Water jet punching device for producing and processing glass steamer drawer and processing technology

By designing a water drilling device for glass steamer trunks, including buffering components and separation collection components, the problem of low efficiency in independent collection and abrasive processing of existing equipment in glass sheets is solved, and a more efficient glass steamer trunk processing process is achieved. .

CN119388325APending Publication Date: 2025-02-07SHANDONG SHENGJIA NEW MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411797417.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

When used, existing glass steamer water cutting and drilling equipment should not be collected independently of the glass sheets, and the efficiency of abrasive wastewater is low when centralized treatment is performed.

Method used

A waterjet drilling device is designed, including a water cutting processing table, a buffer assembly and a separation and collection assembly. The buffer assembly disconnects the high-pressure water beam through a pressure relief buffer disc and a corrugated buffer sleeve, and the separation and collection assembly distinguishes the glass sheet and abrasives by collecting the filter cover and moving crossbars.

Benefits of technology

It realizes independent collection of glass sheets generated during the processing of glass steamer and effective filtration of abrasives, improving the efficiency and product quality of water cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119388325A_ABST
    Figure CN119388325A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of glass and rock vibration water cutting, in particular to a water jet cutter punching device for glass steamer drawer production and processing and a processing technology. The water jet cutter punching device for glass steamer drawer production and processing comprises a water cutting processing table, a positioning assembly, a buffering assembly and a separating and collecting assembly; a processing placing seat with a separating and collecting assembly and a buffering assembly is used for horizontally supporting a glass steamer drawer, when the glass steamer drawer is subjected to water cutting and punching processing, glass sheets generated by punching are firstly collected and then intensively discharged and stored, and then water beams containing grinding materials are pre-filtered through a filtering plate; during the period, the buffering assembly can unload the high-pressure water beam penetrating through the glass steamer drawer, the high-pressure water beam is prevented from directly damaging a mechanism below the high-pressure water beam, and in addition, under the auxiliary effect of the positioning assembly, the glass steamer drawer is easy and rapid to position and place.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of glass and rock vibration water cutting, and in particular to a water jet punching device and a processing technology for producing and processing glass steamer drawers. Background Art

[0002] Glass is an amorphous inorganic non-metallic material. It is generally made of a variety of inorganic minerals (such as quartz sand, borax, boric acid, barite barium carbonate, limestone, feldspar, soda ash, etc.) as the main raw materials, and a small amount of auxiliary raw materials are added. Due to the excellent properties of glass, in life, glass is made into steamer trays. When processing the steamer trays, steam holes need to be cut by water cutting equipment;

[0003] The existing publication number CN117817859 A is a water jet glass cutting device. When in use, whether it is large-format large-range cutting or large-format small-range processing, all cutting can be completed on this machine, which was impossible to accomplish with water jet cutting in the past. The input frame, output frame and water jet cutting machine frame together form a flexible positioning function. A leveling mechanism and side positioning rollers are designed on the input frame and the output frame. A side clamping device is provided on the water jet cutting frame. The processed glass is completely constrained by the above devices. At the same time, flexibility means that while positioning, it also meets the auxiliary movement of the processing transportation component during the processing. Since abrasives will be added to the water beam of the glass steamer during water cutting processing, independent small glass pieces will remain in the glass steamer after processing. Conventional glass steamer water cutting and punching equipment is not suitable for independent collection of glass pieces when in use, and the efficiency of centralized treatment of abrasive wastewater is low. Summary of the invention

[0004] The object of the present invention is to provide a water jet punching device and a processing technology for the production and processing of glass steamer trays, so as to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a water jet punching device for glass steamer production and processing, comprising:

[0006] A water jet cutting processing table, wherein a processing placement seat is fixedly installed at the center of the upper end of the water jet cutting processing table, a water jet cutting gun head is vertically arranged directly above the processing placement seat on the water jet cutting processing table, a glass steamer tray is placed on the upper end of the processing placement seat through a positioning assembly, and the positioning assembly includes a placement gasket ring;

[0007] A buffer assembly, wherein a support base is horizontally arranged at the center of the lower end of the processing placement seat through a plurality of support rods, and the buffer assembly is plugged into the center of the upper end of the support base. The buffer assembly comprises an assembly connection seat, a pressure relief buffer disk and a corrugated buffer sleeve. The assembly connection seat is fixedly connected to the support base, the pressure relief buffer disk is arranged above the assembly connection seat, and the upper end of the corrugated buffer sleeve abuts against the lower end of the pressure relief buffer disk;

[0008] The separation and collection component includes a collection filter cover and a movable cross bar. The collection filter cover is placed in a processing placement seat and connected to a placement gasket ring. The movable cross bar is movably arranged on one side of the pressure relief buffer disk through a toggle assembly, and one side of the movable cross bar is in contact with the collection filter cover.

