedly connected above the slider 7, and the connecting box 8 is installed above each group of slide rails 6.
[0039] In the above structure, the sliding block 7 slides in the sliding rail 6 to limit the moving direction and distance of the connection box 8 .
[0040] like Figure 3 , Figure 6 and Figure 7 As shown, a guide rod 9 is fixedly connected to one side of the connection box 8, and a guide cylinder 10 is fixedly connected to the inner wall of the tray 5, and the guide cylinder 10 is connected through the guide rod 9.
[0041] In the above structure, the moving direction of the connection box 8 is fixed by connecting the guide cylinder 10 and the guide rod 9.
[0042] like Figure 3 , Figure 6 and Figure 7 As shown, a spring 11 is closely connected to one side of the guide cylinder 10 , one side of the spring 11 is closely connected to the connection box 8 , and the spring 11 is sleeved with the guide rod 9 .
[0043] In the above structure, the connection box 8 can be pushed to move by the spring 11 , so that the guide rod 9 slides along the guide cylinder 10 .
[0044] like Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, a rubber pad 12 is fixedly connected to the inner wall of the connection box 8, a placement box 13 is fitted and connected to the rubber pad 12, a box cover 14 is fitted and connected above the placement box 13, a locking assembly 15 is fixedly connected to one side of the box cover 14, two groups of locking assemblies 15 are symmetrically arranged on both sides of the box cover 14, and the lower part of the locking assembly 15 is fixedly connected to the placement box 13, and the locking assembly 15 includes: two groups of rectangular slot plates, a group of bolts, and a group of nuts, one group of rectangular slot plates is connected to the box cover 14, one group of rectangular slot plates is fixedly connected to the placement box 13, and bolts are rotatably connected in the rectangular slot plates connected to the placement box 13, the bolts are in the rectangular slot plates connected to the box cover 14, and the bolts and nuts are threadedly connected and fit above the rectangular slot plates.
[0045] In the above structure, the box cover 14 and the placement box 13 can be tightly connected by the locking assembly 15 to form a sealed space between the two. Multiple groups of placement boxes 13 can be prepared at the same time to classify and store metal workpieces 23 of different materials.
[0046] like Figure 2 , Figure 6 and Figure 7 As shown, the connection box 8 is fixedly connected with a protrusion 16 on the side away from the guide rod 9, and a convex disc 17 is provided on one side of the protrusion 16. The convex disc 17 is fixedly connected to the connection shaft 3, and the protrusion 16 and the convex disc 17 are in the same horizontal plane.
[0047] In the above structure, the convex disc 17 is driven to rotate by the connecting shaft 3, so that the protrusion of the convex disc 17 will squeeze the protrusion 16, thereby pushing the connecting box 8 to move.
[0048] like Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, a connecting plate 19 is fixedly connected to one side of the connecting box 8, and an electric telescopic rod 18 is fixedly connected above the connecting plate 19. The electric telescopic rod 18 is correspondingly installed on one side of each group of connecting boxes 8.
[0049] In the above structure, the baffle 20 can be driven to move downward by the electric telescopic rod 18, and each group of electric telescopic rods 18 can be controlled in a unified manner.
[0050] like Figure 1 and Figure 3 As shown, the output end of the electric telescopic rod 18 is connected to a baffle 20 , and a rubber pad 21 is fixedly connected below the baffle 20 .
[0051] In the above structure, the baffle 20 moves downward to drive the rubber pad 21 to fit above the box cover 14 to fix the placement box 13.
[0052] like Figure 4 As shown, iron sand 22 is placed in the placing box 13, and a metal workpiece 23 is placed in the iron sand 22. The iron sand 22 completely wraps the metal workpiece 23 and immerses it inside.
[0053] In the above structure, the burrs on the surface of the metal workpiece 23 can be polished by shaking the iron sand 22 , and the particle size of the iron sand 22 can be replaced according to the material polishing requirements of the metal workpiece 23 .
[0054] A method for treating burrs on the surface of a metal workpiece, comprising a device for treating burrs on the surface of a metal workpiece as described above. The specific treatment steps are as follows:
[0055] Step 1: Place the metal workpiece 23 to be processed into the placement box 13, and add iron sand 22 into the placement box 13. At this time, the box cover 14 and the placement box 13 are firmly locked by the locking assembly 15;
[0056] Step 2: Put the locked placement box 13 into the connection box 8 in turn. At this time, the baffle 20 is moved downward by the electric telescopic rod 18, so that the rubber pad 21 under the baffle 20 fits above the placement box 13, and the placement box 13 is fixed in the connection box 8;
[0057] Step three: Start the belt power structure 4 to drive the connecting shaft 3 to rotate, and the connecting shaft 3 drives the cam disc 17 to rotate. When the protrusion of the cam disc 17 contacts the bump 16, it will push the connecting box 8 to move. When the protrusion of the cam disc 17 rotates away, the spring 11 will push the connecting box 8 to reset. Through the high-speed rotation of the connecting shaft 3, the iron sand 22 inside the placement box 13 swings back and forth, causing friction and grinding on the burrs on the surface of the metal workpiece 23.