[0009] Preferably, a combined internal thread is provided at the upper end of the processing placement seat, and an external thread ring is provided at the lower end of the placement gasket ring. The placement gasket ring is inserted into the combined internal thread of the processing placement seat through the external thread ring. A constraint groove is opened at the upper end of the placement gasket ring. An armrest ring is provided at the edge of the glass steamer drawer. The armrest ring of the glass steamer drawer is inserted into the constraint groove, and the armrest ring and the constraint groove are adapted in size.

[0010] Preferably, a spherical universal groove is provided at the upper end of the assembly connection seat, and a spherical block is provided in the lower end of the pressure relief buffer disk. The spherical block is movably inserted into the spherical universal groove, and there is a certain movable gap between the spherical block and the pressure relief buffer disk and the lower end of the spherical universal groove.

[0011] Preferably, a welding disk is horizontally provided at the lower end of the outer peripheral side of the assembly connection seat, a corrugated buffer sleeve is vertically provided at the upper end of the welding disk and sleeved on the assembly connection seat, and the virtual axis of the corrugated buffer sleeve is coaxial with the virtual axis of the assembly connection seat and the spherical block.

[0012] Preferably, the upper end of the collecting filter cover is fixedly plugged with the lower end of the external threaded ring on which the gasket ring is placed, and the lower end of the collecting filter cover is provided with an annular collecting area, the cross-section of the annular collecting area is a U-shaped structure, and one side of the annular collecting area of ​​the collecting filter cover overlaps the upper end of the supporting base.

[0013] Preferably, an annular transfer groove is provided in the pressure relief buffer disk through the outer circumferential surface, a gear sleeve is provided in the annular transfer groove and the pressure relief buffer disk is connected through a bearing sleeve, a movable cross bar is provided on one side of the gear sleeve, one side of the movable cross bar horizontally passes through one side of the pressure relief buffer disk, a pushing frame is provided on the side of the movable cross bar located outside the pressure relief buffer disk, the pushing frame is a U-shaped structure, the pushing frame is in contact with the inner wall of the collecting filter cover, and a plurality of bristles are provided on the side of the pushing frame close to the collecting filter cover.

[0014] Preferably, a drop-out hole is formed through the lower end of one side of the annular collection area of ​​the collecting filter cover, and a processing and placement seat is located on one side of the drop-out hole and is obliquely penetrated and plugged with a self-draining pipe, the upper end of the self-draining pipe is arranged corresponding to the drop-out hole, the inner diameters of the self-draining pipe and the drop-out hole are larger than the diameter of the steam hole of the glass steamer, and the processing and placement seat is located below the supporting base and is horizontally penetrated through one side and is provided with a plate groove, a filter plate is horizontally plugged in the plate groove, and one side of the filter plate is placed in the processing and placement seat.

[0015] Preferably, a driven groove is horizontally opened in the pressure relief buffer disk above the annular adapter groove, a synchronous shaft is rotatably provided on one side of the driven groove connected to the annular adapter groove, the synchronous shaft is respectively provided with a second gear and a third gear in the driven groove and the annular adapter groove, one side of the third gear is meshingly connected to the gear sleeve, the upper end center of the pressure relief buffer disk is connected to the driven groove and a driving shaft is vertically rotatably provided, the driving shaft is provided with a first gear in the driven groove, one side of the first gear is meshingly connected to the second gear, a turbine disk is horizontally provided on one side of the driving shaft located outside the pressure relief buffer disk, some interfering moving blades are provided on the upper end of the turbine disk, and the diameter of the turbine disk is larger than the diameter of the steam hole of the glass steamer.

[0016] Preferably, positioning seats are symmetrically provided on both sides of the upper end of the placement gasket ring, and a guide groove is horizontally provided at the lower end of the positioning seat, and a constraint plate is horizontally movably inserted and inserted in the guide groove, one side of the constraint plate overlaps the armrest ring of the glass steamer, and the side surface of the constraint plate close to the lower end of the armrest ring is an inclined surface, and a strip slide groove is provided at the upper end of the guide groove through the positioning seat, a push-pull rod is vertically provided on one side of the constraint plate located at the strip slide groove, and a positioning groove is provided on the side of the positioning seat located above the strip slide groove, the push-pull rod passes through the strip slide groove and the upper end is sleeved with a positioning sleeve, a spring groove is provided at the upper end of the positioning sleeve sleeved on the push-pull rod, the push-pull rod is located in the spring groove and an anti-slip block is provided, the push-pull rod is located at the lower end of the anti-slip block and is sleeved on the downward pressure spring, and when the constraint plate overlaps the armrest ring, the lower end of the positioning sleeve is inserted into the positioning groove.

[0017] A processing technology of a water jet punching device for producing and processing a glass steamer, comprising the following steps:

[0018] Step 1: According to the size of the glass steamer and the shape of the handrail ring, select a placement ring with a constraint groove of a suitable size, and assemble the placement ring with the processing placement seat. During processing, place the glass steamer in the constraint groove of the placement ring, and then slide horizontally toward the glass steamer through the two constraint plates on both sides, and cooperate with the inclined surface to press the glass steamer stably and fix it in the glass steamer. At the same time, under the action of the positioning sleeve plugging into the positioning groove, keep the constraint plate stable to ensure that the glass steamer will not deviate during processing;

[0019] Step 2: The water jet cutting gun head moves to the top of the glass steamer, and a high-pressure water jet containing abrasive is sprayed to the glass steamer through the sand pipe to cut the steam hole of the glass steamer. During the cutting, the water jet passing through the glass steamer contacts the pressure relief buffer plate, so that the annular transfer groove is tilted along the spherical block and the spherical universal groove, and the pressure relief buffer plate is supported by the corrugated buffer sleeve to perform adaptive elastic buffering to unload the high-pressure water jet;

[0020] Step 3: After unloading, the water jet containing abrasive slides from the pressure relief buffer plate to the collection filter cover, and then flows into the collection pool of the water jet cutting table after being filtered through the filter plate. The cut glass pieces slide down and accumulate in the annular collection area of ​​the collection filter cover.

[0021] Step 4: When the cutting of a single glass steamer is completed, the water cutting gun head moves to the top of the turbine disk, and the turbine disk emits a high-pressure water jet without abrasives. The turbine disk rotates under the action of the interfering moving blades. The turbine disk drives the gear sleeve and the moving cross bar to rotate through the drive shaft and the gears of each gear ratio structure, so that the push frame sweeps the glass pieces in the collection filter cover to the drop-out hole position, and then discharges them independently from the self-draining pipe. During this period, the push frame can wash the abrasives adhering to the surface of the collection filter cover when rotating along the pressure relief buffer disk, so that it falls to the filter plate for collection and separation.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The glass steamer is supported horizontally by a processing placement seat with a separation and collection component and a buffer component. When the glass steamer is subjected to water cutting and drilling processing, the glass pieces produced by the drilling are first collected and then discharged and stored in a centralized manner. Then, the water beam containing abrasives is pre-filtered through a filter plate to reduce the circulating filtration efficiency and quality of water used in the water cutting gun head. During this period, the buffer component can unload the high-pressure water beam passing through the glass steamer to prevent the high-pressure water beam from directly damaging the lower mechanism. In addition, with the assistance of the positioning component, the positioning and placement of the glass steamer is simple and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0025] Figure 2 For the present invention Figure 1 Schematic diagram of part A;

[0026] Figure 3 It is a side cut schematic diagram of the processing placement seat structure of the present invention;

[0027] Figure 4 For the present invention Figure 3 Schematic diagram of part B;

[0028] Figure 5 For the present invention Figure 3 Schematic diagram of the C part;

[0029] Figure 6 For the present invention Figure 3 Schematic diagram of the D part;

[0030] Figure 7 This is a schematic diagram of the structure inside the processing and placement seat of the present invention;

[0031] Figure 8 For the present invention Figure 7 Schematic diagram of part E;

[0032] Fig. 9 This is a schematic diagram of the installation of the filter plate of the present invention;

[0033] Fig.10 For the present invention Fig. 9 Schematic diagram of the F part;

[0034] Fig.11 It is a schematic diagram of the matching structure of placing the gasket ring of the present invention;

[0035] Fig.12 This is an exploded view of the connection of the pressure relief buffer disk of the present invention.

[0036] In the figure: water jet cutting processing table 1, processing placement seat 2, water jet cutting gun head 3, placement gasket 4, constraint groove 5, glass steamer drawer 6, support base 7, collection filter cover 8, assembly connection seat 9, spherical universal groove 10, spherical block 11, pressure relief buffer disk 12, annular adapter groove 13, gear sleeve 14, driven groove 15, drive shaft 16, first gear 17, second gear 18, third gear 19, turbine disk 20, disturbance blade 21, moving cross bar 22, pushing frame 23, brush 24, self-draining pipe 25, drop-out hole 26, filter plate 27, plate groove 28, positioning seat 29, constraint plate 30, strip slide groove 31, positioning groove 32, positioning sleeve 33, push-pull rod 34, downward pressure spring 35, corrugated buffer sleeve 36. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Please see attached Figure 1-Figure 12 , this application provides the following technical solutions.