[0058] The specific implementation mode of the present invention is as follows Figure 1-7 As shown: the connecting shaft 3 is driven to rotate by the belt power structure 4, and the connecting shaft 3 drives the convex disc 17 to rotate. At this time, when the convex part of the convex disc 17 touches the protrusion 16, the protrusion 16 will be squeezed to push the connecting box 8. At the same time, the slider 7 slides along the slide rail 6, and the guide rod 9 slides into the guide cylinder 10. At the same time, the connecting box 8 squeezes the spring 11. When the convex part of the convex disc 17 is misaligned with the protrusion 16, the spring 11 will reset the connecting box 8. By rotating the connecting shaft 3 in height, this process is repeated to make the connecting box 8 reciprocate, and at the same time, the iron inside the box 13 is placed. The iron sand 22 moves back and forth, and since the metal workpiece 23 is placed in the iron sand 22, the iron sand 22 will grind off the burrs on the surface of the metal workpiece 23 when it moves, and since the iron sand 22 wraps the metal workpiece 23 in an immersion manner, there will be no situation where fine parts cannot be polished, thereby completing the polishing of the workpiece and improving the polishing efficiency. Moreover, it is only necessary to inject iron sand 22 of the required particle size according to the specific requirements of the polishing of the metal workpiece 23 when placing the metal workpiece 23 in the placement box 13, and then repeat the above polishing steps to solve the problem that metal workpieces 23 of different materials cannot be polished at the same time.
[0059] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A device for treating burrs on the surface of a metal workpiece, comprising: The base (1) is characterized in that: a cavity (2) is provided in the base (1), a connecting shaft (3) is rotatably connected in the cavity (2), and the connecting shaft (3) penetrates and is connected to the top of the cavity (2); The connecting shaft (3) is connected to a belt power structure (4), and the belt power structure (4) is installed in the cavity (2).
2. A device for treating burrs on the surface of a metal workpiece according to claim 1, characterized in that: A tray (5) is fixedly connected above the base (1), the tray (5) is connected to the connecting shaft (3) through, a slide rail (6) is fixedly connected inside the tray (5), six groups of the slide rail (6) are installed inside the tray (5), a slider (7) is slidably connected inside the slide rail (6), a connection box (8) is fixedly connected above the slider (7), and the connection box (8) is installed above each group of slide rails (6).
3. A device for treating burrs on the surface of a metal workpiece according to claim 2, characterized in that: A guide rod (9) is fixedly connected to one side of the connection box (8), a guide cylinder (10) is fixedly connected to the inner wall of the tray (5), and the guide cylinder (10) is connected through the guide rod (9).
4. A device for treating burrs on the surface of a metal workpiece according to claim 3, characterized in that: A spring (11) is fitted and connected to one side of the guide cylinder (10), one side of the spring (11) is fitted and connected to a connection box (8), and the spring (11) is sleeved with a guide rod (9).
5. A device for treating burrs on the surface of a metal workpiece according to claim 4, characterized in that: A rubber pad (12) is fixedly connected to the inner wall of the connection box (8), a placement box (13) is fittedly connected to the rubber pad (12), a box cover (14) is fittedly connected to the top of the placement box (13), a locking assembly (15) is fixedly connected to one side of the box cover (14), two groups of the locking assembly (15) are symmetrically arranged on both sides of the box cover (14), and the bottom of the locking assembly (15) is fixedly connected to the placement box (13).
6. A device for treating burrs on the surface of a metal workpiece according to claim 5, characterized in that: The connection box (8) is fixedly connected with a protrusion (16) on the side away from the guide rod (9), and a convex disc (17) is provided on one side of the protrusion (16). The convex disc (17) is fixedly connected to the connection shaft (3), and the protrusion (16) and the convex disc (17) are in the same horizontal plane.
7. A device for treating burrs on the surface of a metal workpiece according to claim 6, characterized in that: A connecting plate (19) is fixedly connected to one side of the connecting box (8), an electric telescopic rod (18) is fixedly connected above the connecting plate (19), and the electric telescopic rod (18) is correspondingly installed on one side of each group of connecting boxes (8).
8. The device for treating burrs on the surface of a metal workpiece according to claim 7, characterized in that: The output end of the electric telescopic rod (18) is connected to a baffle (20), and a second rubber pad (21) is fixedly connected below the baffle (20).
9. The device for treating burrs on the surface of a metal workpiece according to claim 6, characterized in that: Iron sand (22) is placed in the placing box (13), a metal workpiece (23) is placed in the iron sand (22), and the iron sand (22) completely wraps the metal workpiece (23) and immerses it inside.
10. A method for processing burrs on the surface of a metal workpiece, comprising a device for processing burrs on the surface of a metal workpiece according to any one of claims 1 to 9, characterized in that: The processing steps are as follows: Step 1: Place the metal workpiece (23) to be processed into the placement box (13), and add iron sand (22) into the placement box (13), and then firmly lock the box cover (14) and the placement box (13) through the locking assembly (15); Step 2: Put the locked placement box (13) into the connection box (8) in turn, and then move the baffle (20) downward through the electric telescopic rod (18) so that the rubber pad 2 (21) below the baffle (20) fits above the placement box (13), and fixes the placement box (13) in the connection box (8); Step 3: Start the belt power structure (4) to drive the connecting shaft (3) to rotate, and the connecting shaft (3) drives the convex disc (17) to rotate. When the convex part of the convex disc (17) contacts the protrusion (16), it will push the connecting box (8) to move. After the convex part of the convex disc (17) rotates away, the spring (11) will push the connecting box (8) to reset. Through the high-speed rotation of the connecting shaft (3), the iron sand (22) inside the placement box (13) swings back and forth, causing friction and grinding on the burrs on the surface of the metal workpiece (23).