[0039] Embodiment 1: A water jet punching device for the production and processing of glass steamer drawers, comprising a water jet processing table 1, a processing placement seat 2 is fixedly installed at the center of the upper end of the water jet processing table 1, a water jet gun head 3 is vertically provided on the water jet processing table 1 directly above the processing placement seat 2, a glass steamer drawer 6 is placed on the upper end of the processing placement seat 2 through a positioning component, the positioning component comprises a placement gasket 4, a combined internal thread is provided at the upper end of the processing placement seat 2, an external thread ring is provided at the lower end of the placement gasket 4, the placement gasket 4 is plugged into the combined internal thread of the processing placement seat 2 through the external thread ring, a constraint groove 5 is opened at the upper end of the placement gasket 4, an armrest ring is provided at the edge of the glass steamer drawer 6, the armrest ring of the glass steamer drawer 6 is plugged into the constraint groove 5, and the armrest ring is adapted to the size of the constraint groove 5, and the placement gasket 4 can be replaced at any time through the thread to adapt to glass steamer drawers 6 of different sizes.

[0040] A buffer assembly is provided to buffer and unload the water beam passing through the glass steamer 6 under high pressure. A support base 7 is horizontally provided at the center of the lower end of the processing placement seat 2 through a plurality of support rods. The buffer assembly is plugged into the center of the upper end of the support base 7. The buffer assembly includes an assembly connection seat 9, a pressure relief buffer disk 12 and a corrugated buffer sleeve 36. The assembly connection seat 9 is fixedly connected to the support base 7. The pressure relief buffer disk 12 is provided above the assembly connection seat 9. The upper end of the corrugated buffer sleeve 36 abuts against the lower end of the pressure relief buffer disk 12. A spherical universal groove 10 is provided at the upper end of the assembly connection seat 9. A spherical block 11 is provided at the lower end of the pressure relief buffer disk 12. The spherical block 11 is movably inserted into the spherical universal groove 10, and the spherical block 11 and the pressure relief buffer disk 12 and the lower end of the spherical universal groove 10 have a certain movable gap. A welding disk is horizontally provided at the lower end of the outer peripheral side of the assembly connecting seat 9, and the corrugated buffer sleeve 36 is vertically arranged at the upper end of the welding disk and sleeved on the assembly connecting seat 9, and the virtual axis of the corrugated buffer sleeve 36 is coaxial with the virtual axis of the assembly connecting seat 9 and the spherical block 11. The corrugated buffer sleeve 36 is an elastic metal structure, which can stably support the pressure relief buffer disk 12 in a natural state, and will not tilt excessively when the pressure relief buffer disk 12 is subjected to high-pressure impact on one side.

[0041] A separation and collection component is set to distinguish and collect the glass pieces cut by the glass steamer 6 and the abrasives carried by the water jet, so as to improve the circulating water filtration efficiency and quality of the water jet processing table 1. The separation and collection component includes a collection filter cover 8 and a movable cross bar 22. The collection filter cover 8 is placed in the processing placement seat 2 and connected to the placement gasket ring 4. The movable cross bar 22 is movably arranged on one side of the pressure relief buffer disk 12 through the toggle component, and one side of the movable cross bar 22 is in contact with the collection filter cover 8. The upper end of the collection filter cover 8 is in contact with the lower end of the external threaded ring of the placement gasket ring 4. The ends are fixedly plugged in, and an annular collecting area is provided at the lower end of the collecting filter cover 8. The cross-section of the annular collecting area is a U-shaped structure, and one side of the annular collecting area of ​​the collecting filter cover 8 overlaps the upper end of the supporting base 7. When in use, the placement gasket 4 and the collecting filter cover 8 can be installed with the processing placement seat 2 first, and then the pressure relief buffer plate 12 and the assembly connection seat 9 are installed with the supporting base 7, so that the collecting filter cover 8 can be replaced after a certain number of years of use, and the cross-sectional area of ​​the pressure relief buffer plate 12 can be larger than the steam hole coverage area of ​​the glass steamer 6.

[0042] An annular transfer groove 13 is provided through the outer circumference of the pressure relief buffer disk 12, and a gear sleeve 14 is provided in the annular transfer groove 13 through the bearing sleeve to connect the pressure relief buffer disk 12. A movable cross bar 22 is provided on one side of the gear sleeve 14, and one side of the movable cross bar 22 horizontally penetrates one side of the pressure relief buffer disk 12. A push frame 23 is provided on the side of the movable cross bar 22 outside the pressure relief buffer disk 12. The push frame 23 is a U-shaped structure. The push frame 23 contacts the inner side wall of the collection filter cover 8, and a side of the push frame 23 close to the collection filter cover 8 is provided with a plurality of bristles 24. The lower end of one side of the annular collection area of ​​the collection filter cover 8 penetrates A drop-out hole 26 is provided, and a self-draining pipe 25 is obliquely inserted through one side of the drop-out hole 26 at the processing and placement seat 2. The upper end of the self-draining pipe 25 is arranged corresponding to the drop-out hole 26. The inner diameters of the self-draining pipe 25 and the drop-out hole 26 are larger than the steam hole diameter of the glass steamer 6. The processing and placement seat 2 is located below the supporting base 7 and horizontally penetrates through one side thereof. A filter plate 27 is horizontally inserted in the plate groove 28, and one side of the filter plate 27 is placed in the processing and placement seat 2. The glass sheets in the annular collection area can be pushed by the pushing frame 23 to be removed from the self-draining pipe 25 and the drop-out hole 26 for unified collection.

[0043] A driven groove 15 is horizontally provided above the annular transfer groove 13 in the pressure relief buffer disk 12. A synchronous shaft is rotatably provided on one side of the driven groove 15 connected to the annular transfer groove 13. The synchronous shaft is provided with a second gear 18 and a third gear 19 respectively in the driven groove 15 and the annular transfer groove 13. One side of the third gear 19 is meshed and connected with the gear sleeve 14. The upper end center of the pressure relief buffer disk 12 is connected to the driven groove 15 and is vertically rotatably provided with a driving shaft 16. The driving shaft 16 is provided with a first gear 17 in the driven groove 15. One side of the first gear 17 is meshed and connected with the second gear 18. The driving shaft 16 is provided with a first gear 17 in the driven groove 15. The first gear 17 is meshed and connected with the second gear 18. A turbine disc 20 is horizontally arranged on one side of the shaft 16 outside the pressure relief buffer disc 12, and a plurality of interfering rotor blades 21 are arranged on the upper end of the turbine disc 20. The diameter of the turbine disc 20 is larger than the diameter of the steam hole of the glass steamer 6, the diameter of the second gear 18 is larger than the diameters of the first gear 17 and the third gear 19, the diameter of the gear sleeve 14 is larger than the diameter of the third gear 19, and the second gear 18 and the third gear 19 have a plurality of matching structures and settings. Through more possible gear ratio matching, the turbine disc 20 can rotate and push the moving cross bar 22 and the gear sleeve 14 when using a smaller rotational force.

[0044] In this embodiment: the water cutting gun head 3 moves to the top of the glass steamer 6, and sprays a high-pressure water jet containing abrasives to the glass steamer 6 through the sand pipe to perform steam hole cutting on the glass steamer 6. During cutting, the water jet passing through the glass steamer 6 contacts the pressure relief buffer plate 12, so that the annular adapter groove 13 is slightly tilted along the spherical block 11 and the spherical universal groove 10, and the pressure relief buffer plate 12 is supported by the corrugated buffer sleeve 36, and adaptive elastic buffering is performed to unload the high-pressure water jet. After unloading, the water jet containing abrasives slides from the pressure relief buffer plate 12 to the collection filter cover 8, and then is filtered from the filter plate 27, and the flow The glass pieces enter the collection pool of the water cutting processing table 1, and the cut glass pieces slide down and accumulate in the annular collection area of ​​the collection filter cover 8. When the cutting of a single glass steamer tray 6 is completed, the water cutting gun head 3 moves to the top of the turbine disk 20, and the turbine disk 20 emits a high-pressure water jet without abrasives, driving 20 to rotate, and then the turbine disk 20 controls the driving frame 23 to rotate in the collection filter cover 8. While cleaning the abrasive on the surface of the collection filter cover 8, the processed glass pieces are pushed to the position of the drop-out hole 26 and the self-draining pipe 25, and automatically moved out for collection. When the turbine disk 20 rotates, the clean water jet is thrown to the collection filter cover 8, thereby improving the cleaning effect of the abrasive on the surface of the collection filter cover 8.

[0045] Embodiment 2: On the basis of embodiment 1, the glass steamer 6 is stably fixed to improve the stability of the cutting process, and positioning seats 29 are symmetrically arranged on both sides of the upper end of the pad ring 4, and a guide groove is horizontally provided at the lower end of the positioning seat 29. A constraint plate 30 is inserted and inserted in the guide groove for horizontal movement, and one side of the constraint plate 30 overlaps the handrail ring of the glass steamer 6. The side surface of the constraint plate 30 close to the lower end of the handrail ring is an inclined surface, and a strip groove 31 is provided at the upper end of the guide groove through the positioning seat 29, and a push-pull rod 34 is vertically arranged on one side of the constraint plate 30 located at the strip groove 31, and a positioning groove 32 is provided on the side of the positioning seat 29 located above the strip groove 31, and the push-pull rod 34 penetrates The upper end of the strip-shaped slide groove 31 is sleeved with a positioning sleeve 33, and the upper end of the positioning sleeve 33 sleeved with a push-pull rod 34 is provided with a spring groove. The push-pull rod 34 is located in the spring groove and is provided with an anti-slip block. The push-pull rod 34 is located at the lower end of the anti-slip block and is sleeved with a downward pressure spring 35. When the constraint plate 30 overlaps with the handrail ring, the lower end of the positioning sleeve 33 is inserted into the positioning groove 32. The size of the constraint groove 5 can be customized as needed according to the size of the glass steamer tray 6. The installation method of the collecting filter cover 8 and the placement gasket ring 4 can be a bolt combination fixed installation. When the glass steamer tray 6 is placed above the placement gasket ring 4, the downward pressure positioning of the glass steamer tray 6 can be completed by horizontally pushing the constraint plate 30.

[0046] A processing technology of a water jet punching device for producing and processing a glass steamer, comprising the following steps:

[0047] Step 1: According to the size of the glass steamer tray 6 and the shape of the handrail ring, a placement gasket ring 4 with a suitable size constraint groove 5 is selected, and the placement gasket ring 4 is assembled with the processing placement seat 2. During processing, the glass steamer tray 6 is placed in the constraint groove 5 of the placement gasket ring 4, and then the two constraint plates 30 on both sides are horizontally slid toward the glass steamer tray 6, and the glass steamer tray 6 is stably pressed down and fixed in the glass steamer tray 6 with the inclined surface. At the same time, under the action of the positioning sleeve 33 plugging into the positioning groove 32, the constraint plate 30 is kept stable to ensure that the glass steamer tray 6 will not deviate during the processing;

[0048] Step 2: The water cutting gun head 3 moves to the top of the glass steamer tray 6, and a high-pressure water jet containing abrasive is sprayed to the glass steamer tray 6 through the sand pipe to cut the steam hole of the glass steamer tray 6. During the cutting, the water jet passing through the glass steamer tray 6 contacts the pressure relief buffer plate 12, so that the annular adapter groove 13 is tilted along the spherical block 11 and the spherical universal groove 10, and the pressure relief buffer plate 12 is supported by the corrugated buffer sleeve 36 to perform adaptive elastic buffering to unload the high-pressure water jet;

[0049] Step 3: After unloading, the water jet containing abrasive slides from the pressure relief buffer plate 12 to the collection filter cover 8, and then flows into the collection pool of the water jet cutting table 1 after being filtered by the filter plate 27, and the cut glass pieces slide down and accumulate in the annular collection area of ​​the collection filter cover 8;

[0050] Step 4: When the cutting of a single glass steamer 6 is completed, the water cutting gun head 3 moves to the top of the turbine disk 20, and the turbine disk 20 emits a high-pressure water jet without abrasives. The turbine disk 20 rotates under the action of the interfering impeller 21. The turbine disk 20 drives the gear sleeve 14 and the movable cross bar 22 to rotate through the drive shaft 16 and the gears of each gear ratio structure, so that the push frame 23 sweeps the glass pieces in the collection filter cover 8 to the position of the drop-out hole 26, and then discharges them independently from the self-draining pipe 25. During this period, the push frame 23 can wash the abrasives adhered to the surface of the collection filter cover 8 when rotating along the pressure relief buffer disk 12, so that it falls to the filter plate 27 for collection and separation, thereby realizing the independent collection of glass piece residues and the initial collection and treatment of abrasives of the cutting liquid.

[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water jet punching device for glass steamer production and processing, characterized in that: include: A water jet cutting processing table (1), wherein a processing placement seat (2) is fixedly installed at the center of the upper end of the water jet cutting processing table (1), a water jet cutting gun head (3) is vertically arranged on the water jet cutting processing table (1) directly above the processing placement seat (2), and a glass steamer tray (6) is placed on the upper end of the processing placement seat (2) through a positioning component, and the positioning component includes a placement gasket ring (4); A buffer assembly, wherein a support base (7) is horizontally arranged at the center of the lower end of the processing placement seat (2) through a plurality of support rods, the buffer assembly is plugged into the center of the upper end of the support base (7), the buffer assembly comprises an assembly connection seat (9), a pressure relief buffer disk (12) and a corrugated buffer sleeve (36), the assembly connection seat (9) is fixedly connected to the support base (7), the pressure relief buffer disk (12) is arranged above the assembly connection seat (9), and the upper end of the corrugated buffer sleeve (36) is in contact with the lower end of the pressure relief buffer disk (12); A separation and collection assembly, the separation and collection assembly comprising a collection filter cover (8) and a movable cross bar (22), the collection filter cover (8) being placed in a processing placement seat (2) and connected to a placement gasket ring (4), the movable cross bar (22) being movably arranged on one side of a pressure relief buffer disk (12) through a toggle assembly, and one side of the movable cross bar (22) being in contact with the collection filter cover (8).

2. A water jet punching device for glass steamer production and processing according to claim 1, characterized in that: The processing placement seat (2) has a combined internal thread at the upper end, and the placement gasket (4) has an external thread ring at the lower end. The placement gasket (4) is plugged into the combined internal thread of the processing placement seat (2) through the external thread ring. A restraining groove (5) is provided at the upper end of the placement gasket (4). The edge of the glass steamer tray (6) is provided with a handrail ring. The handrail ring of the glass steamer tray (6) is plugged into the restraining groove (5), and the handrail ring and the restraining groove (5) are configured to be matched in size.

3. A water jet punching device for glass steamer production and processing according to claim 2, characterized in that: The upper end of the assembly connection seat (9) is provided with a spherical universal groove (10), and the lower end of the pressure relief buffer disk (12) is provided with a spherical block (11). The spherical block (11) is movably inserted into the spherical universal groove (10), and a certain movable gap is formed between the spherical block (11), the pressure relief buffer disk (12) and the lower end of the spherical universal groove (10).

4. A water jet punching device for glass steamer production and processing according to claim 3, characterized in that: A welding disk is horizontally disposed at the lower end of the outer peripheral side of the assembly connection seat (9), a corrugated buffer sleeve (36) is vertically disposed at the upper end of the welding disk and sleeved on the assembly connection seat (9), and a virtual axis of the corrugated buffer sleeve (36) is coaxial with the virtual axes of the assembly connection seat (9) and the spherical block (11).

5. A water jet punching device for glass steamer production and processing according to claim 4, characterized in that: The upper end of the collecting filter cover (8) is fixedly plugged with the lower end of the external threaded ring on which the gasket ring (4) is placed, and an annular collecting area is provided at the lower end of the collecting filter cover (8). The cross section of the annular collecting area is a U-shaped structure, and one side of the annular collecting area of ​​the collecting filter cover (8) overlaps the upper end of the supporting base (7).

6. A water jet punching device for glass steamer production and processing according to claim 5, characterized in that: An annular transition groove (13) is provided through the outer circumferential surface of the pressure relief buffer disk (12), a gear sleeve (14) is provided in the annular transition groove (13) and connected to the pressure relief buffer disk (12) through a bearing sleeve, a movable cross bar (22) is provided on one side of the gear sleeve (14), one side of the movable cross bar (22) horizontally penetrates one side of the pressure relief buffer disk (12), a push frame (23) is provided on the side of the movable cross bar (22) located outside the pressure relief buffer disk (12), the push frame (23) is a U-shaped structure, the push frame (23) is in contact with the inner side wall of the collection filter cover (8), and a plurality of bristles (24) are provided on the side of the push frame (23) close to the collection filter cover (8).

7. A water jet punching device for glass steamer production and processing according to claim 6, characterized in that: A drop-out hole (26) is provided through the lower end of one side of the annular collection area of ​​the collecting filter cover (8); a self-draining pipe (25) is provided obliquely and inserted through the processing placement seat (2) on one side of the drop-out hole (26); the upper end of the self-draining pipe (25) is arranged corresponding to the drop-out hole (26); the inner diameters of the self-draining pipe (25) and the drop-out hole (26) are larger than the diameter of the steam hole of the glass steamer (6); a plate groove (28) is provided horizontally through one side of the processing placement seat (2) located below the supporting base (7); a filter plate (27) is inserted horizontally in the plate groove (28), and one side of the filter plate (27) is placed in the processing placement seat (2).

8. The water jet punching device for glass steamer production and processing according to claim 7, characterized in that: A driven groove (15) is horizontally provided in the pressure relief buffer disk (12) above the annular transfer groove (13); a synchronous shaft is rotatably provided in the driven groove (15) on one side connected to the annular transfer groove (13); a second gear (18) and a third gear (19) are respectively provided in the driven groove (15) and the annular transfer groove (13); one side of the third gear (19) is meshingly connected to the gear sleeve (14); a driving shaft (16) is vertically rotatably provided in the center of the upper end of the pressure relief buffer disk (12) connected to the driven groove (15); a first gear (17) is provided in the driven groove (15); one side of the first gear (17) is meshingly connected to the second gear (18); a turbine disk (20) is horizontally provided on one side of the driving shaft (16) outside the pressure relief buffer disk (12); a few interfering moving blades (21) are provided at the upper end of the turbine disk (20); and the diameter of the turbine disk (20) is larger than the diameter of the steam hole of the glass steamer (6).

9. A water jet punching device for glass steamer production and processing according to claim 8, characterized in that: The upper ends of the placement pad ring (4) are symmetrically provided with positioning seats (29), the lower ends of the positioning seats (29) are horizontally provided with guide grooves, and a restraining plate (30) is horizontally movably inserted and inserted in the guide grooves, one side of the restraining plate (30) overlaps the handrail ring of the glass steamer tray (6), and a side surface of the restraining plate (30) close to the lower end of the handrail ring is an inclined surface, and a strip slide groove (31) is provided at the upper end of the guide groove through the positioning seat (29), and a push-pull rod (34) is vertically provided on one side of the restraining plate (30) located at the strip slide groove (31), and the positioning The seat (29) is provided with a positioning groove (32) on one side above the strip slide groove (31); the upper end of the push-pull rod (34) penetrating the strip slide groove (31) is sleeved with a positioning sleeve (33); the upper end of the positioning sleeve (33) sleeved with the push-pull rod (34) is provided with a spring groove; the push-pull rod (34) is provided with an anti-slip block in the spring groove; the lower end of the push-pull rod (34) is sleeved with a downward pressure spring (35); and when the restraining plate (30) is overlapped with the handrail ring, the lower end of the positioning sleeve (33) is inserted into the positioning groove (32).

10. A processing technology for a water jet punching device used in the production and processing of a glass steamer tray as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: According to the size of the glass steamer tray (6) and the shape of the handrail ring, a placement ring (4) having a constraint groove (5) of a suitable size is selected, and the placement ring (4) is assembled with the processing placement seat (2). During processing, the glass steamer tray (6) is placed in the constraint groove (5) of the placement ring (4), and then horizontally slid toward the glass steamer tray (6) through two constraint plates (30) on both sides, and the glass steamer tray (6) is pressed down stably and fixed in the glass steamer tray (6) with the inclined surface. At the same time, under the action of the positioning sleeve (33) plugging into the positioning groove (32), the constraint plate (30) is kept stable to ensure that the glass steamer tray (6) will not deviate during the processing; Step 2: The water cutting gun head (3) moves to the top of the glass steamer tray (6), and sprays a high-pressure water jet containing abrasives onto the glass steamer tray (6) through the sand pipe to cut the steam hole of the glass steamer tray (6). During the cutting, the water jet passing through the glass steamer tray (6) contacts the pressure relief buffer plate (12), so that the annular transfer groove (13) tilts along the spherical block (11) and the spherical universal groove (10), and the pressure relief buffer plate (12) performs adaptive elastic buffering under the support of the corrugated buffer sleeve (36) to relieve the high-pressure water jet. Step 3: After unloading, the water jet containing the abrasive slides from the pressure relief buffer plate (12) to the collection filter cover (8), and then flows into the collection pool of the water jet cutting table (1) after being filtered through the filter plate (27), and the cut glass pieces slide down and accumulate in the annular collection area of ​​the collection filter cover (8); Step 4: When the cutting of a single glass steamer tray (6) is completed, the water cutting gun head (3) moves to the top of the turbine disk (20), and the turbine disk (20) emits a high-pressure water jet without abrasives. The turbine disk (20) rotates under the action of the interfering impeller (21). The turbine disk (20) drives the gear sleeve (14) and the movable cross bar (22) to rotate through the drive shaft (16) and the gears of each gear ratio structure, so that the push frame (23) sweeps the glass pieces in the collection filter cover (8) to the position of the drop hole (26), and then independently discharges them from the self-discharge pipe (25). During this period, the push frame (23) can wash the abrasives adhering to the surface of the collection filter cover (8) while rotating along the pressure relief buffer disk (12), so that it falls to the filter plate (27) for collection and separation.

Citation Information

Patent Citations

  • Water jet cutter glass cutting device

    CN117817859A